CN109533949B - Automatic feeding and discharging mechanism applicable to magnetic product forming to kiln and implementation method thereof - Google Patents
Automatic feeding and discharging mechanism applicable to magnetic product forming to kiln and implementation method thereof Download PDFInfo
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- CN109533949B CN109533949B CN201811610194.1A CN201811610194A CN109533949B CN 109533949 B CN109533949 B CN 109533949B CN 201811610194 A CN201811610194 A CN 201811610194A CN 109533949 B CN109533949 B CN 109533949B
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- 230000007246 mechanism Effects 0.000 title claims abstract description 114
- 238000000034 method Methods 0.000 title claims abstract description 24
- 238000007599 discharging Methods 0.000 title claims abstract description 16
- 230000000007 visual effect Effects 0.000 claims abstract description 16
- 230000007306 turnover Effects 0.000 claims description 27
- 230000001360 synchronised effect Effects 0.000 claims description 13
- 230000008569 process Effects 0.000 claims description 12
- 230000009471 action Effects 0.000 claims description 8
- 230000000903 blocking effect Effects 0.000 claims description 8
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 230000003028 elevating effect Effects 0.000 claims description 2
- 238000007493 shaping process Methods 0.000 claims description 2
- 239000000696 magnetic material Substances 0.000 abstract description 2
- 238000002485 combustion reaction Methods 0.000 description 10
- 210000000078 claw Anatomy 0.000 description 5
- 238000010304 firing Methods 0.000 description 4
- 206010037660 Pyrexia Diseases 0.000 description 3
- 238000001514 detection method Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 101100385324 Arabidopsis thaliana CRA1 gene Proteins 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
Abstract
The invention discloses an automatic feeding and discharging mechanism suitable for forming magnetic products into a kiln, which belongs to the technical field of magnetic material processing, and comprises a feeding conveyor belt, wherein one end of the feeding conveyor belt is connected with a press, the other end of the feeding conveyor belt is connected with an inlet lifter, the other side of the inlet lifter is connected with a multilayer stereoscopic warehouse, the other side of the multilayer stereoscopic warehouse is connected with an outlet lifter, a turning conveyor belt is arranged on one side of the outlet lifter, the other end of the turning conveyor belt is provided with a triaxial manipulator, a kiln conveyor belt is arranged below the triaxial manipulator, and a column arranging mechanism is arranged on one side above the kiln conveyor belt; the invention also discloses a realization method suitable for forming the magnetic product to the automatic feeding and discharging mechanism of the kiln; according to the invention, the PLC is used for detecting the fed products, the visual positioner is used for identifying, and the products are automatically layered, so that the first-in first-out and layered burning requirements of first-in first-out and layered burning of the products can be met.
Description
Technical Field
The invention belongs to the technical field of magnetic material processing, and particularly relates to an automatic feeding and discharging mechanism suitable for forming magnetic products into a kiln and an implementation method thereof.
Background
After the magnetic products are pressed and molded by the rotary press, the magnetic products are manually conveyed to a kiln section for loading, and are required to be layered for loading and burning due to different loading and burning temperature requirements of different products, product layers are stacked after manual judgment at present, and upright posts are placed between the layers, so that the magnetic products are matched and completed by 3-4 persons, time and labor are consumed, the loaded and burned products are manually conveyed and loaded for use in the next working procedure, and the whole loading and unloading process is labor-intensive and labor-intensive.
Disclosure of Invention
The invention aims to provide an automatic feeding and discharging mechanism suitable for forming magnetic products to a kiln, so as to solve the problems in the background technology. The automatic feeding and discharging mechanism for the magnetic products is suitable for forming to a kiln, and has the characteristics of automatic conveying from forming to a kiln process section, automatic feeding of kiln section products, automatic discharging of baked products and automatic flowing into a subsequent process.
The invention further aims to provide a realization method suitable for the automatic feeding and discharging mechanism of the kiln for molding magnetic products.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a be applicable to automatic unloading mechanism of going up of magnetic product shaping to kiln, including the pan feeding conveyer belt, the press is connected to the one end of pan feeding conveyer belt, and the other end of pan feeding conveyer belt is connected to the entry lift, the opposite side of entry lift is connected with multilayer stereoscopic warehouse, the opposite side of multilayer stereoscopic warehouse is connected with the export lift, turn to the conveyer belt setting in one side of export lift, and the other end of turning to the conveyer belt is equipped with triaxial manipulator, be equipped with the kiln conveyer belt below triaxial manipulator, one side above the kiln conveyer belt is equipped with stand permutation mechanism; the controller is in signal connection with the press, the inlet lifter, the multilayer stereoscopic warehouse, the outlet lifter, the steering conveyer belt, the triaxial manipulator, the kiln conveyer belt and the column arranging mechanism.
