CN209691894U - Soft package lithium battery cold-hot pressure fixture forming and capacity dividing machine - Google Patents
Soft package lithium battery cold-hot pressure fixture forming and capacity dividing machine Download PDFInfo
- Publication number
- CN209691894U CN209691894U CN201821934844.3U CN201821934844U CN209691894U CN 209691894 U CN209691894 U CN 209691894U CN 201821934844 U CN201821934844 U CN 201821934844U CN 209691894 U CN209691894 U CN 209691894U
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- Prior art keywords
- battery
- unit
- laminate
- servo motor
- fixture
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 title claims abstract description 40
- 229910052744 lithium Inorganic materials 0.000 title claims abstract description 40
- 238000007731 hot pressing Methods 0.000 claims abstract description 62
- 238000000034 method Methods 0.000 claims abstract description 45
- 238000004519 manufacturing process Methods 0.000 claims abstract description 43
- 238000001514 detection method Methods 0.000 claims abstract description 42
- 238000006243 chemical reaction Methods 0.000 claims abstract description 33
- 239000000126 substance Substances 0.000 claims abstract description 31
- 238000001816 cooling Methods 0.000 claims abstract description 30
- 238000012423 maintenance Methods 0.000 claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 17
- 238000009747 press moulding Methods 0.000 claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims description 39
- 230000001360 synchronised effect Effects 0.000 claims description 34
- 238000003825 pressing Methods 0.000 claims description 32
- 238000012546 transfer Methods 0.000 claims description 25
- 238000012545 processing Methods 0.000 claims description 22
- 230000005611 electricity Effects 0.000 claims description 21
- 230000008569 process Effects 0.000 claims description 21
- 238000009434 installation Methods 0.000 claims description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 238000010438 heat treatment Methods 0.000 claims description 15
- 230000008054 signal transmission Effects 0.000 claims description 11
- 230000033001 locomotion Effects 0.000 claims description 9
- 230000005389 magnetism Effects 0.000 claims description 9
- 230000003993 interaction Effects 0.000 claims description 6
- 230000003447 ipsilateral effect Effects 0.000 claims description 6
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 6
- 229920000642 polymer Polymers 0.000 claims description 6
- 238000007634 remodeling Methods 0.000 claims description 6
- 239000000523 sample Substances 0.000 claims description 5
- 238000003475 lamination Methods 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 230000009194 climbing Effects 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 3
- 238000005192 partition Methods 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims 1
- 238000005096 rolling process Methods 0.000 claims 1
- 238000013461 design Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 8
- 238000007599 discharging Methods 0.000 description 6
- 230000004888 barrier function Effects 0.000 description 4
- 230000002146 bilateral effect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 238000004886 process control Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
Soft package lithium battery cold-hot pressure fixture forming and capacity dividing machine, several set partial volume devices and the maintenance unit for connecting partial volume device, the partial volume device is overlapped mutually layered structure, and keeps partial volume device axially parallel；The maintenance unit is mounted on partial volume device side；The partial volume device includes outline border, hot pressing forming and capacity dividing hot-pressing fixture unit, cold-press moulding fixture unit, charge and discharge chemical conversion control unit, battery material unit, transplanting machine hand unit, production procedure control detection and security alarm unit, central controller and Database Unit up and down.The utility model, which has the beneficial effect that battery to carry, to be had enough to meet the need, and is pressurizeed, is heated, chemical conversion, partial volume, and cooling forming is integrated into inside set of system and carries out, improves production efficiency, guarantee battery with two side terminals, reduce the cost of battery production；Using standardization, modular design method, it can arbitrarily be assembled and be superimposed, realize automatic production line that can be customized.
Description
Technical field
The utility model relates to a kind of soft package lithium battery cold-hot pressure fixture forming and capacity dividing machines, belong to soft package lithium battery manufacture and set
Standby technical field.
Background technique
In the production process of soft package lithium battery, chemical conversion, partial volume, hot pressing, cold pressing is decision battery product after lithium battery forming
The important procedure of matter.Chemical conversion is activated to lithium battery interior activity to guarantee it with good charge-discharge performance, circulation
Service life, partial volume are the most basic and most important processes determined battery with two side terminals requirement, are led in original technique
It causes the period of production very long, can be effectively reduced using the chemical conversion and partial volume mode of new temperature-pressure formula and produce with the time, mention
The performance of high battery and the consistency of quality.
In original soft package lithium battery production equipment and process, hot pressing chemical conversion, partial volume process, the cold pressing of lithium battery shape all
It is performed separately, thus needs a variety of different equipment or clamp fixture includes mating individual loading and unloading equipment, point
It is manufactured for four processes, the larger workload of such manual handling operation, production efficiency is also very low, and equipment investment is big, accounts for
Ground area is big.
Summary of the invention
To solve the above-mentioned problems, the utility model proposes a kind of raising production efficiencys, reduce time and input cost,
And it can be combined equipment according to the technological requirements, equipment can be covered more and be combined, be superimposed the soft of one complete producing line of composition
Packet lithium battery cold-hot pressure fixture forming and capacity dividing machine.Not existing together with previous equipment is exactly the integration for passing through these production lines, lithium electricity
The production technology in pond optimizes, and the time is shortened, and originally chemical conversion is integrated into inside this equipment followed by processes such as standings,
It is compared with original process time, shortens for 2/3rds time, the production time cost of battery reduces half.And
Battery reduces the number of turnover and the time of battery, ensure that the quality of battery, coherence request.
Soft package lithium battery cold-hot pressure fixture forming and capacity dividing machine described in the utility model, it is characterised in that: several set partial volumes
Device and maintenance unit for connecting partial volume device, the partial volume device is overlapped mutually layered structure, and keeps partial volume
Device is axially parallel；The maintenance unit is mounted on partial volume device side；The partial volume device includes outline border, hot pressing forming and capacity dividing
Hot-pressing fixture unit, cold-press moulding fixture unit, charge and discharge are melted into control unit, battery material unit, transplanting machine hand list up and down
Member, production procedure control detection and security alarm unit, central controller and Database Unit；The outline border is equipped with and is used for
Process the processing stations of battery；The hot pressing forming and capacity dividing hot-pressing fixture unit, charge and discharge chemical conversion control unit are along outer
Frame is disposed axially in inside, and every suit hot pressing forming and capacity dividing hot-pressing fixture unit corresponds to a set of charge and discharge chemical conversion control list
Member；Outline border is arranged in material unit and the transplanting machine hand unit up and down for the cold-press moulding fixture unit, the battery
At processing stations, wherein the cold-press moulding fixture unit is arranged in hot pressing forming and capacity dividing hot-pressing fixture unit downstream, and institute
The moving range for stating transplanting machine hand unit covers entire processing stations；The production procedure control detection and security alarm list
Member, central controller and Database Unit are installed on the outline border；The production procedure control detection and security alarm
The signal transmission end of unit and the signal transmission end two-way communication of the central controller；The signal of the central controller transmits
It holds and is electrically connected with the signal transmission end of the Database Unit 8；
The hot pressing forming and capacity dividing hot-pressing fixture unit includes for providing the first servo motor of driving force, to servo electricity
The driving force of machine carry out ratio adjustment first reducing motors, for transmit slow down after driving force first gear case, will rotate
Be converted to the first mobile ballscrew nut fitting of horizontal direction, several pieces of first layers for carrying out partition with partial volume pressurization to battery
The pressure that pressing plate, first guide rod horizontally-supported to first laminate, the laminate driven to first servo motor generate
The first pressure detection components and computer heating control component for heating that power is measured, the output of the first servo motor
Axis and the input shaft axis of the first reducing motors connect, and the output shaft of the first reducing motors passes through first gear case and first
First screw rod end of ball wire bar pair is connected, for driving the first screw rod to rotate in a circumferential direction around its own central axis, the first screw rod
It is axial rack-mounted on outline border, the two rotation connection；First ball nut of first ball wire bar pair covers outside the first screw rod
Portion, the two are spirally connected；First ball nut and the first laminate for being located at outermost end are affixed；Lead between consecutive first layer pressing plate
It crosses connector to be connected, realizes that mutual link between the first laminate is placed between two adjacent layer pressing plates with synchronous clamping or loosen
Soft package lithium battery；First laminate covers on first guide rod, and first laminate and described first
Guide rod clearance fit realizes that first laminate axially slides along the first guide rod；The first pressure detection components folder
Between first laminate and the first ball wire bar pair；The computer heating control component is arranged in the first pressure control group
On part；
The cold-press moulding fixture unit includes for providing the second servo motor of driving force, to the second servo motor
Driving force carry out ratio adjustment second reducing motors, for transmit slow down after driving force second gear case, will rotation conversion
For the second mobile ballscrew nut fitting of horizontal direction, several pieces of the second laminates for being separated to battery and being pressurizeed, right
