CN107927040A - A kind of method of automatic production ingot won ton - Google Patents
A kind of method of automatic production ingot won ton Download PDFInfo
- Publication number
- CN107927040A CN107927040A CN201711396571.1A CN201711396571A CN107927040A CN 107927040 A CN107927040 A CN 107927040A CN 201711396571 A CN201711396571 A CN 201711396571A CN 107927040 A CN107927040 A CN 107927040A
- Authority
- CN
- China
- Prior art keywords
- won ton
- roller
- ingot won
- ingot
- clamping plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/06—Apparatus for filling pieces of dough such as doughnuts
- A21C9/066—Apparatus for filling pieces of dough such as doughnuts using two separate sheets or pieces of dough with filling in between, e.g. crimped at their edges; Ravioli-making machines
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/36—Freezing; Subsequent thawing; Cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/02—Applying adhesives or sealing liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B2220/00—Specific aspects of the packaging operation
- B65B2220/16—Packaging contents into primary and secondary packaging
Abstract
The present invention relates to technical field of food machinery, and in particular to a kind of method of automatic production ingot won ton.Including shaping, quick-frozen, reason material, overlay film, vanning and joint sealing.Ingot won ton is molded by the present invention by shaping mould; by the ingot won ton after shaping successively by connection tray filling machine, quick-frozen storehouse, the first material arranging apparatus, laminating machine, the second material arranging apparatus, recrater and cartoning sealing machine; ingot won ton fully achieves automation from manufacture, freezing, packaging; the entire production line is had a style of one's own; without manually going to operate; substantially increase the producing efficiency of ingot won ton; suitable for the large-scale production of ingot won ton, and the size of the ingot won ton of scale industrial production is very consistent with shape.
Description
Technical field
The present invention relates to technical field of food machinery, and in particular to a kind of method of automatic production ingot won ton.
Background technology
Ingot won ton is gained the name because being similar to ingot, and won ton is the traditional food of China, comes from north of China.It is full earliest
People institute eating snack, fillings have point of height, and high person's roast duck, winter bamboo shoot, chicken breast meat, Peas are filling；General person's pork, leek are
Filling.Before nineteen fifty, the small won ton of Beijing Dong Hua Door " won ton marquis " bag is most exquisite, and reputation is also big.Male made is raised by the Western Han Dynastry《Dialect》In
Mention：" Tun " of cake meaning, won ton are one kind of cake, and difference is filling wherein in folder, is eaten after boiling；If being cooked with soup,
Claim " noodle soup ".Ancient Chinese is it is thought that a kind of steamed stuffed bun of sealing, without the seven apertures, so being known as " chaos ", according to Made in China
The rule of word, was just known as " won ton " later.
Publication No. CN104256386A；Publication date is 20150107 Chinese invention patent, discloses a kind of production won ton
The device and method thereof of Tun, including：A, strip musculus cutaneus is conveyed for face device, cutter will be cut to rectangular block by fixed musculus cutaneus
Shape；B, Filling stuffing device discloses the fillings sent from filling feeding device to the rectangle musculus cutaneus of cut-out straight down, C, molding machine
In skin cross bar of disclosing to U-shaped musculus cutaneus, oh vertical side applies lateral thrust so that musculus cutaneus forms second and folds；D, molding machine
In rotating and clamping device will be crowded around in the both ends of the musculus cutaneus of the U-shaped for shape of lying on one's side after, pressed；E, rotating and clamping device will be into
Won ton after type is placed in the conveying device being disposed below.The patent is only capable of solving the problems, such as the automatic production of common won ton,
It cannot solve the problems, such as the automatic production of ingot won ton.
The content of the invention
It is an object of the present invention to be directed to problems of the prior art, a kind of automatic production ingot won ton is proposed
Method, realizes efficient, the fully-automatic production of ingot won ton.
To achieve these goals, the technical solution adopted by the present invention is：
A kind of method of automatic production ingot won ton, comprises the following steps：
The first step, fillings is put into musculus cutaneus, and the musculus cutaneus doubling at fillings edge is pressed, and won ton initial material is made；By made of
Won ton initial material, which is put into molding machine, to be molded；Molding ingot won ton is pressed from both sides out by clamping device from molding machine, and is put
Enter and 180 ° are overturn in turnover device；Ingot won ton after upset is put into support box；
Second step, the ingot won ton after shaping is sent into tray filling machine by conveyer belt, tray filling machine fills several ingot won ton
Enter in pallet；
3rd step, the pallet for installing ingot won ton is put on the first material arranging apparatus, and the first material arranging apparatus will install ingot won ton
Pallet convey into being freezed in quick-frozen storehouse, install ingot won ton pallet be frozen after continue to be conveyed by the first material arranging apparatus
Enter in laminating machine；
4th step, the interior upper shed to pallet of laminating machine carry out overlay film, ingot won ton are sealed in pallet；
5th step, the pallet after sealing is transported in recrater by the second material arranging apparatus, and recrater is by several equipped with member
The pallet of precious won ton is picked up into a carton；
6th step, the carton that recrater is installed are delivered in cartoning sealing machine by conveyer belt, and cartoning sealing machine carries out encapsulating envelope to carton
Case.
Shaping in the step 1 comprises the following steps：
A. won ton initial material is put into shaping mould, the material clamping as at the beginning of clamping plate one and clamping plate two by won ton, and as roller one is along suitable
When needle movement；
B. block will be above the musculus cutaneus of clamping plate mechanism and fold back；
C. two angles of musculus cutaneus are pressed together on clamping plate one two shafts four by Foldable plate successively.
