CN104447150A - Full-automatic horizontal opening clamping machine for detonator - Google Patents
Full-automatic horizontal opening clamping machine for detonator Download PDFInfo
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- CN104447150A CN104447150A CN201410597209.0A CN201410597209A CN104447150A CN 104447150 A CN104447150 A CN 104447150A CN 201410597209 A CN201410597209 A CN 201410597209A CN 104447150 A CN104447150 A CN 104447150A
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- cylinder
- shell
- detonator
- bayonet socket
- mould
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Abstract
The invention relates to a full-automatic horizontal opening clamping machine for a detonator. The machine is characterized by comprising 10 independent opening clamping units and a stepping die conveying device; when in use, a detonator housing is conveyed into a detonator housing guide groove 14, then a detonator housing pushing cylinder 11 pushes a detonator housing propping cylinder 10 to convey the detonator housing to reach an arranged opening clamping position, an explosive conveying cylinder 5 conveys a detonator explosive from an explosive die 4 into the detonator housing at the same time, a piston of an opening clamping acting cylinder 1 stretches to drive a connecting rod 3 to drive a reciprocating seat 15 to move and radially extrude a spring clamp 21, so as to clamp an opening of the detonator; then the detonator housing propping cylinder 10 extends out to prop out the opening-clamped detonator from the spring clamp 21 and convey the opening-clamped detonator into the explosive die 4, a die stopping cylinder 12 extends out at the same time to stop the explosive die 4, a stepping cylinder 22 drives a positioning plate of the die stopping cylinder 12 to convey the explosive die 4 to the next station, and then each cylinder returns to the initial position, so as to finish every action of opening clamping. According to the full-automatic horizontal opening clamping machine for the detonator, a die conveying device is operated to finish the flow-line work.
Description
Technical field
The present invention relates to a kind of full-automatic horizontal detonator clipping machine, belong to industrial explosive material field.
Background technology
Along with industrial explosive materials adjustment of industrial structure and technical progress paces are accelerated, the Ministry of Industry and Information Technology has higher requirement for the safety in production of industrial explosive materials manufacturing enterprise, and has issued the instruction of correlation technique progress.According to the spirit of instruction, industrial detonator manufacturing enterprise will strengthen the safe precaution measure in all kinds of detonator production process, improve safety in production basic condition, strive for isolated operation, man-machine isolation, reach automatization, intellectuality, reduce or eliminate the post of detonator filling, assembling line manual operation hazardous substance, improve the safe and reliable and Initiative Defense ability of production line, improve Essential Safety level.Manually point of amorce is put into detonator oral area carries out bayonet socket to traditional pneumatic bayonet apparatus needs, easily danger is brought to operator, its production efficiency is low simultaneously, production capacity is decided by the skill level of workman completely, the growing market requirement cannot be met, just under this background, in order to improve the market competitiveness of enterprise, accelerate to eliminate backward production unit and technology, ensure the security of the lives and property of production line operation personnel, need to invent a kind of mechanical means automatically can carrying out the operation of detonator bayonet socket to replace existing tollgate devices manually.This mechanical requirements is simple and reliable for structure, absolute man-machine isolation, easy to operate, good economy performance, and can realize automatization, intellectuality, and this is object of the present invention just.
Summary of the invention
Problem to be solved by this invention there is provided a kind of full-automatic horizontal detonator clipping machine of man-machine isolation, and its technical characteristics is that it is made up of 10 independent bayonet socket unit and stepping mould transport unit, each independently bayonet socket unit it comprise bayonet socket actuating cylinder 1, mounting bracket 2, connecting rod 3, medicine head mould tool 4, drug delivery head cylinder 5, permanent seat 6, pass shell cylinder 7, shell holding box 8, send shell cylinder 9, shell ejects cylinder 10, push away shell cylinder 11, bearing 13, shell guide path 14, reciprocal seat 15, front apron 16, rear deflector door 18, connecting rod rotating shaft fixed block 17, shell ejects cylinder guide rail 19, through hole mandrel 20, spring collet 21, medicine head mould tool guide rail 23, through-hole groove 25, sliding support 26, shell holding box sidewall aperture 27, the shell collet bore 28 of biography shell cylinder and radial direction mill out through-hole groove 29 and form.