What the pressure that the second horizontally-supported guide rod of second laminate, the laminate driven to servo motor generate was measured
Second pressure detection components, for the air cooling mechanism and magnetism servo-electric motor water-cooling to battery cooling down, second servo motor
Output shaft and the input shaft axis of the second reducing motors connect, the output shafts of the second reducing motors by second gear case with
Second screw rod end of the second ballscrew nut fitting is connected, for driving the second screw rod to rotate in a circumferential direction around its own central axis,
Second screw rod is axially rack-mounted on outline border, the two rotation connection；Second ball nut of second ball wire bar pair is covered
Outside two screw rods, the two is spirally connected；Second ball nut and the second laminate for being located at outermost end are affixed；Adjacent second course pressure
It is connected between plate by connector, that realizes between the second laminate mutual links with synchronous clamping or loosen and be placed in two adjacent layers
Soft package lithium battery between pressing plate；Second laminate covers on second guide rod, and second laminate with
The second guide rod clearance fit realizes that second laminate axially slides along the second guide rod；The second pressure inspection
Component is surveyed to be clipped between second laminate and the second ball wire bar pair；The air cooling mechanism includes baffle, screw rod of remodeling, support
Board group part and fan assembly, the baffle and the second laminate correspond, and baffle is covered in corresponding second lamination
Plate surface, and the battery supporting plate by being fixed on outline border supports, and the gap for being put into battery is equipped between adjacent two baffle；
The screw rod of remodeling is spirally connected with the baffle, realizes the adjustment in gap between adjacent screen；The fan assembly is mounted in outline border
Cold-pressing clamping apparatus is melted on unit station, and the air outlet of fan assembly is directed at baffle；The magnetism servo-electric motor water-cooling includes can be with the external world
The water pipe that water source is connected to and the control valve for controlling water pipe flow, the surface of water pipe is pasted with corresponding second laminate surface
It closes, guarantees that corresponding Duan Shuiguan, the control valve are arranged on water pipe on every piece of second laminate；
Charge and discharge chemical conversion control unit includes charge and discharge driving plate for being powered to polymer soft-package battery, connects
Conducting wire, power supply and installation frame, the charge and discharge driving plate and power supply are mounted on the installation frame, and wherein charge and discharge are driven
The feeder ear of movable plate is electrically connected by the tab of the connecting wire, the contact probe and polymer soft-package battery；The power supply
Feeder ear and the charging end of the charge and discharge driving plate be electrically connected, realize the power supply module that charge and discharge are carried out to battery；
The transplanting machine hand unit includes horizontal mobile mechanism, vertical lifting mechanism, battery clamp system and transplanting
Pedestal, the horizontal mobile mechanism include for providing the third servo motor of horizontal actuator force, for transmitting horizontal actuator force
Rack gear, the shifting for battery clamp system along the horizontal guide rail of the axial horizontal sliding of outline border and for installing vertical lifting mechanism
Mounting rack is planted, the third servo motor is mounted on the transplanting pedestal, and the output gear of the third servo motor
It is engaged with the rack gear, the rack gear and the transplanting mounting rack are affixed, and the rack gear is slidably connected with the horizontal guide rail；
The vertical lifting mechanism includes the 4th servo motor of power being vertically driven and for transmitting perpendicular drive power for providing
Screw rod, the 4th servo motor are mounted on the transplanting mounting rack, and the output shaft of the 4th servo motor passes through synchronization
The one end for taking turns synchronous belt and the screw rod is affixed, and the screw rod is spirally connected with the battery clamp system；The battery clamp system
Including the battery clamping jaw for clamping battery and the clamping jaw installing plate for installing battery clamping jaw, the clamping jaw installing plate and institute
It states screw rod to be spirally connected, the bottom of the clamping jaw installing plate is equipped with a column battery clamping jaw, and the arragement direction of battery clamping jaw along its axial direction
It is consistent with the first laminate arragement direction of hot pressing forming and capacity dividing hot-pressing fixture unit；Horizontal mobile mechanism is by third servo electricity
Machine drives the movement of rack-and-pinion cooperation progress horizontal direction；Vertical lifting mechanism is same by the 4th servo motor driving synchronizing wheel
It walks with the up and down motion for driving both sides screw rod to carry out vertical direction；Battery clamp system is the mechanism grabbed to battery；
Material unit includes double-speed chain conveying machine unit, pallet loading and unloading manipulator unit, battery code scanning to the battery up and down
Rotary unit, battery NG unit, waterwheel loading and unloading manipulator unit and battery transfer waterwheel, the double-speed chain conveying machine list
Member, pallet loading and unloading manipulator unit, battery code scanning rotary unit, battery NG unit, waterwheel loading and unloading manipulator unit, battery
Transfer waterwheel and central controller are mounted on the outline border, and each unit is connect with the central controller signal；
The central controller include automatic production procedure control unit, temperature control unit, pressurization pressure maintaining unit, up and down
Expect control unit, charge and discharge cycles control unit, alarm control unit human-computer interaction interface and data processing unit, it is described from
The signal input part of dynamic production procedure control unit and the signal output end of human-computer interaction interface are electrically connected, the automatic production procedure
The signal output end of control unit, the temperature control unit signal input part, pressurize pressure maintaining unit signal input part with
And the signal input part of charge and discharge cycles control unit is electrically connected with the corresponding signal input terminal of data processing unit respectively, the number
It is reported respectively with the signal input part of loading and unloading control unit, transplanting machine hand unit, safety according to the signal output end of processing unit
The signal input part of alert control unit is electrically connected, and the signal output end of the temperature control unit is melted into the hot-pressing fixture respectively
The first servo motor control terminal of unit, the second Serve Motor Control end of cold-pressing clamping apparatus chemical conversion unit are electrically connected；It is described to add
Signal of the signal input part of pressure maintaining unit respectively with the first pressure detection components of hot-pressing fixture chemical conversion unit is pressed to export
The signal output end signal for the second pressure detection components that end, the cold-pressing clamping apparatus are melted into unit is bi-directionally connected；The cold pressing folder
The control terminal corresponding signal with the temperature control unit respectively of the control valve of magnetism servo-electric motor water-cooling of tool chemical conversion unit, air cooling mechanism
Output end signal connection；
The maintenance unit includes the maintenance platform for walking and the stair for climbing, and the maintenance platform setting exists
Partial volume device side, and maintenance platform is along the axial arranging of partial volume device；The stair are arranged by maintenance platform, and building
Terraced one end is connected with maintenance platform, and the other end is connected with mounting surface.
Material unit further includes that pallet tears stacking and supply unit open to the battery up and down, and the pallet tears stacking and supply unit open
Including for splitting multiple layer tray pallet unstacking and stacking machine, pallet is conveyed roller conveyor, pallet positioning component with
And pallet barrier assembly, the pallet unstacking and stacking machine include that pallet lifting cylinder assembly, pallet gripper cylinder assembly and pallet are torn open
Code cylinder assembly, the pallet lifting cylinder assembly, pallet gripper cylinder assembly and pallet are torn a yard cylinder assembly open and are installed in outside
The pallet of frame is torn open at stacking and conveying station, and the piston rod of the pallet lifting cylinder assembly moves back and forth along the vertical direction, is held in the palm
The end of the piston rod of disk lifting cylinder assembly and the pallet gripper cylinder assembly are affixed, and pallet gripper cylinder assembly
Piston rod moves back and forth in the horizontal direction, and the end of the piston rod of pallet gripper cylinder assembly is furnished with for being inserted into tray bottom
Claw；The pallet is torn open on the outline border that yard cylinder assembly is arranged in by pallet, and the pallet tears the movement of yard cylinder assembly open
Portion is covered at pallet；The pallet lifting cylinder assembly, pallet gripper cylinder assembly and pallet tear the control of yard cylinder assembly open
End is electrically connected with the corresponding signal output end of the controller；
The roller conveyor includes first reducing motors and chain drum part, and the decelerating motor is mounted on outline border,
If the chain drum part includes dry drum and driving chain, the roller is mounted on outline border by corresponding shaft, and
And roller is connected by driving chain, the output shaft of one of roller and first reducing motors is affixed；The output of chain drum part
End is arranged at pallet unstacking and stacking machine, and input terminal extends at the double-speed chain of the double-speed chain conveying machine unit, and described first subtracts
The control terminal of speed motor and the corresponding signal pin of the controller are electrically connected；
The pallet positioning component includes pallet positioning cylinder and pallet detection sensor, the pallet positioning cylinder installation
It tears open at stacking and conveying station on vertically arranged mounting rack in pallet, and is slidably connected therewith；The pallet positioning cylinder
Pallet is directed toward equipped with the bracket for installing pallet detection sensor, the detecting head of the pallet detection sensor in mobile terminal；Institute
The control terminal for stating pallet positioning cylinder is electrically connected with the corresponding signal pins of the controller, the letter of the pallet detection sensor
The corresponding signal input terminal of number output end and the controller is electrically connected；
The pallet barrier assembly includes cylinder, linear guide and barrier plate, and the linear guide is vertically mounted on pallet
On adjacent outline border, and the cylinder is mounted in the linear guide, and is slidably connected therewith, with useful on the cylinder
In the barrier plate for stopping pallet.