When shaping mould in the molding machine moves to position a, won ton initial material is put into clamping plate mechanism, when being clamped with
When the shaping mould of won ton initial material is run to block, block will be above the musculus cutaneus of clamping plate mechanism to the negative side of the shaping mould direction of motion
To folding, then the shaft four on the left side rotates, and drives the folded sheet being attached thereto to be moved to clamping plate one, drives the left corner of musculus cutaneus
Moved to clamping plate one, after the left side angular contact clamping plate one of won ton musculus cutaneus, the shaft four on the left side inverts, and drives the folding being attached thereto
Lamination returns to original position；The shaft four on the right rotates immediately, drives the folded sheet being attached thereto to rotate, so as to drive won ton musculus cutaneus
The angular clamping plate one in the right moves, and the right corner of won ton musculus cutaneus and left corner extruding is sticked together, then the shaft four on the right
Reversion, drives the folded sheet being attached thereto to return to original position, and the shaping of ingot won ton finishes.
When the shaping mould is moved at the b of position, clamping device is moved at c, roller one, roller two and roller three suspend
Rotate, gripper cylinder promotes connecting rod to be moved to shaping mould, and clamping jaw is opened, and the ingot won ton in shaping mould is clamped, and clamps gas
Cylinder venting thrust, connecting rod return to completion holding action in situ under the elastic force effect of spring.
When the clamping device for being clamped with ingot won ton is moved at the d of position, the mold cup that shield is opened moves to position e
Place, roller one, roller two and the pause of roller three rotate, and clamping jaw is opened, and ingot won ton is put into mold cup, and then shield is closed.
When the mold cup equipped with ingot won ton is moved at the f of position, roller one, roller two and the pause of roller three rotate,
Ingot won ton has overturn 180 ° at this time, and shield is opened, and ingot won ton is put into the support box being arranged on immediately below roller three.
The position a is located at the surface of roller one, by position a rotate clockwise 90 ° position b, on roller two with
Point closest position b is position c, by position c along position d is rotated by 90 ° to obtain counterclockwise, on roller three with position d distances most
Near point is position e, by position e along being rotated by 90 ° to obtain position f counterclockwise.
A kind of production line of automatic production ingot won ton, including it is sequentially connected ingot Won Ton Forming Machine, tray filling machine, quick-frozen
Storehouse, the first material arranging apparatus, laminating machine, the second material arranging apparatus, recrater and cartoning sealing machine, the outlet of the ingot Won Ton Forming Machine connect
The entrance of tray filling machine is connect, the outlet of the tray filling machine connects quick-frozen storehouse, and the quick-frozen storehouse is covered by the first material arranging apparatus with described
Film machine is connected, and the laminating machine is connected by the second material arranging apparatus with the recrater, and the outlet of the recrater passes through transmission
Band connection cartoning sealing machine；
The ingot Won Ton Forming Machine is used to ingot won ton being molded, and molding ingot won ton is transported to the tray filling machine；
The tray filling machine is used to the ingot won ton loading pallet, and the pallet for containing ingot won ton is transported to quick-frozen storehouse；It is described
Quick-frozen storehouse is freezed for the ingot won ton after being loaded into pallet, and is transported to the first material arranging apparatus；The first reason material dress
Put for the ingot won ton after freezing to be transported to laminating machine；The laminating machine is used to cover on the ingot won ton surface after freezing
Film, and the ingot won ton after overlay film is transported to the second material arranging apparatus；Second material arranging apparatus is used for the ingot after overlay film
Won ton carries out pallet () and arranges, and is transported to recrater；The recrater is used to case on the pallet after arrangement, and transports
Send to cartoning sealing machine；The cartoning sealing machine is used to the carton of vanning carrying out encapsulating joint sealing；
The ingot Won Ton Forming Machine includes molding machine, clamping device and turnover device, and the molding machine includes can be along admittedly
The shaping mould of fixed track movement, the shaping mould movement locus are arranged above block, and block and shaping mould movement rail
The distance of mark is more than the vertex of shaping mould and the distance of movement locus；The clamping device is included ingot won ton from shaping mould
The clamping device pressed from both sides out, clamping device can be moved along fixation locus；The turnover device includes containing the member that clamping device presss from both sides out
Precious won ton, and the mold cup for the upset degree that ingot is mixed, the mold cup can be moved along annular locus.
The shaping mould is arranged on the side wall for the roller one that can be rotated along shaft one；The clamping device is arranged at can edge
On the side wall for the roller two that shaft two rotates；The mold cup is arranged on the side wall for the roller three that can be rotated along shaft three；It is described
Roller one, roller two are equal with the diameter of roller three, and roller one and roller two are arranged in same level, and roller three is arranged on
The lower section of roller two.
The shaping mould includes bottom plate and the clamping plate mechanism that may tighten or loosen, and clamping plate mechanism includes clamping plate one and clamping plate
Two, clamping plate one and clamping plate two are respectively arranged at the both sides of bottom plate；
The both sides of clamping plate two are both provided with the folded sheet of arc, and folded sheet can be rotated along shaft four.
The clamping device includes clamping jaw, connecting rod, fixed plate and movable plate, and the fixed plate is fixed on the side of roller two
On wall, connecting rod passes through fixed plate, and connecting rod one end is connected with clamping jaw, and the other end is connected with movable plate, movable plate and fixed plate
Between be provided with spring；The pusher cylinder not rotated with roller two is additionally provided with the roller two, the push rod of pusher cylinder refers to
To roller one.
Gear set is provided with the side wall of the roller one, gear set includes intermeshing gear one and gear two, tooth
Bottom plate is provided with wheel one, clamping plate one is provided with gear two.
The clamping plate two and shaft four are arranged on bottom plate.
The rim of a cup of the mold cup is provided with the shield that can be opened or closed.
The height of the clamping plate two is more than the height of folded sheet.
The roller two is cylindric, and clamping device is arranged on the side wall of roller two, the side wall and inner bottom surface of roller two
Be connected, inner bottom surface is rotated with shaft two, and pusher cylinder is arranged on outer bottom, outer bottom fixed setting and with inner bottom surface and side
Wall is separate.
