CN107811002B - Ingot wonton production line - Google Patents
Ingot wonton production line Download PDFInfo
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- CN107811002B CN107811002B CN201711396572.6A CN201711396572A CN107811002B CN 107811002 B CN107811002 B CN 107811002B CN 201711396572 A CN201711396572 A CN 201711396572A CN 107811002 B CN107811002 B CN 107811002B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 47
- 239000000463 material Substances 0.000 claims abstract description 70
- 238000007710 freezing Methods 0.000 claims abstract description 42
- 238000007789 sealing Methods 0.000 claims abstract description 29
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims abstract description 23
- 239000010931 gold Substances 0.000 claims abstract description 23
- 229910052737 gold Inorganic materials 0.000 claims abstract description 23
- 230000008014 freezing Effects 0.000 claims abstract description 6
- 230000007246 mechanism Effects 0.000 claims description 41
- 235000014347 soups Nutrition 0.000 claims description 38
- 230000007306 turnover Effects 0.000 claims description 6
- 239000003292 glue Substances 0.000 claims description 4
- 235000019699 ravioli Nutrition 0.000 claims description 4
- 235000013305 food Nutrition 0.000 abstract description 3
- 238000010923 batch production Methods 0.000 abstract description 2
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- 238000004806 packaging method and process Methods 0.000 abstract description 2
- 238000005303 weighing Methods 0.000 description 10
- 238000010030 laminating Methods 0.000 description 8
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- 239000000835 fiber Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
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Images
Classifications
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
- A21C11/16—Extruding machines
- A21C11/163—Applying co-extrusion, i.e. extruding two or more plastic substances simultaneously, e.g. for making filled dough products; Making products from two or more different substances supplied to the extruder
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/08—Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
- B65B35/58—Turning articles by positively-acting means, e.g. to present labelled portions in uppermost position
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/02—Applying adhesives or sealing liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B2220/00—Specific aspects of the packaging operation
- B65B2220/16—Packaging contents into primary and secondary packaging
Abstract
The invention relates to the technical field of food machinery, in particular to a shoe-shaped gold ingot wonton production line. The forming device comprises a shoe-shaped wonton forming machine, a tray filling machine, a quick-freezing bin, a first material arranging device, a film covering machine, a second material arranging device, a box filling machine and a box sealing machine which are sequentially connected. The formed shoe-shaped gold ingot wontons are sequentially subjected to the connection of the tray filling machine, the quick-freezing bin, the first material arranging device, the film covering machine, the second material arranging device, the box filling machine and the box sealing machine, the gold ingot wontons are completely automated in manufacturing, freezing and packaging, the whole production line is integrated, manual operation is not needed, the manufacturing efficiency of the gold ingot wontons is greatly improved, the shoe-shaped gold ingot wontons are suitable for large-scale batch production of the gold ingot wontons, and the size and the appearance of the gold ingot wontons produced by large-scale industrial production are all very consistent.
Description
Technical Field
The invention relates to the technical field of food machinery, in particular to a shoe-shaped gold ingot wonton production line.
Background
The Yuanbao wonton is named after the Yuanbao, is a traditional Chinese food and is originated from the north of China. The snack is a favorite snack at the earliest, the filling has high and low contents, and the high-quality roasted duck, winter bamboo shoot, chicken breast meat and pea are taken as fillings; pork and Chinese chives are commonly used as stuffing. Before 1950, the Beijing Donghua Men wonton (wonton Hou) wrapped small wonton is most exquisite and has strong famous atmosphere. The Western Han Yang Dynasty works 'Fangyan' mentions that: the cake is called soup, and the wonton is one kind of cake, and has the difference that the wonton is eaten after being steamed and cooked with stuffing; if the soup is cooked thoroughly, the soup is called as soup cake. Ancient Chinese thought that this was a sealed steamed stuffed bun without seven orifices, which was called "wonton" and later called "wonton" according to the rules of Chinese character formation.
Publication No. CN 104256386A; the Chinese invention patent with publication number 20150107 discloses an apparatus and method for producing wonton, which comprises: A. the noodle supplying device conveys strip-shaped noodle wrappers, and the cutter cuts the fixed noodle wrappers into rectangular blocks; B. c, a stuffing filling device pokes stuffing sent from a stuffing supply device vertically downwards onto the cut rectangular wrappers, and a wrapper poking cross rod in the forming device applies transverse thrust to the vertical side faces of the U-shaped wrappers to enable the wrappers to be folded for the second time; D. a rotary clamping device in the forming device closes two ends of the U-shaped wrapper which is in a side lying shape, and then the wrapper is pressed; E. the formed wonton is placed on the conveying device below the formed wonton by rotating the clamping device. The patent can only solve the automatic production problem of common wontons and can not solve the automatic production problem of shoe-shaped dumpling.
Disclosure of Invention
The invention aims to provide a Yuanbao wonton production line aiming at the problems in the prior art, and the purposes of improving the performance of fiber toughening well cementation cement and reducing the labor intensity of workers are achieved by uniformly dispersing long fibers.