In the invention, the entrance elevator comprises an elevator frame, casters, an elevating servo motor, a screw rod seat, a sliding block, a screw rod nut, a screw rod, a sliding rail and a transverse conveying belt; four corners of elevator frame bottom are connected with the truckle, and the inside both sides of elevator frame are equipped with the slide rail, and the intermediate position of one side slide rail is connected with the lead screw through the lead screw seat, and the lower extreme of lead screw seat is connected with lift servo motor, and horizontal conveyor belt passes through slider and slide rail sliding connection, and horizontal conveyor belt passes through lead screw nut and lead screw meshing connection.
In the invention, the transverse conveying belt comprises a mounting seat, a synchronous belt, a transverse conveying motor, a synchronous shaft and a conveying belt; wherein, the top rotation of mount pad is connected with two synchronizing shafts, and the bottom of mount pad is connected with horizontal conveying motor, and horizontal conveying motor passes through the hold-in range with one of them synchronizing shaft and is connected, and the both ends of synchronizing shaft are connected with conveyor belt, and the both sides of mount pad are connected with the slider.
In the invention, the steering conveyer belt comprises a roller conveyer belt, a guide shaft, a fixed plate, a lifting cylinder, a lifting connecting plate and a transverse conveyer belt; wherein, the below of cylinder conveyer belt one end is connected with the fixed plate, and the top of fixed plate is fixed with the lift cylinder, is connected with the lift connecting plate on the output shaft of lift cylinder, and the top of lift connecting plate is connected with horizontal conveyor belt, and the below of horizontal conveyor belt still passes through guiding axle and fixed plate sliding connection.
In the invention, the triaxial manipulator comprises a support frame, an X-direction linear guide rail, a Y-direction module, a Z-direction module and a clamping jaw mechanism; the X-direction linear guide rail is connected to the upper portion of the support frame, the Y-direction module is connected to the sliding block of the X-direction linear guide rail, the Z-direction module is connected to the sliding block of the Y-direction module, and the clamping jaw mechanism is connected to the sliding block of the Z-direction module.
In the invention, the clamping jaw mechanism comprises a cylinder mounting plate, a turnover cylinder, a combustion supporting plate clamping jaw, a combustion supporting plate clamping cylinder, a stand column clamping jaw, a clamping jaw mechanism fixing block, a stand column clamping cylinder and a turnover block; wherein, clamping jaw mechanism fixed block is connected with the Z to the module, and the inside rotation of clamping jaw mechanism fixed block is connected with the upset piece, and one side of clamping jaw mechanism fixed block is connected with the cylinder mounting panel, is connected with the upset cylinder on the cylinder mounting panel, and the upset cylinder passes through the coupling joint with the upset piece, and one side of upset piece is connected with two stand presss from both sides and gets the cylinder, is connected with the stand clamping jaw on the output shaft of stand clamp and gets the cylinder, holds the fever board clamp and gets the cylinder and install the opposite side at the upset piece, and presss from both sides with the stand and get the cylinder perpendicularly, holds the fever board clamp and get and be connected with on the output shaft of cylinder and hold fever board clamping jaw.
In the invention, one end of the cylinder mounting plate is also connected with a visual positioner.
In the invention, the column arranging mechanism comprises an arranging mechanism fixing plate, a guide plate, a blocking cylinder, a pushing cylinder, an arranging mechanism motor and a column conveying belt; wherein, the top of permutation mechanism fixed plate is connected with two stand conveyer belts side by side, and one side of stand conveyer belt top is connected with the deflector, and the one end of permutation mechanism fixed plate is connected with permutation mechanism motor, and permutation mechanism motor is connected with the stand conveyer belt, and the one end that is close to permutation mechanism motor on two stand conveyer belts is connected with the cylinder that blocks respectively, and the one end that is close to permutation mechanism motor on one stand conveyer belt still is connected with the propelling movement cylinder.
In the invention, the realization method suitable for forming the magnetic product to the kiln automatic feeding and discharging mechanism comprises the following steps:
firstly, after being pressed by a press, the product is conveyed to a feeding conveyer belt;
secondly, conveying the product to an inlet lifter through a feeding conveyor belt;
thirdly, after the judgment of the controller, conveying products of different burning layers to corresponding layers on the multi-layer stereoscopic warehouse through the inlet lifter;
fourthly, conveying the products to a steering conveying belt through an outlet lifter, and conveying the products to the lower part of the triaxial mechanical arm through the steering conveying belt;
fifthly, placing the products on a corresponding kiln conveyor belt appointed by the visual positioner by the clamping jaw mechanism;
turning over the clamping jaw mechanism by 90 degrees through the turning-over cylinder, enabling the clamping jaw of the upright column to vertically downwards, moving to the upright column arranging mechanism to clamp the upright column and placing the upright column on a corresponding burning bearing plate appointed by the visual positioner, and completing the placement of the first layer of products so as to be an action cycle and repeating the cycle;
seventh, the kiln blanking section acts as the reverse process of the above-mentioned action.
