CN109533949A - It forms suitable for magnetic product to kiln automatic loading and unloading mechanism and its implementation - Google Patents
It forms suitable for magnetic product to kiln automatic loading and unloading mechanism and its implementation Download PDFInfo
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- CN109533949A CN109533949A CN201811610194.1A CN201811610194A CN109533949A CN 109533949 A CN109533949 A CN 109533949A CN 201811610194 A CN201811610194 A CN 201811610194A CN 109533949 A CN109533949 A CN 109533949A
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- conveyer belt
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- lateral transfer
- belt
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- 230000007246 mechanism Effects 0.000 title claims abstract description 131
- 238000000034 method Methods 0.000 claims abstract description 24
- 238000012546 transfer Methods 0.000 claims description 62
- 210000000078 claw Anatomy 0.000 claims description 45
- 230000001360 synchronised effect Effects 0.000 claims description 13
- 230000008569 process Effects 0.000 claims description 12
- 235000004443 Ricinus communis Nutrition 0.000 claims description 11
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 5
- 230000005611 electricity Effects 0.000 claims description 4
- 239000002023 wood Substances 0.000 claims description 4
- 230000001351 cycling effect Effects 0.000 claims description 3
- 230000003252 repetitive effect Effects 0.000 claims description 3
- 239000000696 magnetic material Substances 0.000 abstract description 2
- 238000012545 processing Methods 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 56
- 238000010586 diagram Methods 0.000 description 8
- 238000007599 discharging Methods 0.000 description 3
- 239000006227 byproduct Substances 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229940074869 marquis Drugs 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- VBUNOIXRZNJNAD-UHFFFAOYSA-N ponazuril Chemical compound CC1=CC(N2C(N(C)C(=O)NC2=O)=O)=CC=C1OC1=CC=C(S(=O)(=O)C(F)(F)F)C=C1 VBUNOIXRZNJNAD-UHFFFAOYSA-N 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 101100385324 Arabidopsis thaliana CRA1 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000019771 cognition Effects 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
- Intermediate Stations On Conveyors (AREA)
Abstract
It is suitable for magnetic product the invention discloses the one kind for belonging to magnetic material processing technique field to form to kiln automatic loading and unloading mechanism, including pan feeding conveyer belt, one end of pan feeding conveyer belt connects press, and the other end of pan feeding conveyer belt connects entrance elevator, the other side of entrance elevator is connected with layer stereo warehouse, the other side in layer stereo warehouse is connected with exit lifting machine, turn to the side that exit lifting machine is arranged in conveyer belt, and the other end for turning to conveyer belt is equipped with three axle robert, the lower section of three axle robert is equipped with kiln conveyer belt, side above kiln conveyer belt is equipped with column array mechanism;The invention also discloses be suitable for magnetic product to form to the implementation method of kiln automatic loading and unloading mechanism;The present invention detects feed product by PLC controller, is identified by vision positioning device, carries out layered putting to product automatically, it can be achieved that first compacted products first fill burnings, meets first in first out, layering dress burns requirement.
Description
Technical field
The invention belongs to magnetic material processing technique fields, and in particular to one kind is suitable for magnetic product and forms to kiln certainly
Dynamic charging and discharging mechanism and its implementation.
Background technique
Magnetic product is after rotary press compression moulding, and palpus manual handling carries out charging movement to kiln section, because of different productions
Product dress burns temperature requirement difference, must be layered dress and burn, at present by stacking gas producing formation after artificial cognition, and put between the layers vertical
Column, this needs 3-4 people to cooperate completion, and not only time-consuming and laborious, the product after dress is burnt needs manual handling to load and unload again, for next procedure
It uses, entire cargo handling process labour intensive and large labor intensity.
Summary of the invention
It is suitable for magnetic product the purpose of the present invention is to provide one kind to form to kiln automatic loading and unloading mechanism, to solve
The problems mentioned above in the background art.A kind of magnetic product that is suitable for provided by the invention is formed to kiln automatic charging & discharging machine
Structure there is molding to kiln process section to convey automatically, product automatic blanking after kiln section product automatic charging and baking, can be certainly
It is dynamic to flow into the characteristics of later process uses.
Another object of the present invention, which is to provide, a kind of to be formed suitable for magnetic product to the reality of kiln automatic loading and unloading mechanism
Existing method.
To achieve the above object, the invention provides the following technical scheme: a kind of magnetic product that is suitable for is formed to kiln certainly
Dynamic charging and discharging mechanism, including pan feeding conveyer belt, one end of pan feeding conveyer belt connect press, and the other end connection of pan feeding conveyer belt
Entrance elevator, the other side of entrance elevator are connected with layer stereo warehouse, and the other side in layer stereo warehouse is connected with out
Mouth elevator turns to the side that exit lifting machine is arranged in conveyer belt, and the other end for turning to conveyer belt is equipped with three axle robert,
The lower section of three axle robert is equipped with kiln conveyer belt, and the side above kiln conveyer belt is equipped with column array mechanism;Controller letter
Number connection press, layer stereo warehouse, exit lifting machine, turns to conveyer belt, three axle robert, kiln conveying at entrance elevator
Band, column array mechanism.
In the present invention further, the entrance elevator includes lift frame, castor, lift servo motor, silk
Pole socket, sliding block, screw rod nut, screw rod, sliding rail and lateral transfer belt;Wherein, four corners of lift frame bottom connect
It is connected to castor, the two sides inside lift frame are equipped with sliding rail, and the middle position of a wood side-guide is connected with screw rod by screw rodb base,
The lower end of screw rodb base is connected with lift servo motor, and lateral transfer belt is slidably connected by sliding block and sliding rail, and lateral transfer
Belt engages connection with screw rod by screw rod nut.