The double-speed chain conveying machine unit includes double-speed chain conveying machine, the double-speed chain, speed chain for being responsible for delivery tray
Material and synchronous belt component, the double-speed chain is mounted on the outline border by the double-speed chain profile, wherein the double-speed chain
One end extend in battery code scanning rotary unit, the other end extends to battery NG unit；The double-speed chain passes through synchronous belt component
It is connected with the output end of the second reducing motors, realizes double-speed chain along its axial operation；The control of the second reducing motors
It holds and is electrically connected with the respective pins of the controller.
The pallet loading and unloading manipulator unit is arranged between double-speed chain conveying machine unit and battery code scanning rotary unit,
Battery is realized from double-speed chain to the transhipment battery code scanning rotary unit, including the pallet feeding manipulator unit for feeding
With the pallet blanking mechanical hand unit for blanking, wherein pallet feeding manipulator unit, pallet blanking mechanical hand unit are wrapped
Include the first battery gripper for clamping battery, the first three-dimensional mould group moved for realizing battery folders grasping operation and for detecting electricity
First battery detecting sensor of pond gripper clamp position, the described first three-dimensional mould group setting are attached in double-speed chain conveying machine unit
Closely, the described first three-dimensional mould group include the first rotary cylinder that can be moved along the x-axis, the second rotary cylinder that can be moved along Y-axis with
And it can be mounted on outline border along the third rotary cylinder that Z axis moves, the third rotary cylinder, second rotary cylinder and institute
The piston rod for stating third rotary cylinder is affixed, and the piston rod of first rotary cylinder and the third rotary cylinder is affixed；Institute
The first battery clamping jaw is stated to be mounted on the piston rod of first rotary cylinder, realize the first battery clamping jaw along X-axis, Y-axis and
The movement of Z-direction；The control terminal of the first battery clamping jaw is electrically connected with the corresponding signal output end of the controller；Described
One battery detecting sensor is arranged on battery clamping jaw, the signal output end of the first battery detecting sensor and the control
The corresponding signal input terminal of device is electrically connected.
The battery code scanning rotary unit includes that battery transplants mould group, battery code scanning device and for realizing battery levels direction
4th rotary cylinder of rotation, the 4th rotary cylinder are located at double-speed chain one end between double-speed chain and battery transplanting mould group
Battery code scanning rotary work station on, the output end of the 4th rotary cylinder is equipped with the turntable that can be horizontally rotated, and the battery is swept
Code device and battery transplanting mould group are mounted on turntable；The battery transplants mould group by battery and moves on to lower work from double-speed chain
Sequence feeding waiting station；The signal output end of the battery code scanning device, the control terminal of battery transplanting mould group and described the
Respective pins of the control terminal of four rotary cylinders respectively with the controller are electrically connected.
The waterwheel loading and unloading manipulator unit is divided into waterwheel feeding manipulator unit and waterwheel blanking mechanical hand unit, uses
In being loaded into the battery after barcode scanning on battery transfer waterwheel and battery NG unit, including the second battery folders for clamping battery
It grabs, the second battery inspection for realizing the second dynamic three-dimensional mould group of battery folders grasping operation and for detecting battery gripper clamp position
Sensor is surveyed, the described second three-dimensional mould group is arranged near double-speed chain conveying machine unit, and the described second three-dimensional mould group includes can be along X
Axis mobile the 5th rotary cylinder, the 6th rotary cylinder that can be moved along Y-axis and the 7th rotary cylinder that can be moved along Z axis,
7th rotary cylinder is mounted on outline border, and the piston rod of the 6th rotary cylinder and the 7th rotary cylinder is affixed,
The piston rod of 6th rotary cylinder and the 5th rotary cylinder is affixed；The second battery clamping jaw is mounted on the described 5th
On the piston rod of rotary cylinder, the second battery clamping jaw moving along X-axis, Y-axis and Z-direction is realized；Second battery folders
The control terminal of pawl and the corresponding signal output end of the controller are electrically connected；The second battery detecting sensor setting is in the second electricity
On the clamping jaw of pond, the signal output end of the second battery detecting sensor is electrically connected with the corresponding signal input terminal of the controller；
The battery transfer waterwheel includes synchronous belt, synchronizing wheel, servo motor, support profile, installation support plate, battery shelves
Plate and battery adjust cylinder assembly, and the installation support plate is equipped in the installation support plate on the outline border
Profile is supported, the both ends of profile is supported respectively to be furnished with synchronizing wheel, and is connected between the synchronizing wheel of both ends by synchronous belt, realizes and synchronizes
Wheel rotates synchronously, wherein a synchronizing wheel is connected with the output shaft of the servo motor；The surface arrangement of the synchronous belt is several to hang down
The battery baffle directly arranged, and there are the gaps for accommodating battery between adjacent two baffle；The one of the battery transfer waterwheel
End is connected with battery NG unit, and the other end of battery transfer waterwheel extends to next processing stations；It is driven by servo motor same
Step wheel is rotated, and is dragged the battery baffle above synchronous belt and is moved, drives battery to be operated between battery baffle；
The battery NG unit is for sorting bad battery, including roller, plate washer, position sensor, pallet positioning cylinder
And battery waits unit, the pallet positioning cylinder is arranged on the placement platform of battery NG unit, and platform two sides are furnished with
Several rollers along its axial arranging；The baffle is mounted in the end of placement platform, and the position sensor setting is kept off in installation
On the placement platform of plate side；It is the station that transfer is carried out after battery code scanning failure, including the second battery that battery, which waits unit,
Plate washer, third battery detecting sensor, adjustment spanner and erection support, outline border of the erection support beside placement platform
On, the sliding support for installing the second battery baffle is symmetrically housed on the erection support, is matched on the sliding support useful
In the adjustment spanner for adjusting two the second battery baffle spacing；It is equipped on erection support between two the second battery baffles
Third battery detecting sensor, the signal output end of the position sensor, the signal of the third battery detecting sensor are defeated
Outlet is electrically connected with the controller corresponding signal input terminal, and the control terminal of the pallet positioning cylinder is corresponding to the controller
Pin is electrically connected.
The first pressure detection components are consistent with the second pressure detection components structure, including for the lamination
What the pressure that the spring buffer mould group of plate progress pressurized buffer and the laminate for being driven to servo motor generate was measured
Pressure sensor, the spring buffer mould group are clipped between the laminate and ball wire bar pair, wherein the spring buffer mould
Group one end is connected with the laminate of ipsilateral outermost end, and the other end is connected with the mounting plate of ball wire bar pair；The pressure sensor
It is arranged between the mounting plate and ipsilateral ball nut.
The transplanting mounting rack bottom is equipped with anti-battery dropping mechanism, and electric discharge pond dropping mechanism includes Anti-fall
Pallet and connecting rod, the Anti-fall pallet is mounted in the transplanting mounting rack bottom by connecting rod, and guarantees all electricity
Pond clamping jaw is located at right above the Anti-fall pallet.
The synchronous belt of the material conveying waterwheel is closed band loop, and the outer surface of synchronous belt only has partial region along it
Length direction is equipped with battery baffle, and the opposite clamping to partner for clamping same battery two-by-two of two battery baffles
Right, gap of the same clamping between clamps battery.
The purpose of this utility model is that skill upgrading and process optimization improve, soft package lithium battery cold, hot pressure fixture is provided
Chemical conversion, partial volume automated production equipment.The equipment concentrates on four chemical conversion of lithium battery, partial volume, hot pressing, cold pressing processes same
In equipment, shorten simplify each process between time and process, only with a set of loading and unloading equipment can to four processes into
Row combination, reduces the turnaround time of battery, carries number.Battery is placed in battery tray through automatic production line and machinery
Hand realizes automation Unmanned operation.In above-mentioned scheme, hot pressing forming and capacity dividing fixture unit, cold-press moulding fixture unit
In controllable temperature, controllable charging and discharging currents are melted under the conditions of controllable pressure, partial volume, cold-hot pressure work for soft package lithium battery
The ability of sequence.Hot pressing battery formation clamp, hot pressing partial volume fixture and cooling forming fixture have the electricity for going out tab to unilateral or bilateral
Pond is melted into, the function of partial volume and heating, pressurization, charge and discharge, can place 1~N in the left-right position on single layer clamping plate
Battery, charge and discharge power supply are connected to battery pole ear by tab probe card and conducting wire and carry out chemical conversion and partial volume work.Hot-pressing fixture
Pressurization power device include motor driver or cylinder power device and transmission decelerating device, guiding axis, heating folder
Plate, pressure sensor, tab contact fixture composition, steady, the pressure controllable function by each clamping plate of effect realization of this mechanism.