The shaft one, shaft two and shaft three are by driving stepper motor, and the stepper motor is by same drive
Dynamic device driving.
Weighing sensor is provided with first material arranging apparatus, a side of first material arranging apparatus, which is provided with, to be pushed away
Bar, another side are provided with slide plate diagonally downward, and the weighing sensor connects push rod, the weighing and sensing by signal wire
Want to correspond in the position of device, slide plate and push rod.
It is provided with conveyer belt in the quick-frozen storehouse, the conveyer belt is upwards in the shape of a spiral.
Conveyer belt is provided with the quick-frozen storehouse, the conveyer belt is in that horizontal " bow " shape arranges shape.
Mechanical arm is provided with the tipping punch-out equipment, negative pressure device is provided with the mechanical arm.
A side of second material arranging apparatus is provided with sensor for countering.
The entrance of the laminating machine is provided with getter device.
The ingot Won Ton Forming Machine, tray filling machine, quick-frozen storehouse, the first material arranging apparatus, laminating machine, the second material arranging apparatus, dress
Punch-out equipment and cartoning sealing machine arrangement in alignment.
The ingot Won Ton Forming Machine, tray filling machine, quick-frozen storehouse, the first material arranging apparatus, laminating machine arrangement in alignment, institute
Second material arranging apparatus one end and laminating machine vertical connection are stated, other end connection recrater, the recrater and cartoning sealing machine are linear
Arrangement, and with the second material arranging apparatus in horizontally arranged.
By adopting the above-described technical solution, the beneficial effects of the invention are as follows：
1st, the present invention completes the shaping of ingot won ton, by clamping device by after shaping by the cooperation of shaping mould and block
Ingot won ton is sandwiched in the mold cup of turnover device after 180 ° of upset, is put into support box.Ingot won ton after shaping is passed through successively
Connect tray filling machine, quick-frozen storehouse, the first material arranging apparatus, laminating machine, the second material arranging apparatus, recrater and cartoning sealing machine, ingot won ton from
Manufacture, freezing, packaging fully achieve automation, and the entire production line is had a style of one's own, and without manually going to operate, substantially increases ingot
The producing efficiency of won ton, suitable for the large-scale production of ingot won ton, and the ingot won ton of scale industrial production is big
It is small very consistent with shape.
2nd, by the setting of three rollers, the action of shaping, clamping and upset is allowed to be carried out in order according to desired trajectory,
Improve production efficiency.By the movement of folded sheet, drive two angles of won ton musculus cutaneus to be close to clamping plate one successively, realize won ton
The automatic adhesion at two angles, solves the problem that ingot won ton cannot produce automatically.The cooperation of clamping device and gripper cylinder, when
Gripper cylinder during clamping is needed to promote clamping device close to shaping mould, it is not necessary to return to original position when clamping, can prevent from clamping
Shaping mould is encountered during mechanism kinematic, while can be stretched forward close to ingot won ton when clamping is needed, is ensured
Effective clamping of ingot won ton.Clamping or the opening of clamping plate mechanism are realized by the rotation of gear one and gear two, can be made
Clamping plate mechanism is without hindrance freely to be opened, and failure rate is low.The cooperation of bottom plate and clamping plate one, clamping plate two, realizes won ton musculus cutaneus
Clamping is positioned over, has prevented won ton musculus cutaneus and has dropped and displacement, improved the yield rate of product and the uniformity of product design.Shield
Ingot won ton can be avoided to drop out in the motion process of roller three from mold cup, ensure that the stability of production.Work as folding
Plate promotes two angles of won ton musculus cutaneus to be close to clamping plate successively for the moment, the top fold part of won ton musculus cutaneus can downward convolution, folding
Plate ensures that convolution is unaffected at the top of won ton musculus cutaneus, improves the yield rate of product less than clamping plate two.Gripper cylinder is set
Putting with the bottom plate of clamping device and the mutually independent roller two of shaft two, ensure that it is motionless that gripper cylinder is stood, reducing
The setting of gripper cylinder.Stepper motor is driven by same driver, ensure that roller one, roller two and roller three
The uniformity of movement, reduces rate of breakdown, improves production efficiency.
3rd, the weight of ingot won ton in pallet is measured by weighing sensor, ingot won ton number in pallet is drawn with regard to counting
Amount, if ingot won ton is not filled up with pallet, weighing sensor sends signal, starts push rod, and push rod will be not filled up with ingot won ton
The pallet of Tun is released, and pallet is displaced outwardly departing from the first material arranging apparatus from slide plate, so as to fulfill it is automatic detect and pick up without
The pallet of full ingot won ton, has avoided empty pallet from carrying out the next step, improves the qualification rate of vanning.By being in spiral shell in quick-frozen storehouse
The conveyer belt of shape is revolved, extends cooling time of the shaping ingot won ton in quick-frozen storehouse, makes shaping ingot won ton have the time enough cold
Freeze, while the volume in quick-frozen storehouse can also be reduced, reduce the occupied space of equipment.By being in horizontal " bow " shape in quick-frozen storehouse
Conveyer belt, extend shaping ingot won ton quick-frozen storehouse cooling time., can be to support by the negative pressure device on mechanical arm
Disk realizes that negative pressure sucks, and avoids crawl from being damaged pallet, ensures the integrality of pallet.Pallet is calculated by sensor for countering automatically
Load the quantity of carton, consequently facilitating automatically generating the specific yield of ingot won ton.Pallet is made before overlay film by getter device,
Getter device can pallet inner face is miscellaneous or other impurity suction out so that ingot won ton ensures clean environment in pallet.
By being in straight line between each device, generated suitable for large-scale workshop using a plurality of production line, queueing discipline.Pass through
Two material arranging apparatus and laminating machine vertical connection, shorten the length of production line, suitable for the workshop that length is inadequate, and can also get around
Some inevitable barriers, it is highly practical.