Stepping mould transport unit is made up of stepping cylinder (22), gear mould cylinder (12), gear mould air cylinder fixed plate 24 and medicine head mould tool guide rail 23.
Patent of the present invention solves the principle of work that its technical problem adopts: by reasonably designing bayonet socket driver element and stepping mould transport unit, PLC control program is adopted to carry out control cylinder motion, complete and send shell, pass shell, drug delivery head, bayonet socket, eject shell, transmit a series of actions such as medicine head mould tool, make the coordination between each cylinder, thus realize the bayonet socket of batch detonator shell smoothly, and form pipelining.
The present invention solves the technical scheme that its problem adopts:
First send the piston rod of shell cylinder (9) overhanging, detonator shell is ejected from shell holding box sidewall aperture (27), be sent in the shell collet bore (28) passing shell cylinder, pass shell cylinder (7) retraction, detonator shell is delivered in shell guide path (14), push away shell cylinder (11) piston rod overhanging, promote shell and eject cylinder (10), the shell push rod ejected on cylinder (10) is utilized to be delivered to by detonator shell in the bayonet socket position spring chuck (21) of setting, drug delivery head cylinder simultaneously (5) the Detonator head that will be arranged on medicine head mould tool (4) is sent in detonator shell, bayonet socket actuating cylinder (1) stretches drivening rod, drive reciprocal seat (15) movement drive to extrusion spring chuck (21), the detonator shell rested in spring collet (21) and the medicine head stretching into certain distance in shell are clamped, complete the bayonet socket of detonator shell.
Then to eject cylinder (10) overhanging for shell, by the detonator shell ejector spring chuck (21) of bayonet socket, deliver to (4) in medicine head mould tool to go, then each cylinder is back to starting position, keep off mould cylinder (11) overhanging simultaneously, block medicine head mould tool (4), gear mould cylinder (12) location is driven by stepping cylinder (22), medicine head mould tool (4) is sent to next station, then each cylinder is back to starting position, complete the bayonet socket action of a detonator shell, realize the process of reciprocation cycle bayonet socket.
Medicine head mould tool (4) is designed to the amount of holding possessing a mould 10 medicine heads, and when ensureing that medicine head is sent into and the right alignment of detonator shell, achieve medicine head mould tool (4) circulation by stepping mould transport unit to come and go, the function of bayonet socket successively of every mould 10, defines the operation of streamline bayonet socket.
The present invention solves the beneficial effect that its problem produces:
One is carry out control cylinder by PLC time variable control magnetic valve, and the air in compression cylinder drives cylinder piston to move reciprocatingly to realize sending shell as working medium, pass shell, drug delivery head, bayonet socket, ejects shell, transmits a series of actions such as medicine head mould tool;
Two is use the to-and-fro movement of cylinder, realizes a series of mechanical action, replaces traditional mechanical drive, simplify the structure, reduce maintenance and installation difficulty, maintainability, economy, is obtained for large increase; Have pneumatic control to be swift in motion, reaction is fast simultaneously; Safeguard simple, the advantages such as working medium is clean, no matter be in the rugged environments such as inflammable, explosive, many dust, radiation, Qiang Ci, vibration, impact, pneumatic actuator system work is all safe and reliable, and its working environment adaptability is good;
Three is change the vertical bayonet socket technical approach of traditional manual tollgate devices into horizontal bayonet socket technology, more be conducive to machine automatization equalization, medicine head is docked with shell precisely, bayonet socket cut to lengthen is accurate, be applicable to the detonator bayonet socket operation of multiple different shapes various outer diameter, conveniently carry out the advantages such as production-line arrangement;
Four is by the design to independent bayonet socket unit and stepping mould transport unit, achieves each bayonet socket station bayonet socket successively in order, completes the bayonet socket operation of a mould 10 detonators, achieve full-automation and intelligent production line balance.
