CN107897247B

CN107897247B - Wheat burning row dish subassembly

Info

Publication number: CN107897247B
Application number: CN201711396019.2A
Authority: CN
Inventors: 薛博勋; 彭涛
Original assignee: Chengdu Soontrue Rainbow Machinery Equipment Co Ltd
Current assignee: Chengdu Soontrue Rainbow Machinery Equipment Co Ltd
Priority date: 2017-12-21
Filing date: 2017-12-21
Publication date: 2023-03-28
Anticipated expiration: 2037-12-21
Also published as: CN107897247A

Abstract

A wheat roasting plate assembly comprises a first annular rail and a second annular rail of a forming die, wherein a first opening and closing cup corresponding to the forming die is arranged on the first annular rail, the first opening and closing cup is arranged at the lower end of the forming die, a second opening and closing cup corresponding to the first opening and closing cup is arranged on the second annular rail, and the second opening and closing cup is arranged at the lower end of the first opening and closing cup. The formed shao-mai is conveyed to the conveying belt through the first opening and closing cup and the second opening and closing cup twice, so that the shao-mai is prevented from being extruded and deformed or damaged by the clamping device due to picking, the appearance integrity of the shao-mai is protected, and the qualification rate is improved.

Description

Wheat burning row dish subassembly

Technical Field

The invention belongs to the technical field of food machinery, and particularly relates to a wheat burning row plate assembly.

Background

Shao mai (stead Pork Dumplings), a famous han-nationality snack. The shape of the snack is the shape of a fluffy top end which is folded like a flower, and the snack is a cooked wheaten food snack which takes the scalded noodles as the wrapper and wraps the stuffing and is steamed in a cage. Is like pomegranate, white and crystal, has thin and fragrant stuffing. The soil grows in China and has a long history. In Jiangsu, zhejiang, guangdong and Guangxi provinces, it is called Shao Mai, while in Beijing and so on, it is called Shao Mai. The handmade shaomai has good taste and beautiful appearance, but has low forming efficiency and large labor capacity, and the cost of the handmade shaomai is greatly increased along with the increase of the cost of workers.

In order to overcome the drawbacks of the manual preparation of the barley, machines for producing it are available, for example.

Chinese utility model patent of application number CN204916299U, application date 2015 09 and 06 discloses an automatic row dish machine that can be used to dumpling packing, which comprises a frame, install first conveyer belt, its characterized in that on the frame: the tray taking device comprises a rack, a first conveying belt, a tray taking device and a tray conveying belt, wherein the rack is also provided with a gripping device, the gripping device is arranged above the first conveying belt, the tray conveying belt is arranged on the side surface of the first conveying belt and is consistent with the conveying direction of the first conveying belt, and a tray taking output port of the tray taking device corresponds to the initial tray placing position of the tray conveying belt; the food gripping device is used for outputting the tray to the tray conveying belt through the tray taking device, and then gripping the food on the first conveying belt to the tray on the tray conveying belt through the gripping device.

According to the above patent, the first conveyor belt and the tray conveyor belt convey food and packaged trays in the same direction, the gripping devices above the first conveyor belt and the tray conveyor belt continuously grip the food on the first conveyor belt and place the food on the tray conveyor belt, and the gripping devices enable the direction of the food placed on the tray to be consistent with the direction of the food placed on the first conveyor belt in the gripping process through a manner that the gripping devices synchronously turn, so that the food gripping device is completely automatically completed by machinery, and the operation efficiency is high. However, the formed shao-mai is very soft, and the shao-mai is easily extruded and deformed and even damaged by adopting a gripping device to pick up the shao-mai, so that the appearance of the shao-mai is seriously influenced, and the product percent of pass is low.

Disclosure of Invention

The invention aims to overcome the problems in the prior art and provide a shakeish molding device which can ensure the integrity of shakeish in the picking process and cannot change or damage the appearance of the shakeish.

In order to achieve the purpose, the technical scheme adopted by the invention is as follows.