In order to achieve the purpose, the invention adopts the technical scheme that:
a Yuanbao wonton production line comprises a Yuanbao wonton forming machine, a tray filling machine, a quick-freezing bin, a first material arranging device, a film covering machine, a second material arranging device, a box filling machine and a box sealing machine which are sequentially connected, wherein an outlet of the Yuanbao wonton forming machine is connected with an inlet of the tray filling machine, an outlet of the tray filling machine is connected with the quick-freezing bin, the quick-freezing bin is connected with the film covering machine through the first material arranging device, the film covering machine is connected with the box filling machine through the second material arranging device, and an outlet of the box filling machine is connected with the box sealing machine through a transmission belt;
the shoe-shaped dumpling soup forming machine is used for forming shoe-shaped dumpling soup and conveying the formed shoe-shaped dumpling soup to the tray filling machine; the tray filling machine is used for filling the shoe-shaped dumpling soup into a tray and conveying the tray filled with the shoe-shaped dumpling soup to the quick-freezing bin; the quick-freezing bin is used for freezing the ingot wontons filled into the tray and conveying the ingot wontons to the first material arranging device; the first material arranging device is used for conveying the frozen Yuanbao wontons to the film covering machine; the film covering machine is used for covering the surfaces of the frozen shoe-shaped dumpling ravioli and conveying the coated shoe-shaped dumpling ravioli to the second material arranging device; the second material arranging device is used for carrying out tray arrangement on the film-coated Yuanbao wontons and conveying the film-coated Yuanbao wontons to a box filler; the case packer is used for packing the finished trays and conveying the trays to the case sealer; the carton sealing machine is used for performing glue pouring and carton sealing on the boxed carton;
the shoe-shaped gold ingot wonton forming machine comprises a forming device, a clamping device and a turning device, wherein the forming device comprises a forming die capable of moving along a fixed track, a stop block is arranged right above the moving track of the forming die, and the distance between the stop block and the moving track of the forming die is greater than the distance between the top point of the forming die and the moving track; the clamping device comprises a clamping mechanism for clamping the Yuanbao wonton from the forming die, and the clamping mechanism can move along a fixed track; the turnover device comprises the ingot wonton clamped by the clamping mechanism and a mold cup with the turnover degree of the ingot, and the mold cup can move along an annular track.
The forming die is arranged on the side wall of the first roller capable of rotating along the first rotating shaft; the clamping mechanism is arranged on the side wall of the second roller which can rotate along the second rotating shaft; the mold cup is arranged on the side wall of the third roller which can rotate along the third rotating shaft; the diameters of the first roller, the second roller and the third roller are equal, the first roller and the second roller are arranged on the same horizontal plane, and the third roller is arranged below the second roller.
The forming die comprises a bottom plate and a clamping plate mechanism capable of clamping or loosening, the clamping plate mechanism comprises a first clamping plate and a second clamping plate, and the first clamping plate and the second clamping plate are respectively arranged on two sides of the bottom plate;
the two sides of the second clamping plate are provided with arc-shaped folding plates which can rotate along the fourth rotating shaft.
The clamping mechanism comprises a clamping jaw, a connecting rod, a fixed plate and a movable plate, the fixed plate is fixed on the side wall of the second roller, the connecting rod penetrates through the fixed plate, one end of the connecting rod is connected with the clamping jaw, the other end of the connecting rod is connected with the movable plate, and a spring is arranged between the movable plate and the fixed plate; and a pushing cylinder which does not rotate along with the roller II is also arranged in the roller II, and a push rod of the pushing cylinder points to the roller I.
The side wall of the first roller is provided with a gear set, the gear set comprises a first gear and a second gear which are meshed with each other, a bottom plate is arranged on the first gear, and a first clamping plate is arranged on the second gear.
The second clamping plate and the fourth rotating shaft are both arranged on the bottom plate.
The cup mouth of the mold cup is provided with a shielding plate which can be opened or closed.
The height of the second clamping plate is greater than that of the folding plate.
The roller II is cylindrical, the clamping mechanism is arranged on the side wall of the roller II, the side wall of the roller II is connected with the inner bottom surface, the inner bottom surface rotates along with the rotating shaft II, the pushing cylinder is arranged on the outer bottom surface, and the outer bottom surface is fixedly arranged and is mutually independent of the inner bottom surface and the side wall.
The first rotating shaft, the second rotating shaft and the third rotating shaft are all driven by stepping motors, and the stepping motors are all driven by the same driver.
The material sorting device is characterized in that a weighing sensor is arranged on the first sorting device, a push rod is arranged on one side of the first sorting device, a sliding plate which inclines downwards is arranged on the other side of the first sorting device, the weighing sensor is connected with the push rod through a signal line, and the positions of the weighing sensor, the sliding plate and the push rod are expected to correspond.
And a conveying belt is arranged in the quick-freezing bin, and the conveying belt is upwards in a spiral shape.
And a conveying belt is arranged in the quick-freezing bin, and the conveying belt is horizontally arranged in a bow shape.
And a mechanical arm is arranged on the box assembling and disassembling machine, and a negative pressure device is arranged on the mechanical arm.
And a counting sensor is arranged on one side edge of the second material arranging device.
And an air suction device is arranged at the inlet of the film laminating machine.
The shoe-shaped gold ingot wonton forming machine, the tray filling machine, the quick-freezing bin, the first material arranging device, the film covering machine, the second material arranging device, the box filling machine and the box sealing machine are arranged in a straight line.
The shoe-shaped gold ingot wonton forming machine, the tray filling machine, the quick-freezing bin, the first material arranging device and the film covering machine are arranged in a straight line, one end of the second material arranging device is vertically connected with the film covering machine, the other end of the second material arranging device is connected with the box filling machine, and the box filling machine and the box sealing machine are arranged in a straight line and are arranged horizontally with the second material arranging device.