In the present invention further, the lateral transfer belt include mounting base, it is synchronous belt, lateral transfer motor, same
Walk axis and conveyor belt;Wherein, there are two synchronizing shaft, the bottom of mounting base is connected with laterally defeated for the top rotation connection of mounting base
Power transmission machine, for lateral transfer motor with one of synchronizing shaft by synchronous band connection, the both ends of synchronizing shaft are connected with conveyor belt,
The two sides of mounting base are connect with sliding block.
In the present invention further, the steering conveyer belt includes roller conveyer belt, guiding axis, fixed plate, lifting air
Cylinder, lift connection plate and lateral transfer belt;Wherein, be connected with fixed plate below roller conveyer belt one end, fixed plate it is upper
Side is fixed with lifting cylinder, and lift connection plate is connected on the output shaft of lifting cylinder, is connected with cross above lift connection plate
To conveyor belt, and the lower section of lateral transfer belt also passes through guiding axis and is slidably connected with fixed plate.
In the present invention further, the three axle robert includes frames, X to linear guide, Y-direction mould group, Z-direction
Mould group and clip claw mechanism;Wherein, X is connected with above the frames to linear guide, X connects on the sliding block of linear guide
It is connected to Y-direction mould group, Z-direction mould group is connected on the sliding block of Y-direction mould group, the sliding block of Z-direction mould group is connected with clip claw mechanism.
In the present invention further, the clip claw mechanism includes cylinder mounting plate, tumble cylinder, load bearing board clamping jaw, holds
Burn plate clamping cylinder, column clamping jaw, clip claw mechanism fixed block, column clamping cylinder and flipping block;Wherein, clip claw mechanism fixed block
It is connect with Z-direction mould group, the inner rotation of clip claw mechanism fixed block is connected with flipping block, and the side of clip claw mechanism fixed block is connected with
Cylinder mounting plate is connected with tumble cylinder on cylinder mounting plate, and tumble cylinder is connect with flipping block by shaft coupling, flipping block
Side connection is connected with column clamping jaw there are two column clamping cylinder on the output shaft of column clamping cylinder, load bearing board clamps gas
Cylinder is mounted on the other side of flipping block, and vertical with column clamping cylinder, is connected with and holds on the output shaft of load bearing board clamping cylinder
Burn plate clamping jaw.
In the present invention further, one end of the cylinder mounting plate is also connected with vision positioning device.
In the present invention further, the column array mechanism includes array mechanism fixed plate, guide plate, stops gas
Cylinder, push cylinder, array mechanism motor and column conveyer belt;Wherein, there are two the top of array mechanism fixed plate connects side by side
Column conveyer belt, the side above column conveyer belt are connected with guide plate, and one end of array mechanism fixed plate is connected with lining-up machine
Structure motor, array mechanism motor and column convey band connection, divide on two column conveyer belts close to one end of array mechanism motor
It is not connected with stop cylinder, and one end on a column conveyer belt close to array mechanism motor is also connected with push cylinder.
In the present invention further, the magnetic product that is suitable for is formed to the realization of kiln automatic loading and unloading mechanism
Method, comprising the following steps:
(1), it after product is suppressed by press, is delivered on pan feeding conveyer belt;
(2), product is delivered on entrance elevator by pan feeding conveyer belt;
(3), after via controller judgement, the product that difference burns layer passes through in entrance elevator delivery to multilayer tiered warehouse facility
Corresponding layer;
(4), it is delivered to and is turned on conveyer belt by exit lifting machine again, product is delivered to three by turning to conveyer belt
The lower section of axis robot;
(5), on the correspondence kiln conveyer belt that clip claw mechanism specifies product placement to vision positioning device;
(6), clip claw mechanism overturns 90 ° by tumble cylinder, makes column clamping jaw vertically downward, and be moved to column permutation
Column is simultaneously placed on the specified correspondence load bearing board of vision positioning device by mechanism clamping column, so far completes the pendulum of first layer product
It puts, is so an action cycle and repetitive cycling;
(7), the movement of kiln blanking section is the inverse process of above-mentioned movement.