In above-mentioned scheme, soft package lithium battery wants rapid cooling shaping process after the completion of hot pressing forming and capacity dividing process,
Pressure controllable moulding pressure magnitude function of the jig to battery.
In above-mentioned scheme, meet soft package lithium battery abundant good electrical contact in hot-pressing fixture, by charging or discharging current
Journey makees n times electricity circulation.
In above-mentioned scheme, the automatic production procedure control of soft package lithium battery, detection unit, using intelligent controlling device,
To heating and temperature control, pressurization holding pressure control, loading and unloading WorkFlow Managerment, charge and discharge cycles Row control, safety smog
Detection protection, can make automatic assembly line orderly, quick, safety in production.
In above-mentioned scheme, parameter of the part system to equipment, tray position, work warehouse compartment, charging and discharging curve, the time,
Various curve charts, store historical data are arranged in real time.
The utility model has the following beneficial effects:
1, by the scheme of integrated form, battery is carried and is had enough to meet the need, pressurizeed, heated, chemical conversion, partial volume, cooling forming, finished product dress
Disk, data are integrated into inside set of system and carry out, and reduce the transfer process between each process, and combine original multiple works
Sequence is a procedure, improves production efficiency, guarantees battery with two side terminals, reduces the cost of battery production.
2, it using standardization, modular design method, is required, can arbitrarily be assembled according to the Process configuration of producer
Be superimposed, realize can be customized automatic production line.
Detailed description of the invention
Fig. 1 is the whole line schematic diagram of the utility model.
Fig. 2 is the maintenance unit schematic view of the mounting position of the utility model.
Fig. 3 is the main view of the utility model.
Fig. 4 is the left view of the utility model.
Fig. 5 is the right view of the utility model.
Fig. 6 is the top view of the utility model.
Fig. 7 is the utility model battery charge and discharge box partial schematic diagram.
Fig. 8 is the main view of the utility model battery charge and discharge box part.
Fig. 9 is the loading and unloading partial schematic diagram of the utility model.
Figure 10 is the main view of the loading and unloading part of the utility model.
Figure 11 is the front view of the loading and unloading part of the utility model.
Figure 12 is the transplanting machine hand portion structure chart in the utility model.
Figure 13 is the main view of the transplanting machine hand portion in the utility model.
Figure 14 is the left view of the transplanting machine hand portion in the utility model.
Figure 15 is the rearview of the transplanting machine hand portion in the utility model.
Figure 16 is the right view of the transplanting machine hand portion in the utility model.
Figure 17 is the hot pressing forming and capacity dividing clamp structure figure in the utility model.
Figure 18 is the structure chart of the cold-press moulding fixture unit in the utility model.
Figure 19 is the water Cooling fixture in the utility model.
Figure 20 is the air cooling fixture in the utility model.
Figure 21 is the side view of the air cooling fixture in the utility model.
Figure 22 is loading and unloading waterwheel part in the utility model.
Figure 23 is the main view of loading and unloading waterwheel part in the utility model.
Figure 24 is the top view of loading and unloading waterwheel part in the utility model.
Figure 25 is the side view of loading and unloading waterwheel part in the utility model.
Figure 26 is that bilateral goes out the tab way of contact in the utility model.
Figure 27 is the unilateral tab way of contact out in the utility model.
Specific embodiment
The utility model is further illustrated with reference to the accompanying drawing.
Referring to attached drawing:
The soft package lithium battery cold-hot pressure fixture forming and capacity dividing machine described in the utility model of embodiment 1, several set partial volume devices
And the maintenance unit 9 for connecting partial volume device, the partial volume device is overlapped mutually layered structure, and keeps partial volume device
It is axial parallel；The maintenance unit is mounted on partial volume device side；The partial volume device includes outline border 10, hot pressing forming and capacity dividing heat
Press fixture unit 1, cold-press moulding fixture unit 2, charge and discharge chemical conversion control unit 3, battery material unit 4, transplanting machine hand up and down
Unit 5, production procedure control detection and security alarm unit 6, central controller 7 and Database Unit 8；On the outline border 10
Equipped with the processing stations for processing battery；The hot pressing forming and capacity dividing hot-pressing fixture unit 1, charge and discharge chemical conversion control are single
Member 2 is disposed axially in inside along outline border, and every suit hot pressing forming and capacity dividing hot-pressing fixture Unit 2 corresponds to a set of charge and discharge
It is melted into control unit 3；Material unit 4 and the transplanting machine hand unit above and below the cold-press moulding fixture unit 2, the battery
5 are arranged at the processing stations of outline border 10, wherein the cold-press moulding fixture unit 2 setting is pressed from both sides in hot pressing forming and capacity dividing hot pressing
Has unit downstream, and the moving range of the transplanting machine hand unit 5 covers entire processing stations；The production procedure control
Detection and security alarm unit, central controller 7 and Database Unit 8 are installed on the outline border 10；The production stream
The signal transmission end two-way communication of the signal transmission end of process control detection and security alarm unit and the central controller；It is described
The signal transmission end of central controller 7 and the signal transmission end of the Database Unit 8 are electrically connected；
The hot pressing forming and capacity dividing hot-pressing fixture unit 1 includes for providing the first servo motor 11 of driving force, to watching
Take motor driving force carry out ratio adjustment first reducing motors 12, for transmit deceleration after driving force first gear case
13, will be converted to the first mobile ballscrew nut fitting 14 of horizontal direction, several pieces partition and partial volume are carried out to battery
First laminate 16 of pressurization, drives first servo motor first guide rod 15 horizontally-supported to first laminate
The first pressure detection components 17 and computer heating control component for heating that the pressure that dynamic laminate generates is measured, it is described
The output shaft of first servo motor 11 and the input shaft axis of the first reducing motors 12 connect, the first reducing motors 12 it is defeated
Shaft is connected by first gear case 13 with 141 end of the first screw rod of the first ball wire bar pair 14, for driving the first screw rod
It rotates in a circumferential direction around its own central axis, the first screw rod 141 is axial rack-mounted on outline border, the two rotation connection；First ball
Outside the first screw rod 14, the two is spirally connected 142 sets of the first ball nut of screw pair 14；First ball nut be located at most
First laminate 16 of outer end is affixed；It is connected between consecutive first layer pressing plate by connector, is realized between the first laminate
Mutually linkage with synchronous clamping or loosens the soft package lithium battery being placed between two adjacent layer pressing plates；16 sets of first laminate exists
On first guide rod 15, and first laminate 16 and 15 clearance fit of the first guide rod, described the is realized
One laminate 16 axially slides along the first guide rod；The first pressure detection components 17 are clipped in first laminate 16 and
Between one ball wire bar pair 141；The computer heating control component is arranged in the first pressure control assembly 17；
The cold-press moulding fixture unit 2 includes for providing the second servo motor 21 of driving force, to the second servo electricity
The driving force of machine carry out ratio adjustment second reducing motors 22, for transmit slow down after the second gear case 23 of driving force, general
Be converted to the second mobile ballscrew nut fitting 24 of horizontal direction, several pieces battery is separated and is pressurizeed second
Laminate 26, second guide rod 25 horizontally-supported to second laminate, the laminate driven to servo motor generate
Second pressure detection components 27 that pressure is measured, for the air cooling mechanism 28 and magnetism servo-electric motor water-cooling to battery cooling down,
The output shaft of second servo motor 21 and the input shaft axis of the second reducing motors 22 connect, the second reducing motors 22
Output shaft be connected with the second screw rod end of the second ballscrew nut fitting 24 by second gear case 23, be used for driving second
Screw rod rotates in a circumferential direction around its own central axis, and the second screw rod is axially rack-mounted on outline border, the two rotation connection；Second ball
Second ball nut of screw pair covers outside the second screw rod, and the two is spirally connected；Second ball nut be located at outermost end
Second laminate 26 is affixed；It is connected between adjacent second course pressing plate 26 by connector, is realized mutual between the second laminate
Linkage is with synchronous clamping or loosens the soft package lithium battery being placed between two adjacent layer pressing plates；26 sets of second laminate is described
On second guide rod 25, and second laminate 26 and 25 clearance fit of the second guide rod, realize the second layer
Pressing plate 26 axially slides along the second guide rod；The second pressure detection components 27 are clipped in second laminate and the second ball
Between screw pair；The air cooling mechanism 28 includes baffle 281, screw rod 282 of remodeling, blade assemblies 283 and fan assembly, described
Baffle 281 and the second laminate 26 correspond, and baffle 281 is covered in corresponding second laminate, 26 surface, and passes through
The battery supporting plate being fixed on outline border supports, and the gap for being put into battery is equipped between adjacent two baffle 281；The silk of remodeling
Bar 282 is spirally connected with the baffle 281, realizes the adjustment in gap between adjacent screen 281；The fan assembly is mounted in outline border
Cold-pressing clamping apparatus is melted on unit station, and the air outlet of fan assembly is directed at baffle；The magnetism servo-electric motor water-cooling includes can be with the external world
The water pipe that water source is connected to and the control valve for controlling water pipe flow, the surface of water pipe is pasted with corresponding second laminate surface
It closes, guarantees that corresponding Duan Shuiguan, the control valve are arranged on water pipe on every piece of second laminate；
The charge and discharge device includes charge and discharge driving plate, the connecting wire, electricity for being powered to polymer soft-package battery
Source and installation frame, the charge and discharge driving plate and power supply be mounted on the installation frame, wherein charge and discharge driving plate
Feeder ear is electrically connected by the tab of the connecting wire, the contact probe and polymer soft-package battery；The power supply of the power supply
It holds and is electrically connected with the charging end of the charge and discharge driving plate, realize the power supply module for carrying out charge and discharge to battery；
The transplanting machine hand unit 5 include horizontal mobile mechanism 51, vertical lifting mechanism 52, battery clamp system 53 with
And transplanting pedestal 54, the horizontal mobile mechanism 51 includes for providing the third servo motor of horizontal actuator force, for transmitting
The rack gear 512 of horizontal actuator force, for battery clamp system along the horizontal guide rail 513 of the axial horizontal sliding of outline border and for installing
Transplanting mounting rack 514 on vertical lifting mechanism, the third servo motor is mounted on the transplanting pedestal 54, and institute
