CN106628338B - The on-line automatic overlay film system of glass production line - Google Patents

The on-line automatic overlay film system of glass production line Download PDF

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Publication number
CN106628338B
CN106628338B CN201610978919.7A CN201610978919A CN106628338B CN 106628338 B CN106628338 B CN 106628338B CN 201610978919 A CN201610978919 A CN 201610978919A CN 106628338 B CN106628338 B CN 106628338B
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CN
China
Prior art keywords
film
platform
power transmission
overlay film
roller
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Application number
CN201610978919.7A
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Chinese (zh)
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CN106628338A (en
Inventor
黄世锋
张镇国
官建裕
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Shenzhen Longfengtai Technology Co ltd
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SHENZHEN LONGFENGTAI AUTOMATION Co Ltd
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Priority to CN201610978919.7A priority Critical patent/CN106628338B/en
Publication of CN106628338A publication Critical patent/CN106628338A/en
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B33/00—Packaging articles by applying removable, e.g. strippable, coatings
    • B65B33/02—Packaging small articles, e.g. spare parts for machines or engines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/10—Feeding, e.g. conveying, single articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B41/00—Supplying or feeding container-forming sheets or wrapping material
    • B65B41/12—Feeding webs from rolls
    • B65B41/16—Feeding webs from rolls by rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
    • B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/06—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
    • B65G49/063—Transporting devices for sheet glass

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
  • Carriers, Traveling Bodies, And Overhead Traveling Cranes (AREA)

Abstract

A kind of on-line automatic overlay film system of glass production line, is related to the online equipment for coating film of glass.The on-line automatic overlay film system of glass production line, including glass production line, loading and unloading crane, film covering device (3), membrane cut mechanism (4) and console (10) are set, the feed end of one loading and unloading crane connection film covering device (3), membrane cut mechanism (4) is arranged on film covering device (3), and the discharge end of film covering device (3) connects another loading and unloading crane；Film covering device (3), membrane cut mechanism (4) are erected at the top of glass production line.The present invention optionally receives glass and carries out overlay film, the positive generation production without influenceing glass production line.

Description

The on-line automatic overlay film system of glass production line
Technical field
The present invention relates to the online equipment for coating film of glass.
Background technology
In existing equipment for coating film, for thinner thickness and the larger glass of area, also a covered without highly desirable Film device can realize full-automatic online overlay film, and can cut film automatically, and this glass is widely used today for electronics industry Display screen, touch-screen, solar energy sailboard etc., so the protection to glass surface requires very strict.If covered with existing Film device, there is following defect：Can only be to carrying out overlay film to glass under to have produced the glass of completion online；Overlay film automaticity difference and Artificial glass up and down is needed to cause cost of labor input higher；Thin glass is easily broken when carrying and cutting film.
The content of the invention
Covered it is an object of the invention to provide a kind of for the relatively thin large-scale online overlay film of glass progress, achievable glass Automatically cut that film, overlay film effect be good and the on-line automatic overlay film system of glass production line of suitable different length glass after film.
The purpose of the present invention can be achieved in that, design a kind of on-line automatic overlay film system of glass production line, including glass Production line, loading and unloading crane, film covering device, membrane cut mechanism and console, loading and unloading crane connection film covering device are set Feed end, membrane cut mechanism is arranged on film covering device, and the discharge end of film covering device connects another loading and unloading crane；Overlay film fills Put, membrane cut mechanism is erected at the top of glass production line；
The loading and unloading crane for being arranged on film covering device feed end is the first loading and unloading crane, will be wanted on glass production line The glass lifting of overlay film to film covering device feed end；The loading and unloading crane for being arranged on film covering device discharge end is about second Expect crane, the glass of cover film is placed back on glass production line；Loading and unloading crane includes crane chassis, lifting Frame dynamical system, lifting pallet, power transmission platform, crane dynamical system driving lifting pallet pass in glass production line and power Lifted between dynamic platform, lift and some transfer rollers are set on pallet, transfer roller when lifting pallet and rising to top position with power transmission platform Powered drive wheel contact driving, power transmission platform is fixed on above glass production line, and powered drive wheel passes through power transmission platform Dynamical system drives；
Film covering device, it is erected above glass production line, receives the glass that the first loading and unloading crane is sent and be used in combination Film cover glass；Film covering device includes fixed roof beam structure, overlay film dynamical system, send film-covering mechanism, overlay film dynamical system, send overlay film Mechanism is fixed on fixed roof beam structure, send film-covering mechanism that film is covered on glass, and film-covering mechanism is sent in the driving of overlay film dynamical system；
Membrane cut mechanism, installed in film covering device discharge end, film is cut off；
Console, the electric signal of induction installation, action is sent to the power motor in system, electric-air valve in collection system Instruction.
Further, feeding platform, outfeed platforms are additionally provided with, feeding platform is arranged on the first loading and unloading crane and overlay film Between the feed end of device, the glass that the first loading and unloading crane elevates from glass production line is delivered to film covering device； Outfeed platforms are arranged between the discharge end and the second loading and unloading crane of film covering device, and the glass of cover film is sent to Second loading and unloading crane；Feeding platform, film covering device, outfeed platforms are erected at the top of glass production line in the lump successively；
Feeding platform includes platform, feeding platform support feet, feeding platform dynamical system, side positioner, prelocalization dress Put, platform is fixed on above glass production line by feeding platform support feet, is set some platform conveying rollers on platform, is filled on platform If side positioner and prelocalization device, feeding platform dynamical system driving platform conveying roller rotates is delivered to overlay film dress by glass Put；Side positioner include side positioning bumping post, side positioning pusher cylinder, side location and installation plate, side location and installation plate be fixed on into Expect on platform side plate, installation side positioning cylinder on the location and installation plate of side, the output end connecting side positioning bumping post of side positioning cylinder；Before Positioner includes prelocalization cylinder installation crossbeam, prelocalization block, prelocalization cylinder, in the end of feeding platform close to overlay film Symmetrical at rubber roll group to be provided with two prelocalization blocks, two prelocalization blocks are all connected with can control it to release upwards and downwards The two prelocalization cylinders retracted, prelocalization cylinder are fixed on the side of prelocalization cylinder installation crossbeam, the installation of prelocalization cylinder Crossbeam is then fixed between two pieces feeding platform side plate；Be provided with by prelocalization block can sense glass front and back position and with control The photoelectric sensor switch of platform connection；
Outfeed platforms include platform body, outfeed platforms support feet, outfeed platforms dynamical system, and outfeed platforms support feet will be flat Stage body is fixed on above glass production line, and the outfeed platforms conveying roller of outfeed platforms dynamical system driving platform body is rotated glass It is delivered to the second loading and unloading crane.
Further, loading and unloading crane is provided with riser guide, and riser guide is vertically fixed on crane chassis, rises Drop to set on sliding block and coordinate the chute slided with riser guide, lifting slider is arranged on crane chassis；It is parallel to lift pallet Some transfer rollers are installed, the installation side for lifting pallet is provided with crane fixed beam, and the other end of crane fixed beam is fixed on liter Drop on sliding block；
Crane dynamical system include crane power motor, swing rod power transmission shaft, swing rod power transmission shaft supporting frame, Sprocket wheel, power transmission chain, lifting swing rod, at least provided with two swing rod power transmission shaft supporting frames between crane chassis, Swing rod power transmission shaft is arranged on swing rod power transmission shaft supporting frame, and sprocket wheel is provided with swing rod power transmission shaft, and power passes Dynamic chain is arranged on sprocket wheel and crane power motor output chain gear；The both ends installation lifting swing rod of swing rod power transmission shaft, The other end for lifting swing rod is arranged on lifting slider；The controller of crane power motor is connected to console；
Power transmission platform dynamical system includes active force travelling gear, power transmission shaft, power transmission bevel gear, transmission platform The driving gear drives active force travelling gear of power motor or neighbouring device, power transmission shaft, power transmission bevel gear, power Drive bevel gear drives coaxial powered drive wheel；Power transmission platform is fixed on glass production by power transmission platform support foot rest Above line；
Crane power motor is moved by swing rod of the power transmission chain driving on swing rod power transmission shaft supporting frame Power transmission shafr rotates lifting swing rod, and then drives the lifting slider to move up and down to reach the liter in crane fixed beam Lifting platform drops；Lifting chassis is equipped with spacing optoelectronic induction, and spacing optoelectronic induction is connected to console by signal wire；Crane The transfer roller of platform is pressed by powered drive wheel and is driven.