In the present invention further, the magnetic product that is suitable for is formed to the realization of kiln automatic loading and unloading mechanism
Method, the entrance elevator include lift frame, castor, lift servo motor, screw rodb base, sliding block, screw rod nut, silk
Bar, sliding rail and lateral transfer belt, wherein four corners of lift frame bottom are connected with castor, in lift frame
The two sides in portion are equipped with sliding rail, and the middle position of a wood side-guide is connected with screw rod by screw rodb base, and the lower end of screw rodb base is connected with liter
Servo motor drops, and lateral transfer belt is slidably connected by sliding block and sliding rail, and lateral transfer belt passes through screw rod nut and silk
Bar engagement connection;The lateral transfer belt includes mounting base, synchronous belt, lateral transfer motor, synchronizing shaft and conveyor belt,
In, there are two synchronizing shaft, the bottom of mounting base is connected with lateral transfer motor, lateral transfer electricity for the top rotation connection of mounting base
For machine with one of synchronizing shaft by synchronous band connection, the both ends of synchronizing shaft are connected with conveyor belt, the two sides of mounting base and cunning
Block connection;The steering conveyer belt includes that roller conveyer belt, guiding axis, fixed plate, lifting cylinder, lift connection plate and transverse direction are defeated
Belt is sent, fixed plate is wherein connected with below roller conveyer belt one end, fixed plate is fixedly arranged above lifting cylinder, lifting air
It is connected with lift connection plate on the output shaft of cylinder, lateral transfer belt, and lateral transfer skin are connected with above lift connection plate
The lower section of band also passes through guiding axis and is slidably connected with fixed plate;The three axle robert includes frames, X to linear guide, Y
To mould group, Z-direction mould group and clip claw mechanism, wherein be connected with X above the frames to linear guide, X is to linear guide
Sliding block on be connected with Y-direction mould group, Z-direction mould group is connected on the sliding block of Y-direction mould group, the sliding block of Z-direction mould group is connected with clamping jaw machine
Structure;The clip claw mechanism includes cylinder mounting plate, tumble cylinder, load bearing board clamping jaw, load bearing board clamping cylinder, column clamping jaw, folder
Pawl mechanism fixed block, column clamping cylinder and flipping block, wherein clip claw mechanism fixed block is connect with Z-direction mould group, and clip claw mechanism is solid
The inner rotation for determining block is connected with flipping block, and the side of clip claw mechanism fixed block is connected with cylinder mounting plate, on cylinder mounting plate
It is connected with tumble cylinder, tumble cylinder is connect with flipping block by shaft coupling, and there are two columns to clamp for the side connection of flipping block
Cylinder is connected with column clamping jaw on the output shaft of column clamping cylinder, and load bearing board clamping cylinder is mounted on the other side of flipping block,
And it is vertical with column clamping cylinder, load bearing board clamping jaw is connected on the output shaft of load bearing board clamping cylinder;The cylinder mounting plate
One end be also connected with vision positioning device;The column array mechanism include array mechanism fixed plate, guide plate, stop cylinder,
Push cylinder, array mechanism motor and column conveyer belt, wherein the top of array mechanism fixed plate is connected side by side there are two column
Conveyer belt, the side above column conveyer belt are connected with guide plate, and one end of array mechanism fixed plate is connected with array mechanism electricity
Machine, array mechanism motor and column convey band connection, connect respectively on two column conveyer belts close to one end of array mechanism motor
It is connected to stop cylinder, and one end on a column conveyer belt close to array mechanism motor is also connected with push cylinder.
Compared with prior art, the beneficial effects of the present invention are:
1, the present invention realizes automatic conveying of the magnetic product from molding to kiln process section;
2, the present invention keeps kiln section product automatic under the cooperation for turning to conveyer belt, three axle robert and clip claw mechanism
Feeding;
3, the present invention detects feed product by PLC controller, is identified by vision positioning device, automatic right
Product carries out layered putting, it can be achieved that first compacted products first fill burnings, meets first in first out, layering dress burns requirement;
4, the present invention carries out clamping column by column clamping jaw, and is put, and can put column automatically;
5, product automatic blanking after baking of the present invention can automatically flow into later process and be processed.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is the structural schematic diagram of entrance elevator in Fig. 1 of the present invention;
Fig. 3 is the structural schematic diagram of lateral transfer belt in Fig. 2 of the present invention;
Fig. 4 is the structural schematic diagram that conveyer belt is turned in Fig. 1 of the present invention;
Fig. 5 is the structural schematic diagram of three axle robert in Fig. 1 of the present invention;
Fig. 6 is the structural schematic diagram of clip claw mechanism in Fig. 5 of the present invention;
Fig. 7 is the structural schematic diagram that clip claw mechanism rotates 90 degree in Fig. 6 of the present invention;
Fig. 8 is the structural schematic diagram of Fig. 1 central post array mechanism of the present invention;
In figure: 1, pan feeding conveyer belt;2, entrance elevator;21, lift frame;22, castor;23, lift servo motor;
24, screw rodb base;25, sliding block;26, screw rod nut;27, screw rod;28, sliding rail;3, exit lifting machine;4, conveyer belt is turned to;41, it rolls
Cylinder conveyer belt;42, guiding axis;43, fixed plate;44, lifting cylinder;45, lift connection plate;5, clip claw mechanism;51, cylinder is installed
Plate;52, tumble cylinder;53, vision positioning device;54, load bearing board clamping jaw;55, load bearing board clamping cylinder;56, column clamping jaw;57,
Clip claw mechanism fixed block;58, column clamping cylinder;59, flipping block;6, kiln conveyer belt;7, column array mechanism;71, permutation
Mechanism fixed plate;72, guide plate;73, stop cylinder;74, push cylinder;75, array mechanism motor;76, column conveyer belt;8,
Three axle robert;81, frames;82, X is to linear guide;83, Y-direction mould group;84, Z-direction mould group;9, lateral transfer belt;
91, mounting base;92, synchronous belt;93, lateral transfer motor;94, synchronizing shaft;95, conveyor belt;10, layer stereo warehouse.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Embodiment 1
Please refer to Fig. 1-7, the present invention the following technical schemes are provided: it is a kind of be suitable for magnetic product form to kiln it is automatic on
Cutting agency, including pan feeding conveyer belt 1, one end of pan feeding conveyer belt 1 connect press, and press outlet end is equipped with sensor, sensing
Device will test signal and be sent to controller, allow controller to know that the product on pan feeding conveyer belt 1 is come out by which press, after being
Storage is renewed to prepare;The other end of pan feeding conveyer belt 1 connects entrance elevator 2, and the other side of entrance elevator 2 is connected with multilayer
Tiered warehouse facility 10, the other side in layer stereo warehouse 10 are connected with exit lifting machine 3, turn to conveyer belt 4 and are arranged in exit lifting
The side of machine 3, and the other end for turning to conveyer belt 4 is equipped with three axle robert 8, the lower section of three axle robert 8 is conveyed equipped with kiln
The side of band 6,6 top of kiln conveyer belt is equipped with column array mechanism 7;Controller signals connect press, entrance elevator 2, more
Layer tiered warehouse facility 10, turns to conveyer belt 4, three axle robert 8, kiln conveyer belt 6, column array mechanism 7 at exit lifting machine 3.