The invention further discloses a realization method suitable for the automatic feeding and discharging mechanism of the magnetic product forming kiln, the inlet lifter comprises a lifter frame, casters, a lifting servo motor, a screw rod seat, a sliding block, screw rod nuts, screw rods, sliding rails and transverse conveying belts, wherein the casters are connected at four corners of the bottom of the lifter frame, the sliding rails are arranged at two sides of the inside of the lifter frame, the middle position of one side of the sliding rail is connected with the screw rod through the screw rod seat, the lower end of the screw rod seat is connected with the lifting servo motor, the transverse conveying belts are in sliding connection with the sliding rails through the sliding block, and the transverse conveying belts are in meshed connection with the screw rods through the screw rod nuts; the transverse conveying belt comprises a mounting seat, a synchronous belt, a transverse conveying motor, synchronous shafts and a conveying belt, wherein the two synchronous shafts are rotationally connected above the mounting seat, the bottom of the mounting seat is connected with the transverse conveying motor, the transverse conveying motor is connected with one synchronous shaft through the synchronous belt, the two ends of the synchronous shaft are connected with the conveying belt, and the two sides of the mounting seat are connected with the sliding blocks; the steering conveying belt comprises a roller conveying belt, a guide shaft, a fixed plate, a lifting cylinder, a lifting connecting plate and a transverse conveying belt, wherein the fixed plate is connected below one end of the roller conveying belt, the lifting cylinder is fixed above the fixed plate, the lifting connecting plate is connected to an output shaft of the lifting cylinder, the transverse conveying belt is connected above the lifting connecting plate, and the lower part of the transverse conveying belt is also connected with the fixed plate in a sliding manner through the guide shaft; the triaxial manipulator comprises a support frame, an X-direction linear guide rail, a Y-direction module, a Z-direction module and a clamping jaw mechanism, wherein the X-direction linear guide rail is connected to the upper side of the support frame, the Y-direction module is connected to a sliding block of the X-direction linear guide rail, the Z-direction module is connected to a sliding block of the Y-direction module, and the clamping jaw mechanism is connected to a sliding block of the Z-direction module; the clamping jaw mechanism comprises a cylinder mounting plate, a turnover cylinder, a combustion supporting plate clamping jaw, a combustion supporting plate clamping cylinder, a stand column clamping jaw, a clamping jaw mechanism fixing block, a stand column clamping cylinder and a turnover block, wherein the clamping jaw mechanism fixing block is connected with the Z-direction module, the inside of the clamping jaw mechanism fixing block is rotationally connected with the turnover block, one side of the clamping jaw mechanism fixing block is connected with the cylinder mounting plate, the turnover cylinder is connected with the turnover block through a coupling, one side of the turnover block is connected with two stand column clamping cylinders, an output shaft of the stand column clamping cylinder is connected with a stand column clamping jaw, the combustion supporting plate clamping cylinder is arranged on the other side of the turnover block and is vertical to the stand column clamping cylinder, and the combustion supporting plate clamping cylinder is connected with the combustion supporting plate clamping jaw on the output shaft of the combustion supporting plate clamping cylinder; one end of the cylinder mounting plate is also connected with a visual positioner; the column arranging mechanism comprises an arranging mechanism fixing plate, a guide plate, a blocking cylinder, a pushing cylinder, an arranging mechanism motor and column conveying belts, wherein two column conveying belts are connected in parallel above the arranging mechanism fixing plate, one side above the column conveying belts is connected with the guide plate, one end of the arranging mechanism fixing plate is connected with the arranging mechanism motor, the arranging mechanism motor is connected with the column conveying belts, one ends, close to the arranging mechanism motor, of the two column conveying belts are respectively connected with the blocking cylinder, and one end, close to the arranging mechanism motor, of one column conveying belt is also connected with the pushing cylinder.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention realizes automatic conveying from molding to kiln process section of the magnetic product;
2. according to the automatic feeding device, under the cooperation of the steering conveyor belt, the triaxial mechanical arm and the clamping jaw mechanism, the kiln section products are automatically fed;
3. according to the invention, the PLC is used for detecting the fed products, the visual positioner is used for identifying, and the products are automatically layered, so that the first-in first-out and layered burning requirements of the first-in first-out and layered burning of the products can be met;
4. according to the invention, the upright posts are clamped by the upright post clamping jaws and are placed, so that the upright posts can be automatically placed;