Brief description of the drawings
The following drawings is only intended to, in doing schematic illustration and explanation to the present invention, not delimit the scope of the invention.Wherein：
Fig. 1 is ingot won ton automatic assembly line structure diagram；
Fig. 2 be in Fig. 1 A to structure diagram；
Fig. 3 is ingot Won Ton Forming Machine structure diagram；
Fig. 4 is the structure diagram of roller one；
Fig. 5 is the structure diagram of roller two；
Fig. 6 is the top view of shaping mould.
Marked in figure：1st, ingot Won Ton Forming Machine；101st, roller one；102nd, roller two；103rd, roller three；104th, box is held in the palm；
105th, shaping mould；106th, block；107th, clamping device；108th, mold cup；109th, ingot won ton；110th, gear set；111st, shaft one；
112nd, clamping plate one；113rd, bottom plate；114th, clamping plate two；115th, folded sheet；116th, pusher cylinder；117th, clamping jaw；118th, connecting rod；
119th, fixed plate；120th, movable plate；121st, spring；122nd, shaft two；123rd, shield；124th, shaft three；125th, shaft four；2nd, fill
Disk machine；3rd, quick-frozen storehouse；4th, the first material arranging apparatus；5th, laminating machine；6th, the second material arranging apparatus；7th, recrater；8th, cartoning sealing machine；9th, weigh
Sensor；10th, slide plate；11st, push rod；12nd, pallet.
Embodiment
Below in conjunction with the accompanying drawings, the present invention is described in detail.
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, the technical solution in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is
Part of the embodiment of the present invention, instead of all the embodiments.The present invention implementation being usually described and illustrated herein in the accompanying drawings
The component of example can be arranged and designed with a variety of configurations.
Therefore, below the detailed description of the embodiment of the present invention to providing in the accompanying drawings be not intended to limit it is claimed
The scope of the present invention, but be merely representative of the present invention selected embodiment.Based on the embodiments of the present invention, this area is common
Technical staff's all other embodiments obtained without creative efforts, belong to the model that the present invention protects
Enclose.
It should be noted that：Similar label and letter represents similar terms in following attached drawing, therefore, once a certain Xiang Yi
It is defined, then it further need not be defined and explained in subsequent attached drawing in a attached drawing.
In the description of the present invention, it is necessary to explanation, term " on ", " vertical ", " interior ", the orientation of instruction such as " outer " or
Position relationship be based on orientation shown in the drawings or position relationship, or the invention product using when the orientation usually put or
Position relationship, or the orientation that usually understands of those skilled in the art or position relationship, are for only for ease of the description present invention
Described with simplifying, rather than the device or element of instruction or hint meaning there must be specific orientation, with specific orientation structure
Make and operate, therefore be not considered as limiting the invention.In addition, term " first ", " second " etc. are only used for distinguishing description,
And it is not intended that instruction or hint relative importance.
In the description of the present invention, it is also necessary to explanation, unless otherwise clearly defined and limited, term " setting ",
" installation ", " connection " should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected, or integratedly be connected
Connect；Can mechanically connect or be electrically connected；It can be directly connected, can also be indirectly connected by intermediary, can
To be the connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood with concrete condition
Concrete meaning in the present invention.
Embodiment 1
As a kind of preferred embodiment of the present invention, present embodiment discloses a kind of method of automatic production ingot won ton, this reality
Applying example includes：
A kind of method of automatic production ingot won ton, comprises the following steps：
The first step, fillings is put into musculus cutaneus, and the musculus cutaneus doubling at fillings edge is pressed, and won ton initial material is made；By made of
Won ton initial material, which is put into molding machine, to be molded；Molding ingot won ton 109 is pressed from both sides out by clamping device from molding machine, and
It is put into turnover device and overturns 180 °；Ingot won ton 109 after upset is put into support box.
Second step, the ingot won ton 109 after shaping is sent into tray filling machine 2 by conveyer belt, tray filling machine 2 is by several yuan
Precious won ton 109 loads in pallet；
3rd step, the pallet 12 for installing ingot won ton 109 is put on the first material arranging apparatus 4, and the first material arranging apparatus 4 will install member
The pallet 12 of precious won ton 109 convey into being freezed in quick-frozen storehouse 3, install ingot won ton 109 pallet 12 be frozen after continue
It is conveyed into by the first material arranging apparatus 4 in laminating machine 5；
4th step, the interior upper shed to pallet 12 of laminating machine 5 carry out overlay film, ingot won ton 109 are sealed in pallet 12；
5th step, the pallet 12 after sealing is transported in recrater 8 by the second material arranging apparatus 6, recrater 8 fills several
The pallet 12 for having ingot won ton 109 is picked up into a carton；
6th step, the carton that recrater 7 installs is delivered in cartoning sealing machine 8 by conveyer belt, and cartoning sealing machine 8 carries out encapsulating to carton
Joint sealing.
Shaping in the step 1 comprises the following steps：
A. won ton initial material is put into shaping mould 105, the material clamping as at the beginning of clamping plate 1 and clamping plate 2 114 by won ton, and with roller
Cylinder 1 is along clockwise movement；
B. block 106 will be above the musculus cutaneus of clamping plate mechanism and fold back；
C. two angles of musculus cutaneus are pressed together on clamping plate 1 two shafts 4 125 by Foldable plate 115 successively.
When shaping mould 105 in the molding machine moves to position a, won ton initial material is put into clamping plate mechanism, works as folder
When holding the shaping mould 105 of won ton initial material and running to block 106, block 106 will be above the musculus cutaneus of clamping plate mechanism to shaping mould
The opposite directions of 105 directions of motion folds, and then the shaft 4 125 on the left side rotates, and drives the folded sheet 115 that is attached thereto to clamping plate
One 112 movements, drive the angular clamping plate 1 in the left side of musculus cutaneus to move, after the left side angular contact clamping plate 1 of won ton musculus cutaneus,
The shaft 4 125 on the left side inverts, and drives the folded sheet 115 being attached thereto to return to original position；The shaft 4 125 on the right rotates immediately,
The folded sheet 115 being attached thereto is driven to rotate, so as to drive the angular clamping plate 1 in the right of won ton musculus cutaneus to move, by wonton ＆ noodles
The right corner of skin is sticked together with left corner extruding, and then the shaft 4 125 on the right inverts, and drives the folded sheet being attached thereto
115 return to original position, and the shaping of ingot won ton 109 finishes.