The output gear for stating third servo motor is engaged with the rack gear 512, and the rack gear 512 and the transplanting mounting rack 514 are affixed,
And the rack gear 512 is slidably connected with the horizontal guide rail 513；The vertical lifting mechanism 52 includes for providing vertical drive
4th servo motor of power and screw rod 522 for transmitting perpendicular drive power, the 4th servo motor is mounted on described
It transplants on mounting rack 514, the output shaft of the 4th servo motor passes through synchronizing wheel synchronous belt 521 and the one of the screw rod 522
Hold affixed, the screw rod 522 is spirally connected with the battery clamp system；The battery clamp system 53 includes for clamping battery
Battery clamping jaw and clamping jaw installing plate for installing battery clamping jaw, the clamping jaw installing plate is spirally connected with the screw rod 522, described
The bottom of clamping jaw installing plate is equipped with a column battery clamping jaw, and the arragement direction of battery clamping jaw and hot pressing forming and capacity dividing heat along its axial direction
Press the first laminate arragement direction of fixture unit 1 consistent；Horizontal mobile mechanism is to drive rack-and-pinion by third servo motor
512 cooperations carry out the movement of horizontal direction；Vertical lifting mechanism is to drive two by the 4th servo motor driving synchronizing wheel synchronous belt
The up and down motion of side screw rod progress vertical direction；Battery clamp system 53 is the mechanism grabbed to battery；
Material unit 4 includes double-speed chain conveying machine unit 42, pallet loading and unloading manipulator unit 43, electricity to the battery up and down
Pond barcode scanning rotary unit 44, battery NG unit 45, waterwheel loading and unloading manipulator unit 47 and battery transfer waterwheel 46, described times
Fast chain conveyer unit 42, pallet loading and unloading manipulator unit 43, battery code scanning rotary unit 44, battery NG unit 45, waterwheel
Loading and unloading manipulator unit 47, battery transfer waterwheel 46 and central controller are mounted on the outline border 10, and each unit is equal
It is connect with the central controller signal；
The central controller 7 include automatic production procedure control unit, temperature control unit, pressurization pressure maintaining unit, on
Blanking control unit, charge and discharge cycles control unit, alarm control unit human-computer interaction interface and data processing unit, it is described
The signal input part of automatic production procedure control unit and the signal output end of human-computer interaction interface are electrically connected, the automatic production stream
The signal output end of process control unit, the temperature control unit signal input part, pressurize pressure maintaining unit signal input part
And the signal input part of charge and discharge cycles control unit is electrically connected with the corresponding signal input terminal of data processing unit respectively, it is described
The signal output end of data processing unit respectively with the signal input part of loading and unloading control unit, transplanting machine hand unit, safety
The signal input part of alarm control unit is electrically connected, the signal output end of the temperature control unit respectively with the hot-pressing fixture
It is electrically connected at the second Serve Motor Control end of the first servo motor control terminal of unit, cold-pressing clamping apparatus chemical conversion unit；It is described
The signal input part of pressurization pressure maintaining unit is defeated with the signal of the first pressure detection components of hot-pressing fixture chemical conversion unit respectively
The signal output end signal for the second pressure detection components that outlet, the cold-pressing clamping apparatus are melted into unit is bi-directionally connected；The cold pressing
Fixture is melted into the control terminal letter corresponding to the temperature control unit respectively of the control valve of magnetism servo-electric motor water-cooling of unit, air cooling mechanism
The connection of number output end signal；
The maintenance unit 9 includes the maintenance platform 91 for walking and the stair 92 for climbing, the maintenance platform
91 are arranged in partial volume device side, and maintenance platform 91 is along the axial arranging of partial volume device；The setting of stair 92 is being repaired
By platform 91, and stair one end is connected with maintenance platform 91, and the other end is connected with mounting surface.
The double-speed chain conveying machine unit 42 include be responsible for the double-speed chain conveying machine 421 of delivery tray, double-speed chain 422,
Double-speed chain profile 423 and synchronous belt component, the double-speed chain 422 are mounted on the outline border by the double-speed chain profile 423
On 10, wherein one end of the double-speed chain 422 extends in battery code scanning rotary unit, the other end extends to battery NG unit；Institute
It states double-speed chain to be connected by synchronous belt component with the output end of the second reducing motors, realizes double-speed chain along its axial operation；
The control terminal of the second reducing motors and the respective pins of the controller are electrically connected.
The pallet loading and unloading manipulator unit 43 is arranged in double-speed chain conveying machine unit 42 and battery code scanning rotary unit
Between 44, battery is realized from double-speed chain to the transhipment battery code scanning rotary unit, including the pallet feeder for feeding
Tool hand unit 431 and pallet blanking mechanical hand unit 432 for blanking, wherein under pallet feeding manipulator unit 431, pallet
Material manipulator unit 432 includes the one or three for clamping the first battery gripper of battery, moving for realizing battery folders grasping operation
Mould group and the first battery detecting sensor for detecting battery gripper clamp position are tieed up, the described first three-dimensional mould group setting exists
Near double-speed chain conveying machine unit, the described first three-dimensional mould group includes the first rotary cylinder that can be moved along the x-axis, can move along Y-axis
It the second dynamic rotary cylinder and can be mounted on outline border along the third rotary cylinder that Z axis moves, the third rotary cylinder, institute
The piston rod for stating the second rotary cylinder and the third rotary cylinder is affixed, first rotary cylinder and the third rotary pneumatic
The piston rod of cylinder is affixed；The first battery clamping jaw is mounted on the piston rod of first rotary cylinder, realizes the first battery
Clamping jaw is moved along X-axis, Y-axis and Z-direction；The control terminal of the first battery clamping jaw and the corresponding signal of the controller
Output end is electrically connected；The first battery detecting sensor is arranged on battery clamping jaw, the letter of the first battery detecting sensor
The corresponding signal input terminal of number output end and the controller is electrically connected；
The battery code scanning rotary unit includes that battery transplants mould group, battery code scanning device and for realizing battery levels direction
4th rotary cylinder of rotation, the 4th rotary cylinder are located at double-speed chain one end between double-speed chain and battery transplanting mould group
Battery code scanning rotary work station on, the output end of the 4th rotary cylinder is equipped with the turntable that can be horizontally rotated, and the battery is swept
Code device and battery transplanting mould group are mounted on turntable；The battery transplants mould group by battery and moves on to lower work from double-speed chain
Sequence feeding waiting station；The signal output end of the battery code scanning device, the control terminal of battery transplanting mould group and described the
Respective pins of the control terminal of four rotary cylinders respectively with the controller are electrically connected；
The waterwheel loading and unloading manipulator unit is divided into waterwheel feeding manipulator unit and waterwheel blanking mechanical hand unit, uses
In being loaded into the battery after barcode scanning on battery transfer waterwheel and battery NG unit, including the second battery folders for clamping battery
It grabs, the second battery inspection for realizing the second dynamic three-dimensional mould group of battery folders grasping operation and for detecting battery gripper clamp position
Sensor is surveyed, the described second three-dimensional mould group is arranged near double-speed chain conveying machine unit, and the described second three-dimensional mould group includes can be along X
Axis mobile the 5th rotary cylinder, the 6th rotary cylinder that can be moved along Y-axis and the 7th rotary cylinder that can be moved along Z axis,
7th rotary cylinder is mounted on outline border, and the piston rod of the 6th rotary cylinder and the 7th rotary cylinder is affixed,
The piston rod of 6th rotary cylinder and the 5th rotary cylinder is affixed；The second battery clamping jaw is mounted on the described 5th
On the piston rod of rotary cylinder, the second battery clamping jaw moving along X-axis, Y-axis and Z-direction is realized；Second battery folders
The control terminal of pawl and the corresponding signal output end of the controller are electrically connected；The second battery detecting sensor setting is in the second electricity
On the clamping jaw of pond, the signal output end of the second battery detecting sensor is electrically connected with the corresponding signal input terminal of the controller；
The battery transfer waterwheel 46 divides for battery blanking waterwheel and battery loading waterwheel, and structure is consistent, includes synchronizing
Band 461, synchronizing wheel 462, servo motor 463, support profile 464, installation support plate 465, battery plate washer 466 and battery adjusting
Cylinder assembly, the installation support plate are equipped with support profile, support type on the outline border, and in the installation support plate
The both ends of material are respectively furnished with synchronizing wheel, and are connected between the synchronizing wheel of both ends by synchronous belt, realize that synchronizing wheel rotates synchronously, wherein
One synchronizing wheel is connected with the output shaft of the servo motor；Several vertically arranged battery gears of the surface arrangement of the synchronous belt
Plate, and there are the gaps for accommodating battery between adjacent two baffle；One end of the battery transfer waterwheel and battery NG unit
It is connected, the other end of battery transfer waterwheel extends to next processing stations；It drives synchronizing wheel to be rotated by servo motor, drags
Battery baffle above dynamic synchronous belt is moved, and drives battery to be operated between battery baffle；
The battery NG unit 45 is for sorting bad battery, including roller, plate washer, position sensor, pallet positioning gas
Cylinder and battery wait unit, and the pallet positioning cylinder is arranged on the placement platform of battery NG unit, and platform two sides are matched
There are several rollers along its axial arranging；The baffle is mounted in the end of placement platform, and the position sensor setting is being installed
On the placement platform of baffle side；It is the station that transfer is carried out after battery code scanning failure, including the second electricity that battery, which waits unit,
Pond plate washer, third battery detecting sensor, adjustment spanner and erection support, the erection support are outer beside placement platform
Sliding support for installing the second battery baffle is symmetrically housed on frame, on the erection support, is furnished on the sliding support
For adjusting the adjustment spanner of two the second battery baffle spacing；It is filled on erection support between two the second battery baffles
There are third battery detecting sensor, the signal of the signal output end of the position sensor, the third battery detecting sensor
Output end is electrically connected with the controller corresponding signal input terminal, the control terminal and the phase of the controller of the pallet positioning cylinder
Pin is answered to be electrically connected.