Further, transfer roller includes platform roller axle center, platform roller, is periodically installed at by driving wheel, platform roller On platform roller axle center, the both ends in platform roller axle center are arranged on by driving wheel.
Further, the platform of feeding platform include platform rollers mounting seat, feeding platform side plate, platform conveying roller, two It is provided between feeding platform side plate and feeding platform side plate and is used to accept some horizontal platform conveying rollers glass, arranged in parallel Transport plane is formed, compartment is provided with the roller that surface is plane on every horizontal platform conveying roller；
Feeding platform dynamical system includes feeding platform power motor, platform rollers power transmission shaft, platform rollers power transmission Bevel gear, feeding platform motor synchronous belt wheel, feeding platform power motor, feeding platform power are installed on feeding platform support frame The output shaft of motor connects feeding platform motor synchronous belt wheel, and synchronous pulley is arranged on Longitudinal power transmission shaft by synchronous band connection On synchronous pulley, Longitudinal power transmission shaft and horizontal platform conveying roller be mounted on platform rollers power transmission bevel gear, longitudinal direction Power transmission shaft drives horizontal platform conveying roller to rotate by platform rollers power transmission Bevel Gear Transmission；
Controller, electric-air valve, the electronic gas of prelocalization cylinder of side positioning pusher cylinder of feeding platform power motor Valve, photoelectric sensor switch are connected to console.
Further, the feeding platform is additionally provided with deceleration inductive switch, and deceleration inductive switch is connected to console.
Further, it is laterally horizontal to include overlay film main frame support foot rest, overlay film main frame longitudinal direction crossbeam, overlay film main frame for fixed roof beam structure Beam, main frame interior plate, overlay film main frame support feet support overlay film main frame longitudinal direction crossbeam and overlay film main frame transverse cross beams, main frame interior plate Fixation is suspended in overlay film main frame transverse cross beams, is set up on main frame interior plate and is sent film-covering mechanism；
Overlay film dynamical system includes power synchronous V belt translation, overlay film electrical machinery of active force, the overlay film electrical machinery of active force installation Fixation is linked on motor mounting plate and with the hold-down bars on main body interior plate；
Send film-covering mechanism include overlay film rubber roll lift cylinder, on put membrane module, film guiding roller, rubber roll riser guide, laminated adhesive Roller group, host platform roller, decentralization membrane module, main frame interior plate set up the laminated adhesive roller group of overlay film, host platform roller, on put Membrane module, decentralization membrane module, film guiding roller, laminated adhesive roller group are about one group stacked overlay film rubber roll, up and down stacked laminated adhesive It is provided between roller and holds the passage that glass and diaphragm pass through, the overlay film rubber roll for being located at top is upper driven overlay film rubber roll, is located at down The overlay film roller of side is lower active overlay film rubber roll；Rubber roll riser guide, upper driven overlay film rubber roll and one are fixed with main frame interior plate The individual rubber roll lift cylinder connection that can control its lifting, upper driven overlay film rubber roll are arranged in upper driven laminated adhesive roll bearing seat, Upper driven overlay film roll bearing seat is arranged on the sliding block of rubber roll riser guide；The active overlay film rubber roll remove with electrical machinery of active force with Shaft coupling link is outer, and spindle nose is also equipped with synchronous pulley and driven with host platform roller by timing belt, and lower active overlay film rubber roll passes through Shaft coupling film electrical machinery of active force is driven；The film guiding roller is aluminum pipe rubber covered roll equipped with bearing race snap and installed in main frame The hold-down bars axle center of interior plate, film guiding roller are arranged on correct position of the main frame interior plate apart from upper overlay film rubber roll；
Put on described membrane module include one dress diaphragm it is rotatable on put film air-expanding shaft, upper film magnetic powder brake, The tension force travelling gears that upper film magnetic powder brake passes through about a pair installations with above putting film air-expanding shaft transmit braking torques；On described The fixation round end that one end on the left of film air-expanding shaft is, including a rotary sleeve, two rotary shafts and fixed plate are put, above puts film It is swinging end on the right side of air-expanding shaft, the tension force travelling gear with driving torque, swinging end need to be only shown and protection during use Film promotes quickly can promote air-expanding shaft to be rotated back to film air-expanding shaft is above put diaphragm and consolidate during the position consistency come It is fixed；Swelling can be inflated after mixing up the position of diaphragm to above putting film air-expanding shaft manually；On put the guarantor that film air-expanding shaft is filled Cuticula is incorporated into glass top surface by several film guiding rollers, and wear by upper driven overlay film roller and lower active overlay film roller it Between；
Transferring membrane module includes lower dress film air-expanding shaft, lower film magnetic powder brake, lower film magnetic powder brake and lower dress film inflatable Axle transmits braking torque by 2 mode-gears of about a pair installations；The fixed rotation that one end on the left of the lower dress film air-expanding shaft is Turn end, including a rotary sleeve, two rotary shafts and fixed plate, be swinging end on the right side of lower dress film air-expanding shaft, turned round with transmission 2 mode-gears of square, can be quickly protection when swinging end need to only be shown the position consistency come with diaphragm propulsion during use Film promotes air-expanding shaft lower dress film air-expanding shaft can be rotated back to and be fixed；Mixing up can be manually to lower dress behind the position of diaphragm Film air-expanding shaft is inflated swelling；The diaphragm that lower dress film air-expanding shaft is filled is incorporated into glass upper table by several film guiding rollers Face, and wear by between upper driven overlay film roller and lower active overlay film roller；
Overlay film main frame hand control box connects console, controller, the overlay film rubber roll lift cylinder of overlay film electrical machinery of active force Electric-air valve be connected to console.
Further, transverse conveying mechanism includes cutting knife rest side plate, cuts film servomotor, timing belt, line slideway, cuts Knife or so moves limit switch, cuts knife rest side plate and is horizontally set with outfeed platforms, cuts film servomotor and be installed in cutting membrane knife frame side plate Left end, timing belt are driven by servomotor, and line slideway is fixed on cutting membrane knife frame side plate, and cutting knife or so moves limit switch and set The both ends at the top of cutting membrane knife frame side plate；The controller for cutting film servomotor is connected to console；
The bit mechanism that cuts includes film sitting blade, the blade retention clips of fixed blade；It is described cut bit mechanism with Line slideway is connected, and cuts cutter frame mechanism and is fixed on the timing belt of transverse conveying mechanism, drives transverse movement to walk by timing belt Knife, which is realized to come and go, cuts film；
The material carrying mechanism, which includes pressure pin mounting rail, retainer cuts bar, cut frame bottom plate, cuts frame moves forward and backward guide rail, It is fixed on to cut pressure pin mounting rail on knife rest side plate and support retainer and cuts bar, cuts frame bottom plate and be fixed on and cut frame and move forward and backward On guide rail, cut the movable of frame bottom plate and formed by cutting movable regulation handle and cutting movable adjusting screw rod Governor motion adjust.