With the aid of the technical scheme, formed product to kiln process section conveys automatically;Kiln section product automatic charging;It can
It realizes that first compacted products first fill burning, meets first in first out, layering dress, which is burnt, to be required;Product automatic blanking after baking can automatically flow into
Later process uses.
The model of pan feeding conveyer belt 1 in the present embodiment are as follows: D60W340P140H800L21000 is had by Shanghai sunlight sound machinery
The sale of limit company;The model of kiln conveyer belt 6 are as follows: D60W340P140L4000 is sold by Shanghai Yu Yin Machinery Co., Ltd.;It is more
Layer tiered warehouse facility 10 is made of multilayer power kiln conveyer belt 6 plus rack.
In addition, in the present embodiment, for above-mentioned entrance elevator 2, entrance elevator 2 includes lift frame
21, castor 22, lift servo motor 23, screw rodb base 24, sliding block 25, screw rod nut 26, screw rod 27, sliding rail 28 and lateral transfer skin
Band 9;Wherein, four corners of 21 bottom of lift frame have been bolted castor 22, inside lift frame 21
Two sides are welded with sliding rail 28, and the middle position of a wood side-guide 28 is connected with screw rod 27 by screw rodb base 24, and screw rodb base 24 passes through spiral shell
Bolt is fixed on lift frame 21, and the lower end of screw rodb base 24 is connected with lift servo motor 23, the peace of lift servo motor 23
Dress seat is bolted on lift frame 21, and lift servo motor 23 is connect with screw rod 27 by shaft coupling, laterally defeated
Belt 9 is sent to be slidably connected by sliding block 25 with sliding rail 28, and lateral transfer belt 9 passes through screw rod nut 26 and 27 company of engagement of screw rod
It connects;It is delivered to automatically under the action of entrance elevator 2 cooperates PLC controller using the product on program pan feeding conveyer belt 1
Corresponding layer on layer stereo warehouse 10.
The structure of the present embodiment middle outlet elevator 3 is identical as the structure of entrance elevator 2, the type of lift servo motor 23
Number are as follows: HG-KN73BJ-S100 is sold by producer, Mitsubishi.
In addition, in the present embodiment, for above-mentioned lateral transfer belt 9, lateral transfer belt 9 includes mounting base
91, synchronous belt 92, lateral transfer motor 93, synchronizing shaft 94 and conveyor belt 95;Wherein, the top of mounting base 91 is rotatably connected to
Two synchronizing shafts 94, synchronizing shaft 94 and mounting base 91 are rotatablely connected by bearing, and the bottom of mounting base 91 is connected with lateral transfer
Motor 93, mounting base and the mounting base 91 of lateral transfer motor 93 are bolted, lateral transfer motor 93 and one of them
Synchronizing shaft 94 is connected by synchronous belt 92, is fixed on the output end of lateral transfer motor 93 and one of synchronizing shaft 94 same
Gear is walked, synchronous belt 92 engages connection with synchromesh gear, and the both ends of synchronizing shaft 94 are connected with conveyor belt 95, and the two of synchronizing shaft 94
End is also fixed with synchromesh gear, and conveyor belt 95 engages connection with synchromesh gear, and the two sides of mounting base 91 and sliding block 25 pass through spiral shell
It tethers and connects, and the side of mounting base 91 is also bolted with screw rod nut 26;Lateral transfer can be passed through using the program
Product on pan feeding conveyer belt 1 is delivered on layer stereo warehouse 10 by belt 9.
The model of lateral transfer motor 93 in the present embodiment are as follows: M590-412, You Dongli (Xiamen) Electric Machine Co., Ltd pin
It sells.
In the present embodiment, for above-mentioned steering conveyer belt 4, turning to conveyer belt 4 includes roller conveyer belt 41, guiding
Axis 42, fixed plate 43, lifting cylinder 44, lift connection plate 45 and lateral transfer belt 9, wherein;41 structure of roller conveyer belt is adopted
With existing roller conveyer belt, be bolted fixed plate 43 below 41 one end of roller conveyer belt, fixed plate 43 it is upper
Side has been bolted lifting cylinder 44, and lift connection plate 45 has been bolted on the output shaft of lifting cylinder 44, rises
The top of drop connecting plate 45 is connected with lateral transfer belt 9, the top of lift connection plate 45 and the mounting base of lateral transfer belt 9
91 are bolted, and the lower section of lateral transfer belt 9 also passes through guiding axis 42 and is slidably connected with fixed plate 43, lateral transfer
The mounting base 91 of belt 9 is bolted with guiding axis 42;Using the program by turning to conveyer belt 4 for exit lifting machine 3
On product be delivered to the lower section of three axle robert 8.
The model of roller conveyer belt 41 in the present embodiment are as follows: D60W340P140H800L21000 is had by Shanghai sunlight sound machinery
The sale of limit company;The model of lifting cylinder 44 are as follows: MGF40-30 is sold by SMC producer.