The first pressure detection components are consistent with the second pressure detection components structure, including for the lamination
What the pressure that the spring buffer mould group of plate progress pressurized buffer and the laminate for being driven to servo motor generate was measured
Pressure sensor, the spring buffer mould group are clipped between the laminate and ball wire bar pair, wherein the spring buffer mould
Group one end is connected with the laminate of ipsilateral outermost end, and the other end is connected with the mounting plate of ball wire bar pair；The pressure sensor
It is arranged between the mounting plate and ipsilateral ball nut.
The transplanting mounting rack bottom is equipped with anti-battery dropping mechanism, and electric discharge pond dropping mechanism includes Anti-fall
Pallet and connecting rod, the Anti-fall pallet is mounted in the transplanting mounting rack bottom by connecting rod, and guarantees all electricity
Pond clamping jaw is located at right above the Anti-fall pallet.
The synchronous belt of the material conveying waterwheel is closed band loop, and the outer surface of synchronous belt only has partial region along it
Length direction is equipped with battery baffle, and the opposite clamping to partner for clamping same battery two-by-two of two battery baffles
Right, gap of the same clamping between clamps battery.
Soft package lithium battery cold-hot pressure fixture be melted into automatic assembly line be equipped with a plurality of production line being arranged in juxtaposition, and production line it
Between it is mutually indepedent.
The double-speed chain is two, two double-speed chain parallel arrangements；The both ends of the transfer conveying cylinder extend respectively to
At two double-speed chains, and the rotating direction of transfer conveying cylinder is vertical with the traffic direction of double-speed chain.
The purpose of this utility model is that skill upgrading and process optimization improve, soft package lithium battery cold, hot pressure fixture is provided
Chemical conversion, partial volume automated production equipment.The equipment concentrates on four chemical conversion of lithium battery, partial volume, hot pressing, cold pressing processes same
In equipment, shorten simplify each process between time and process, only with a set of loading and unloading equipment can to four processes into
Row combination, reduces the turnaround time of battery, carries number.Battery is placed in battery tray through automatic production line and machinery
Hand realizes automation Unmanned operation.In above-mentioned scheme, hot pressing forming and capacity dividing fixture unit, cold-press moulding fixture unit
In controllable temperature, controllable charging and discharging currents are melted under the conditions of controllable pressure, partial volume, cold-hot pressure work for soft package lithium battery
The ability of sequence.Hot pressing battery formation clamp, hot pressing partial volume fixture and cooling forming fixture have the electricity for going out tab to unilateral or bilateral
Pond is melted into, the function of partial volume and heating, pressurization, charge and discharge, can place 1~N in the left-right position on single layer clamping plate
Battery, charge and discharge power supply are connected to battery pole ear by tab probe card and conducting wire and carry out chemical conversion and partial volume work.Hot-pressing fixture
Pressurization power device include motor driver or cylinder power device and transmission decelerating device, guiding axis, heating folder
Plate, pressure sensor, tab contact fixture composition, steady, the pressure controllable function by each clamping plate of effect realization of this mechanism.
In above-mentioned scheme, soft package lithium battery wants rapid cooling shaping process after the completion of hot pressing forming and capacity dividing process,
Pressure controllable moulding pressure magnitude function of the jig to battery.
In above-mentioned scheme, meet soft package lithium battery abundant good electrical contact in hot-pressing fixture, by charging or discharging current
Journey makees n times electricity circulation.
In above-mentioned scheme, the automatic production procedure control of soft package lithium battery, detection unit, using intelligent controlling device,
To heating and temperature control, pressurization holding pressure control, loading and unloading WorkFlow Managerment, charge and discharge cycles Row control, safety smog
Detection protection, can make automatic assembly line orderly, quick, safety in production.
In above-mentioned scheme, parameter of the system to equipment, tray position, work warehouse compartment, charging and discharging curve, the time, real
When arrange various curve charts, store historical data.
The equipment to bilateral go out the unilateral side tab battery a go out tab battery b be melted into, partial volume, hot pressing, cold pressing.And it presss from both sides
Tool may be implemented to remodel automatically according to the size range of battery.
Content described in this specification embodiment is only an enumeration of the implementation forms of the utility model concept, this is practical new
The protection scope of type should not be construed as being limited to the specific forms stated in the embodiments, and the protection scope of the utility model is also wrapped
Include those skilled in the art according to the utility model design it is conceivable that equivalent technologies mean.