5. the baked product is automatically discharged and can automatically flow into a subsequent process for processing.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of the structure of the portal lift of FIG. 1 in accordance with the present invention;
FIG. 3 is a schematic view of the transverse conveyor belt of FIG. 2 according to the present invention;
FIG. 4 is a schematic view of the diverting conveyor belt of FIG. 1 according to the present invention;
FIG. 5 is a schematic view of the three-axis manipulator of FIG. 1 according to the present invention;
FIG. 6 is a schematic view of the jaw mechanism of FIG. 5 according to the present invention;
FIG. 7 is a schematic view of the jaw mechanism of FIG. 6 rotated 90 degrees in accordance with the present invention;
FIG. 8 is a schematic view of the column alignment mechanism of FIG. 1 according to the present invention;
in the figure: 1. a feeding conveyer belt; 2. an entrance elevator; 21. an elevator frame; 22. casters; 23. a lifting servo motor; 24. a screw rod seat; 25. a slide block; 26. screw rod nuts; 27. a screw rod; 28. a slide rail; 3. an exit elevator; 4. turning the conveyor belt; 41. a roller conveyor belt; 42. a guide shaft; 43. a fixing plate; 44. a lifting cylinder; 45. lifting the connecting plate; 5. a jaw mechanism; 51. a cylinder mounting plate; 52. a turnover cylinder; 53. a visual locator; 54. a firing plate holding jaw; 55. clamping a cylinder by a burning bearing plate; 56. a column clamping jaw; 57. clamping jaw mechanism fixed block; 58. the upright posts clamp the air cylinders; 59. a turnover block; 6. a kiln conveyor belt; 7. column arranging mechanism; 71. an alignment mechanism fixing plate; 72. a guide plate; 73. blocking the cylinder; 74. a pushing cylinder; 75. an alignment mechanism motor; 76. a column conveyor belt; 8. a three-axis manipulator; 81. a support frame; 82. an X-direction linear guide rail; 83. a Y-direction module; 84. a Z-direction module; 9. a transverse conveyor belt; 91. a mounting base; 92. a synchronous belt; 93. a transverse conveying motor; 94. a synchronizing shaft; 95. a conveyor belt; 10. multilayer stereoscopic warehouse.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1-7, the present invention provides the following technical solutions: the automatic feeding and discharging mechanism suitable for forming magnetic products to a kiln comprises a feeding conveyor belt 1, wherein one end of the feeding conveyor belt 1 is connected with a press, a sensor is arranged at the outlet end of the press, and sends detection signals to a controller, so that the controller knows which press the products on the feeding conveyor belt 1 come out from and prepares for subsequent storage; the other end of the feeding conveyer belt 1 is connected with an inlet lifter 2, the other side of the inlet lifter 2 is connected with a multilayer stereoscopic warehouse 10, the other side of the multilayer stereoscopic warehouse 10 is connected with an outlet lifter 3, a steering conveyer belt 4 is arranged on one side of the outlet lifter 3, the other end of the steering conveyer belt 4 is provided with a three-axis manipulator 8, a kiln conveyer belt 6 is arranged below the three-axis manipulator 8, and a column arranging mechanism 7 is arranged on one side above the kiln conveyer belt 6; the controller is in signal connection with a press, an inlet lifter 2, a multi-layer stereoscopic warehouse 10, an outlet lifter 3, a steering conveyor belt 4, a triaxial manipulator 8, a kiln conveyor belt 6 and a column alignment mechanism 7.
By means of the technical scheme, products are automatically conveyed from the molding process to the kiln process section; automatically feeding the kiln segment products; can realize the first-pressing and the first-loading burning of the product, meets the first-in first-out, layered firing requirements; the baked products are automatically discharged and can automatically flow into the subsequent working procedure for use.
The model of the feeding conveyer belt 1 in this embodiment is: D60W340P140H800L21000, sold by shanghai, shi sound machinery limited; the kiln conveyor belt 6 has the following model: D60W340P140L4000, sold by shanghai yi sound machinery limited; the multilayer stereoscopic warehouse 10 is composed of a multilayer power kiln conveyor belt 6 and a rack.
In addition, in the present embodiment, with the above-described entrance lifter 2, the entrance lifter 2 includes the lifter frame 21, the casters 22, the lifting servo motor 23, the screw base 24, the slider 25, the screw nut 26, the screw 27, the slide rail 28, and the lateral conveyance belt 9; four corners of the bottom of the elevator frame 21 are connected with casters 22 through bolts, two sides of the inside of the elevator frame 21 are welded with sliding rails 28, the middle position of one side of the sliding rails 28 is connected with a screw rod 27 through a screw rod seat 24, the screw rod seat 24 is fixed on the elevator frame 21 through bolts, the lower end of the screw rod seat 24 is connected with a lifting servo motor 23, an installation seat of the lifting servo motor 23 is fixed on the elevator frame 21 through bolts, the lifting servo motor 23 is connected with the screw rod 27 through a coupling, a transverse conveying belt 9 is in sliding connection with the sliding rails 28 through a sliding block 25, and the transverse conveying belt 9 is in meshed connection with the screw rod 27 through a screw rod nut 26; by adopting the scheme, products on the feeding conveyer belt 1 are automatically conveyed to corresponding layers on the multi-layer stereoscopic warehouse 10 under the action of the cooperation of the inlet lifter 2 and the PLC.