Further, the platform body of outfeed platforms includes platform rollers mounting seat, outfeed platforms side plate, outfeed platforms conveying Roller, outfeed platforms roller, two outfeed platforms side plates are separately mounted in outfeed platforms support feet, set between outfeed platforms side plate There are some horizontal platform conveying rollers arranged in parallel for accepting glass, set on every horizontal platform conveying roller compartment There is the roller that surface is plane；
Outfeed platforms dynamical system includes outfeed platforms power motor, longitudinal platform rollers power transmission shaft, platform rollers power transmission Bevel gear, power transmission shaft support base, blanking crane platform rollers power transmission gear, outfeed platforms motor synchronous belt wheel, go out Expect that platform power motor is arranged in outfeed platforms support feet, outfeed platforms power motor output shaft connects the synchronization of outfeed platforms motor Belt wheel, outfeed platforms motor synchronous belt wheel link the timing belt on longitudinally mounted longitudinal platform rollers power transmission shaft by timing belt Wheel, longitudinal platform rollers power transmission shaft and horizontal platform conveying roller are mounted on bevel gear, and longitudinal platform rollers power transmission shaft leads to Crossing Bevel Gear Transmission drives horizontal platform conveying roller to rotate, the place that horizontal platform conveying roller staggeredly links with loading and unloading crane The power biography that blanking crane platform rollers power transmission gear is sent to power from outfeed platforms loading and unloading crane is installed Send in mechanism；
The controller of outfeed platforms power motor is connected to console.
Further, the pressure pin mounting rail of material carrying mechanism, which is fixed on, cuts on knife rest side plate, and pressure pin mounting rail supports support Material cuts bar；Pressure pin mounting rail includes connecting plate, the first connecting cross beam, the first connection vertical beam, the second connecting cross beam, the second connection Vertical beam, connecting plate are fixedly connected on one end of the first connecting cross beam, and the other end of the first connecting cross beam is connected vertical beam with first Upper end is fixedly connected, and the lower end of the first connection vertical beam is fixedly connected with one end of the second connecting cross beam, under the second connection vertical beam End is fixedly connected with the other end of the second connecting cross beam, and pressure pin mounting rail is in G shape；Retainer, which cuts bar and is fixed on the second connection, to be erected The upper end of beam, pressure pin mounting rail set two, and a pressure pin mounting rail is installed in cutting for both sides respectively on knife rest side plate.
Further, film frame is filled provided with automatic lifting, automatic lifting dress film frame includes dress film frame mainframe, fills film frame main frame The bottom of frame is equipped with strap brake castor, the line slideway of installation guiding oscilaltion, straight line on the column of dress film frame mainframe The linear slider of guide rail is connected with putting film hoistable platform frame, chain is fixedly mounted in linear slider, chain is with being arranged on dress film frame The driven sprocket of mainframe is connected with the drive sprocket on power transmission shaft；Power transmission shaft passes through lifting drive motor driven Worm reduction gear and rotate；Power transmission shaft is arranged in power transmission shaft mounting seat, and power transmission shaft mounting seat is fixed on dress On film frame mainframe, power transmission shaft is fixed through worm reduction gear；The rotating of motor manually control cabinet controlled motor To drive the rotating of worm reduction gear to make drive sprocket drive chain to move up and down so that peace so as to rotational power power transmission shaft The film hoistable platform frame of putting for being placed with film roll on chain moves up and down.
Present invention is mainly used for thin glass (0.3~1.5mm of thickness) online overlay film, and long-time continuous stable fortune can be achieved Turn, glass it is clean it is dustless in the case of overlay film surfacing without visible bubble and wrinkle.The present invention optionally receives Glass carries out overlay film, the positive generation production without influenceing glass production line.
Brief description of the drawings
Fig. 1 is the schematic diagram of present pre-ferred embodiments；
Fig. 2 is the schematic diagram of present pre-ferred embodiments；
Fig. 3 is the schematic diagram of present pre-ferred embodiments；
Fig. 4 is the schematic diagram of the loading and unloading crane of present pre-ferred embodiments；
Fig. 5 is the schematic diagram of the loading and unloading crane of present pre-ferred embodiments；
Fig. 6 is the schematic diagram of the loading and unloading crane of present pre-ferred embodiments；
Fig. 7 is the schematic diagram of the feeding platform of present pre-ferred embodiments；
Fig. 8 is the schematic diagram of the film covering device of present pre-ferred embodiments；
Fig. 9 is the schematic diagram of the film covering device of present pre-ferred embodiments；
Figure 10 is the schematic diagram of the film covering device of present pre-ferred embodiments；
Figure 11 is the schematic diagram of the membrane cut mechanism of present pre-ferred embodiments；
Figure 12 is the schematic diagram of the membrane cut mechanism of present pre-ferred embodiments；
Figure 13 is the schematic diagram of the material carrying mechanism of present pre-ferred embodiments；
Figure 14 is the schematic diagram of the material carrying mechanism of present pre-ferred embodiments；
Figure 15 is the schematic diagram of the outfeed platforms of present pre-ferred embodiments；
Figure 16 is the schematic diagram of the automatic lifting dress film frame of present pre-ferred embodiments；
Figure 17 is the schematic diagram of the automatic lifting dress film frame of present pre-ferred embodiments；
Figure 18 is the production position view of present pre-ferred embodiments.
Embodiment
The invention will be further described with reference to embodiments.
As shown in Figure 1, Figure 2, Figure 3 shows, the on-line automatic overlay film system of a kind of glass production line, including loading and unloading crane, enter Expect platform 2, film covering device 3, membrane cut mechanism 4, outfeed platforms 5 and console 10, feeding platform 2, film covering device 3, membrane cut mechanism 4th, outfeed platforms 5 are erected above production line.Numbered in Fig. 1：1st, the first loading and unloading crane；2nd, feeding platform；3rd, overlay film fills Put；4th, membrane cut mechanism；5th, outfeed platforms；6th, the second loading and unloading crane；7th, glass production line pan feeding platform；8th, glass production line Convey middle section platform；9th, glass production line outfeed platforms；10th, console.
As shown in Figure 1 and Figure 2, loading and unloading crane, the feed end and discharge end of equipment are separately positioned on；It is arranged on charging The first loading and unloading crane 1 at end, will want glass lifting the entering to feeding platform 2 of overlay film on glass production line pan feeding platform 7 Expect end；The second loading and unloading crane 6 of discharge end is arranged on, it is flat that the glass of cover film is placed back into glass production line discharging On platform 9.
As shown in Fig. 4, Fig. 5, Fig. 6, loading and unloading crane includes crane chassis 11, crane dynamical system, crane Platform, power transmission platform, crane chassis 11 set lifting slider, lift and set some transfer rollers on pallet, transfer roller is lifting Pallet contacts driving with the powered drive wheel 114 of power transmission platform when rising to top position, lifting pallet passes through crane fixed beam 14 It is fixed on lifting slider, power transmission platform is fixed on above glass production line by power transmission platform support foot rest 15, lifting Frame dynamical system drives lifting slider to lift by lifting swing rod 111, and powered drive wheel 114 passes through power transmission platform dynamical system Driving.