When the shaping mould 105 is moved at the b of position, clamping device 107 is moved at c, roller 1, roller 2 102
Suspend with roller 3 103 and rotate, gripper cylinder 116 promotes connecting rod 118 to be moved to shaping mould 105, and clamping jaw 117 is opened, will be into
Ingot won ton 109 in pattern 105 is clamped, 116 venting thrust of gripper cylinder, and connecting rod 118 is under the elastic force effect of spring 121
Return to completion holding action in situ.
When the clamping device 107 for being clamped with ingot won ton 109 is moved at the d of position, the mold cup of the opening of shield 123
108 move at the e of position, and roller 1, roller 2 102 and the pause of roller 3 103 rotate, and clamping jaw 117 is opened, by ingot won ton
Tun is put into mold cup 108, and then shield 123 is closed.
When the mold cup 108 equipped with ingot won ton 109 is moved at the f of position, roller 1, roller 2 102 and roller
3 103 pauses rotate, and ingot won ton 109 has overturn 180 ° at this time, and shield 123 is opened, and ingot won ton 109 is put into and is arranged on roller
In support box 104 immediately below cylinder 3 103.
The position a is located at the surface of roller 1, and position a is rotated clockwise 90 ° obtains position b, roller two
With point closest position b be position c on 102, by position c along being rotated by 90 ° to obtain position d counterclockwise, on roller 3 103 with position
It is position e to put the closest points of d, by position e along being rotated by 90 ° to obtain position f counterclockwise.
A kind of production line of automatic production ingot won ton, including sequentially connected ingot Won Ton Forming Machine 1, tray filling machine 2, speed
Freeze storehouse 3, the first material arranging apparatus 4, laminating machine 5, the second material arranging apparatus 6, recrater 7 and cartoning sealing machine 8, the ingot Won Ton Forming Machine
The entrance of 1 outlet connection tray filling machine 2, the outlet of the tray filling machine 2 connect quick-frozen storehouse 3, and the quick-frozen storehouse 3 is expected by the first reason
Device 4 is connected with the laminating machine 5, and the laminating machine 5 is connected by the second material arranging apparatus 6 with the recrater 7, the vanning
The outlet of machine 7 is by transmitting band connection cartoning sealing machine 8；
The ingot Won Ton Forming Machine is used to ingot won ton 109 being molded, and molding ingot won ton 109 is transported to the dress
Disk machine 2；The tray filling machine 2 is used to the ingot won ton 109 loading pallet 12, and the pallet 12 that will contain ingot won ton 109
It is transported to quick-frozen storehouse 3；The quick-frozen storehouse 3 is freezed for the ingot won ton 109 after being loaded into pallet 12, and is transported to first
Material arranging apparatus 4；First material arranging apparatus 4 is used to the ingot won ton 109 after freezing being transported to laminating machine 5；The laminating machine 5
For being transported to the second material arranging apparatus 6 by 109 surface coating of ingot won ton after freezing, and by the ingot won ton 109 after overlay film；
Second material arranging apparatus 6 is used to the ingot won ton 109 after overlay film carrying out pallet (12) arrangement, and is transported to recrater 7；Institute
State recrater 7 to be used to case on the pallet 12 after arrangement, and be transported to cartoning sealing machine 8；The cartoning sealing machine 8 is used for vanning
Carton carries out encapsulating joint sealing；
The ingot Won Ton Forming Machine 1 includes molding machine, clamping device and turnover device, and the molding machine includes can be along admittedly
The shaping mould 105 of fixed track movement, 105 movement locus of shaping mould are arranged above block 106, and block 106 with
The distance of 105 movement locus of shaping mould is more than the vertex of shaping mould 105 and the distance of movement locus；The clamping device includes will
The clamping device 107 that ingot won ton 109 presss from both sides out from shaping mould 105, clamping device 107 can be moved along fixation locus；It is described to turn over
Rotary device includes containing the ingot won ton 109 that clamping device 107 presss from both sides out, and the mold cup 108 for the 109 upset 180 degrees that ingot is mixed,
The mold cup 108 can be moved along annular locus.
The shaping mould 105 is arranged on the side wall for the roller 1 that can be rotated along shaft 1；The clamping device
107 are arranged on the side wall for the roller 2 102 that can be rotated along shaft 2 122；The mold cup 108 is arranged at can be along shaft 3 124
On the side wall of the roller 3 103 of rotation；The roller 1, roller 2 102 are equal with the diameter of roller 3 103, roller one
101 and roller 2 102 be arranged in same level, roller 3 103 is arranged on the lower section of roller 2 102.
The shaping mould 105 includes bottom plate 113 and the clamping plate mechanism that may tighten or loosen, and clamping plate mechanism includes clamping plate one
112 and clamping plate 2 114, clamping plate 1 and clamping plate 2 114 are respectively arranged at the both sides of bottom plate 113；
The both sides of clamping plate 2 114 are both provided with the folded sheet 115 of arc, and folded sheet 115 can be rotated along shaft 4 125.
The shaft 4 125 is driven by motor, and Foldable plate 115 is rotated along shaft 4 125.