In addition, in the present embodiment, for above-mentioned three axle robert 8, three axle robert 8 includes frames 81, X
To linear guide 82, Y-direction mould group 83, Z-direction mould group 84 and clip claw mechanism 5, wherein the top of frames 81 is welded and connected with X
To linear guide 82, Y-direction mould group 83 has been bolted on the sliding block of linear guide 82 by X, leads on the sliding block of Y-direction mould group 83
It crosses and has been bolted Z-direction mould group 84, clip claw mechanism 5 has been bolted in the sliding block of Z-direction mould group 84;X is passed through using the program
Clip claw mechanism 5 is driven to act to the cooperation of linear guide 82, Y-direction mould group 83 and Z-direction mould group 84, to carry out to product defeated
It send.
Model of the X to linear guide 82 in the present embodiment are as follows: C-SXR28-1540 is sold by meter Si meter producer;Y-direction mould group
83 model are as follows: WH135-BD-S850 automates the sale of producer, Science and Technology Ltd. by ten thousand marquis of Dongguan City;The type of Z-direction mould group 84
Number are as follows: WH60-BD-S100 automates the sale of producer, Science and Technology Ltd. by ten thousand marquis of Dongguan City.
In the present embodiment, for above-mentioned clip claw mechanism 5, clip claw mechanism 5 includes load bearing board clamping jaw 54, load bearing board folder
Take cylinder 55 and clip claw mechanism fixed block 57;Wherein, clip claw mechanism fixed block 57 and the sliding block of Z-direction mould group 84 are connected by bolt
It connects, load bearing board clamping cylinder 55, the output of load bearing board clamping cylinder 55 is bolted in the lower section of clip claw mechanism fixed block 57
Load bearing board clamping jaw 54 has been bolted on axis;Load bearing board clamping jaw 54 is driven by load bearing board clamping cylinder 55 using the program
Load bearing board is clamped, so that load bearing board is placed on kiln conveyer belt 6.
The model of load bearing board clamping cylinder 55 in the present embodiment are as follows: MHL2 is sold by SMC producer.
In the present embodiment, for above-mentioned cylinder mounting plate 51, one end of cylinder mounting plate 51 is also connected by bolt
It is connected to vision positioning device 53;Product is identified by vision positioning device 53 using the program, so that product is placed on finger
On fixed kiln conveyer belt 6.
The model of vision positioning device 53 in the present embodiment are as follows: FH-SC04, by Omron automation (China) Co., Ltd pin
It sells.
Further, the magnetic product of the present invention that is suitable for is formed to the realization side of kiln automatic loading and unloading mechanism
Method, comprising the following steps:
(1), it after product is suppressed by press, is delivered on pan feeding conveyer belt 1, detection is connected on the discharge port of press
Sensor, detection sensor are connect with PLC controller by signal;
(2), product is delivered on entrance elevator 2 by pan feeding conveyer belt 1, pan feeding conveyer belt 1 and entrance elevator
2 junction is equipped with sensors in place, and sensors in place is connect with PLC controller by signal, and the stroke of entrance elevator 2 is logical
The circle number that PLC controller control lift servo motor 23 rotates is crossed to control;
(3), after via controller judgement, the product that difference burns layer is delivered to layer stereo warehouse 10 by entrance elevator 2
Upper corresponding layer, wherein each layer in layer stereo warehouse 10 can be equipped with Integrated Chip storage pumping board below stacked drum, and
Top and side must be equipped with dust excluding plate;
(4), it is delivered to and is turned on conveyer belt 4 by exit lifting machine 3 again, be delivered to product by turning to conveyer belt 4
The lower section of three axle robert 8, the end for turning to conveyer belt 4 also are provided with sensors in place, and sensors in place passes through with PLC controller
Signal connection;
(5), on the correspondence kiln conveyer belt 6 that clip claw mechanism 5 specifies product placement to visual pursuit system, every layer of pendulum
Put two panel products;
(6), clip claw mechanism 5 overturns 90 ° by tumble cylinder, makes column clamping jaw vertically downward, and be moved to column permutation
Column is simultaneously placed on the specified correspondence load bearing board of vision positioning device by mechanism clamping column, so far completes the pendulum of first layer product
It puts, is so an action cycle and repetitive cycling;
(7), the movement of kiln blanking section is the inverse process of above-mentioned movement.
Embodiment 2
Fig. 6-8 is please referred to, this embodiment differs from embodiment 1 in that: clip claw mechanism 5 further includes cylinder mounting plate
51, tumble cylinder 52, column clamping jaw 56, column clamping cylinder 58 and flipping block 59, wherein the inside of clip claw mechanism fixed block 57
It is rotatably connected to flipping block 59, cylinder mounting plate 51, cylinder installation has been bolted in the side of clip claw mechanism fixed block 57
Tumble cylinder 52 is bolted on plate 51, tumble cylinder 52 is connect with flipping block 59 by shaft coupling, flipping block 59
Side is bolted there are two column clamping cylinder 58, has been bolted on the output shaft of column clamping cylinder 58 vertical
Column clamping jaw 56, load bearing board clamping cylinder 55 are mounted on the other side of flipping block 59, and load bearing board clamping cylinder 55 and flipping block 59 are logical
It crosses and is bolted, and is vertical with column clamping cylinder 58;
Further, column array mechanism 7, column permutation has been bolted in the side above kiln conveyer belt 6
Mechanism 7 includes array mechanism fixed plate 71, guide plate 72, stop cylinder 73, push cylinder 74, array mechanism motor 75 and column
Conveyer belt 76, wherein the top of array mechanism fixed plate 71 is connected side by side there are two column conveyer belt 76, on column conveyer belt 76
Guide plate 72 has been bolted in the side of side, and array mechanism electricity has been bolted in one end of array mechanism fixed plate 71
Machine 75, array mechanism motor 75 are connect with column conveyer belt 76, close to array mechanism motor 75 on two column conveyer belts 76
Stop cylinder 73 has been bolted in one end respectively, and close to one end of array mechanism motor 75 on a column conveyer belt 76
Push cylinder 74 has also been bolted.