As shown in Fig. 4, Fig. 5, Fig. 6, loading and unloading crane includes the crane chassis 11 equipped with riser guide 112, lifting Frame power motor 12, spacing photoelectric sensor 13, crane fixed beam 14, platform rollers power transmission platform support foot rest 15, active Power travelling gear 16, power transmission shaft 17, power transmission bevel gear 18, swing rod power transmission shaft 19, swing rod power transmission shaft branch Support 110, lifting swing rod 111, power transmission chain 113, powered drive wheel 114, platform roller axle center 115, platform roller 116th, there is material sensing photoelectricity 117, riser guide 112 is fixed on crane chassis 11, and pendulum is set between crane chassis 11 Bar power transmission shaft supporting frame 110, swing rod power transmission shaft 19 are arranged on swing rod power transmission shaft supporting frame 110, and swing rod moves Sprocket wheel is installed, power transmission chain 113 is arranged on sprocket wheel and the output chain gear of crane power motor 12 on power transmission shafr 19； The both ends installation lifting swing rod 111 of swing rod power transmission shaft 19；The parallel some transfer rollers of installation of loading and unloading pallet, loading and unloading pallet Installation side be provided with platform rollers power transmission platform support foot rest 15 and crane fixed beam 14, transfer roller and pass through active force driving cog Wheel 16, power transmission shaft 17, power transmission bevel gear 18, powered drive wheel 114 drive；Transfer roller includes platform roller axle center 115th, platform roller 116, platform roller 116 are arranged on platform roller axle center 115；Lifting chassis 11 is equipped with spacing optoelectronic induction Device 13, material photoelectric sensor 117 is installed on feeding pallet；Passed by the driving of crane power motor 12 mounted in swing rod power Swing rod power transmission shaft 19 on shafts support frame 110 rotates lifting swing rod 111 and then fixed to reach installed in crane Hoistable platform lifting on beam 14；Lifting chassis 11 is equipped with spacing photoelectric sensor 13, and lifting drive passes through power transmission chain 113 transmissions, hoistable platform roller power are driven by the power delivery platform on platform rollers power transmission support foot rest 15, Platform power is pressed by powered drive wheel 114 and is driven, and powered drive wheel 114 is by installed in power transmission shaft 17 and being arranged on Power transmission bevel gear 18 on platform roller axle center 115 coordinates transmission；This kind of drive is steady, precision is high.The present embodiment In, power of the power of power transmission platform from feeding platform 2, the travelling gear coordinated by gear 16 and feeding platform 2 It is meshed and transmitted to power transmission platform；It can also use power transmission platform itself that power motor is set, be driven by determining force motor Dynamic mode.Glass lifts or declined platform and uses aluminum pipe, as conveying glass platform, so may be used as axes sleeve roller 116 To reduce the contact surface of glass and then prevent glass from scratching glass before overlay film；Hoistable platform has material sensing photoelectricity 117 can To detect glass either with or without lifting in place, completed when conveying glass either with or without conveying and then prevent glass from also not having in place or not having Conveying completion causes glass fragmentation faced.
Second loading and unloading crane 6 is identical with the structure of the first loading and unloading crane 1.As shown in Fig. 2, Fig. 3, on second The figure Detail number of blanking crane 6：Lift body panel chassis 61, lifting body panel swing rod 62, crane power motor 63, Crane power transmission shaft 64, crane riser guide 65, hoistable platform power transmission roller 66, the transmission of crane platform roll power Gear 67, crane platform rollers 68, lifting body panel have material inductor 69, crane frame 610.
Feeding platform 2, the glass that the first loading and unloading crane 1 elevates from production line is delivered to film covering device 3；Such as Shown in Fig. 7, feeding platform 2 include equipped with feeding platform support feet 21, feeding platform power motor 22, platform rollers mounting seat 23, Platform rollers power transmission shaft 24, platform rollers power transmission bevel gear 25, feeding platform side plate 26, platform conveying roller 27, side positioning Bumping post 28, side positioning pusher cylinder 29, side location and installation plate 210, prelocalization cylinder installation crossbeam 211, prelocalization block 212, Prelocalization cylinder 213, feeding platform motor synchronous belt wheel 214, platform roller 215, feeding platform deceleration inductive switch 216, enter Material platform has material inductor 217；It is front and rear arranged in parallel successively between two feeding platform side plates 26 and feeding platform side plate 26 Some horizontal platform conveying rollers 27 for being used to accept glass that are provided with form transport plane, feeding platform side plate 26 is provided with platform Support feet 21, compartment is provided with the roller 215 that surface is plane on every horizontal platform conveying roller 27；Roller 215 is adopted Made of butadiene-styrene rubber material, surface is smooth, can effectively prevent scratch glass surface, per adjacent two horizontal platform conveying rollers 27 On roller 215 be staggered；Feeding platform servomotor 22, feeding platform servomotor are housed on feeding platform support frame 21 22 output shaft connects feeding platform motor synchronous belt wheel 214, and synchronous pulley 214 is passed by synchronous band connection installed in Longitudinal Synchronous pulley on moving axis 24, Longitudinal power transmission shaft 24 and horizontal platform conveying roller 27 are mounted on platform rollers power transmission cone Gear 25, Longitudinal power transmission shaft 24 are driven by platform rollers power transmission bevel gear 25 and drive 27 turns of horizontal platform conveying roller It is dynamic；Side positioner includes side positioning bumping post 28, side positioning pusher cylinder 29, side location and installation plate 210, side location and installation plate 210 are fixed on feeding platform side plate 26, installation side positioning cylinder 29 on side location and installation plate 210, side positioning cylinder 29 it is defeated Go out to hold connecting side to position bumping post 28；Prelocalization device includes prelocalization cylinder installation crossbeam 211, prelocalization block 212, prelocalization Cylinder 213, two prelocalization blocks 212 are provided with the end of feeding platform 2 is symmetrical at laminated adhesive roller group 38, two Prelocalization block 212 is all connected with the two prelocalization cylinders 213 that can control it to release and retract downwards upwards, prelocalization cylinder 213 are fixed on the side of prelocalization cylinder installation crossbeam 211, and it is flat that prelocalization cylinder installation crossbeam 211 is then fixed on two pieces charging Between platform side plate 26；The light inductance being connected with controller of glass front and back position can be sensed by being provided near prelocalization block 212 Inductive switch 217.
In the present embodiment, Longitudinal power transmission shaft 24 installs MC901 nylon bevel gears, the axle center of horizontal platform conveying roller 27 peace MC901 nylon bevel gears are filled, such cooperation transmission advantageously reduces noise, improves the precision of conveying.Platform rollers 27 and power The gear 16 that the place of transmission platform link is provided with the tooth of 2 mould 50 is sent to power from feeding platform 2 power of power transmission platform In transport mechanism.When glass is transported on feeding platform 2 from the first loading and unloading crane 1, detect that glass has conveyed Into when side positioning cylinder 29 release and drive side positioning bumping post 28 to be close to glass side, make glass side to feeding platform side plate 26 Distance is certain and glass is walked when conveying directly, and the side positioning cylinder 29 is installed with two side by side, and cylinder is with dress Longitudinally concordant side positioning blocks 28 by a row on a sheet material, and side positioning cylinder 29 is arranged on feeding platform side by aluminium sheet On plate 26, normality lower cylinder is retracted state, is released during work；Side positioning bumping post 28 is made by white UPE materials, and surface is smooth It can prevent from injuring and crashing glass；Side positioning bumping post 28 coordinates the cylinder being arranged on prelocalization installing plate 210 to be in simultaneously Two prelocalization blocks 212 are provided with the end of feeding platform 2 is symmetrical at laminated adhesive roller group 38, make glass perpendicular to Laminated adhesive roller group 38, described two prelocalization blocks 212 are all connected with determining before can control its upward two for releasing and retracting downwards Position cylinder 213, two prelocalization cylinders 213 can drive two prelocalization blocks 212 to project upwards and glass propped up into positioning, and Two prelocalization blocks 212 of driving are retracted downwards with glass of letting pass, and are provided near the prelocalization block 212 before can sensing it The photoelectric sensor switch 217 being connected with controller of position afterwards, while also have deceleration inductive switch 216 to enter glass before this sensing Row prevents glass from quickly knocking prelocalization block 212 and damaged, current position block close to prelocalization block 212 at a slow speed after slowing down When having at 212 expects that inductor 217 has sensed glass, signal is then sent to controller, controller control solenoid valve control Prelocalization cylinder 213 drives two retraction clearance glass of prelocalization block 212, and glass starts to be transported into laminated adhesive roller group 38, after the completion of having the material detection conveying of photoelectricity 217, prelocalization block 212 rises the arrival that homing waits next glass.