The structure of the outlet lifter 3 in this embodiment is the same as that of the inlet lifter 2, and the type of the lifting servo motor 23 is: HG-KN73BJ-S100, sold by Mitsubishi manufacturer.
In addition, in the present embodiment, with respect to the above-described lateral conveyance belt 9, the lateral conveyance belt 9 includes a mount 91, a timing belt 92, a lateral conveyance motor 93, a timing shaft 94, and a conveyance belt 95; wherein, two synchronizing shafts 94 are rotationally connected above the mounting seat 91, the synchronizing shafts 94 are rotationally connected with the mounting seat 91 through bearings, the bottom of the mounting seat 91 is connected with a transverse conveying motor 93, the mounting seat of the transverse conveying motor 93 is connected with the mounting seat 91 through bolts, the transverse conveying motor 93 is connected with one synchronizing shaft 94 through a synchronous belt 92, a synchronizing gear is fixed on the output end of the transverse conveying motor 93 and one synchronizing shaft 94, the synchronous belt 92 is in meshed connection with the synchronizing gear, two ends of the synchronizing shaft 94 are connected with conveying belts 95, two ends of the synchronizing shaft 94 are also fixed with synchronizing gears, the conveying belts 95 are in meshed connection with the synchronizing gears, two sides of the mounting seat 91 are in bolted connection with the sliding blocks 25, and one side of the mounting seat 91 is also in bolted connection with the screw rod nuts 26; by adopting the scheme, the products on the feeding conveyer belt 1 can be conveyed to a multi-layer stereoscopic warehouse 10 through the transverse conveyer belt 9.
The transverse conveying motor 93 in this embodiment has the following model: m590-412 sold by Dongpo motor Inc.
In the present embodiment, for the above-described turn conveyor belt 4, the turn conveyor belt 4 includes a roller conveyor belt 41, a guide shaft 42, a fixing plate 43, a lifting cylinder 44, a lifting connection plate 45, and a lateral conveyor belt 9, wherein; the structure of the roller conveyer belt 41 adopts the existing roller conveyer belt, a fixing plate 43 is connected below one end of the roller conveyer belt 41 through a bolt, a lifting cylinder 44 is fixed above the fixing plate 43 through a bolt, a lifting connecting plate 45 is connected on an output shaft of the lifting cylinder 44 through a bolt, a transverse conveyer belt 9 is connected above the lifting connecting plate 45, the upper part of the lifting connecting plate 45 is connected with a mounting seat 91 of the transverse conveyer belt 9 through a bolt, the lower part of the transverse conveyer belt 9 is also connected with the fixing plate 43 in a sliding manner through a guide shaft 42, and the mounting seat 91 of the transverse conveyer belt 9 is connected with the guide shaft 42 through a bolt; the product on the outlet lifter 3 is conveyed below the three-axis manipulator 8 by the turning conveyor 4.
The roller conveyor belt 41 in this embodiment is of the type: D60W340P140H800L21000, sold by shanghai, shi sound machinery limited; the type of lift cylinder 44 is: MGF40-30, sold by SMC manufacturer.
In addition, in the present embodiment, for the three-axis manipulator 8, the three-axis manipulator 8 includes a support frame 81, an X-direction linear rail 82, a Y-direction module 83, a Z-direction module 84, and a jaw mechanism 5, wherein the X-direction linear rail 82 is welded above the support frame 81, the Y-direction module 83 is bolted to a slide block of the X-direction linear rail 82, the Z-direction module 84 is bolted to a slide block of the Y-direction module 83, and the jaw mechanism 5 is bolted to a slide block of the Z-direction module 84; the clamping jaw mechanism 5 is driven to act by the cooperation of the X-direction linear guide rail 82, the Y-direction module 83 and the Z-direction module 84, so that products are conveyed.
The model of the X-direction linear guide 82 in this embodiment is: C-SXR28-1540, sold by Mi Sai meters manufacturer; the model of the Y-direction module 83 is: WH135-BD-S850, sold by Dongguan city Wanshou Automation technology Co., ltd; the model of the Z-direction module 84 is: WH60-BD-S100, sold by Dongguan, kinghou Automation technology Co., ltd.
In the present embodiment, for the above-described jaw mechanism 5, the jaw mechanism 5 includes the setter plate jaw 54, the setter plate clamping cylinder 55, and the jaw mechanism fixing block 57; the clamping jaw mechanism fixing block 57 is connected with a sliding block of the Z-direction module 84 through a bolt, the lower part of the clamping jaw mechanism fixing block 57 is connected with a burning-bearing plate clamping cylinder 55 through a bolt, and an output shaft of the burning-bearing plate clamping cylinder 55 is connected with a burning-bearing plate clamping claw 54 through a bolt; according to the scheme, the burning plate clamping claws 54 are driven by the burning plate clamping air cylinders 55 to clamp the burning plate, so that the burning plate is placed on the kiln conveyor belt 6.