The clamping device 107 includes clamping jaw 117, connecting rod 118, fixed plate 119 and movable plate 120, the fixed plate
119 are fixed on the side wall of roller 2 102, and connecting rod 118 passes through fixed plate 119, and 118 one end of connecting rod is connected with clamping jaw 117,
The other end is connected with movable plate 120, and spring 121 is provided between movable plate 120 and fixed plate 119；In the roller 2 102 also
The pusher cylinder 116 not rotated with roller 2 102 is provided with, the push rod of pusher cylinder 116 is directed toward roller 1.
Gear set 110 is provided with the side wall of the roller 1, gear set 110 includes intermeshing one He of gear
Gear two, is provided with bottom plate 113 on gear one, clamping plate 1 is provided with gear two.
The clamping plate 2 114 and shaft 4 125 are arranged on bottom plate 113.
The rim of a cup of the mold cup 108 is provided with the shield 123 that can be opened or closed.
The height of the clamping plate 2 114 is more than the height of folded sheet 115.
The roller 2 102 is cylindric, and clamping device 107 is arranged on the side wall of roller 2 102, roller 2 102
Side wall is connected with inner bottom surface, and inner bottom surface is rotated with shaft 2 122, and pusher cylinder 116 is arranged on outer bottom, and outer bottom is fixed
Set and separate with inner bottom surface and side wall.
The shaft 1, shaft 2 102 and shaft 3 103 by driving stepper motor, and the stepper motor by
Same driver driving.
Weighing sensor 9 is provided with first material arranging apparatus 4, a side of first material arranging apparatus 4 is provided with
Push rod 11, another side are provided with slide plate 10 diagonally downward, and the weighing sensor 9 connects push rod 11, institute by signal wire
Want to correspond in the position for stating weighing sensor 9, slide plate 10 and push rod 11.
It is provided with conveyer belt in the quick-frozen storehouse 3, the conveyer belt is upwards in the shape of a spiral.
Conveyer belt is provided with the quick-frozen storehouse 3, the conveyer belt is in that horizontal " bow " shape arranges shape.
Mechanical arm is provided with the tipping punch-out equipment 7, negative pressure device is provided with the mechanical arm.
A side of second material arranging apparatus 6 is provided with sensor for countering.
The entrance of the laminating machine 5 is provided with getter device.
The ingot Won Ton Forming Machine 1, tray filling machine 2, quick-frozen storehouse 3, the first material arranging apparatus 4, the reason material dress of laminating machine 5, second
Put 8 arrangement in alignment of 6, recrater 7 and cartoning sealing machine.
The ingot Won Ton Forming Machine 1, tray filling machine 2, quick-frozen storehouse 3, the first material arranging apparatus 4,5 row in alignment of laminating machine
Row, described second material arranging apparatus, 6 one end and 5 vertical connection of laminating machine, other end connection recrater 7, the recrater 7 and joint sealing
Machine 8 is arranged in a linear, and with the second material arranging apparatus in horizontally arranged.
Roller 1 is along rotating clockwise, and when shaping mould 105 is run to position a, motor-driven gear group 110 rotates,
Clamping plate mechanism is opened, and the won ton after note is fallen into and presses edge is put into shaping mould 105, and clamping plate mechanism clamps, won ton musculus cutaneus
Top be higher than clamping plate mechanism height, when the shaping mould 105 for being clamped with won ton musculus cutaneus is run to block 106, block 106
The musculus cutaneus that will be above clamping plate mechanism is folded to the opposite direction of 105 direction of motion of shaping mould, then turn on the motor control wherein left side
Axis 4 125 rotates, and shaft 4 125 drives the folded sheet 115 being attached thereto to be moved to clamping plate 1, drives a left side for won ton musculus cutaneus
Corner is moved to clamping plate 1, and after the left side angular contact clamping plate 1 of won ton musculus cutaneus, the shaft 4 125 on the left side inverts, band
The dynamic folded sheet 115 being attached thereto returns to original position；The shaft 4 125 on the right rotates immediately, drives the folded sheet 115 being attached thereto
Rotate, so as to drive the angular clamping plate 1 in the right of won ton musculus cutaneus to move, the right corner of won ton musculus cutaneus and left corner are extruded viscous
Connect together, then the shaft 4 125 on the right inverts, and drives the folded sheet 115 being attached thereto to return to original position.
Shaping mould 105 continues to move, and when shaping mould 105 is moved at the b of position, clamping device 107 moves to c at this time
Place, roller 1, roller 2 102 and the pause of roller 3 103 rotate, and gripper cylinder 116 promotes movable plate 120, then the company of promotion
Extension bar 118 is moved to shaping mould 105, and clamping jaw 117 is opened, and the ingot won ton 109 in shaping mould 105 is clamped, gripper cylinder 116
Venting thrust, connecting rod 118 return to original position under the elastic force effect of spring 121, and roller 1 continues edge and rotates clockwise, roller
Cylinder 2 102 and roller 3 103 continue to rotate counterclockwise.
When the clamping device 107 for being clamped with ingot won ton 109 is moved at the d of position, the mold cup 108 of the opening of shield 123
Move at the e of position, roller 1, roller 2 102 and the pause of roller 3 103 rotate, and clamping jaw 117 is opened, ingot won ton is put
Enter in mold cup 108, then shield 123 is closed, and roller 1, roller 2 102 and roller 3 103 are rotated further.
When the mold cup 108 equipped with ingot won ton 109 is moved at the f of position, roller 1, roller 2 102 and roller three
103 pauses rotate, and ingot won ton 109 has overturn 180 ° at this time, and shield 123 is opened, and ingot won ton 109 is put into and is arranged on roller
In support box 104 immediately below 3 103.
The position a is located at the surface of roller 1, and position a is rotated clockwise 90 ° obtains position b, roller two
With point closest position b be position c on 102, by position c along being rotated by 90 ° to obtain position d counterclockwise, on roller 3 103 with position
It is position e to put the closest points of d, by position e along being rotated by 90 ° to obtain position f counterclockwise.