The present invention substitutes dangerous artificial bayonet socket flow chart, achieves absolute man-machine isolation, ensure that the life security of workman, improve degree of safety; Achieve machine automatization equalization, alleviate manually-operated labour intensity, improve production efficiency, reduce production cost, economy and practicality good.
Accompanying drawing explanation
Fig. 1 full-automatic horizontal detonator clipping machine workflow diagram;
Fig. 2 full-automatic horizontal detonator clipping machine bayonet socket unit front view;
Fig. 3 full-automatic horizontal detonator clipping machine bayonet socket unit vertical view;
Fig. 4 full-automatic horizontal detonator clipping machine bayonet socket unit three-dimensional design sketch;
Fig. 5 full-automatic horizontal detonator clipping machine vertical view;
Fig. 6 full-automatic horizontal detonator clipping machine design sketch.
In figure: 1 bayonet socket actuating cylinder, 2 mounting brackets, 3 connecting rods, 4 medicine head mould tools, 5 drug delivery head cylinders, 6 permanent seats, 7 pass shell cylinder, 8 shell holding box, 9 send shell cylinder, 10 shells eject cylinder, 11 push away shell cylinder, 12 gear mould cylinders, 13 bearings, 14 shell guide paths, 15 reciprocal seats, 16 front aprons, 18 rear deflector doors, 17 connecting rod rotating shaft fixed blocks, 19 shells eject cylinder guide rail, 20 through hole mandrels, 21 spring collets, 22 stepping cylinders, 23 medicine head mould tool guide rails, 24 gear mould air cylinder fixed plate, 25 through-hole grooves, 26 sliding supports, 27 shell holding box sidewall apertures, the shell collet bore of 28 biography shell cylinders, 29 permanent seat through-hole grooves.
Embodiment
Below in conjunction with drawings and Examples, the device of detonator clipping machine and flow process are described further:
First shell cylinder 9 will be sent to be fixed on base plate by support, send the piston rod of shell cylinder 9 coaxial with detonator shell holding box sidewall aperture 27, shell holding box 8 is positioned at and send shell cylinder 9 right on, in the form of being in tilted layout, the room utilizing gravity that detonator shell can be supplemented automatically to stay after detonator shell ejects; Passing shell cylinder 7 is fixed on base plate by support, its axis with send shell cylinder 9 axes normal, pass shell collet bore 28 central shaft and shell holding box sidewall aperture 27 central axis of shell cylinder 7, facilitate gripping detonator shell; Pushing away shell cylinder 11 is fixed on base plate by support, be covered with shell in its right on and eject cylinder guide rail 19, shell ejects cylinder 10 and ejects cylinder guide rail 19 by sliding support 26 and shell and be connected, can axially be free to slide, sliding support 26 one end with push away shell cylinder 11 piston rod and be fixedly connected with, and the axial displacement of cylinder 10 can be ejected by the extension and contraction control shell pushing away shell cylinder 11; Shell guide path 14 is positioned at shell and ejects cylinder 10 right on, is fixedly connected with base plate, and the piston rod that its through-hole groove 25 center and shell eject cylinder 10 is coaxial.