The model of tumble cylinder 52 in the present embodiment are as follows: CRA1 is sold by SMC producer;The model of column clamping cylinder 58
Are as follows: MHF2-12D1-24 is sold by SMC producer;The model of stop cylinder 73 are as follows: MGJ6-15 is sold by SMC producer;Push gas
The model of cylinder 74 are as follows: JMGPM16-100 is sold by SMC producer;The model of array mechanism motor 75 are as follows: M340-402, You Dongli
The sale of (Xiamen) producer, Electric Machine Co., Ltd;The model of column conveyer belt 76 are as follows: HBLT50-1600 is sold by meter Si meter producer.
With the aid of the technical scheme, after load bearing board is well placed, 52 rotated ninety degrees of tumble cylinder are clamped by column
Cylinder 58 drives column clamping jaw 56 that the column on column array mechanism 7 is placed in four corners of load bearing board, clamps every time
Two, total clamping twice, is so far completed one layer of product kiln dress and is burnt, and then repeatedly column is put in above procedure, realization automatically.
In the present embodiment, PLC controller receives the signal that sensor is given at press, and product enters entrance elevator 2
When place, sensors in place transmits a signal to PLC controller, and PLC controller controls the circle number that lift servo motor 23 rotates
The position of mobile lateral transfer belt 9, until corresponding layer on multilayer tiered warehouse facility 10, then PLC controller controls lateral transfer
Belt 9 acts, and product is delivered on corresponding layer, then controls layer stereo warehouse 10 by PLC controller and act, by product
It is delivered at exit lifting machine 3, also is provided with sensors in place at the corresponding exit lifting machine 3 in layer stereo warehouse 10, is passed when in place
When sensor detects product, PLC controller is transmitted a signal to, PLC controller controls the lift servo motor of exit lifting machine 3
The circle numbers of 23 rotations move the position of lateral transfer belt 9, until corresponding layer on multilayer tiered warehouse facility 10, then defeated by product
It send to lateral transfer belt 9, lateral transfer belt 9 resets, and product is delivered to the lateral transfer belt 9 turned on conveyer belt 4
On, under the control of PLC controller, product is delivered to the end for turning to conveyer belt 4, and X is to linear guide 82, Y-direction mould group 83, Z
To mould group 84 under the action of PLC controller, it is moved to the top of product, load bearing board clamping jaw 54 picks up load bearing board, by vision
After locator 53 identifies, it is placed on kiln conveyer belt 6, afterwards turns over 52 rotated ninety degrees of cylinder, pass through column clamping cylinder
Column on column array mechanism 7 is placed in four corners of load bearing board by 58 drive column clamping jaws 56, clamps two every time,
Clamping twice, is so far completed one layer of product kiln dress and is burnt altogether.
In conclusion formed product to kiln process section conveys automatically by means of above-mentioned technical proposal of the invention;Kiln
Section product automatic charging;Elder generation's compacted products can be achieved and first fill burning, meet first in first out, layering dress, which is burnt, to be required;Column can be put automatically;
Product automatic blanking after baking can automatically flow into later process use
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (10)
- It forms 1. one kind is suitable for magnetic product to kiln automatic loading and unloading mechanism, it is characterised in that: including pan feeding conveyer belt (1), one end of pan feeding conveyer belt (1) connects press, and the other end of pan feeding conveyer belt (1) connects entrance elevator (2), entrance The other side of elevator (2) is connected with layer stereo warehouse (10), and the other side of layer stereo warehouse (10) is connected with outlet and rises Drop machine (3) turns to conveyer belt (4) setting in the side of exit lifting machine (3), and the other end for turning to conveyer belt (4) is equipped with three The lower section of axis robot (8), three axle robert (8) is equipped with kiln conveyer belt (6), and it is whole that kiln conveyer belt (6) side is equipped with column Column mechanism (7);Controller signals connect press, entrance elevator (2), layer stereo warehouse (10), exit lifting machine (3), turn To conveyer belt (4), three axle robert (8), kiln conveyer belt (6), column array mechanism (7).
- 2. the magnetic product according to claim 1 that is suitable for is formed to kiln automatic loading and unloading mechanism, it is characterised in that: institute Stating entrance elevator (2) includes lift frame (21), castor (22), lift servo motor (23), screw rodb base (24), sliding block (25), screw rod nut (26), screw rod (27), sliding rail (28) and lateral transfer belt (9);Wherein, lift frame (21) bottom Four corners be connected with castor (22), the internal two sides of lift frame (21) are equipped with sliding rail (28), a wood side-guide (28) Middle position be connected with screw rod (27) by screw rodb base (24), the lower end of screw rodb base (24) is connected with lift servo motor (23), lateral transfer belt (9) is slidably connected by sliding block (25) with sliding rail (28), and lateral transfer belt (9) passes through screw rod Nut (26) engages connection with screw rod (27).