The type of the firing plate clamping cylinder 55 in this embodiment is: MHL2, sold by SMC manufacturer.
In this embodiment, for the cylinder mounting plate 51, one end of the cylinder mounting plate 51 is also connected with a visual locator 53 through a bolt; the product is identified by the visual locator 53 using this scheme to place the product on the designated kiln conveyor 6.
The model of the visual locator 53 in this embodiment is: FH-SC04, sold by Otton Automation (China) Limited.
Further, the implementation method of the automatic feeding and discharging mechanism suitable for forming the magnetic product to the kiln provided by the invention comprises the following steps:
firstly, after being pressed by a press, products are conveyed to a feeding conveyor belt 1, a detection sensor is connected to a discharge port of the press, and the detection sensor is connected with a PLC (programmable logic controller) through signals;
secondly, conveying products to an inlet lifter 2 through a feeding conveyor belt 1, wherein an in-place sensor is arranged at the joint of the feeding conveyor belt 1 and the inlet lifter 2, the in-place sensor is connected with a PLC (programmable logic controller) through signals, and the stroke of the inlet lifter 2 is controlled by controlling the number of turns of a lifting servo motor 23 through the PLC;
thirdly, after being judged by a controller, products of different burning layers are conveyed to corresponding layers on the multi-layer stereoscopic warehouse 10 through the inlet lifter 2, wherein a dust accumulation storage drawing plate is arranged below each layer of stackable rollers of the multi-layer stereoscopic warehouse 10, and dust-proof plates are arranged at the top end and the side edges;
fourthly, conveying the products to a steering conveying belt 4 through an outlet lifter 3, conveying the products to the lower part of a triaxial manipulator 8 through the steering conveying belt 4, and arranging an in-place sensor at the tail end of the steering conveying belt 4, wherein the in-place sensor is connected with a PLC (programmable logic controller) through signals;
fifthly, placing the products on a corresponding kiln conveyor belt 6 appointed by a visual tracking system by a clamping jaw mechanism 5, and placing two plates of products on each layer;
turning over 90 degrees by the clamping jaw mechanism 5 through the turning over cylinder, enabling the clamping jaw of the upright post to vertically downwards, moving to the upright post arranging mechanism to clamp the upright post, placing the upright post on a corresponding burning bearing plate appointed by the visual positioner, and completing the placement of a first layer of products so as to be an action cycle and repeating the cycle;
seventh, the kiln blanking section acts as the reverse process of the above-mentioned action.
Example 2
Referring to fig. 6-8, this embodiment is different from embodiment 1 in that: the clamping jaw mechanism 5 further comprises a cylinder mounting plate 51, a turnover cylinder 52, a column clamping jaw 56, a column clamping cylinder 58 and a turnover block 59, wherein the turnover block 59 is rotationally connected to the inside of the clamping jaw mechanism fixing block 57, one side of the clamping jaw mechanism fixing block 57 is connected with the cylinder mounting plate 51 through a bolt, the turnover cylinder 52 is connected with the turnover block 59 through a bolt, one side of the turnover block 59 is connected with two column clamping cylinders 58 through a bolt, an output shaft of the column clamping cylinder 58 is connected with the column clamping jaw 56 through a bolt, the combustion supporting plate clamping cylinder 55 is arranged on the other side of the turnover block 59, and the combustion supporting plate clamping cylinder 55 is connected with the turnover block 59 through a bolt and is perpendicular to the column clamping cylinder 58;
further, there is a column arraying mechanism 7 on one side above the kiln conveyor belt 6 through bolted connection, the column arraying mechanism 7 includes a arraying mechanism fixing plate 71, a guide plate 72, a blocking cylinder 73, a pushing cylinder 74, a arraying mechanism motor 75 and a column conveyor belt 76, wherein two column conveyor belts 76 are connected in parallel above the arraying mechanism fixing plate 71, one side above the column conveyor belt 76 is connected with the guide plate 72 through a bolt, one end of the arraying mechanism fixing plate 71 is connected with the arraying mechanism motor 75 through a bolt, the arraying mechanism motor 75 is connected with the column conveyor belt 76, one ends of the two column conveyor belts 76 close to the arraying mechanism motor 75 are respectively connected with the blocking cylinder 73 through bolts, and one end of one column conveyor belt 76 close to the arraying mechanism motor 75 is also connected with the pushing cylinder 74 through a bolt.
The type of the reversing cylinder 52 in this embodiment is: CRA1, sold by SMC manufacturer; the model of the column clamping cylinder 58 is: MHF2-12D1-24, sold by SMC manufacturer; the blocking cylinder 73 is of the type: MGJ6-15, sold by SMC manufacturer; the push cylinder 74 is of the type: JMGPM16-100, sold by SMC manufacturer; the model of the whole row mechanism motor 75 is: m340-402, sold by Dongpo motor limited company; the column conveyor 76 is of the type: HBLT50-1600, sold by Mi Sai meters manufacturer.