Due to the adoption of the technical scheme, the invention has the beneficial effects that:
1. according to the invention, the forming of the shoe-shaped dumpling soup is completed through the matching of the forming die and the stop block, and the formed shoe-shaped dumpling soup is clamped into the die cup of the turnover device by the clamping device, turned for 180 degrees and then placed into the support box. The formed shoe-shaped gold ingot wontons are sequentially subjected to the connection of the tray filling machine, the quick-freezing bin, the first material arranging device, the film covering machine, the second material arranging device, the box filling machine and the box sealing machine, the gold ingot wontons are completely automated in manufacturing, freezing and packaging, the whole production line is integrated, manual operation is not needed, the manufacturing efficiency of the gold ingot wontons is greatly improved, the shoe-shaped gold ingot wontons are suitable for large-scale batch production of the gold ingot wontons, and the size and the appearance of the gold ingot wontons produced by large-scale industrial production are all very consistent.
2. Through the setting of three rollers, let the action of shaping, centre gripping and upset all can go on according to predetermined orbit in order, improved production efficiency.
3. Through the motion of folding plate, drive two angles of wonton flour skin and lean on in proper order to splint one, realize the automatic adhesion of two angles of wonton, solved the difficult problem that the yuanbao wonton can not automatic production.
4. The cooperation of fixture and centre gripping cylinder, the centre gripping cylinder promotes fixture and is close to the moulded die when needs the centre gripping, gets back to the normal position when not needing the centre gripping, can prevent to touch the moulded die at the in-process of fixture motion, can extend forward when needs the centre gripping simultaneously and be close to the yuanbao wonton, has guaranteed the effective centre gripping of yuanbao wonton.
5. The clamping or opening of the clamping plate mechanism is realized through the rotation of the first gear and the second gear, so that the clamping plate mechanism can be freely opened without obstruction, and the failure rate is low.
6. The bottom plate is matched with the first clamping plate and the second clamping plate, so that the wonton wrappers are placed in the clamping position, the wonton wrappers are prevented from falling and shifting, and the finished product rate and the product appearance uniformity of the products are improved.
7. The shutter can prevent the Yuanbao wonton from falling out of the mold cup in the movement process of the third roller, and the production stability is ensured.
8. When the folding plate pushes the two corners of the wonton wrappers to lean against the clamping plate in sequence, the top folding part of the wonton wrappers can be folded downwards, the folding plate is lower than the clamping plate II, the top folding of the wonton wrappers can be guaranteed not to be affected, and the yield of products is improved.
9. The clamping cylinder is arranged on a bottom plate of the roller II which is mutually independent of the clamping device and the rotating shaft II, so that the clamping cylinder is guaranteed to be static, and the arrangement of the clamping cylinder is reduced.
10. Step motor all drives through same driver, has guaranteed the unity of roller one, roller two and roller three movements, reduces the fault incidence, improves production efficiency.
Drawings
The drawings are only for purposes of illustrating and explaining the present invention and are not to be construed as limiting the scope of the present invention. Wherein:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the structure of FIG. 1;
FIG. 3 is a schematic structural view of a shoe-shaped gold ingot wonton forming machine;
FIG. 4 is a schematic structural diagram of a first roller;
FIG. 5 is a schematic structural view of a second roller;
fig. 6 is a plan view of the molding die.
The labels in the figure are: 1. a shoe-shaped gold ingot wonton forming machine; 101. a first roller; 102. a second roller; 103. a third roller; 104. supporting the box; 105. forming a mould; 106. a stopper; 107. a clamping mechanism; 108. a mold cup; 109. yuanbao wonton; 110. a gear set; 111. a first rotating shaft; 112. a first clamping plate; 113. a base plate; 114. a second clamping plate; 115. folding the board; 116. a push cylinder; 117. a clamping jaw; 118. a connecting rod; 119. a fixing plate; 120. a movable plate; 121. a spring; 122. a second rotating shaft; 123. a shutter; 124. a rotating shaft III; 125. a rotating shaft IV; 2. a tray loader; 3. a quick-freezing bin; 4. a first material arranging device; 5. a film laminating machine; 6. a second material arranging device; 7. a box filling machine; 8. sealing the box machine; 9. a weighing sensor; 10. a slide plate; 11. a push rod; 12. a tray.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings.