Film covering device 3, it is arranged on above production line, film is covered on glass；As shown in Fig. 8, Fig. 9, Figure 10, overlay film Device 3 includes overlay film main frame support foot rest 31, overlay film main frame longitudinal direction crossbeam 32, overlay film main frame transverse cross beams 33, overlay film rubber roll liter Sending down abnormally ascending cylinder 34, on put membrane module 35, film guiding roller 36, rubber roll riser guide 37, laminated adhesive roller group 38, host platform roller 39, decentralization Membrane module 310, lower dress film air-expanding shaft 311, power synchronous V belt translation 312, overlay film electrical machinery of active force 313, upper dress film air-expanding shaft 314th, upper film magnetic powder brake 315, overlay film main frame hand control box 316, tension force travelling gear 317, main frame interior plate 318, under Film magnetic powder brake 319, overlay film main frame support feet 31 supports overlay film main frame longitudinal direction crossbeam 32 and overlay film main frame transverse cross beams 33, main Machine interior plate 318 is fixed and is suspended on overlay film main frame longitudinal direction crossbeam 33, and main frame interior plate 318 has set up the overlay film rubber roll of overlay film Group 38, host platform roller 39, on put membrane module 35, decentralization membrane module 310, film guiding roller 36, laminated adhesive roller group 38 be about one group Stacked overlay film rubber roll, it is provided between stacked overlay film rubber roll holds the passage that glass and diaphragm pass through up and down, be located at top Overlay film rubber roll is upper driven overlay film rubber roll, and the overlay film roller being positioned below is lower active overlay film rubber roll；It is fixed on main frame interior plate 318 There is line slideway, upper driven overlay film rubber roll can control the rubber roll lift cylinder 34 of its lifting to be connected with one, upper driven laminated adhesive Roller is arranged in upper driven laminated adhesive roll bearing seat, and upper driven overlay film roll bearing seat is arranged on the sliding block of line slideway；Lower master Dynamic overlay film rubber roll is driven by shaft coupling film active force servomotor 313, and the active overlay film rubber roll removes and active force Servomotor 313 links outside with shaft coupling, and spindle nose is also equipped with synchronous pulley and driven with host platform roller 39 by timing belt 312, The overlay film active force servomotor 313 be arranged on motor mounting plate on and with 318 on main body interior plate on fixation Rod link is fixed.
In the present embodiment, the overlay film main frame support feet 31 is via ground supports and has the securing side of setscrew to lead to Column, for supporting whole overlay film host rack and all spare and accessory parts, support feet why is added to be because glass production line Conveying middle section platform 8 has the glass locating mechanisms of 360 degree of rotations of a glass lifting platform and meeting, causes overlay film main frame 3 can not Directly fall in install on glass production line and fix, therefore set up this support feet 31.
Put film device include above put membrane module 35 and decentralization membrane module 310, it is described on put membrane module 35 and decentralization membrane module 310 respectively have two sets, wherein a set of standby, when quickly standby film quotation marks film can be carried out after the diaphragm used is finished Overlay film, improve production efficiency, when being used for one group another group can be equipped with advance etc. it is to be used；Membrane module is put on described 35 include one dress diaphragm it is rotatable on put film air-expanding shaft 314, upper film magnetic powder brake 315, upper film magnetic powder brake 315 transmit braking torque with above putting film air-expanding shaft 314 by the tension force travelling gear 317 of about a pair installations；Film is put on described The fixation round end that the one end in the left side of air-expanding shaft 314 is, including a rotary sleeve, two rotary shafts and fixed plate, above put film The right side of air-expanding shaft 314 is swinging end, the tension force travelling gear 317 with driving torque, swinging end need to be only shown during use Quickly air-expanding shaft can be promoted dress film air-expanding shaft 314 can be rotated back to diaphragm during the position consistency come with diaphragm propulsion Go and fix；Swelling can be inflated to dress film air-expanding shaft 314 manually after mixing up the position of diaphragm；The film guiding roller 36 is Aluminum pipe rubber covered roll is arranged on equipped with bearing race snap and the chrome rod axle center that may be mounted at main frame interior plate 318, film guiding roller 36 Main frame interior plate 318 apart from the correct position of upper overlay film rubber roll, by several led by the diaphragm that upper dress film air-expanding shaft 314 is filled Deflector roll 36 is incorporated into glass top surface, and wears by between upper driven overlay film roller and lower active overlay film roller；The decentralization film group The operation principle of part 310 is with structure as above putting membrane module 35.
Membrane cut mechanism 4, on outfeed platforms 5, film is cut off；As shown in Figure 11, Figure 12, membrane cut mechanism 4 includes Transverse conveying mechanism, bit mechanism 47, material carrying mechanism are cut, what membrane cut mechanism 4 can move forward and backward is located at 5 suitable position of outfeed platforms Put, cut frame bottom plate 43 be fixed on cut frame move forward and backward guide rail 44 on, move forward and backward can be by cutting movable regulation Handle 45 and governor motion that movable adjusting screw rod 46 forms is cut to adjust front and back position；Movable position is set as It is equal to the length of a glass to the distance of two prelocalization baffle plates 212.In Figure 11, Tu12Zhong, the numbering of part is：Pressure pin Mounting rail 41, retainer cut bar 42, cut frame bottom plate 43, cut the movable guide rail 44 of frame, cut the front and rear shifting regulation handle of frame 45th, cut that movable adjusting screw rod 46, cutting membrane knife be first 47, cutting knife or so moves limit switch 48, cuts film motor 49, cuts film or so Guide rail 410 is moved, film movement synchronous belt 411 is cut, cuts knife rest side plate 412, film sitting blade 413.
The transverse conveying mechanism includes cutting knife rest side plate 412, cutting film servomotor 49, timing belt 411, line slideway 410th, cutting knife or so moves limit switch 48, cuts knife rest side plate 412 and is horizontally set with outfeed platforms 5, cuts film servomotor 49 and install In the left end of cutting membrane knife frame side plate 412, timing belt 411 is driven by servomotor, and line slideway 410 is fixed on cutting membrane knife frame side plate On 412, cutting knife or so moves limit switch 48 and is located at the top both ends of cutting membrane knife frame side plate 412；The bit mechanism 47 that cuts includes The blade retention clips of film sitting blade 413, fixed blade；The bit mechanism that cuts is connected with line slideway 410, cuts knife rest machine Structure 47 is fixed on the timing belt 411 of transverse conveying mechanism, is driven transverse movement feed realization to come and go by timing belt and is cut film；It is described Material carrying mechanism includes pressure pin mounting rail 41, retainer cuts bar 42, cuts frame bottom plate 43, is fixed on and cuts pressure pin peace on knife rest side plate Dress beam 41 supports retainer and cuts bar 42.Retainer cuts bar 42 and is less than 2~3mm of flat surface, for holding relatively thin glass because curved Cause the film between two blocks of glass sagging after song and the phenomenon of film can not be cut.
As shown in Figure 13, Figure 14, the pressure pin mounting rail 41 of material carrying mechanism, which is fixed on, to be cut on knife rest side plate, pressure pin mounting rail 41, which support retainer, cuts bar 42；Pressure pin mounting rail 41 includes connecting plate 421, the first connecting cross beam 422, first connection vertical beam 423rd, the second connecting cross beam 424, second connection vertical beam 425, connecting plate 421 are fixedly connected on one end of the first connecting cross beam 422, The upper end that the other end of first connecting cross beam 422 is connected vertical beam 423 with first is fixedly connected, the lower end of the first connection vertical beam 423 Be fixedly connected with one end of the second connecting cross beam 424, lower end and the second connecting cross beam 426 of the second connection vertical beam 425 it is another End is fixedly connected, and pressure pin mounting rail 41 is in G shape；Retainer cuts the upper end that bar 42 is fixed on the second connection vertical beam 425, pressure pin peace Fill beam 41 and set two, a pressure pin mounting rail 41 is installed in cutting for both sides respectively on knife rest side plate.