Claims (7)
1. soft package lithium battery cold-hot pressure fixture forming and capacity dividing machine, it is characterised in that: including the maintenance list for connecting partial volume device
First and several set partial volume devices, the partial volume device is overlapped mutually layered structure, and keeps partial volume device axially parallel；Institute
It states maintenance unit and is mounted on partial volume device side；The partial volume device includes outline border, hot pressing forming and capacity dividing hot-pressing fixture unit, cold
Material unit, transplanting machine hand unit, the production procedure control up and down of pressing formation fixture unit, charge and discharge chemical conversion control unit, battery
Detection and security alarm unit, central controller and Database Unit；The outline border is equipped with the processing for processing battery
Station；The hot pressing forming and capacity dividing hot-pressing fixture unit, charge and discharge chemical conversion control unit are disposed axially in along outline border interior
Portion, and every suit hot pressing forming and capacity dividing hot-pressing fixture unit corresponds to a set of charge and discharge chemical conversion control unit；The cold-press moulding
Material unit and the transplanting machine hand unit are arranged at the processing stations of outline border up and down for fixture unit, the battery, wherein
The cold-press moulding fixture unit is arranged in hot pressing forming and capacity dividing hot-pressing fixture unit downstream, and the transplanting machine hand unit
Moving range cover entire processing stations；Production procedure control detection and security alarm unit, central controller and
Database Unit is installed on the outline border；The signal transmission end of production procedure control detection and security alarm unit with
The signal transmission end two-way communication of the central controller；The signal transmission end of the central controller and the Database Unit
Signal transmission end be electrically connected；
The hot pressing forming and capacity dividing hot-pressing fixture unit includes for providing the first servo motor of driving force, to servo motor
Driving force carry out ratio adjustment first reducing motors, for transmit slow down after driving force first gear case, will rotation conversion
First lamination of the partition with partial volume pressurization is carried out to battery for the first mobile ballscrew nut fitting of horizontal direction, several pieces
The pressure that plate, first guide rod horizontally-supported to first laminate, the laminate driven to first servo motor generate
The first pressure detection components measured and computer heating control component for heating, the output shaft of the first servo motor
It is connect with the input shaft axis of the first reducing motors, the output shaft of the first reducing motors passes through first gear case and the first rolling
First screw rod end of ballscrew pair is connected, for driving the first screw rod to rotate in a circumferential direction around its own central axis, the first screw axis
To rack-mounted on outline border, the two rotation connection；First ball nut of first ball wire bar pair covers outside the first screw rod,
The two is spirally connected；First ball nut and the first laminate for being located at outermost end are affixed；Pass through between consecutive first layer pressing plate
Connector is connected, and realizes that mutual link between the first laminate is placed between two adjacent layer pressing plates with synchronous clamping or loosen
Soft package lithium battery；First laminate covers on first guide rod, and first laminate is led with described first
To bar clearance fit, realize that first laminate axially slides along the first guide rod；The first pressure detection components are clipped in
Between first laminate and the first ball wire bar pair；The computer heating control component is arranged in the first pressure detection components
On；
The cold-press moulding fixture unit includes for providing the second servo motor of driving force, the driving to the second servo motor
Power carries out the second reducing motors of ratio adjustment, for transmit the second gear case of driving force after deceleration, rotation being converted to water
Square the second laminate that battery is separated and is pressurizeed to the second mobile ballscrew nut fitting, several pieces, to described
The second horizontally-supported guide rod of second laminate, second that the pressure for the laminate generation that servo motor is driven is measured
Pressure detecting assembly, for the air cooling mechanism and magnetism servo-electric motor water-cooling to battery cooling down, the output of second servo motor
Axis and the input shaft axis of the second reducing motors connect, and the output shaft of the second reducing motors passes through second gear case and second
Second screw rod end of ballscrew nut fitting is connected, for driving the second screw rod to rotate in a circumferential direction around its own central axis, second
Screw rod is axially rack-mounted on outline border, the two rotation connection；Second ball nut of second ball wire bar pair is covered at second
Outside bar, the two is spirally connected；Second ball nut and the second laminate for being located at outermost end are affixed；Adjacent second course pressing plate it
Between be connected by connector, that realizes between the second laminate mutual links with synchronous clamping or loosens and be placed in two adjacent layer pressing plates
Between soft package lithium battery；Second laminate covers on second guide rod, and second laminate with it is described
Second guide rod clearance fit realizes that second laminate axially slides along the second guide rod；The second pressure detection group
Part is clipped between second laminate and the second ball wire bar pair；The air cooling mechanism includes baffle, screw rod of remodeling, supporting plate group
Part and fan assembly, the baffle and the second laminate correspond, and baffle is covered in corresponding second laminate table
Face, and the battery supporting plate by being fixed on outline border supports, and the gap for being put into battery is equipped between adjacent two baffle；It is described
Screw rod of remodeling is spirally connected with the baffle, realizes the adjustment in gap between adjacent screen；The fan assembly is mounted in the cold pressing of outline border
Fixture is melted on unit station, and the air outlet of fan assembly is directed at baffle；The magnetism servo-electric motor water-cooling includes energy and external source
The water pipe of connection and control valve for controlling water pipe flow, the surface of water pipe are bonded with corresponding second laminate surface,
Guarantee that corresponding Duan Shuiguan, the control valve are arranged on water pipe on every piece of second laminate；
Charge and discharge chemical conversion control unit includes charge and discharge driving plate for being powered to polymer soft-package battery, connects and lead
Line, power supply and installation frame, the charge and discharge driving plate and power supply are mounted on the installation frame, wherein charge and discharge electric drive
The feeder ear of plate is electrically connected by the tab of connecting wire, contact probe and polymer soft-package battery；The feeder ear of the power supply with
The charging end of the charge and discharge driving plate is electrically connected, and realizes the power supply module that charge and discharge are carried out to battery；
The transplanting machine hand unit includes horizontal mobile mechanism, vertical lifting mechanism, battery clamp system and transplants pedestal,
The horizontal mobile mechanism includes for providing the third servo motor of horizontal actuator force, the tooth for transmitting horizontal actuator force
Item is pacified for battery clamp system along the horizontal guide rail of the axial horizontal sliding of outline border and the transplanting for installing vertical lifting mechanism
It shelves, the third servo motor is mounted on the transplanting pedestal, and the output gear of the third servo motor and institute
Rack gear engagement is stated, the rack gear and the transplanting mounting rack are affixed, and the rack gear is slidably connected with the horizontal guide rail；It is described
Vertical lifting mechanism include for provide perpendicular drive power the 4th servo motor and for transmit be vertically driven power screw rod,
4th servo motor is mounted on the transplanting mounting rack, and the output shaft of the 4th servo motor is synchronous by synchronizing wheel
One end of band and the screw rod is affixed, and the screw rod is spirally connected with the battery clamp system；The battery clamp system includes using
In the battery clamping jaw and clamping jaw installing plate for installing battery clamping jaw, the clamping jaw installing plate and the screw rod of clamping battery
It is spirally connected, the bottom of the clamping jaw installing plate is equipped with a column battery clamping jaw, and the arragement direction of battery clamping jaw and hot pressing along its axial direction
First laminate arragement direction of forming and capacity dividing hot-pressing fixture unit is consistent；Horizontal mobile mechanism is driven by third servo motor
Rack-and-pinion cooperation carries out the movement of horizontal direction；Vertical lifting mechanism is to drive synchronizing wheel synchronous belt band by the 4th servo motor
Dynamic both sides screw rod carries out the up and down motion of vertical direction；Battery clamp system is the mechanism grabbed to battery；
Material unit includes double-speed chain conveying machine unit, pallet loading and unloading manipulator unit, battery code scanning rotation to the battery up and down
Unit, battery NG unit, waterwheel loading and unloading manipulator unit and battery transfer waterwheel, the double-speed chain conveying machine unit, support
Disk loading and unloading manipulator unit, battery code scanning rotary unit, battery NG unit, waterwheel loading and unloading manipulator unit, battery transfer
Waterwheel and central controller are mounted on the outline border, and each unit is connect with the central controller signal；
The central controller includes automatic production procedure control unit, temperature control unit, pressurization pressure maintaining unit, loading and unloading control
Unit, charge and discharge cycles control unit, alarm control unit human-computer interaction interface and data processing unit processed, the automatic life
The signal output end of the signal input part and human-computer interaction interface that produce flow control unit is electrically connected, the automatic production procedure control
The signal output end of unit, the temperature control unit signal input part, pressurize pressure maintaining unit signal input part and fill
The signal input part of discharge cycles control unit is electrically connected with the corresponding signal input terminal of data processing unit respectively, at the data
Manage unit signal output end respectively with the signal input part of loading and unloading control unit, transplanting machine hand unit, security alarm control
The signal input part of unit processed is electrically connected, the signal output end of the temperature control unit respectively with the hot pressing forming and capacity dividing hot pressing
The first servo motor control terminal of fixture unit, the second Serve Motor Control end of cold-pressing clamping apparatus chemical conversion unit are electrically connected；Institute
State the signal input part first pressure detection group with the hot pressing forming and capacity dividing hot-pressing fixture unit respectively of pressurization pressure maintaining unit
The two-way company of signal output end signal of the second pressure detection components of the signal output end of part, cold-pressing clamping apparatus chemical conversion unit
It connects；The control valve of magnetism servo-electric motor water-cooling of the cold-pressing clamping apparatus chemical conversion unit, the control terminal of air cooling mechanism are controlled with the temperature respectively
The corresponding signal output end signal of unit connects；
The maintenance unit includes the maintenance platform for walking and the stair for climbing, and the maintenance platform is arranged in partial volume
Device side, and maintenance platform is along the axial arranging of partial volume device；The stair are arranged by maintenance platform, and stair one
End is connected with maintenance platform, and the other end is connected with mounting surface.
2. soft package lithium battery cold-hot pressure fixture forming and capacity dividing machine as described in claim 1, it is characterised in that: the double-speed chain
Conveyer unit includes double-speed chain conveying machine, double-speed chain, double-speed chain profile and the synchronous belt component for being responsible for delivery tray, described
Double-speed chain is mounted on the outline border by the double-speed chain profile, wherein one end of the double-speed chain extends in battery code scanning rotation
Turn unit, the other end extends to battery NG unit；The double-speed chain is defeated by synchronous belt component and the second reducing motors
Outlet is connected, and realizes double-speed chain along its axial operation；The control terminal of the second reducing motors is corresponding to the controller to draw
Foot is electrically connected.