Permanent seat 6 is between front apron 16, rear deflector door 18, and be fixed connection by bolt, permanent seat 6 hollow, reciprocal seat 15 axially can be free to slide in permanent seat 6, permanent seat 6 outer wall radial direction mills out permanent seat through-hole groove 29, and the shift length that length and the reciprocal seat 15 of permanent seat through-hole groove 29 are axially free to slide is equal to; Reciprocal seat 15 hollow, parcel spring collet 21, spring collet 21 hollow, wear at its conical nose radial cut, be divided into 20 lobes, have internal thread at tail end, the through hole mandrel 20 coaxial by screw thread and its is connected, through hole mandrel 20 and rear deflector door 18 are connected, and through hole mandrel 20 hollow, makes shell freely to pass through.Connecting rod rotating shaft fixed block 17 and permanent seat 6 are connected, and connecting rod 3 is connected by pin with connecting rod rotating shaft fixed block 17, and connecting rod 3 can rotate around pin, and drive reciprocal seat 15 to move axially, above each parts constitute clipping machine bayonet socket part jointly.Front apron 16 and rear deflector door 18 are fixed on mounting bracket 2, for fixing catch notch portion.Radial extrusion spring collet 21 head time reciprocal seat 15 moves axially, force spring collet 21 head to inside contract and tighten up, extruded tube faucal portion, realizes detonator bayonet socket;
Bayonet socket actuating cylinder 1 is fixed on mounting bracket 2, hinged with connecting rod 3, and the translational motion of the piston rod of bayonet socket actuating cylinder 1 converts the rotation of connecting rod 3 to, constitutes bayonet socket driver element, in order to drive reciprocal seat 15 to move axially, completes bayonet socket action;
In stepping mould transport unit, gear mould cylinder 12 is fixed in gear mould air cylinder fixed plate 24 according to design variable spacing, gear mould air cylinder fixed plate 24 bottom shape matches with the I-groove of medicine head mould tool guide rail 23, and gear mould air cylinder fixed plate 24 can move horizontally on medicine head mould tool guide rail 23; Stepping cylinder 22 is fixed on mounting bracket 2, the piston rod of stepping cylinder 22 is fixedly connected with gear mould air cylinder fixed plate 24, moved horizontally by the flexible gear mould air cylinder fixed plate 24 that can promote of stepping cylinder 22 piston rod, the piston rod of gear mould cylinder 12 stretches out, block medicine head mould tool 4, thus realize pushing medicine head mould tool 4 to next bayonet socket station, above each several part constitutes stepping mould transport unit.
The whole work flow of detonator bayonet socket is described below.Send the piston rod of shell cylinder 9 overhanging, shell is ejected from the aperture of shell holding box 8 sidewall, to be sent in the shell collet bore passing shell cylinder 7 28, pass shell cylinder 7 to bounce back, detonator shell is delivered in shell guide path 14, push away shell cylinder 11 piston overhanging, promote shell and eject cylinder 10, detonator shell is delivered in the bayonet socket position spring chuck 21 of setting by the piston rod utilizing shell to eject cylinder 10, meanwhile the Detonator head be arranged on medicine head mould tool 4 is sent in detonator shell by drug delivery head cylinder 5, bayonet socket actuating cylinder 1 piston is overhanging, reciprocal seat 15 is driven to move by connecting rod 3, reciprocal seat 15 radial extrusion spring collet 21, the detonator shell rested in spring collet 21 and the medicine head stretching into certain distance in detonator shell are clamped, it is overhanging that shell ejects cylinder 10, by the detonator shell ejector spring chuck 21 of bayonet socket, deliver in medicine head mould tool 4 and go, now keep off mould cylinder 12 piston rod overhanging, block medicine head mould tool 4, gear mould air cylinder fixed plate 24 is driven by stepping cylinder 22, medicine head mould tool 4 is sent to next station, then each cylinder is back to starting position, complete a bayonet socket.By the to-and-fro movement of stepping cylinder 22, circulating is sent to next station by medicine head mould tool 4, and 10 independent bayonet socket unit carry out bayonet socket operation to 10 detonators successively, and once circulation by complete for a mould 10 detonator bayonet sockets, can define production line balance.
Achieve machine automatization equalization, improve efficiency, reduce production cost.This invention achieves absolute man-machine isolation, fundamentally solves safety problem.
Claims (5)
1. a full-automatic horizontal detonator clipping machine, is characterized in that it is made up of 10 independent bayonet socket unit and stepping mould transport unit, each independently bayonet socket unit it comprise bayonet socket actuating cylinder 1, mounting bracket 2, connecting rod 3, medicine head mould tool 4, drug delivery head cylinder 5, permanent seat 6, pass shell cylinder 7, shell holding box 8, send shell cylinder 9, shell ejects cylinder 10, push away shell cylinder 11, bearing 13, shell guide path 14, reciprocal seat 15, front apron 16, rear deflector door 18, connecting rod rotating shaft fixed block 17, shell ejects cylinder guide rail 19, through hole mandrel 20, spring collet 21, medicine head mould tool guide rail 23, through-hole groove 25, sliding support 26, shell holding box sidewall aperture 27, the shell collet bore 28 of biography shell cylinder and radial direction mill out through-hole groove 29 and form, stepping mould transport unit is made up of stepping cylinder (22), gear mould cylinder (12), gear mould air cylinder fixed plate 24 and medicine head mould tool guide rail 23, by bayonet socket unit and stepping mould transport unit, adopt the motion of PLC control program control cylinder, complete and send shell, pass shell, drug delivery head, bayonet socket, eject shell, transmit a series of actions such as medicine head mould tool, make the coordination between each cylinder, thus realize the bayonet socket of batch detonator shell smoothly, and form pipelining.