Outfeed platforms 5, the glass of cover film is sent to the second loading and unloading crane 6；As shown in figure 15, discharging is flat Platform 5 includes outfeed platforms support feet 51, outfeed platforms power motor 52, platform rollers mounting seat 53, platform rollers power transmission shaft 54, platform Roller power transmission bevel gear 55, outfeed platforms side plate 56, outfeed platforms conveying roller 57, power transmission shaft support base 58, blanking liter Body panel roller power transmission gear 59, outfeed platforms motor synchronous belt wheel 510, outfeed platforms roller 511, two outfeed platforms drop Four outfeed platforms support feets 51 of side plate 56 and support outfeed platforms side plate 56, it is front and rear successively between outfeed platforms side plate 56 Arranged in parallel being provided with can be around the horizontal platform conveying roller 57 of own axis for accepting some of glass；Every transverse direction Equal compartment is provided with the roller 215 that surface is plane on platform conveying roller 57, is provided with the outfeed platforms support feet 51 Outfeed platforms kinetic servo motor 52, the output shaft of outfeed platforms kinetic servo motor 52 connect outfeed platforms motor synchronous belt wheel 510, Outfeed platforms motor synchronous belt wheel 510 links the synchronous pulley on longitudinally mounted platform rollers power transmission shaft 54, institute by timing belt State longitudinal platform rollers power transmission shaft 54 and horizontal platform conveying roller 57 and be mounted on bevel gear, longitudinal platform rollers power transmission shaft 54 is logical Crossing Bevel Gear Transmission drives horizontal platform conveying roller 57 to rotate, the ground that horizontal platform conveying roller 57 staggeredly links with power transmission platform Side is provided with the power transmission that power transmission bench roller power transmission gear 59 is sent to power from outfeed platforms power transmission platform In mechanism.In the present embodiment, roller 215 is made using butadiene-styrene rubber material, and surface is smooth, can effectively prevent scratch glass table Face, it is staggered per the roller 215 on adjacent two horizontal platform conveying rollers 57.Specially longitudinal platform rollers power transmission shaft 54 is installed MC901 nylon bevel gears, the axle center of horizontal platform conveying roller 57 installation MC901 nylon bevel gears, such cooperation transmission are advantageous to Noise is reduced, improves the precision of conveying.The place that horizontal platform conveying roller 57 staggeredly links with power transmission platform is provided with 2 moulds 50 The power transmission bench roller power transmission gear 59 of tooth is sent to power from outfeed platforms the power transmitting mechanism of power transmission platform On.The both ends above the outfeed platforms side plate 56 of outfeed platforms of cutting mechanism 4 set up.
Console 10, the electric signal of induction installation in equipment is collected, sent to the power motor in equipment, electric-air valve dynamic Instruct.Induction installation includes the induction installation or inductive switch of all settings in the system.According to the sensing set in equipment The signal that device or inductive switch are sent, the corresponding motor to correlation of console 10 sends the instruction started or stoped, mutually powered-down Machine makes the action of instruction；The corresponding air valve to correlation of console 10 sends the instruction opened or ended, and related air valve makes finger The action of order, corresponding cylinder make corresponding action.
As shown in Figure 16, Figure 17, automatic lifting dress film frame, including dress film frame mainframe A1 bottoms are equipped with strap brake castor A2 It can be moved easily and fix, being equipped with dress film mainframe A1 columns can be with the line slideway A3 of oscilaltion, line slideway A3 Linear slider be connected with putting film hoistable platform frame A6 and by chain A5 and the driven sprocket installed in dress film frame mainframe A1 A4 is connected with the drive sprocket A8 on power transmission shaft A10；Power transmission shaft A10 drives snail by lifting drive motor A12 Take turns reductor A11 and rotate；Power transmission shaft A10, which is arranged on, can carry on the power transmission shaft mounting seat A7 of bearing with filling film Frame mainframe A1 is fixed, and power transmission shaft A10 fixes through worm reduction gear A11；Lifting drive motor A12 is manually controlled The rotating of case A15 controlled motors drives the worm reduction gear A11 rotating to make drive chain so as to rotational power power transmission shaft A10 Wheel drive chain move up and down so that on chain be placed with film roll A14 put film hoistable platform frame A6 move up and down from And reach lifting film roll A14 purpose.If putting film hoistable platform frame A6 is provided with dry film roll back-up roller cylinder A13；Load mould volume A14 When, mould volume A14 is placed on film roll support roller A13, and film roll support roller A13 is easy to load and unload mould volume A14.Film roll supports roller A13 is set perpendicular to mould volume A14 central axis.In the present embodiment, film roll support roller A13 arrangements are arranged in V shape puts film On hoistable platform frame A6.Chain safty shield A9, cover chain and come to harm with preventing the trick of personnel from encountering chain or Spoiled laundry is bad.Automatic lifting dress film frame is easy to load mould volume A14 to film covering device 3.
The present invention film workflow of cutting be：Glass partition runs to film cutting apparatus position → platform conveying stops → and cuts film Electric motor starting → film is cut in blade transverse movement → is cut film and completed, arrival limit point → cut film motor stopping → platform conveying continuation, Wait next round cut film.
The present invention overall workflow be：As shown in figure 18, glass is delivered to 1. position and stopped by glass production line, root Judge whether to need glass film according to needs, glass is transported to platform and 10. arrives platform again if not needing overlay filmIt is backward defeated Send, then give laminating machine signal if desired for overlay film, the first loading and unloading crane 1 starts working the → the first loading and unloading crane 1 glass Glass is promoted to 2. position from 1. position, and glass is delivered to 3. position from 2. position again, after optoelectronic induction is completed to glass conveying First loading and unloading crane 1 drops to 1. position, then enters 1. position → glass to glass production line signal conveying glass and start To the progress side positioning of 4. position and preceding predetermined bits, the Photoelectric Detection before positioning post is retracted to prelocalization baffle plate during product, glass Glass be conveyed into 5. position position after overlay film → overlay film Photoelectric Detection at link stopper 212 to glass end when integrally stop it is defeated Send, at this moment 6. the leading edge of first glass is just parked in cutting film location, starts to cut and waits second glass after the completion of film → cut film Glass is arrived, and the second sheet glass is served by lifting platform, after positioning and controlling glass spacing, first piece and the second sheet glass Synchronous transport → equally when position the Photoelectric Detection at link stopper 212 to the second sheet glass end when integrally stop conveying, at this moment 6. the leading edge of second sheet glass is also just parked in cutting film location, start to cut film；Now first piece has been delivered to 7. position Put → when the 3rd sheet glass starts to serve, the second loading and unloading crane 6 also receive simultaneously production line can following glass signal, After glass is delivered to 8. position, first piece is dropped to 9. position by the second loading and unloading crane 6 from 8. position, after the completion of Meeting one to production line connects the successful signal of glass, passes throughBackward platform conveys → passed through more than circulation step to platform glass It is rapid to be carried out continuously overlay film production.