By means of the technical scheme, after the burning bearing plate is placed, the overturning cylinder 52 rotates ninety degrees, the stand clamping cylinder 58 drives the stand clamping jaw 56 to place the stand on the stand arranging mechanism 7 at four corners of the burning bearing plate, two stand clamping and taking are carried out each time, two-time clamping and taking are carried out, so that one layer of product kiln is completed for burning, and the process is repeated, so that automatic stand placement is realized.
In the embodiment, the PLC receives signals given by sensors at the press, when a product enters the entrance elevator 2, the in-place sensor transmits signals to the PLC, the PLC controls the rotation number of the lifting servo motor 23 to move the position of the transverse conveying belt 9 to the corresponding layer on the multi-layer stereoscopic warehouse 10, then the PLC controls the transverse conveying belt 9 to act to convey the product to the corresponding layer, then the PLC controls the multi-layer stereoscopic warehouse 10 to act to convey the product to the exit elevator 3, the in-place sensor is also arranged at the position of the multi-layer stereoscopic warehouse 10 corresponding to the exit elevator 3, when the in-place sensor detects the product, the PLC controls the rotation number of the lifting servo motor 23 of the exit elevator 3 to move the position of the transverse conveying belt 9, the corresponding layers on the multi-layer stereoscopic warehouse 10 are conveyed to the transverse conveying belt 9, the transverse conveying belt 9 is reset, the products are conveyed to the transverse conveying belt 9 on the steering conveying belt 4, under the control of the PLC, the products are conveyed to the tail end of the steering conveying belt 4, the X-direction linear guide 82, the Y-direction module 83 and the Z-direction module 84 move to the upper parts of the products under the action of the PLC, the burning plate clamping claw 54 clamps the burning plate, the burning plate is identified by the visual locator 53 and then is placed on the kiln conveying belt 6, then the overturning cylinder 52 rotates ninety degrees, the stand clamping cylinder 58 drives the stand clamping claw 56 to place the stand on the stand arraying mechanism 7 at four corners of the burning plate, two stand clamping claws are clamped each time, and two times of clamping are carried out, so that one layer of product kiln is burned.
In summary, by means of the technical scheme, products are molded and automatically conveyed to a kiln process section; automatically feeding the kiln segment products; can realize the first-pressing and the first-loading burning of the product, meets the first-in first-out, layered firing requirements; the upright post can be automatically placed; the baked products are automatically discharged and can automatically flow into the subsequent working procedure for use
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. Be applicable to magnetic product shaping to automatic unloading mechanism that goes up of kiln, its characterized in that: the automatic feeding device comprises a feeding conveyer belt (1), wherein one end of the feeding conveyer belt (1) is connected with a press, the other end of the feeding conveyer belt (1) is connected with an inlet lifter (2), the other side of the inlet lifter (2) is connected with a multilayer stereoscopic warehouse (10), the other side of the multilayer stereoscopic warehouse (10) is connected with an outlet lifter (3), a steering conveyer belt (4) is arranged on one side of the outlet lifter (3), the other end of the steering conveyer belt (4) is provided with a triaxial manipulator (8), a kiln conveyer belt (6) is arranged below the triaxial manipulator (8), and one side of the kiln conveyer belt (6) is provided with a column arranging mechanism (7); the controller is in signal connection with the press, the inlet lifter (2), the multilayer stereoscopic warehouse (10), the outlet lifter (3), the steering conveyer belt (4), the triaxial manipulator (8), the kiln conveyer belt (6) and the upright column alignment mechanism (7);
the entrance elevator (2) comprises an elevator frame (21), casters (22), an elevating servo motor (23), a screw rod seat (24), a sliding block (25), a screw rod nut (26), a screw rod (27), a sliding rail (28) and a transverse conveying belt (9); the four corners of the bottom of the elevator frame (21) are connected with casters (22), two sides of the inside of the elevator frame (21) are provided with sliding rails (28), the middle position of one side of the sliding rails (28) is connected with a screw rod (27) through a screw rod seat (24), the lower end of the screw rod seat (24) is connected with a lifting servo motor (23), a transverse conveying belt (9) is in sliding connection with the sliding rails (28) through a sliding block (25), and the transverse conveying belt (9) is in meshed connection with the screw rod (27) through a screw rod nut (26);
the transverse conveying belt (9) comprises a mounting seat (91), a synchronous belt (92), a transverse conveying motor (93), a synchronous shaft (94) and a conveying belt (95); wherein, two synchronizing shafts (94) are rotationally connected above the mounting seat (91), the bottom of the mounting seat (91) is connected with a transverse conveying motor (93), the transverse conveying motor (93) is connected with one synchronizing shaft (94) through a synchronizing belt (92), two ends of the synchronizing shaft (94) are connected with conveying belts (95), and two sides of the mounting seat (91) are connected with the sliding blocks (25);