Shao mai gang dish subassembly, its characterized in that: the cup opening and closing mechanism comprises a first annular rail and a second annular rail of a forming mold, wherein a first opening and closing cup corresponding to the forming mold is arranged on the first annular rail, the first opening and closing cup is arranged at the lower end of the forming mold, a second opening and closing cup corresponding to the first opening and closing cup is arranged on the second annular rail, and the second opening and closing cup is arranged at the lower end of the first opening and closing cup.

The forming die comprises a leather connecting plate which can move on the first annular track in an encircling mode, a forming groove is formed in the leather connecting plate, a through hole is formed in the forming groove, a supporting plate which can shield and expose the through hole is arranged at the bottom of the through hole, the supporting plate comprises a left plate and a right plate which can rotate around a rotating shaft, and the bottoms of the through holes can be sealed or opened by rotation of the left plate and the right plate.

The first opening and closing cup comprises a material receiving plate, wherein a material receiving hole corresponding to the blanking station is formed in the material receiving plate, a horizontally movable baffle is arranged on the bottom surface of the material receiving plate, and a leakage hole corresponding to the material receiving hole is formed in the baffle.

The bottom surface of the material receiving plate is provided with a plurality of rolling shafts, the baffle is placed on the rolling shafts, the end of the baffle is provided with a long rack, the end of the baffle is provided with a motor, the motor is provided with a gear, and the long rack is meshed with the gear.

The material receiving hole is of a conical structure, and an opening at the upper end is larger than an opening at the lower end.

The first opening and closing cup and the second opening and closing cup are identical in structure.

The conveying belt corresponding to the second opening and closing cup is arranged beside the second annular rail, the air pump is arranged beside the conveying belt, one end of the pipeline is communicated with the air pump, the other end of the pipeline is in a sealed state, the bottom of the pipeline is provided with a plurality of suction holes, and the suction holes correspond to the upper surface of the conveying belt.

The conduit reciprocates along the length of the conveyor belt.

The invention has the advantages.

1. Through after the shavings shaping in the forming die, shavings after the shaping fall into first cup that opens and shuts, first cup that opens and shuts will fall into the second cup that opens and shuts again, the second cup that opens and shuts is rotatory to fall into the shavings on the conveyer belt, first cup and the second cup that opens and shuts twice will shavings after the shaping carry on the conveyer belt, prevent that shavings from being extruded deformation or damage because picking up by clamping device, the outward appearance of protection shavings is complete, the qualification rate is improved, adopt two cups that open and shut simultaneously and carry the conveyer belt to shavings, can reduce the height that shavings dropped, prevent that shavings from being broken, the security is high.

2. The supporting plate capable of shielding and exposing the through hole is arranged at the bottom of the through hole, the movable supporting plate can provide upward supporting force for the wrapper when stuffing is poked, and when the steamed corn food drops, the steamed corn food can be moved away, so that the downward dropping route of the steamed corn food cannot be blocked. Furthermore, the layer board of this application is by controlling two left boards that can open and closed and right board and constitutes, and this kind of structure is when realizing opening the action, and the first middle part that exposes is the through-hole, then left board and right board continue to rotate along the direction of separately being located, exposes the through-hole is whole at last, and such advantage lies in that the shaomai food is when the whereabouts, is the middle part of following the through-hole earlier and falls for it is difficult for taking place to empty to fall when the shaomai food falls on the conveyer belt. The situation that the roasted wheat food firstly falls from the side edge of the through hole and obliquely falls on the conveying belt is avoided.

3. The bottom of the material receiving hole can be closed or opened through the horizontal movement of the leak holes on the baffle and the baffle on the bottom surface of the material plate, so that the formed wheat shavings can smoothly leak downwards.

4. The baffle plate can do horizontal reciprocating motion by the mutual meshing of the long rack and the gear, and the mechanism is simple and not easy to damage.

5. The material receiving hole with the conical structure enlarges the falling space of the formed wheat shavings, and meanwhile, the conical surface can automatically adjust the verticality of the wheat shavings, so that the wheat shavings cannot be inclined in the falling process, and are in a stable state after falling, and cannot be toppled.

6. Through first cup and the second cup structure that opens and shuts the same, the cooperation of both is inseparabler, and the error of cooperation is little.