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that the terms "upper", "vertical", "inside", "outside", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, or orientations or positional relationships that are conventionally arranged when the products of the present invention are used, or orientations or positional relationships that are conventionally understood by those skilled in the art, and are used for convenience of description and simplification of description, but do not indicate or imply that the devices or elements that are referred to must have specific orientations, be constructed in specific orientations, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used merely to distinguish one description from another, and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," and "connected" are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
As a preferred embodiment of the present invention, the present embodiment discloses a Yuanbao wonton production line, which includes:
a Yuanbao wonton production line comprises a Yuanbao wonton forming machine 1, a tray filling machine 2, a quick-freezing bin 3, a first material arranging device 4, a film covering machine 5, a second material arranging device 6, a box filling machine 7 and a box sealing machine 8 which are connected in sequence, wherein an outlet of the Yuanbao wonton forming machine 1 is connected with an inlet of the tray filling machine 2, an outlet of the tray filling machine 2 is connected with the quick-freezing bin 3, the quick-freezing bin 3 is connected with the film covering machine 5 through the first material arranging device 4, the film covering machine 5 is connected with the box filling machine 7 through the second material arranging device 6, and an outlet of the box filling machine 7 is connected with the box sealing machine 8 through a conveying belt;
the shoe-shaped dumpling soup forming machine is used for forming shoe-shaped dumpling soup 109 and conveying the formed shoe-shaped dumpling soup 109 to the tray filling machine 2; the tray filling machine 2 is used for filling the shoe-shaped dumpling soup 109 into the tray 12 and conveying the tray 12 containing the shoe-shaped dumpling soup 109 to the quick-freezing bin 3; the quick-freezing bin 3 is used for freezing the ingot wontons 109 filled into the tray 12 and conveying the ingot wontons to the first material arranging device 4; the first material arranging device 4 is used for conveying the frozen Yuanbao wontons 109 to the film covering machine 5; the film covering machine 5 is used for covering the surface of the frozen shoe-shaped dumpling soup 109 and conveying the film-covered shoe-shaped dumpling soup 109 to the second material arranging device 6; the second material arranging device 6 is used for arranging the coated Yuanbao wontons 109 in a tray (12) and conveying the Yuanbao wontons 109 to the box filling machine 7; the box filling machine 7 is used for filling the finished trays 12 into boxes and conveying the boxes to the box sealing machine 8; the carton sealing machine 8 is used for performing glue filling and carton sealing on the carton;
the shoe-shaped gold ingot wonton forming machine 1 comprises a forming device, a clamping device and a turning device, wherein the forming device comprises a forming die 105 capable of moving along a fixed track, a stop block 106 is arranged right above the moving track of the forming die 105, and the distance between the stop block 106 and the moving track of the forming die 105 is greater than the distance between the top point of the forming die 105 and the moving track; the clamping device comprises a clamping mechanism 107 for clamping the Yuanbao wonton 109 from the forming die 105, and the clamping mechanism 107 can move along a fixed track; the turnover device comprises a piece of ingot wonton 109 clamped by the clamping mechanism 107, and a mold cup 108 for turning over the piece of ingot wonton 109 by 180 degrees, wherein the mold cup 108 can move along an annular track.
The forming die 105 is arranged on the side wall of the first roller 101 which can rotate along the first rotating shaft 111; the clamping mechanism 107 is arranged on the side wall of the second roller 102 which can rotate along the second rotating shaft 122; the mold cup 108 is arranged on the side wall of the third roller 103 which can rotate along the third rotating shaft 124; the diameters of the first roller 101, the second roller 102 and the third roller 103 are equal, the first roller 101 and the second roller 102 are arranged on the same horizontal plane, and the third roller 103 is arranged below the second roller 102.
The forming die 105 comprises a bottom plate 113 and a clamping mechanism which can be clamped or loosened, the clamping mechanism comprises a first clamping plate 112 and a second clamping plate 114, and the first clamping plate 112 and the second clamping plate 114 are respectively arranged on two sides of the bottom plate 113;
the two sides of the second clamping plate 114 are provided with arc-shaped folding plates 115, and the folding plates 115 can rotate along the fourth rotating shaft 125.
The fourth rotating shaft 125 is driven by a motor to drive the folding plate 115 to rotate along the fourth rotating shaft 125.
The clamping mechanism 107 comprises a clamping jaw 117, a connecting rod 118, a fixed plate 119 and a movable plate 120, the fixed plate 119 is fixed on the side wall of the second roller 102, the connecting rod 118 penetrates through the fixed plate 119, one end of the connecting rod 118 is connected with the clamping jaw 117, the other end of the connecting rod is connected with the movable plate 120, and a spring 121 is arranged between the movable plate 120 and the fixed plate 119; and a pushing air cylinder 116 which does not rotate along with the second roller 102 is also arranged in the second roller 102, and a push rod of the pushing air cylinder 116 points to the first roller 101.
The side wall of the first roller 101 is provided with a gear set 110, the gear set 110 comprises a first gear and a second gear which are meshed with each other, a bottom plate 113 is arranged on the first gear, and a first clamping plate 112 is arranged on the second gear.
The second clamping plate 114 and the fourth rotating shaft 125 are both arranged on the bottom plate 113.
The mouth of the mold cup 108 is provided with a shutter 123 that can be opened or closed.
The height of the clamping plate two 114 is larger than that of the folding plate 115.
The roller II 102 is cylindrical, the clamping mechanism 107 is arranged on the side wall of the roller II 102, the side wall of the roller II 102 is connected with the inner bottom surface, the inner bottom surface rotates along with the rotating shaft II 122, the pushing cylinder 116 is arranged on the outer bottom surface, and the outer bottom surface is fixedly arranged and is mutually independent of the inner bottom surface and the side wall.
The first rotating shaft 101, the second rotating shaft 102 and the third rotating shaft 103 are all driven by stepping motors, and the stepping motors are all driven by the same driver.
The material sorting device is characterized in that a weighing sensor 9 is arranged on the first material sorting device 4, a push rod 11 is arranged on one side of the first material sorting device 4, a sliding plate 10 inclining downwards is arranged on the other side of the first material sorting device 4, the weighing sensor 9 is connected with the push rod 11 through a signal line, and the positions of the weighing sensor 9, the sliding plate 10 and the push rod 11 are corresponding.
And a conveying belt is arranged in the quick-freezing bin 3, and the conveying belt is upwards in a spiral shape.
And a conveying belt is arranged in the quick-freezing bin 3 and is in a horizontal arch-shaped arrangement.
And a mechanical arm is arranged on the box tipping machine 7, and a negative pressure device is arranged on the mechanical arm.
And a counting sensor is arranged on one side edge of the second material arranging device 6.
And an air suction device is arranged at the inlet of the film laminating machine 5.
The ingot wonton forming machine 1, the tray filling machine 2, the quick-freezing bin 3, the first material arranging device 4, the film covering machine 5, the second material arranging device 6, the box filling machine 7 and the box sealing machine 8 are arranged in a straight line.