- 3. the magnetic product according to claim 2 that is suitable for is formed to kiln automatic loading and unloading mechanism, it is characterised in that: institute Stating lateral transfer belt (9) includes mounting base (91), synchronous belt (92), lateral transfer motor (93), synchronizing shaft (94) and conveying Belt (95);Wherein, there are two synchronizing shaft (94) for the top rotation connection of mounting base (91), and the bottom of mounting base (91) is connected with Lateral transfer motor (93), lateral transfer motor (93) is connect with one of synchronizing shaft (94) by synchronous belt (92), synchronous The both ends of axis (94) are connected with conveyor belt (95), and the two sides of mounting base (91) are connect with sliding block (25).
- 4. the magnetic product according to claim 1 that is suitable for is formed to kiln automatic loading and unloading mechanism, it is characterised in that: institute Stating and turning to conveyer belt (4) includes roller conveyer belt (41), guiding axis (42), fixed plate (43), lifting cylinder (44), lifting connection Plate (45) and lateral transfer belt (9);Wherein, fixed plate (43), fixed plate are connected with below roller conveyer belt (41) one end (43) be fixedly arranged above lifting cylinder (44), is connected with lift connection plate (45) on the output shaft of lifting cylinder (44), lifting It is connected with above connecting plate (45) lateral transfer belt (9), and the lower section of lateral transfer belt (9) also passes through guiding axis (42) It is slidably connected with fixed plate (43).
- 5. the magnetic product according to claim 1 that is suitable for is formed to kiln automatic loading and unloading mechanism, it is characterised in that: institute Stating three axle robert (8) includes frames (81), X to linear guide (82), Y-direction mould group (83), Z-direction mould group (84) and clamping jaw Mechanism (5), wherein X is connected with above the frames (81) to linear guide (82), cunning of the X to linear guide (82) It is connected with Y-direction mould group (83) on block, Z-direction mould group (84), the sliding block of Z-direction mould group (84) are connected on the sliding block of Y-direction mould group (83) It is connected with clip claw mechanism (5).
- 6. the magnetic product according to claim 5 that is suitable for is formed to kiln automatic loading and unloading mechanism, it is characterised in that: institute Stating clip claw mechanism (5) includes cylinder mounting plate (51), tumble cylinder (52), load bearing board clamping jaw (54), load bearing board clamping cylinder (55), column clamping jaw (56), clip claw mechanism fixed block (57), column clamping cylinder (58) and flipping block (59);Wherein, clamping jaw machine Structure fixed block (57) is connect with Z-direction mould group (84), and the inner rotation of clip claw mechanism fixed block (57) is connected with flipping block (59), folder The side of pawl mechanism fixed block (57) is connected with cylinder mounting plate (51), and cylinder mounting plate is connected with tumble cylinder on (51) (52), tumble cylinder (52) is connect with flipping block (59) by shaft coupling, and there are two columns to press from both sides for the side connection of flipping block (59) It takes cylinder (58), is connected on the output shaft of column clamping cylinder (58) column clamping jaw (56), load bearing board clamping cylinder (55) peace Mounted in the other side of flipping block (59), and it is vertical with column clamping cylinder (58), on the output shaft of load bearing board clamping cylinder (55) It is connected with load bearing board clamping jaw (54).
- 7. the magnetic product according to claim 6 that is suitable for is formed to kiln automatic loading and unloading mechanism, it is characterised in that: institute The one end for stating cylinder mounting plate (51) is also connected with vision positioning device (53).
- 8. the magnetic product according to claim 1 that is suitable for is formed to kiln automatic loading and unloading mechanism, it is characterised in that: institute State column array mechanism (7) include array mechanism fixed plate (71), guide plate (72), stop cylinder (73), push cylinder (74), Array mechanism motor (75) and column conveyer belt (76);Wherein, there are two the top of array mechanism fixed plate (71) connects side by side Column conveyer belt (76), the side above column conveyer belt (76) are connected with guide plate (72), array mechanism fixed plate (71) One end is connected with array mechanism motor (75), and array mechanism motor (75) is connect with column conveyer belt (76), two column conveyings One end on band (76) close to array mechanism motor (75) is connected separately with stop cylinder (73), and a column conveyer belt (76) Upper one end close to array mechanism motor (75) is also connected with push cylinder (74).
- 9. the magnetic product according to claim 1-8 that is suitable for is formed to the realization of kiln automatic loading and unloading mechanism Method, which comprises the following steps:(1), it after product is suppressed by press, is delivered on pan feeding conveyer belt (1);(2), product is delivered on entrance elevator (2) by pan feeding conveyer belt (1);(3), after via controller judgement, the product that difference dress burns layer is delivered to layer stereo warehouse by entrance elevator (2) (10) upper corresponding layer;(4), it is delivered to and is turned on conveyer belt (4) by exit lifting machine (3) again, conveyed product by turning to conveyer belt (4) To the lower section of three axle robert (8);(5), it on the correspondence kiln conveyer belt (6) that clip claw mechanism (5) specifies product placement to vision positioning device (53), completes Kiln on product;(6), clip claw mechanism (5) overturns 90 ° by tumble cylinder (52), makes column clamping jaw (56) vertically downward, and be moved to vertical Column is simultaneously placed on vision positioning device (53) specified correspondence load bearing board by column array mechanism (7) clamping column, is so far completed First layer product is put, and is so an action cycle and repetitive cycling;(7), the movement of kiln blanking section is the inverse process of above-mentioned movement.