7. Through the pipeline that the air extractor is connected, can inhale away face sediment or other impurity on the shakeout wheat after the shaping, guarantee the clean of shakeout wheat, utilize the air extractor to breathe in simultaneously, can prevent that face sediment or other impurity from flying to everywhere, guarantee the sanitation in workshop.

8. Through the length direction reciprocating motion of pipeline along the conveyer belt, increase the adsorption area of air extractor, guarantee that the impurity on the shao mai is absorbed totally.

Drawings

Fig. 1 is a schematic structural view of a shao-mai molding machine.

Fig. 2 is a schematic structural diagram of a working station of the wheat burning forming machine.

FIG. 3 is a top view of the skin engaging plate.

Fig. 4 is a bottom view of the skin engaging plate.

FIG. 5 is a schematic view of an exposed structure of a through hole on a skin-contacting plate.

FIG. 6 is a side view of the skin engaging plate.

Fig. 7 is a schematic view of a pallet closing structure.

Fig. 8 is a schematic view of a pallet opening configuration.

Fig. 9 is a side view of the pallet.

Fig. 10 is a perspective view of the pallet.

Fig. 11 is a top view of the first open/close cup.

Fig. 12 isbase:Sub>A sectional view taken along linebase:Sub>A-base:Sub>A in fig. 11.

FIG. 13 is a schematic structural view of the bottom of the leak hole when it is blocked.

The labels in the figure are: 1. the stuffing filling machine comprises a wrapper receiving plate, 2, a stuffing feeding device, 3, a wrapper conveying device, 4, a first annular rail, 5, a wrapper receiving station, 6, a stuffing filling station, 7, a blanking station, 8, a first opening and closing cup, 9, a second annular rail, 10, a second opening and closing cup, 15, a wheat groll, 16, a conveying belt, 17, an air extractor, 18, a pipeline, 112, a forming groove, 113, a through hole, 114, a supporting plate, 115, a roller, 116, a rack push rod, 117, a left plate, 118, a right plate, 119, a first pinion, 120, a second pinion, 121, a third pinion, 122, a pushing block, 200, a material receiving plate, 201, a material receiving hole, 202, a baffle, 203, a leakage hole, 204, a roller, 205, a long rack, 206, a motor, 207 and a gear.

Detailed Description

The invention is further described below with reference to the accompanying drawings.

Example 1

As shown in fig. 1 to 2, the wheat-roasting pan assembly comprises a first annular rail 4 and a second annular rail 9 of a forming mold, wherein a first opening and closing cup 8 corresponding to the forming mold is arranged on the first annular rail 4, the first opening and closing cup 8 is installed at the lower end of the forming mold, a second opening and closing cup 10 corresponding to the first opening and closing cup 8 is arranged on the second annular rail 9, and the second opening and closing cup 10 is arranged at the lower end of the first opening and closing cup 8.

The forming die is uniformly distributed on the first annular rail 4, a plurality of forming dies are sequentially arranged on the first annular rail to form a wrapper receiving station 5, a stuffing injecting station 6 and a blanking station 7 around the first annular rail, the wrapper 15 is formed by arranging a die assembly station as a 'line station', the formed wrapper 15 falls into the first opening and closing cup 8 after the wrapper is formed in the forming die, the first opening and closing cup 8 then falls the wrapper 15 into the second opening and closing cup 10, the second opening and closing cup 10 rotates to fall the wrapper 15 onto the conveying belt 16, the formed wrapper 15 is conveyed onto the conveying belt 16 twice by the first opening and closing cup 8 and the second opening and closing cup 10, the wrapper 15 is prevented from being extruded and deformed or damaged by the clamping device due to picking, the appearance of the wrapper is protected to be complete, the qualification rate is improved, meanwhile, the two opening and closing cups are adopted to convey the wrapper onto the conveying belt, the falling height of the wrapper can be reduced, the wrapper is prevented from being broken, and the safety is high.