The ingot wonton forming machine 1, the tray filling machine 2, the quick-freezing bin 3, the first material arranging device 4 and the film laminating machine 5 are arranged in a straight line, one end of the second material arranging device 6 is vertically connected with the film laminating machine 5, the other end of the second material arranging device is connected with the box filling machine 7, and the box filling machine 7 and the box sealing machine 8 are arranged in a straight line and are arranged horizontally with the second material arranging device.
The first roller 101 rotates clockwise, when the forming die 105 moves to a position a, the motor drives the gear set 110 to rotate, the clamping plate mechanism is opened, wonton which is subjected to pouring and edge pressing is placed in the forming die 105, the clamping plate mechanism clamps the wonton wrappers, the top of the wonton wrappers is higher than the clamping plate mechanism, when the forming die 105 which clamps the wonton wrappers moves to the position of the stop 106, the stop 106 folds the wrappers higher than the clamping plate mechanism in the direction opposite to the moving direction of the forming die 105, then the motor controls the rotation of the fourth rotating shaft 125 on the left side, the fourth rotating shaft 125 drives the folding plate 115 connected with the fourth rotating shaft to move towards the first clamping plate 112, the left angle of the wonton wrappers is driven to move towards the first clamping plate 112, and after the first clamping plate 112 contacts the left angle of the wonton wrappers, the fourth rotating shaft 125 on the left side rotates in the reverse direction; the right rotating shaft four 125 immediately rotates to drive the folding plate 115 connected with the right rotating shaft to rotate, so that the right angle of the wonton wrappers is driven to move towards the first clamping plate 112, the right angle and the left angle of the wonton wrappers are extruded and adhered together, and then the right rotating shaft four 125 reversely rotates to drive the folding plate 115 connected with the right rotating shaft to return to the original position.
The forming die 105 continues to move, when the forming die 105 moves to the position b, the clamping mechanism 107 moves to the position c, the first roller 101, the second roller 102 and the third roller 103 pause to rotate, the clamping cylinder 116 pushes the movable plate 120, then the connecting rod 118 is pushed to move towards the forming die 105, the clamping jaw 117 is opened to clamp the wonton 109 in the forming die 105, the pushing force is released by the clamping cylinder 116, the connecting rod 118 returns to the original position under the elastic force of the spring 121, the first roller 101 continues to rotate clockwise, and the second roller 102 and the third roller 103 continue to rotate counterclockwise.
When the clamping mechanism 107 clamping the Yuanbao wonton 109 moves to the position d, the mold cup 108 with the opened cover plate 123 moves to the position e, the first roller 101, the second roller 102 and the third roller 103 pause to rotate, the clamping jaw 117 is opened, the Yuanbao wonton is placed into the mold cup 108, then the cover plate 123 is closed, and the first roller 101, the second roller 102 and the third roller 103 continue to rotate.
When the mold cup 108 filled with the Yuanbao wonton 109 moves to the position f, the first roller 101, the second roller 102 and the third roller 103 pause to rotate, at the moment, the Yuanbao wonton 109 turns over 180 degrees, the cover plate 123 is opened, and the Yuanbao wonton 109 is placed in the tray 104 arranged right below the third roller 103.
The position a is located right above the roller I101, the position a is rotated by 90 degrees clockwise to obtain a position b, a point on the roller II 102, which is closest to the position b, is a position c, the position c is rotated by 90 degrees anticlockwise to obtain a position d, a point on the roller III 103, which is closest to the position d, is a position e, and the position e is rotated by 90 degrees anticlockwise to obtain a position f.
Example 2
As a preferred embodiment of the present invention, the present embodiment discloses a Yuanbao wonton production line, which includes:
a Yuanbao wonton production line comprises a Yuanbao wonton forming machine 1, a tray filling machine 2, a quick-freezing bin 3, a first material arranging device 4, a film covering machine 5, a second material arranging device 6, a box filling machine 7 and a box sealing machine 8 which are connected in sequence, wherein an outlet of the Yuanbao wonton forming machine 1 is connected with an inlet of the tray filling machine 2, an outlet of the tray filling machine 2 is connected with the quick-freezing bin 3, the quick-freezing bin 3 is connected with the film covering machine 5 through the first material arranging device 4, the film covering machine 5 is connected with the box filling machine 7 through the second material arranging device 6, and an outlet of the box filling machine 7 is connected with the box sealing machine 8 through a conveying belt;
the shoe-shaped dumpling soup forming machine is used for forming shoe-shaped dumpling soup 109 and conveying the formed shoe-shaped dumpling soup 109 to the tray filling machine 2; the tray filling machine 2 is used for filling the shoe-shaped dumpling soup 109 into the tray 12 and conveying the tray 12 containing the shoe-shaped dumpling soup 109 to the quick-freezing bin 3; the quick-freezing bin 3 is used for freezing the ingot wontons 109 filled into the tray 12 and conveying the ingot wontons to the first material arranging device 4; the first material arranging device 4 is used for conveying the frozen Yuanbao wontons 109 to the film covering machine 5; the film covering machine 5 is used for covering the surface of the frozen shoe-shaped dumpling soup 109 and conveying the film-covered shoe-shaped dumpling soup 109 to the second material arranging device 6; the second material arranging device 6 is used for arranging the coated Yuanbao wontons 109 in a tray (12) and conveying the Yuanbao wontons 109 to the box filling machine 7; the box filling machine 7 is used for filling the finished trays 12 into boxes and conveying the boxes to the box sealing machine 8; the carton sealing machine 8 is used for performing glue filling and carton sealing on the carton;
the shoe-shaped gold ingot wonton forming machine 1 comprises a forming device, a clamping device and a turning device, wherein the forming device comprises a forming die 105 capable of moving along a fixed track, a stop block 106 is arranged right above the moving track of the forming die 105, and the distance between the stop block 106 and the moving track of the forming die 105 is greater than the distance between the top point of the forming die 105 and the moving track; the clamping device comprises a clamping mechanism 107 for clamping the Yuanbao wonton 109 from the forming die 105, and the clamping mechanism 107 can move along a fixed track; the turnover device comprises a piece of ingot wonton 109 clamped by the clamping mechanism 107, and a mold cup 108 for turning over the piece of ingot wonton 109 by 180 degrees, wherein the mold cup 108 can move along an annular track.