Embodiment 2
As a kind of preferred embodiment of the present invention, present embodiment discloses a kind of method of automatic production ingot won ton, this reality
Applying example includes：
A kind of method of automatic production ingot won ton, comprises the following steps：
The first step, fillings is put into musculus cutaneus, and the musculus cutaneus doubling at fillings edge is pressed, and won ton initial material is made；By made of
Won ton initial material, which is put into molding machine, to be molded；Molding ingot won ton 109 is pressed from both sides out by clamping device from molding machine, and
It is put into turnover device and overturns 180 °；Ingot won ton 109 after upset is put into support box.
Second step, the ingot won ton 109 after shaping is sent into tray filling machine 2 by conveyer belt, tray filling machine 2 is by several yuan
Precious won ton 109 loads in pallet；
3rd step, the pallet 12 for installing ingot won ton 109 is put on the first material arranging apparatus 4, and the first material arranging apparatus 4 will install member
The pallet 12 of precious won ton 109 convey into being freezed in quick-frozen storehouse 3, install ingot won ton 109 pallet 12 be frozen after continue
It is conveyed into by the first material arranging apparatus 4 in laminating machine 5；
4th step, the interior upper shed to pallet 12 of laminating machine 5 carry out overlay film, ingot won ton 109 are sealed in pallet 12；
5th step, the pallet 12 after sealing is transported in recrater 8 by the second material arranging apparatus 6, recrater 8 fills several
The pallet 12 for having ingot won ton 109 is picked up into a carton；
6th step, the carton that recrater 7 installs is delivered in cartoning sealing machine 8 by conveyer belt, and cartoning sealing machine 8 carries out encapsulating to carton
Joint sealing.
Embodiment 3
As a kind of preferred embodiment of the present invention, present embodiment discloses a kind of method of automatic production ingot won ton, this reality
It is substantially the same manner as Example 2 to apply example, difference lies in：
Shaping in the step 2 comprises the following steps：
A. won ton initial material is put into shaping mould 105, the material clamping as at the beginning of clamping plate 1 and clamping plate 2 114 by won ton, and with roller
Cylinder 1 is along clockwise movement；
B. block 106 will be above the musculus cutaneus of clamping plate mechanism and fold back；
C. two angles of musculus cutaneus are pressed together on clamping plate 1 two shafts 4 125 by Foldable plate 115 successively.
Embodiment 4
As a kind of preferred embodiment of the present invention, present embodiment discloses a kind of method of automatic production ingot won ton, this reality
It is substantially the same manner as Example 3 to apply example, difference lies in：
When shaping mould 105 in the molding machine moves to position a, won ton initial material is put into clamping plate mechanism, when being clamped with
When the shaping mould 105 of won ton initial material is run to block 106, the musculus cutaneus that block 106 will be above clamping plate mechanism is transported to shaping mould 105
The opposite direction in dynamic direction folds, and then the shaft 4 125 on the left side rotates, and drives the folded sheet 115 that is attached thereto to clamping plate 1
Movement, drives the angular clamping plate 1 in the left side of musculus cutaneus to move, after the left side angular contact clamping plate 1 of won ton musculus cutaneus, the left side
Shaft 4 125 inverts, and drives the folded sheet 115 being attached thereto to return to original position；The shaft 4 125 on the right rotates immediately, drive with
Connected folded sheet 115 rotate, so as to drive the angular clamping plate 1 in the right of won ton musculus cutaneus to move, by the right side of won ton musculus cutaneus
Corner is sticked together with left corner extruding, and then the shaft 4 125 on the right inverts, and drives the folded sheet 115 being attached thereto to return
To original position, the shaping of ingot won ton 109 finishes.
Embodiment 5
As a kind of preferred embodiment of the present invention, present embodiment discloses a kind of method of automatic production ingot won ton, this reality
It is substantially the same manner as Example 4 to apply example, difference lies in：
When the shaping mould 105 is moved at the b of position, clamping device 107 is moved at c, roller 1, roller 2 102 and roller
The pause of cylinder 3 103 rotates, and gripper cylinder 116 promotes connecting rod 118 to be moved to shaping mould 105, and clamping jaw 117 is opened, by shaping mould
Ingot won ton 109 in 105 is clamped, 116 venting thrust of gripper cylinder, and connecting rod 118 returns under the elastic force effect of spring 121
Complete holding action in original position.
Embodiment 6
As a kind of preferred embodiment of the present invention, present embodiment discloses a kind of method of automatic production ingot won ton, this reality
It is substantially the same manner as Example 5 to apply example, difference lies in：
When the clamping device 107 for being clamped with ingot won ton 109 is moved at the d of position, the mold cup 108 that shield 123 is opened is transported
Move to the e of position, roller 1, roller 2 102 and the pause of roller 3 103 rotate, and clamping jaw 117 is opened, ingot won ton is put into
In mold cup 108, then shield 123 is closed.
Embodiment 7
As a kind of preferred embodiment of the present invention, present embodiment discloses a kind of method of automatic production ingot won ton, this reality
It is substantially the same manner as Example 6 to apply example, difference lies in：
When the mold cup 108 equipped with ingot won ton 109 is moved at the f of position, roller 1, roller 2 102 and roller three
103 pauses rotate, and ingot won ton 109 has overturn 180 ° at this time, and shield 123 is opened, and ingot won ton 109 is put into and is arranged on roller
In support box 104 immediately below 3 103.
Embodiment 8
As a kind of preferred embodiment of the present invention, present embodiment discloses a kind of method of automatic production ingot won ton, this reality
It is substantially the same manner as Example 7 to apply example, difference lies in：
The position a is located at the surface of roller 1, by position a rotate clockwise 90 ° position b, on roller 2 102
Be position c with point closest position b, by position c along being rotated by 90 ° to obtain position d counterclockwise, on roller 3 103 with position d away from
It is position e from nearest point, by position e along being rotated by 90 ° to obtain position f counterclockwise.