- 10. the magnetic product according to claim 9 that is suitable for is formed to the implementation method of kiln automatic loading and unloading mechanism, Be characterized in that: the entrance elevator (2) includes lift frame (21), castor (22), lift servo motor (23), screw rodb base (24), sliding block (25), screw rod nut (26), screw rod (27), sliding rail (28) and lateral transfer belt (9), wherein lift frame (21) four corners of bottom are connected with castor (22), and the internal two sides of lift frame (21) are equipped with sliding rail (28), side The middle position of sliding rail (28) is connected with screw rod (27) by screw rodb base (24), and the lower end of screw rodb base (24) is connected with lift servo Motor (23), lateral transfer belt (9) is slidably connected by sliding block (25) with sliding rail (28), and lateral transfer belt (9) passes through Screw rod nut (26) engages connection with screw rod (27);The lateral transfer belt (9) include mounting base (91), synchronous belt (92), Lateral transfer motor (93), synchronizing shaft (94) and conveyor belt (95), wherein there are two the top rotation connections of mounting base (91) Synchronizing shaft (94), the bottom of mounting base (91) are connected with lateral transfer motor (93), lateral transfer motor (93) and one of them Synchronizing shaft (94) is connected by synchronous belt (92), and the both ends of synchronizing shaft (94) are connected with conveyor belt (95), mounting base (91) Two sides are connect with sliding block (25);The steering conveyer belt (4) include roller conveyer belt (41), guiding axis (42), fixed plate (43), Lifting cylinder (44), lift connection plate (45) and lateral transfer belt (9), wherein the lower section connection of roller conveyer belt (41) one end Have fixed plate (43), being fixedly arranged above lifting cylinder (44) for fixed plate (43) is connected on the output shaft of lifting cylinder (44) Lift connection plate (45) is connected with lateral transfer belt (9) above lift connection plate (45), and lateral transfer belt (9) Lower section also passes through guiding axis (42) and is slidably connected with fixed plate (43);The three axle robert (8) includes frames (81), X To linear guide (82), Y-direction mould group (83), Z-direction mould group (84) and clip claw mechanism (5), wherein the frames (81) it is upper Side is connected with X to linear guide (82), and X is connected with Y-direction mould group (83), Y-direction mould group (83) on the sliding block of linear guide (82) Sliding block on be connected with Z-direction mould group (84), the sliding block of Z-direction mould group (84) is connected with clip claw mechanism (5);The clip claw mechanism (5) Including cylinder mounting plate (51), tumble cylinder (52), load bearing board clamping jaw (54), load bearing board clamping cylinder (55), column clamping jaw (56), clip claw mechanism fixed block (57), column clamping cylinder (58) and flipping block (59), wherein clip claw mechanism fixed block (57) It is connect with Z-direction mould group (84), the inner rotation of clip claw mechanism fixed block (57) is connected with flipping block (59), clip claw mechanism fixed block (57) side is connected with cylinder mounting plate (51), and tumble cylinder (52), tumble cylinder are connected on cylinder mounting plate (51) (52) it is connect with flipping block (59) by shaft coupling, there are two column clamping cylinder (58) for the side connection of flipping block (59), stand It is connected on the output shaft of column clamping cylinder (58) column clamping jaw (56), load bearing board clamping cylinder (55) is mounted on flipping block (59) The other side, and it is vertical with column clamping cylinder (58), load bearing board folder is connected on the output shaft of load bearing board clamping cylinder (55) Pawl (54);One end of the cylinder mounting plate (51) is also connected with vision positioning device (53);The column array mechanism (7) includes Array mechanism fixed plate (71), guide plate (72), stop cylinder (73), push cylinder (74), array mechanism motor (75) and vertical Column conveyer belt (76), wherein the top of array mechanism fixed plate (71) is connected side by side there are two column conveyer belt (76), and column is defeated The side above band (76) is sent to be connected with guide plate (72), one end of array mechanism fixed plate (71) is connected with array mechanism motor (75), array mechanism motor (75) is connect with column conveyer belt (76), close to array mechanism electricity on two column conveyer belts (76) One end of machine (75) is connected separately with stop cylinder (73), and close to array mechanism motor (75) on a column conveyer belt (76) One end be also connected with push cylinder (74).
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CN110115279B (en) * | 2019-06-19 | 2024-04-05 | 上海今御食品机械有限公司 | Conveying belt for food extrusion shape |
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CN110182565A (en) * | 2019-07-09 | 2019-08-30 | 横店集团东磁股份有限公司 | The flexible production line and its implementation for filling alms bowl into kiln are stacked under magnetic shoe forming |
CN110182565B (en) * | 2019-07-09 | 2024-02-06 | 横店集团东磁股份有限公司 | Flexible production line for stacking bowl into kiln under magnetic shoe forming and implementation method thereof |
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CN110980180A (en) * | 2019-11-20 | 2020-04-10 | 横店集团东磁股份有限公司 | Magnetic shoe sintering electric kiln rotary line extension device and implementation method thereof |
CN111037172B (en) * | 2020-03-16 | 2020-06-09 | 湖南隆深智能装备有限公司 | Full-automatic straight pipe welding production line |
CN111037172A (en) * | 2020-03-16 | 2020-04-21 | 湖南隆深智能装备有限公司 | Full-automatic straight pipe welding production line |
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CN112407759A (en) * | 2020-11-18 | 2021-02-26 | 温州艾铂朗纺织品有限公司 | Automatic feeding device for clothes buttons |
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