3. soft package lithium battery cold-hot pressure fixture forming and capacity dividing machine as described in claim 1, it is characterised in that: above and below the pallet
Expect that manipulator unit is arranged between double-speed chain conveying machine unit and battery code scanning rotary unit, realizes battery from double-speed chain to electricity
Transhipment between the barcode scanning rotary unit of pond, including the pallet feeding manipulator unit for feeding and for the pallet blanking of blanking
Manipulator unit, wherein pallet feeding manipulator unit, pallet blanking mechanical hand unit include first for clamping battery
Battery clamping jaw, first for realizing the first dynamic three-dimensional mould group of battery folders grasping operation and for detecting battery gripper clamp position
Battery detecting sensor, the described first three-dimensional mould group are arranged near double-speed chain conveying machine unit, the described first three-dimensional mould group packet
It includes the first rotary cylinder that can be moved along the x-axis, the second rotary cylinder that can be moved along Y-axis and can be revolved along the third that Z axis moves
Rotaring cylinder, the third rotary cylinder are mounted on outline border, the piston of second rotary cylinder and the third rotary cylinder
Bar is affixed, and the piston rod of first rotary cylinder and the third rotary cylinder is affixed；The first battery clamping jaw is mounted on
On the piston rod of first rotary cylinder, the first battery clamping jaw moving along X-axis, Y-axis and Z-direction is realized；Described
The control terminal of one battery clamping jaw is electrically connected with the corresponding signal output end of the controller；The first battery detecting sensor setting
On battery clamping jaw, the signal output end of the first battery detecting sensor and the corresponding signal input terminal electricity of the controller
Even.
4. soft package lithium battery cold-hot pressure fixture forming and capacity dividing machine as described in claim 1, it is characterised in that: the battery code scanning
Rotary unit includes that battery transplants mould group, battery code scanning device and the 4th rotary cylinder rotated for realizing battery levels direction,
4th rotary cylinder is located at the battery code scanning rotary work station of double-speed chain one end between double-speed chain and battery transplanting mould group
On, the output end of the 4th rotary cylinder is equipped with the turntable that can be horizontally rotated, and the battery code scanning device and the battery move
Mould group is planted to be mounted on turntable；The battery transplants mould group by battery and moves on to lower process feeding waiting station from double-speed chain；Institute
State signal output end, the control terminal of battery transplanting mould group and the control terminal of the 4th rotary cylinder of battery code scanning device
The respective pins with the controller are electrically connected respectively.
5. soft package lithium battery cold-hot pressure fixture forming and capacity dividing machine as described in claim 1, it is characterised in that: above and below the waterwheel
Material manipulator unit is divided into waterwheel feeding manipulator unit and waterwheel blanking mechanical hand unit, for loading the battery after barcode scanning
On to battery transfer waterwheel and battery NG unit, including for clamping battery the second battery clamping jaw, for realizing battery gripper
The three-dimensional mould group of the second of movement and the second battery detecting sensor for detecting battery gripper clamp position, the described 2nd 3
It ties up mould group to be arranged near double-speed chain conveying machine unit, the described second three-dimensional mould group includes the 5th rotary pneumatic that can be moved along the x-axis
Cylinder, the 6th rotary cylinder that can be moved along Y-axis and the 7th rotary cylinder that can be moved along Z axis, the 7th rotary cylinder peace
On outline border, the piston rod of the 6th rotary cylinder and the 7th rotary cylinder is affixed, the 6th rotary cylinder with
The piston rod of 5th rotary cylinder is affixed；The second battery clamping jaw is mounted on the piston rod of the 5th rotary cylinder
On, realize the second battery clamping jaw moving along X-axis, Y-axis and Z-direction；The control terminal of the second battery clamping jaw with it is described
The corresponding signal output end of controller is electrically connected；The second battery detecting sensor is arranged on the second battery clamping jaw, and described the
The signal output end of two battery detecting sensors is electrically connected with the corresponding signal input terminal of the controller；
The battery transfer waterwheel include synchronous belt, synchronizing wheel, servo motor, support profile, installation support plate, battery plate washer with
And battery adjusts cylinder assembly, the installation support plate is equipped with support on the outline border in the installation support plate
Profile supports the both ends of profile to be respectively furnished with synchronizing wheel, and is connected between the synchronizing wheel of both ends by synchronous belt, realizes that synchronizing wheel is same
Step rotation a, wherein synchronizing wheel is connected with the output shaft of the servo motor；Several vertical cloth of surface arrangement of the synchronous belt
The battery baffle set, and there are the gaps for accommodating battery between adjacent two baffle；One end of the battery transfer waterwheel with
Battery NG unit is connected, and the other end of battery transfer waterwheel extends to next processing stations；Synchronizing wheel is driven by servo motor
It is rotated, drags the battery baffle above synchronous belt and moved, drive battery to be operated between battery baffle；
The battery NG unit is for sorting bad battery, including roller, plate washer, position sensor, pallet positioning cylinder and electricity
Pond waits unit, and the pallet positioning cylinder is arranged on the placement platform of battery NG unit, and platform two sides are equipped with several
Along the roller of its axial arranging；The baffle is mounted in the end of placement platform, and the position sensor setting is in installation baffle one
On the placement platform of side；Battery wait unit be when battery code scanning failure after progress transfer station, including the second battery plate washer,
Third battery detecting sensor, adjustment spanner and erection support, the erection support is on the outline border beside placement platform, institute
The sliding support being symmetrically equipped on erection support for installing the second battery baffle is stated, is furnished on the sliding support for adjusting
The adjustment spanner of two the second battery baffle spacing；Equipped with third electricity on erection support between two the second battery baffles
Pond detection sensor, the signal output end of the position sensor, the third battery detecting sensor signal output end with
The controller corresponding signal input terminal is electrically connected, the control terminal of the pallet positioning cylinder and the respective pins electricity of the controller
Even.
6. soft package lithium battery cold-hot pressure fixture forming and capacity dividing machine as described in claim 1, it is characterised in that: the first pressure
Detection components are consistent with the second pressure detection components structure, including the spring for carrying out pressurized buffer to the laminate
The pressure sensor that slow die set and the pressure of the laminate generation for being driven to servo motor are measured, the spring are slow
Die set is clipped between the laminate and ball wire bar pair, wherein the layer of described spring buffer mould group one end and ipsilateral outermost end
Pressing plate is connected, and the other end is connected with the mounting plate of ball wire bar pair；Pressure sensor setting the mounting plate with it is ipsilateral
Ball nut between.
7. soft package lithium battery cold-hot pressure fixture forming and capacity dividing machine as described in claim 1, it is characterised in that: the battery transfer
The synchronous belt of waterwheel is closed band loop, and the outer surface of synchronous belt only has partial region that battery gear is housed along its length
Plate, and the opposite clamping pair to partner for clamping same battery two-by-two of two battery baffles, same clamping is between
Gap clamps battery.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821934844.3U CN209691894U (en) | 2018-11-22 | 2018-11-22 | Soft package lithium battery cold-hot pressure fixture forming and capacity dividing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821934844.3U CN209691894U (en) | 2018-11-22 | 2018-11-22 | Soft package lithium battery cold-hot pressure fixture forming and capacity dividing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209691894U true CN209691894U (en) | 2019-11-26 |
Family
ID=68595198
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821934844.3U Withdrawn - After Issue CN209691894U (en) | 2018-11-22 | 2018-11-22 | Soft package lithium battery cold-hot pressure fixture forming and capacity dividing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209691894U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109560338A (en) * | 2018-11-22 | 2019-04-02 | 浙江杭可科技股份有限公司 | Soft package lithium battery cold-hot pressure fixture forming and capacity dividing machine |
| CN111106403A (en) * | 2019-11-29 | 2020-05-05 | 浙江杭可科技股份有限公司 | Combined jig of soft package lithium battery high-temperature formation system |
| CN114295992A (en) * | 2021-12-23 | 2022-04-08 | 深圳市智佳能自动化有限公司 | Formation and capacity grading detection equipment for lithium battery |
-
2018
- 2018-11-22 CN CN201821934844.3U patent/CN209691894U/en not_active Withdrawn - After Issue
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109560338A (en) * | 2018-11-22 | 2019-04-02 | 浙江杭可科技股份有限公司 | Soft package lithium battery cold-hot pressure fixture forming and capacity dividing machine |
| WO2020103551A1 (en) * | 2018-11-22 | 2020-05-28 | 浙江杭可科技股份有限公司 | Cold/hot pressure fixture, formation, and capacity grading machine for lithium pouch cells |
| CN109560338B (en) * | 2018-11-22 | 2023-12-15 | 浙江杭可科技股份有限公司 | Flexible package lithium battery cold and hot pressing clamp formation component forming machine |
| CN111106403A (en) * | 2019-11-29 | 2020-05-05 | 浙江杭可科技股份有限公司 | Combined jig of soft package lithium battery high-temperature formation system |
| CN114295992A (en) * | 2021-12-23 | 2022-04-08 | 深圳市智佳能自动化有限公司 | Formation and capacity grading detection equipment for lithium battery |
| CN114295992B (en) * | 2021-12-23 | 2022-06-21 | 深圳市智佳能自动化有限公司 | Formation partial volume check out test set of lithium cell |
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