Example 3
As a preferred embodiment of the present invention, this embodiment discloses a yuanbao wonton production line, which is basically the same as embodiment 2 except that:
the forming die 105 is arranged on the side wall of the first roller 101 which can rotate along the first rotating shaft 111; the clamping mechanism 107 is arranged on the side wall of the second roller 102 which can rotate along the second rotating shaft 122; the mold cup 108 is arranged on the side wall of the third roller 103 which can rotate along the third rotating shaft 124; the diameters of the first roller 101, the second roller 102 and the third roller 103 are equal, the first roller 101 and the second roller 102 are arranged on the same horizontal plane, and the third roller 103 is arranged below the second roller 102.
Example 4
As a preferred embodiment of the present invention, this embodiment discloses a yuanbao wonton production line, which is basically the same as embodiment 3 except that:
the forming die 105 comprises a bottom plate 113 and a clamping mechanism which can be clamped or loosened, the clamping mechanism comprises a first clamping plate 112 and a second clamping plate 114, and the first clamping plate 112 and the second clamping plate 114 are respectively arranged on two sides of the bottom plate 113; the two sides of the second clamping plate 114 are provided with arc-shaped folding plates 115, and the folding plates 115 can rotate along the fourth rotating shaft 125.
The fourth rotating shaft 125 is driven by a motor to drive the folding plate 115 to rotate along the fourth rotating shaft 125.
Example 5
As a preferred embodiment of the present invention, this embodiment discloses a yuanbao wonton production line, which is basically the same as embodiment 3 except that:
the clamping mechanism 107 comprises a clamping jaw 117, a connecting rod 118, a fixed plate 119 and a movable plate 120, the fixed plate 119 is fixed on the side wall of the second roller 102, the connecting rod 118 penetrates through the fixed plate 119, one end of the connecting rod 118 is connected with the clamping jaw 117, the other end of the connecting rod is connected with the movable plate 120, and a spring 121 is arranged between the movable plate 120 and the fixed plate 119; and a pushing air cylinder 116 which does not rotate along with the second roller 102 is also arranged in the second roller 102, and a push rod of the pushing air cylinder 116 points to the first roller 101.
Example 6
As a preferred embodiment of the present invention, the present embodiment discloses a yuanbao wonton production line, which is basically the same as embodiment 4 except that:
the side wall of the first roller 101 is provided with a gear set 110, the gear set 110 comprises a first gear and a second gear which are meshed with each other, a bottom plate 113 is arranged on the first gear, and a first clamping plate 112 is arranged on the second gear.
Example 7
As a preferred embodiment of the present invention, this embodiment discloses a yuanbao wonton production line, which is basically the same as embodiment 6 except that:
the second clamping plate 114 and the fourth rotating shaft 125 are both arranged on the bottom plate 113.
Example 8
As a preferred embodiment of the present invention, this embodiment discloses a yuanbao wonton production line, which is basically the same as embodiment 3 except that:
the mouth of the mold cup 108 is provided with a shutter 123 that can be opened or closed.
Example 9
As a preferred embodiment of the present invention, this embodiment discloses a yuanbao wonton production line, which is basically the same as embodiment 5 except that:
the height of the clamping plate two 114 is larger than that of the folding plate 115.
Example 10
As a preferred embodiment of the present invention, this embodiment discloses a yuanbao wonton production line, which is basically the same as embodiment 5 except that:
the roller II 102 is cylindrical, the clamping mechanism 107 is arranged on the side wall of the roller II 102, the side wall of the roller II 102 is connected with the inner bottom surface, the inner bottom surface rotates along with the rotating shaft II 122, the pushing cylinder 116 is arranged on the outer bottom surface, and the outer bottom surface is fixedly arranged and is mutually independent of the inner bottom surface and the side wall.
Example 11
As a preferred embodiment of the present invention, this embodiment discloses a yuanbao wonton production line, which is basically the same as embodiment 5 except that:
the first rotating shaft 101, the second rotating shaft 102 and the third rotating shaft 103 are all driven by stepping motors, and the stepping motors are all driven by the same driver.
Example 12
As a preferred embodiment of the present invention, this embodiment discloses a yuanbao wonton production line, which is basically the same as embodiment 2 except that:
the material sorting device is characterized in that a weighing sensor 9 is arranged on the first material sorting device 4, a push rod 11 is arranged on one side of the first material sorting device 4, a sliding plate 10 inclining downwards is arranged on the other side of the first material sorting device 4, the weighing sensor 9 is connected with the push rod 11 through a signal line, and the positions of the weighing sensor 9, the sliding plate 10 and the push rod 11 are expected to correspond.