2. a kind of full-automatic horizontal detonator clipping machine according to claim 1, is characterized in that adopting horizontal bayonet socket technology.
3. a kind of full-automatic horizontal detonator clipping machine according to claim 1, is characterized in that medicine head mould tool (4) is designed to the setting of the detonator shell bayonet socket of a mould 10.
4. a kind of full-automatic horizontal detonator clipping machine according to claim 1, it is characterized in that sending shell cylinder 9 to be fixed on base plate by support, send the piston rod of shell cylinder 9 coaxial with detonator shell holding box sidewall aperture 27, shell holding box 8 is positioned at and send shell cylinder 9 right on, in the form of being in tilted layout; Passing shell cylinder 7 is fixed on base plate by support, its axis with send shell cylinder 9 axes normal, pass shell collet bore 28 central shaft and shell holding box sidewall aperture 27 central axis of shell cylinder 7; Pushing away shell cylinder 11 is fixed on base plate by support, be covered with shell in its right on and eject cylinder guide rail 19, shell ejects cylinder 10 and ejects cylinder guide rail 19 by sliding support 26 and shell and be connected, can axially be free to slide, sliding support 26 one end with push away shell cylinder 11 piston rod and be fixedly connected with, and the axial displacement of cylinder 10 can be ejected by the extension and contraction control shell pushing away shell cylinder 11; Shell guide path 14 is positioned at shell and ejects cylinder 10 right on, is fixedly connected with base plate, and the piston rod that its through-hole groove 25 center and shell eject cylinder 10 is coaxial;
Permanent seat 6 is between front apron 16, rear deflector door 18, and be fixed connection by bolt, permanent seat 6 hollow, reciprocal seat 15 axially can be free to slide in permanent seat 6, permanent seat 6 outer wall radial direction mills out permanent seat through-hole groove 29, and the shift length that length and the reciprocal seat 15 of permanent seat through-hole groove 29 are axially free to slide is equal to; Reciprocal seat 15 hollow, parcel spring collet 21, spring collet 21 hollow, wear at its conical nose radial cut, be divided into 20 lobes, have internal thread at tail end, the through hole mandrel 20 coaxial by screw thread and its is connected, through hole mandrel 20 and rear deflector door 18 are connected, and through hole mandrel 20 hollow, makes shell freely to pass through;
Connecting rod rotating shaft fixed block 17 and permanent seat 6 are connected, and connecting rod 3 is connected by pin with connecting rod rotating shaft fixed block 17, and connecting rod 3 can rotate around pin, drives reciprocal seat 15 to move axially;
Front apron 16 and rear deflector door 18 are fixed on mounting bracket 2, for fixing catch notch portion, and radial extrusion spring collet 21 head time reciprocal seat 15 moves axially, force spring collet 21 head to inside contract and tighten up, extruded tube faucal portion, realizes detonator bayonet socket;
Bayonet socket actuating cylinder 1 is fixed on mounting bracket 2, hinged with connecting rod 3, and the translational motion of the piston rod of bayonet socket actuating cylinder 1 converts the rotation of connecting rod 3 to, constitutes bayonet socket driver element, in order to drive reciprocal seat 15 to move axially, completes bayonet socket action.