Embodiment described above only expresses the embodiment of the application, its description is more specific and detailed, but simultaneously
Therefore the limitation to the application protection domain cannot be interpreted as.It should be pointed out that for those of ordinary skill in the art
For, on the premise of technical scheme design is not departed from, various modifications and improvements can be made, these belong to this
The protection domain of application.
Claims (7)
- A kind of 1. method of automatic production ingot won ton, it is characterised in that comprise the following steps：The first step, fillings is put into musculus cutaneus, and the musculus cutaneus doubling at fillings edge is pressed, and won ton initial material is made；By made of Won ton initial material, which is put into molding machine, to be molded；By molding ingot won ton（109）Pressed from both sides out by clamping device from molding machine, And it is put into turnover device and overturns 180 °；By the ingot won ton after upset（109）It is put into support box；Second step, by the ingot won ton after shaping（109）Tray filling machine is sent into by conveyer belt（2）It is interior, tray filling machine（2）By several Ingot won ton（109）Load in pallet；3rd step, will install ingot won ton（109）Pallet（12）It is put into the first material arranging apparatus（4）On, the first material arranging apparatus（4） Ingot won ton will be installed（109）Pallet（12）Convey into quick-frozen storehouse（3）Inside freezed, install ingot won ton（109）Support Disk（12）Continue after being frozen by the first material arranging apparatus（4）It is conveyed into laminating machine（5）It is interior；4th step, laminating machine（5）It is interior to pallet（12）Upper shed carry out overlay film, by ingot won ton（109）It is sealed in pallet （12）It is interior；5th step, by the pallet after sealing（12）Pass through the second material arranging apparatus（6）It is transported to recrater（8）It is interior, recrater（8）Will Several are equipped with ingot won ton（109）Pallet（12）Pick up into a carton；6th step, by recrater（7）The carton installed is delivered to cartoning sealing machine by conveyer belt（8）It is interior, cartoning sealing machine（8）To carton into Row encapsulating joint sealing.
- 2. the method for automatic production ingot won ton according to claim 1, it is characterised in that the shaping in the step 1 Comprise the following steps：A. won ton initial material is put into shaping mould（105）In, by clamping plate one（112）With clamping plate two（114）By material clamping at the beginning of won ton, and With roller one（101）Along clockwise movement；B. block（106）The musculus cutaneus that will be above clamping plate mechanism folds back；C. two shafts four（125）Foldable plate successively（115）Two angles of musculus cutaneus are pressed together on clamping plate one（112）On.
- 3. the method for automatic production ingot won ton according to claim 2, it is characterised in that：In the molding machine into Pattern（105）When moving to position a, won ton initial material is put into clamping plate mechanism, when the shaping mould for being clamped with won ton initial material（105） Run to block（106）During place, block（106）The musculus cutaneus of clamping plate mechanism be will be above to shaping mould（105）The negative side of the direction of motion To the shaft four of folding, the then left side（125）Rotate, drive the folded sheet being attached thereto（115）To clamping plate one（112）Movement, Drive the angular clamping plate one in the left side of musculus cutaneus（112）Movement, when the left side angular contact clamping plate one of won ton musculus cutaneus（112）Afterwards, the left side Shaft four（125）Reversion, drives the folded sheet being attached thereto（115）Return to original position；The shaft four on the right（125）Rotate immediately, Drive the folded sheet being attached thereto（115）Rotate, so as to drive the angular clamping plate one in the right of won ton musculus cutaneus（112）Movement, by won ton The right corner of Tun musculus cutaneus is sticked together with left corner extruding, then the shaft four on the right（125）Reversion, drives what is be attached thereto Folded sheet（115）Return to original position, ingot won ton（109）Shaping finishes.
- 4. the method for automatic production ingot won ton according to claim 3, it is characterised in that：The shaping mould（105）Fortune Move to the b of position, clamping device（107）When moving at c, roller one（101）, roller two（102）With roller three（103）Pause Rotate, gripper cylinder（116）Promote connecting rod（118）To shaping mould（105）Movement, clamping jaw（117）Open, by shaping mould （105）Interior ingot won ton（109）Clamp, gripper cylinder（116）Venting thrust, connecting rod（118）In spring（121）Elastic force Completion holding action in situ is returned under effect.
- 5. the method for automatic production ingot won ton according to claim 4, it is characterised in that：It is described to be clamped with ingot won ton （109）Clamping device（107）When moving at the d of position, shield（123）The mold cup of opening（108）Move at the e of position, roller Cylinder one（101）, roller two（102）With roller three（103）Pause rotates, clamping jaw（117）Open, ingot won ton is put into mold cup （108）In, then shield（123）Close.
- 6. the method for automatic production ingot won ton according to claim 5, it is characterised in that：It is described that ingot won ton is housed （109）Mold cup（108）When moving at the f of position, roller one（101）, roller two（102）With roller three（103）Pause rotates, Ingot won ton at this time（109）180 ° are overturn, shield（123）Open, by ingot won ton（109）It is put into and is arranged on roller three （103）The support box of underface（104）It is interior.
- 7. the method for the automatic production ingot won ton according to any one in claim 3-6, it is characterised in that：Institute's rheme Put a and be located at roller one（101）Surface, by position a rotate clockwise 90 ° position b, roller two（102）Upper and position b Closest point is position c, by position c along being rotated by 90 ° to obtain position d, roller three counterclockwise（103）Upper and position d distances are most Near point is position e, by position e along being rotated by 90 ° to obtain position f counterclockwise.
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| CN201711396571.1A CN107927040B (en) | 2017-12-21 | 2017-12-21 | A kind of method of automatic production ingot won ton |
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| CN109720626A (en) * | 2018-11-26 | 2019-05-07 | 安徽双好食品有限公司 | A kind of ice cream materials auto-feeder for bag |
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| CN107927040B (en) | 2019-11-22 |
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