Example 13
As a preferred embodiment of the present invention, this embodiment discloses a yuanbao wonton production line, which is basically the same as embodiment 2 except that:
and a conveying belt is arranged in the quick-freezing bin 3, and the conveying belt is upwards in a spiral shape.
Example 14
As a preferred embodiment of the present invention, this embodiment discloses a yuanbao wonton production line, which is basically the same as embodiment 2 except that:
and a conveying belt is arranged in the quick-freezing bin 3 and is in a horizontal arch-shaped arrangement.
Example 15
As a preferred embodiment of the present invention, this embodiment discloses a yuanbao wonton production line, which is basically the same as embodiment 2 except that:
and a mechanical arm is arranged on the box tipping machine 7, and a negative pressure device is arranged on the mechanical arm.
Example 16
As a preferred embodiment of the present invention, this embodiment discloses a yuanbao wonton production line, which is basically the same as embodiment 2 except that:
and a counting sensor is arranged on one side edge of the second material arranging device 6.
Example 17
As a preferred embodiment of the present invention, this embodiment discloses a yuanbao wonton production line, which is basically the same as embodiment 2 except that:
and an air suction device is arranged at the inlet of the film laminating machine 5.
Example 18
As a preferred embodiment of the present invention, this embodiment discloses a yuanbao wonton production line, which is basically the same as embodiment 2 except that:
the ingot wonton forming machine 1, the tray filling machine 2, the quick-freezing bin 3, the first material arranging device 4, the film covering machine 5, the second material arranging device 6, the box filling machine 7 and the box sealing machine 8 are arranged in a straight line.
Example 19
As a preferred embodiment of the present invention, this embodiment discloses a yuanbao wonton production line, which is basically the same as embodiment 2 except that:
the ingot wonton forming machine 1, the tray filling machine 2, the quick-freezing bin 3, the first material arranging device 4 and the film laminating machine 5 are arranged in a straight line, one end of the second material arranging device 6 is vertically connected with the film laminating machine 5, the other end of the second material arranging device is connected with the box filling machine 7, and the box filling machine 7 and the box sealing machine 8 are arranged in a straight line and are arranged horizontally with the second material arranging device.
The above-mentioned embodiments only express the specific embodiments of the present application, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present application. It should be noted that, for those skilled in the art, without departing from the technical idea of the present application, several changes and modifications can be made, which are all within the protection scope of the present application.
Claims (7)
1. The utility model provides a gold ingot wonton production line which characterized in that: the device comprises a Yuanbao wonton forming machine (1), a tray filling machine (2), a quick-freezing bin (3), a first material arranging device (4), a film covering machine (5), a second material arranging device (6), a box filling machine (7) and a box sealing machine (8) which are sequentially connected, wherein an outlet of the Yuanbao wonton forming machine (1) is connected with an inlet of the tray filling machine (2), an outlet of the tray filling machine (2) is connected with the quick-freezing bin (3), the quick-freezing bin (3) is connected with the film covering machine (5) through the first material arranging device (4), the film covering machine (5) is connected with the box filling machine (7) through the second material arranging device (6), and an outlet of the box filling machine (7) is connected with the box sealing machine (8) through a conveying belt;
the shoe-shaped dumpling soup forming machine is used for forming shoe-shaped dumpling soup (109) and conveying the formed shoe-shaped dumpling soup (109) to the tray filling machine (2); the tray filling machine (2) is used for filling the shoe-shaped dumpling soup (109) into the tray (12) and conveying the tray (12) filled with the shoe-shaped dumpling soup (109) to the quick-freezing bin (3); the quick-freezing bin (3) is used for freezing the Yuanbao wontons (109) filled into the tray (12) and conveying the Yuanbao wontons to the first material arranging device (4); the first material arranging device (4) is used for conveying the frozen Yuanbao wontons (109) to the film covering machine (5); the film covering machine (5) is used for covering the surfaces of the frozen shoe-shaped dumpling ravioli (109) and conveying the covered shoe-shaped dumpling ravioli (109) to the second material arranging device (6); the second material arranging device (6) is used for arranging the coated Yuanbao wontons (109) in the tray (12) and conveying the Yuanbao wontons to the box filling machine (7); the box filling machine (7) is used for filling the finished trays (12) and conveying the trays to the box sealing machine (8); the carton sealing machine (8) is used for performing glue filling and carton sealing on the boxed cartons;
the shoe-shaped gold ingot wonton forming machine (1) comprises a forming device, a clamping device and a turning device, wherein the forming device comprises a forming die (105) capable of moving along a fixed track, a stop block (106) is arranged right above the moving track of the forming die (105), and the distance between the stop block (106) and the moving track of the forming die (105) is greater than the distance between the top point of the forming die (105) and the moving track; the clamping device comprises a clamping mechanism (107) for clamping the Yuanbao wonton (109) from the forming die (105), and the clamping mechanism (107) can move along a fixed track; the turnover device comprises the shoe-shaped dumpling soup (109) which is clamped by the clamping mechanism (107), and a mold cup (108) which turns the shoe-shaped dumpling soup (109) by 180 degrees, wherein the mold cup (108) can move along an annular track;
the forming die (105) is arranged on the side wall of the roller I (101) which can rotate along the rotating shaft I (111); the clamping mechanism (107) is arranged on the side wall of the second roller (102) which can rotate along the second rotating shaft (122); the mold cup (108) is arranged on the side wall of the roller III (103) which can rotate along the rotating shaft III (124); the diameters of the first roller (101), the second roller (102) and the third roller (103) are equal, the first roller (101) and the second roller (102) are arranged on the same horizontal plane, and the third roller (103) is arranged below the second roller (102);
the forming die (105) comprises a bottom plate (113) and a clamping plate mechanism capable of clamping or loosening, the clamping plate mechanism comprises a first clamping plate (112) and a second clamping plate (114), and the first clamping plate (112) and the second clamping plate (114) are respectively arranged on two sides of the bottom plate (113);
arc-shaped folding plates (115) are arranged on two sides of the second clamping plate (114), and the folding plates (115) can rotate along the fourth rotating shaft (125);
the cup mouth of the mold cup (108) is provided with a shutter (123) which can be opened or closed.