Claims (10)

1. a kind of on-line automatic overlay film system of glass production line, including glass production line, it is characterised in that：Loading and unloading are set to lift Frame, film covering device (3), membrane cut mechanism (4) and console (10), the feed end of loading and unloading crane connection film covering device (3), Membrane cut mechanism (4) is arranged on film covering device (3), and the discharge end of film covering device (3) connects another loading and unloading crane；Overlay film fills Put (3), membrane cut mechanism (4) is erected at the top of glass production line；
The loading and unloading crane for being arranged on film covering device (3) feed end is the first loading and unloading crane (1), by glass production line The glass lifting of overlay film is wanted to the feed end of film covering device (3)；The loading and unloading crane for being arranged on film covering device (3) discharge end is Second loading and unloading crane (6), the glass of cover film is placed back on glass production line；Loading and unloading crane includes lifting Frame chassis (11), crane dynamical system, lifting pallet, power transmission platform, crane dynamical system driving lifting pallet is in glass Lifted between glass production line and power transmission platform, lift and some transfer rollers are set on pallet, transfer roller rises to top in lifting pallet Driving is contacted during position with the powered drive wheel (114) of power transmission platform, power transmission platform is fixed on above glass production line, power Drive (114) is driven by power transmission platform dynamical system；
Film covering device (3), it is erected above glass production line, the glass that the first loading and unloading crane (1) of reception is sent is simultaneously With film cover glass；Film covering device (3) includes fixed roof beam structure, overlay film dynamical system, send film-covering mechanism, overlay film dynamical system, Send film-covering mechanism to be fixed on fixed roof beam structure, send film-covering mechanism that film is covered on glass, the driving of overlay film dynamical system, which is sent, to be covered Film mechanism；
Membrane cut mechanism (4), installed in film covering device (3) discharge end, film is cut off；
Console (10), the electric signal of induction installation in the on-line automatic overlay film system of glass production line is collected, to glass production line Power motor, electric-air valve in on-line automatic overlay film system send action command.
2. the on-line automatic overlay film system of glass production line according to claim 1, it is characterised in that：It is additionally provided with feeding platform (2), outfeed platforms (5), feeding platform (2) be arranged on the first loading and unloading crane (1) and film covering device (3) feed end it Between, the glass that the first loading and unloading crane (1) elevates from glass production line is delivered to film covering device (3)；Outfeed platforms (5) between the discharge end and the second loading and unloading crane (6) of film covering device (3), the glass of cover film is transmitted To the second loading and unloading crane (6)；Feeding platform (2), film covering device (3), outfeed platforms (5) are erected at glass life in the lump successively The top of producing line；
Feeding platform (2) includes platform, feeding platform support feet (21), feeding platform dynamical system, side positioner, prelocalization Platform is fixed on above glass production line by device, feeding platform support feet (21), and some platform conveying rollers are set on platform (27) side positioner and prelocalization device, are installed on platform, feeding platform dynamical system driving platform conveying roller (27) rotates Glass is delivered to film covering device (3)；Side positioner includes side positioning bumping post (28), side positions pusher cylinder (29), side is fixed Position installing plate (210), side location and installation plate (210) are fixed on feeding platform side plate (26), pacified on side location and installation plate (210) Fill side positioning cylinder (29), the output end connecting side positioning bumping post (28) of side positioning cylinder (29)；Prelocalization device includes preceding fixed Position cylinder installation crossbeam (211), prelocalization block (212), prelocalization cylinder (213), in the end of feeding platform (2) close to covering Film rubber roll group (38) place is symmetrical to be provided with two prelocalization blocks (212), and two prelocalization blocks (212) are all connected with can control Its two prelocalization cylinder (213) released and retracted downwards upwards, prelocalization cylinder (213) are fixed on the installation of prelocalization cylinder The side of crossbeam (211), prelocalization cylinder installation crossbeam (211) are then fixed between two pieces feeding platform side plate (26)；It is preceding fixed Photoelectric sensor switch (217) that is can sensing glass front and back position and being connected with console is provided with by position block (212)；
Outfeed platforms (5) include platform body, outfeed platforms support feet (51), outfeed platforms dynamical system, outfeed platforms support feet (51) platform body is fixed on above glass production line, outfeed platforms dynamical system drives the outfeed platforms conveying roller of platform body (57) rotate and glass is delivered to loading and unloading crane.
3. the on-line automatic overlay film system of glass production line according to claim 1, it is characterised in that：On loading and unloading crane Provided with riser guide (112), riser guide (112) is vertically fixed on crane chassis (11), is set and is risen on lifting slider Drop guide rail (112) and coordinate the chute slided, lifting slider is arranged on crane chassis (11)；It is some to lift the parallel installation of pallet Transfer roller, the installation side for lifting pallet are provided with crane fixed beam (14), and the other end of crane fixed beam (14) is fixed on liter Drop on sliding block；
Crane dynamical system includes crane power motor (12), swing rod power transmission shaft (19), swing rod power transmission shaft branch Support (110), sprocket wheel, power transmission chain (113), lifting swing rod (111), at least provided with two between crane chassis (11) Individual swing rod power transmission shaft supporting frame (110), swing rod power transmission shaft (19) are arranged on swing rod power transmission shaft supporting frame (110) On, sprocket wheel is installed, power transmission chain (113) is arranged on sprocket wheel and crane power motor on swing rod power transmission shaft (19) (12) on output chain gear；The both ends installation lifting swing rod (111) of swing rod power transmission shaft (19), lifts the another of swing rod (111) End is arranged on lifting slider；The controller of crane power motor (12) is connected to console；
Power transmission platform dynamical system includes active force travelling gear (16), power transmission shaft (17), power transmission bevel gear (18), the driving gear drives active force travelling gear (16) of transmission platform power motor or neighbouring device, power transmission shaft (17), Power transmission bevel gear (18), power transmission bevel gear (18) drive coaxial powered drive wheel (114)；Power transmission platform passes through Power transmission platform support foot rest (15) is fixed on above glass production line；
Crane power motor (12) is mounted in swing rod power transmission shaft supporting frame (110) by power transmission chain (113) driving On swing rod power transmission shaft (19) come rotate lifting swing rod (111), and then drive lifting slider move up and down reach installation Hoistable platform lifting in crane fixed beam (14)；Lifting chassis (11) is equipped with spacing optoelectronic induction (13), spacing photoelectricity Sensing (13) is connected to console by signal wire；The transfer roller for lifting pallet presses transmission by powered drive wheel (114).
4. the on-line automatic overlay film system of glass production line according to claim 1 or 3, it is characterised in that：Transfer roller includes Platform roller axle center (115), platform roller (116), by driving wheel (124), platform roller (116) it is periodically installed at platform roller On axle center (115), the both ends of platform roller axle center (115) are arranged on by driving wheel (124).
5. the on-line automatic overlay film system of glass production line according to claim 2, it is characterised in that：The platform of feeding platform Including platform rollers mounting seat (23), feeding platform side plate (26), platform conveying roller (27), two feeding platform side plates (26) and enter It is provided between material platform side plate (26) and is used for some horizontal platform conveying rollers (27) formation transmission that accept glass, arranged in parallel Plane, compartment is provided with the roller (215) that surface is plane on every horizontal platform conveying roller (27)；
Feeding platform dynamical system includes feeding platform power motor (22), platform rollers power transmission shaft (24), platform rollers power Drive bevel gear (25), feeding platform motor synchronous belt wheel (214), feeding platform power is installed on feeding platform support frame (21) Motor (22), the output shaft of feeding platform power motor (22) connect feeding platform motor synchronous belt wheel (214), synchronous pulley (214) by synchronous band connection be arranged on Longitudinal power transmission shaft (24) on synchronous pulley, Longitudinal power transmission shaft (24) and Horizontal platform conveying roller (27) is mounted on platform rollers power transmission bevel gear (25), and Longitudinal power transmission shaft (24) passes through platform Roller power transmission bevel gear (25) transmission drives horizontal platform conveying roller (27) to rotate；
Controller, electric-air valve, the prelocalization cylinder (213) of side positioning pusher cylinder (29) of feeding platform power motor (22) Electric-air valve, photoelectric sensor switch (217), deceleration inductive switch (216) be connected to console.