Example 2

As shown in fig. 3 to 10, the forming mold includes a leather receiving plate 1 capable of moving around a first circular track 4, a forming groove 112 is provided on the leather receiving plate 1, a through hole 113 is provided in the forming groove 112, a supporting plate 114 capable of shielding and exposing the through hole 113 is provided at the bottom of the through hole 113, the supporting plate 114 includes a left plate 117 and a right plate 118 capable of rotating around a rotating shaft, the rotation of the left plate 117 and the right plate 118 can close or open the bottom of the through hole 113, the left plate 117 is connected with a first pinion 119 through a rotating shaft, the right plate 118 is connected with a second pinion 120 through a rotating shaft, and the first pinion 119 and the second pinion 120 are engaged with each other. A third pinion 121 is connected to a lower portion of the first pinion 119 or the second pinion 120 through a rotation shaft thereof, and the third pinion 121 is engaged with the elongated rack push bar 115 and the roller 116.

Through after the shakeout of shakeout wheat in the forming die, shakeout wheat 15 after the shaping falls into first cup 8 that opens and shuts, first cup 8 that opens and shuts falls into shakeout wheat 15 second cup 10 that opens and shuts again, second cup 10 that opens and shuts is rotatory to fall into shakeout wheat 15 on the conveyer belt 16, shakeout wheat 15 after the shaping is carried on the conveyer belt 16 twice to first cup 8 and the second cup that opens and shuts, prevent shakeout wheat 15 because pick up and by clamping device extrusion deformation or damage, the outward appearance of protection shakeout wheat is complete, the qualification rate is improved, adopt two cups that open and shut simultaneously to carry the conveyer belt to shakeout wheat, can reduce the height that shakeout wheat dropped, prevent that shakeout wheat from being broken, and is high in safety.

The supporting plate 114 which can shield and expose the through hole 113 is arranged at the bottom of the through hole, the movable supporting plate 114 can provide upward supporting force for the wrapper when stuffing is poked, and when the steamed wheat food is required to fall, the steamed wheat food can be moved away so as not to block the downward falling route of the steamed wheat food. Further, the supporting plate of the present application is composed of a left plate 117 and a right plate 118 which can be opened and closed, and this structure exposes the middle of the through hole first when the opening action is performed, then the left plate 117 and the right plate 118 continue to rotate in the respective directions, and finally the through hole is completely exposed, which is advantageous in that the baked wheat food falls down from the middle of the through hole first when falling, so that the baked wheat food is not easy to topple when falling on the conveyor belt. The situation that the roasted wheat food firstly falls from the side edge of the through hole and obliquely falls on the conveying belt is avoided.

Example 3

As shown in fig. 11 to 13, the first openable cup 8 includes a material receiving plate 200, the material receiving plate 200 is provided with a material receiving hole 201 corresponding to the blanking station 7, a horizontally movable baffle 202 is provided on a bottom surface of the material receiving plate 200, and the baffle 202 is provided with a leakage hole 203 corresponding to the material receiving hole 201.

The bottom surface of the material receiving plate 200 is provided with a plurality of rollers 204, the baffle 202 is placed on the rollers 204, the end of the baffle 202 is provided with a long rack 205, the end of the baffle 202 is provided with a motor 206, a gear 207 is installed on the motor 206, and the long rack 205 and the gear 207 are meshed with each other.

The material receiving hole 201 is of a conical structure, and an opening at the upper end is larger than an opening at the lower end.

The first opening and closing cup 8 and the second opening and closing cup 10 are identical in structure.

The supporting plate 114 which can shield and expose the through hole 113 is arranged at the bottom of the through hole, the movable supporting plate 114 can provide upward supporting force for the wrapper when stuffing is poked, and when the steamed wheat food is required to fall, the steamed wheat food can be moved away so as not to block the downward falling route of the steamed wheat food. Further, the supporting plate of the present application is composed of a left plate 117 and a right plate 118 which can be opened and closed, and this structure exposes the middle of the through hole first when the opening action is performed, then the left plate 117 and the right plate 118 continue to rotate in the respective directions, and finally the through hole is completely exposed, which is advantageous in that the baked wheat food falls down from the middle of the through hole first when falling, so that the baked wheat food is not easy to topple when falling on the conveyor belt. The situation that the roasted wheat food firstly falls from the side edge of the through hole and obliquely falls on the conveying belt is avoided, the rack push rod 116 is matched with the gear, the rack push rod 116 is driven by the push block 122 to do linear reciprocating motion, and the push block 122 pushes the left plate 117 and the right plate 118 to open and close or seal.