2. The dumpling soup production line of claim 1, wherein: the clamping mechanism (107) comprises a clamping jaw (117), a connecting rod (118), a fixed plate (119) and a movable plate (120), the fixed plate (119) is fixed on the side wall of the second roller (102), the connecting rod (118) penetrates through the fixed plate (119), one end of the connecting rod (118) is connected with the clamping jaw (117), the other end of the connecting rod is connected with the movable plate (120), and a spring (121) is arranged between the movable plate (120) and the fixed plate (119); and a pushing cylinder (116) which does not rotate along with the roller II (102) is also arranged in the roller II (102), and a push rod of the pushing cylinder (116) points to the roller I (101).
3. The dumpling soup production line of claim 1, wherein: the side wall of the first roller (101) is provided with a gear set (110), the gear set (110) comprises a first gear and a second gear which are meshed with each other, a base plate (113) is arranged on the first gear, and a first clamping plate (112) is arranged on the second gear.
4. The dumpling soup production line of claim 3, wherein: the second clamping plate (114) and the fourth rotating shaft (125) are both arranged on the bottom plate (113).
5. The dumpling soup production line of claim 1, wherein: the height of the second clamping plate (114) is greater than that of the folding plate (115).
6. The dumpling soup production line of claim 2, wherein: the roller II (102) is cylindrical, the clamping mechanism (107) is arranged on the side wall of the roller II (102), the side wall of the roller II (102) is connected with the inner bottom surface, the inner bottom surface rotates along with the rotating shaft II (122), the pushing cylinder (116) is arranged on the outer bottom surface, and the outer bottom surface is fixedly arranged and is mutually independent of the inner bottom surface and the side wall.
7. The dumpling soup production line of claim 2, wherein: the first rotating shaft (111), the second rotating shaft (122) and the third rotating shaft (124) are all driven by stepping motors, and the stepping motors are all driven by the same driver.
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| CN201711396572.6A CN107811002B (en) | 2017-12-21 | 2017-12-21 | Ingot wonton production line |
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| CN111066583B (en) * | 2020-01-13 | 2023-06-23 | 深圳市世铎自动化设备有限公司 | Production line and method for classifying and treating cordyceps sinensis in cordyceps sinensis cultivation process |
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| CN203709133U (en) * | 2014-01-07 | 2014-07-16 | 成都松川雷博机械设备有限公司 | Novel stuffed food forming machine with catching and releasing device and arranging device |
| CN104256386B (en) * | 2014-10-15 | 2017-06-30 | 成都松川雷博机械设备有限公司 | A kind of device and method thereof for producing won ton |
| CN204742401U (en) * | 2015-07-07 | 2015-11-11 | 成都松川雷博机械设备有限公司 | Wanton make -up machine |
| CN105410093B (en) * | 2015-12-29 | 2018-04-24 | 成都松川雷博机械设备有限公司 | A kind of sausage dumplings production method |
| CN206426535U (en) * | 2016-12-29 | 2017-08-22 | 温州巨凯机械有限公司 | A kind of folding of paper bag machine device suitable for reading |
| CN107047679B (en) * | 2017-06-09 | 2022-12-06 | 厦门理工学院 | Full-automatic ingot-shaped wonton forming device and all-in-one machine thereof |
| CN107176320B (en) * | 2017-06-15 | 2019-05-24 | 黄松和 | A kind of ingot-shaped product packaging method |
| CN207613060U (en) * | 2017-12-21 | 2018-07-17 | 成都松川雷博机械设备有限公司 | A kind of ingot won ton production line |
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Denomination of invention: A production line of Yuanbao wonton Effective date of registration: 20200819 Granted publication date: 20200214 Pledgee: Chengdu SME financing Company Limited by Guarantee Pledgor: CHENGDU SONGCHUANLEIBO MECHANICAL EQUIPMENT Co.,Ltd. Registration number: Y2020980005152 |
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Denomination of invention: Yuanbao wonton production line Effective date of registration: 20211104 Granted publication date: 20200214 Pledgee: Chengdu SME financing Company Limited by Guarantee Pledgor: CHENGDU SONGCHUANLEIBO MECHANICAL EQUIPMENT Co.,Ltd. Registration number: Y2021980011827 |
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Date of cancellation: 20220817 Granted publication date: 20200214 Pledgee: Chengdu SME financing Company Limited by Guarantee Pledgor: CHENGDU SONGCHUANLEIBO MECHANICAL EQUIPMENT Co.,Ltd. Registration number: Y2021980011827 |
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Denomination of invention: Yuanbao Wonton production line Effective date of registration: 20230904 Granted publication date: 20200214 Pledgee: Chengdu SME financing Company Limited by Guarantee Pledgor: CHENGDU SONGCHUANLEIBO MECHANICAL EQUIPMENT Co.,Ltd. Registration number: Y2023980055135 |