the three-axis manipulator (8) comprises a supporting frame (81), an X-direction linear guide rail (82), a Y-direction module (83), a Z-direction module (84) and a clamping jaw mechanism (5), wherein the X-direction linear guide rail (82) is connected to the upper side of the supporting frame (81), the Y-direction module (83) is connected to a sliding block of the X-direction linear guide rail (82), the Z-direction module (84) is connected to a sliding block of the Y-direction module (83), and the clamping jaw mechanism (5) is connected to a sliding block of the Z-direction module (84);
the clamping jaw mechanism (5) comprises an air cylinder mounting plate (51), a turnover air cylinder (52), a burning bearing plate clamping jaw (54), a burning bearing plate clamping air cylinder (55), a stand column clamping jaw (56), a clamping jaw mechanism fixing block (57), a stand column clamping air cylinder (58) and a turnover block (59); the clamping jaw mechanism fixing block (57) is connected with the Z-direction module (84), the inside of the clamping jaw mechanism fixing block (57) is rotationally connected with a turnover block (59), one side of the clamping jaw mechanism fixing block (57) is connected with a cylinder mounting plate (51), the cylinder mounting plate (51) is connected with a turnover cylinder (52), the turnover cylinder (52) is connected with the turnover block (59) through a coupling, one side of the turnover block (59) is connected with two upright clamping cylinders (58), an output shaft of the upright clamping cylinder (58) is connected with an upright clamping jaw (56), a burning-bearing plate clamping cylinder (55) is arranged on the other side of the turnover block (59) and is perpendicular to the upright clamping cylinder (58), and an output shaft of the burning-bearing plate clamping cylinder (55) is connected with a burning-bearing plate clamping jaw (54);
the column arranging mechanism (7) comprises an arranging mechanism fixing plate (71), a guide plate (72), a blocking cylinder (73), a pushing cylinder (74), an arranging mechanism motor (75) and a column conveying belt (76); wherein, the top of permutation mechanism fixed plate (71) is connected with two stand conveyer belts (76) side by side, one side of stand conveyer belt (76) top is connected with deflector (72), the one end of permutation mechanism fixed plate (71) is connected with permutation mechanism motor (75), permutation mechanism motor (75) are connected with stand conveyer belt (76), the one end that is close to permutation mechanism motor (75) on two stand conveyer belts (76) is connected with respectively and blocks cylinder (73), and the one end that is close to permutation mechanism motor (75) on one stand conveyer belt (76) still is connected with propelling movement cylinder (74).
2. The automatic feeding and discharging mechanism for magnetic product forming to kiln according to claim 1, characterized in that: the steering conveyor belt (4) comprises a roller conveyor belt (41), a guide shaft (42), a fixed plate (43), a lifting cylinder (44), a lifting connecting plate (45) and a transverse conveyor belt (9); wherein, the below of cylinder conveyer belt (41) one end is connected with fixed plate (43), and the top of fixed plate (43) is fixed with lift cylinder (44), is connected with lift connecting plate (45) on the output shaft of lift cylinder (44), and the top of lift connecting plate (45) is connected with horizontal conveyer belt (9), and the below of horizontal conveyer belt (9) still passes through guiding axle (42) and fixed plate (43) sliding connection.
3. The automatic feeding and discharging mechanism for magnetic product forming to kiln according to claim 1, characterized in that: one end of the cylinder mounting plate (51) is also connected with a visual positioner (53).
4. A method for realizing an automatic feeding and discharging mechanism applicable to magnetic product forming to a kiln according to any one of claims 1 to 3, comprising the following steps:
firstly, after being pressed by a press, the product is conveyed to a feeding conveyer belt (1);
secondly, conveying the product to an inlet lifter (2) through a feeding conveyor belt (1);
thirdly, after being judged by the controller, products with different burning layers are conveyed to corresponding layers on the multi-layer stereoscopic warehouse (10) through the inlet lifter (2);
fourthly, conveying the products to a steering conveying belt (4) through an outlet lifter (3), and conveying the products to the lower part of a triaxial manipulator (8) through the steering conveying belt (4);
fifthly, placing the products on corresponding kiln conveyor belts (6) appointed by the visual localizer (53) by the clamping jaw mechanism (5) to finish kiln feeding of the products;
turning over 90 degrees by the clamping jaw mechanism (5) through the turning over cylinder (52), enabling the upright clamping jaw (56) to vertically downwards, moving to the upright column arranging mechanism (7) to clamp the upright column and put the upright column on a corresponding burning bearing plate appointed by the visual positioner (53), and completing the putting of the first layer of products so as to be one action cycle and repeating the cycle;
seventh, the kiln blanking section acts as the reverse process of the above-mentioned action.
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