The bottom of the material receiving hole 201 can be closed or opened through the horizontal movement of the leakage holes 203 on the baffle plate 202 and the baffle plate 202 on the bottom surface of the material plate, so that the molded wheat shavings 15 can smoothly leak downwards.

The baffle plate can do horizontal reciprocating motion through the mutual meshing of the long rack 205 and the gear 207, and the mechanism is simple and not easy to damage.

Connect the material hole 201 through the toper structure, enlarged the space that falls into of shaping shao mai 15, the straightness that hangs down of shao mai can automatic adjustment to the toper face simultaneously, can not take place the phenomenon of slope at the in-process that falls down, is in steady state after guaranteeing the shao mai whereabouts, can not take place to empty.

Through first cup 8 and the same of second cup 9 structure that opens and shuts, both cooperations are inseparabler, and the error of cooperation is little.

Example 4

A conveying belt 16 corresponding to the second opening and closing cup 10 is arranged beside the second annular rail 9, an air extractor 17 is arranged beside the conveying belt 16, one end of a pipeline 18 is communicated with the air extractor 17, the other end of the pipeline 18 is in a sealed state, a plurality of suction holes are formed in the bottom of the pipeline 18, and the suction holes correspond to the upper surface of the conveying belt 16.

The conduit 18 reciprocates along the length of the conveyor 16.

The supporting plate 114 which can shield and expose the through hole 113 is arranged at the bottom of the through hole, the movable supporting plate 114 can provide upward supporting force for the wrapper when stuffing is poked, and when the steamed wheat food is required to fall, the steamed wheat food can be moved away so as not to block the downward falling route of the steamed wheat food. Furthermore, the supporting plate of the application is composed of a left plate 117 and a right plate 118 which can be opened and closed, when the structure is used for realizing the opening action, the middle part of the through hole is firstly exposed, then the left plate 117 and the right plate 118 continue to rotate along the respective directions, and finally the through hole is completely exposed, so that the advantages that the roasted wheaten food firstly falls from the middle part of the through hole when falling, and the roasted wheaten food is not easy to topple when falling on the conveyor belt. The situation that the roasted wheat food firstly falls from the side edge of the through hole and obliquely falls on the conveying belt is avoided.

Connect the material hole 201 through the toper structure, enlarged the space that falls into of shaping shao mai 15, the toper face can the automatic adjustment shao mai hang down straightness simultaneously, can not take place the phenomenon of slope at the in-process that falls down, guarantees to be in steady state after shao mai whereabouts, can not take place to empty.

Through the pipeline 18 that the air extractor 17 is connected, can suck away face sediment or other impurity on the shakeout wheat 15 after the shaping, guarantee the clean of shakeout wheat 15, utilize air extractor 17 to breathe in simultaneously, can prevent that face sediment or other impurity from flying to everywhere, guarantee the sanitation in workshop.

The pipeline 18 reciprocates along the length direction of the conveyor belt, the adsorption area of the air extractor 17 is increased, and impurities on the wheat shavings 15 are ensured to be absorbed completely.

Firstly, a first annular rail 4 rotates to drive a forming die to sequentially make and form the shaggy wheat 15 through a skin receiving station 5 and a stuffing injection station 6, and the first annular rail 4 continues to rotate to drive the forming die to a blanking station 7;

secondly, a rack push rod 115 on the forming die pushes a push block 122 inwards, the push block 122 pushes a left plate 117 and a right plate 118 to be separated, and the bottom of a through hole 113 is opened;

step three, in the step two, the motor 206 on the first opening and closing cup 8 drives the gear 207 to rotate clockwise, and the gear 207 drives the long rack 205 to move left until the baffle 202 shields the bottom of the material receiving hole 201;

fourthly, the steamed dumpling 15 in the through hole 113 falls into the first open-close cup 8;

fifthly, the second annular track 9 rotates to drive the second open-close cup 10 to the lower end of the first open-close cup 8;