5. a kind of full-automatic horizontal detonator clipping machine according to claim 1, it is characterized in that in stepping mould transport unit, gear mould cylinder 12 is fixed in gear mould air cylinder fixed plate 24, gear mould air cylinder fixed plate 24 bottom shape matches with the I-groove of medicine head mould tool guide rail 23, and gear mould air cylinder fixed plate 24 can move horizontally on medicine head mould tool guide rail 23; Stepping cylinder 22 is fixed on mounting bracket 2, the piston rod of stepping cylinder 22 is fixedly connected with gear mould air cylinder fixed plate 24, moved horizontally by the flexible gear mould air cylinder fixed plate 24 that can promote of stepping cylinder 22 piston rod, the piston rod of gear mould cylinder 12 stretches out, block medicine head mould tool 4, thus realize pushing medicine head mould tool 4 to next bayonet socket station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410597209.0A CN104447150B (en) | 2013-12-10 | 2014-10-31 | A kind of full-automatic horizontal detonator clipping machine |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310663491.3A CN103664428A (en) | 2013-12-10 | 2013-12-10 | Horizontal detonator full-automatic bayonet machine |
| CN2013106634913 | 2013-12-10 | ||
| CN201410597209.0A CN104447150B (en) | 2013-12-10 | 2014-10-31 | A kind of full-automatic horizontal detonator clipping machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104447150A true CN104447150A (en) | 2015-03-25 |
| CN104447150B CN104447150B (en) | 2018-07-13 |
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| CN201310663491.3A Pending CN103664428A (en) | 2013-12-10 | 2013-12-10 | Horizontal detonator full-automatic bayonet machine |
| CN201410597209.0A Active CN104447150B (en) | 2013-12-10 | 2014-10-31 | A kind of full-automatic horizontal detonator clipping machine |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310663491.3A Pending CN103664428A (en) | 2013-12-10 | 2013-12-10 | Horizontal detonator full-automatic bayonet machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108247257A (en) * | 2018-03-29 | 2018-07-06 | 贵州盘江民爆有限公司 | A kind of full-automatic electronic detonator fire element welding test production line |
| CN108317918A (en) * | 2018-03-29 | 2018-07-24 | 贵州盘江民爆有限公司 | Full-automatic electronic detonator bayonet, detection, endowed, laser code production line |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110550991B (en) * | 2019-09-10 | 2021-01-19 | 四川航天神坤科技有限公司 | Device for pneumatically controlling pinching printing and automatic discharging of detonator |
| CN113200806B (en) * | 2021-06-07 | 2022-02-01 | 辽宁北方华丰特种化工有限公司 | Intelligent opening and closing tool device for automatic assembly production line of grenade detonators |
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| CN204310977U (en) * | 2013-12-10 | 2015-05-06 | 湖南神斧集团向红机械化工有限责任公司 | A kind of full-automatic horizontal detonator clipping machine |
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| GB191217434A (en) * | 1912-07-26 | 1912-12-12 | Nobels Explosives Co Ltd | Improvements in Machines for Crimping the Ends of Cartridges. |
| US1949822A (en) * | 1933-08-11 | 1934-03-06 | John F Wiggert | Automatic blasting cap crimping device |
| GB697570A (en) * | 1950-10-04 | 1953-09-23 | Atlas Powder Co | Improvements in or relating to apparatus for crimping a plurality of shells or cylindrical objects |
| US5465665A (en) * | 1993-10-29 | 1995-11-14 | Olin Corporation | Primer |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108247257A (en) * | 2018-03-29 | 2018-07-06 | 贵州盘江民爆有限公司 | A kind of full-automatic electronic detonator fire element welding test production line |
| CN108317918A (en) * | 2018-03-29 | 2018-07-24 | 贵州盘江民爆有限公司 | Full-automatic electronic detonator bayonet, detection, endowed, laser code production line |
| CN108247257B (en) * | 2018-03-29 | 2023-11-10 | 贵州盘江民爆有限公司 | Full-automatic electronic detonator ignition element welding test production line |
| CN108317918B (en) * | 2018-03-29 | 2024-03-22 | 贵州盘江民爆有限公司 | Full-automatic electronic detonator bayonet, detection, coding and laser coding production line |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104447150B (en) | 2018-07-13 |
| CN103664428A (en) | 2014-03-26 |
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