sixthly, the motor 206 on the second opening and closing cup 118 drives the gear 207 to rotate clockwise, and the gear 207 drives the long rack 205 to move left until the baffle 202 shields the bottom of the material receiving hole 201;

seventhly, the motor 206 on the first opening and closing cup 8 drives the gear 207 to rotate anticlockwise, the gear 207 drives the long rack 205 to move right until the leakage hole 203 on the baffle 202 corresponds to the material receiving hole 201, the bottom of the leakage hole 203 is exposed, and the steamed corn 15 falls into the second opening and closing cup 10 from the first opening and closing cup 8;

eighthly, the second opening and closing cup 10 rotates to the upper end of the conveyor belt 16 through the second annular track 9;

ninth, the motor 206 on the second open-close cup 10 drives the gear 207 to rotate anticlockwise, the gear 207 drives the long rack 205 to move rightwards until the leakage hole 203 on the baffle 202 corresponds to the material receiving hole 201, the bottom of the leakage hole 203 is exposed, and the steamed corn 15 falls on the conveyor belt 16 from the second open-close cup 10;

step ten, conveying the steamed dumpling 15 by a conveyor belt 16;

in the tenth step, the air pump 17 is started to adsorb the impurities on the shakedown barley 15 through the air suction hole on the pipe 18.

The above-mentioned embodiments only express the specific embodiments of the present application, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present application. It should be noted that, for those skilled in the art, without departing from the technical idea of the present application, several changes and modifications can be made, which are all within the protection scope of the present application.

Claims

1. Shao mai gang dish subassembly, its characterized in that: the cup opening and closing device comprises a first annular rail (4) and a second annular rail (9) of a forming mold, wherein a first opening and closing cup (8) corresponding to the forming mold is arranged on the first annular rail (4), the first opening and closing cup (8) is installed at the lower end of the forming mold, a second opening and closing cup (10) corresponding to the first opening and closing cup (8) is arranged on the second annular rail (9), and the second opening and closing cup (10) is arranged at the lower end of the first opening and closing cup (8);

the forming die comprises a leather receiving plate (1) capable of moving on a first annular track (4) in a surrounding mode, a forming groove (112) is formed in the leather receiving plate (1), a through hole (113) is formed in the forming groove (112), a supporting plate (114) capable of shielding and exposing the through hole (113) is arranged at the bottom of the through hole (113), the supporting plate (114) comprises a left plate (117) and a right plate (118) capable of rotating around a rotating shaft, and the bottoms of the through hole (113) can be closed or opened through rotation of the left plate (117) and the right plate (118);

the first opening and closing cup (8) comprises a material receiving plate (200), a material receiving hole (201) corresponding to the blanking station (7) is formed in the material receiving plate (200), a horizontally movable baffle (202) is arranged on the bottom surface of the material receiving plate (200), and a leakage hole (203) corresponding to the material receiving hole (201) is formed in the baffle (202).

2. The grilled wheat pan assembly of claim 1, wherein: the bottom surface of the material receiving plate (200) is provided with a plurality of rolling shafts (204), the baffle (202) is placed on the rolling shafts (204), the end of the baffle (202) is provided with a long rack (205), the end of the baffle (202) is provided with a motor (206), a gear (207) is installed on the motor (206), and the long rack (205) is meshed with the gear (207).

3. A grill pan assembly according to claim 2, wherein: the material receiving hole (201) is of a conical structure, and an opening at the upper end is larger than an opening at the lower end.

4. The grilled wheat pan assembly of claim 1, wherein: the first opening and closing cup (8) and the second opening and closing cup (10) are identical in structure.

5. The grilled pan assembly of claim 1, wherein: a conveying belt (16) corresponding to the second opening and closing cup (10) is arranged beside the second annular rail (9), an air extractor (17) is arranged beside the conveying belt (16), one end of a pipeline (18) is communicated with the air extractor (17), the other end of the pipeline (18) is in a sealed state, a plurality of suction holes are formed in the bottom of the pipeline (18), and the suction holes correspond to the upper surface of the conveying belt (16).

6. The grilled wheat pan assembly of claim 5, wherein: the conduit (18) reciprocates along the length of the conveyor belt (16).