6. the on-line automatic overlay film system of glass production line according to claim 1, it is characterised in that：Fixed roof beam structure includes covering Film main frame support foot rest (31), overlay film main frame longitudinal direction crossbeam (32), overlay film main frame transverse cross beams (33), main frame interior plate (318), Overlay film main frame support feet (31) support overlay film main frame longitudinal direction crossbeam (32) and overlay film main frame transverse cross beams (33), main frame interior plate (318) fixation is suspended in overlay film main frame transverse cross beams (33), is set up on main frame interior plate (318) and is sent film-covering mechanism；
Overlay film dynamical system includes power synchronous V belt translation (312), overlay film electrical machinery of active force (313), the overlay film active force electricity Machine (313) is arranged on motor mounting plate and links fixation with the hold-down bars on main body interior plate on (318)；
Send film-covering mechanism include overlay film rubber roll lift cylinder (34), on put membrane module (35), film guiding roller (36), rubber roll riser guide (37), laminated adhesive roller group (38), host platform roller (39), decentralization membrane module (310), main frame interior plate (318) have set up overlay film Laminated adhesive roller group (38), host platform roller (39), on put membrane module (35), decentralization membrane module (310), film guiding roller (36), Laminated adhesive roller group (38) is about one group stacked overlay film rubber roll, is provided between stacked overlay film rubber roll holds glass and protection up and down The passage that film passes through, the overlay film rubber roll for being located at top is upper driven overlay film rubber roll, and the overlay film roller being positioned below is lower active overlay film Rubber roll；Rubber roll riser guide (37) is fixed with main frame interior plate (318), upper driven overlay film rubber roll and one can control its lifting Rubber roll lift cylinder (34) connection, upper driven overlay film rubber roll be arranged on upper driven laminated adhesive roll bearing seat on, upper driven overlay film Roll bearing seat is arranged on the sliding block of rubber roll riser guide (37)；The active overlay film rubber roll remove with electrical machinery of active force (313) with Shaft coupling link is outer, and spindle nose is also equipped with synchronous pulley and driven with host platform roller (39) by timing belt (312), lower active overlay film Rubber roll is driven by shaft coupling film electrical machinery of active force (313)；The film guiding roller (36) is that aluminum pipe rubber covered roll is equipped with bearing Retainer ring and it is arranged on main frame interior plate (318) distance installed in the hold-down bars axle center of main frame interior plate (318), film guiding roller (36) The correct position of upper overlay film rubber roll；
Put on described membrane module (35) include one dress diaphragm it is rotatable on put film air-expanding shaft (314), upper film magnetic system Dynamic device (315), upper film magnetic powder brake (315) pass through the tension force driving cogs of about a pair installations with above putting film air-expanding shaft (314) Take turns (317) and transmit braking torque；The fixation round end that one end on the left of film air-expanding shaft (314) is, including a rotation are put on described Rotating shaft set, two rotary shafts and fixed plate, it is swinging end above to put on the right side of film air-expanding shaft (314), and the tension force with driving torque passes Moving gear (317), can be quickly protection when swinging end need to only be shown the position consistency come with diaphragm propulsion during use Film promotes air-expanding shaft to be rotated back to and fix film air-expanding shaft (314) is above put；Mixing up can be manual behind the position of diaphragm Swelling is inflated to above putting film air-expanding shaft (314)；On put the diaphragm that film air-expanding shaft (314) is filled and pass through several film guiding rollers (36) glass top surface is incorporated into, and is worn by between upper driven overlay film roller and lower active overlay film roller；
Transferring membrane module (310) includes lower dress film air-expanding shaft (311), lower film magnetic powder brake (319), lower film magnetic powder brake (319) braking torque is transmitted by 2 mode-gears of about a pair installations with lower dress film air-expanding shaft (311)；The lower dress film inflatable The fixation round end that one end on the left of axle (311) is, including a rotary sleeve, two rotary shafts and fixed plate, lower dress film gas It is swinging end on the right side of swelling shaft (311), 2 mode-gears with driving torque, swinging end need to be only shown and diaphragm during use Promote quickly can promote air-expanding shaft lower dress film air-expanding shaft (311) can be rotated back to simultaneously diaphragm during the position consistency come It is fixed；Swelling can be inflated to lower dress film air-expanding shaft (311) manually after mixing up the position of diaphragm；Lower dress film air-expanding shaft (311) diaphragm filled is incorporated into glass top surface by several film guiding rollers (36), and wears by upper driven overlay film roller Between lower active overlay film roller；
Overlay film main frame hand control box (316) connects console, controller, the overlay film rubber roll liter of overlay film electrical machinery of active force (313) The electric-air valve of sending down abnormally ascending cylinder (34) is connected to console.
7. the on-line automatic overlay film system of glass production line according to claim 1, it is characterised in that：Membrane cut mechanism (4) is wrapped Include transverse conveying mechanism, cut bit mechanism (47), material carrying mechanism, what transverse conveying mechanism can move forward and backward is located at outfeed platforms (5) on, bit mechanism (47) is cut on transverse conveying mechanism, material carrying mechanism is arranged on outfeed platforms (5)；
Transverse conveying mechanism includes cutting knife rest side plate (412), cutting film servomotor (49), timing belt (411), line slideway (410), cutting knife or so moves limit switch (48), cuts knife rest side plate (412) and is horizontally set with outfeed platforms (5), cuts film servo electricity Machine (49) is installed in cutting membrane knife frame side plate (412) left end, and timing belt (411) is driven by servomotor, and line slideway (410) is solid It is scheduled on cutting membrane knife frame side plate (412), cutting knife or so moves limit switch (48) and is located at both ends at the top of cutting membrane knife frame side plate (412)； The controller for cutting film servomotor (49) is connected to console；
The bit mechanism (47) that cuts includes film sitting blade (413), the blade retention clips of fixed blade；It is described to cut cutter head machine Structure is connected with line slideway (410), cuts cutter frame mechanism (47) and is fixed on the timing belt (411) of transverse conveying mechanism, by same Step band drives transverse movement feed realization to come and go and cuts film；
The material carrying mechanism includes pressure pin mounting rail (41), retainer and cuts bar (42), cut frame bottom plate (43), cut that frame is front and rear to be moved Dynamic guide rail (44), is fixed on to cut pressure pin mounting rail (41) on knife rest side plate and support retainer and cuts bar (42), cuts frame bottom plate (43) it is fixed on and cuts on the movable guide rail (44) of frame, cuts the movable by cutting movable tune of frame bottom plate (43) Section handle (45) and cut the governor motion that movable adjusting screw rod (46) forms and adjust.
8. the on-line automatic overlay film system of glass production line according to claim 2, it is characterised in that：The platform of outfeed platforms Body includes platform rollers mounting seat (53), outfeed platforms side plate (56), outfeed platforms conveying roller (57), outfeed platforms roller (511), Two outfeed platforms side plates (56) are separately mounted in outfeed platforms support feet (51), are provided with and are used between outfeed platforms side plate (56) In equal compartment on some horizontal platform conveying rollers (57) arranged in parallel for accepting glass, every horizontal platform conveying roller (57) Ground is provided with the roller (215) that surface is plane；
Outfeed platforms dynamical system includes outfeed platforms power motor (52), longitudinal platform rollers power transmission shaft (54), platform rollers power Drive bevel gear (55), power transmission shaft support base (58), blanking crane platform rollers power transmission gear (59), outfeed platforms Motor synchronous belt wheel (510), outfeed platforms power motor (52) are arranged in outfeed platforms support feet (51), outfeed platforms power Motor (52) output shaft connects outfeed platforms motor synchronous belt wheel (510), and outfeed platforms motor synchronous belt wheel (510) passes through timing belt Link the synchronous pulley on longitudinally mounted longitudinal platform rollers power transmission shaft (54), longitudinal platform rollers power transmission shaft (54) and transverse direction Platform conveying roller (57) is mounted on bevel gear, and longitudinal platform rollers power transmission shaft (54) is driven laterally flat by Bevel Gear Transmission Platform conveying roller (57) rotates, and the place that horizontal platform conveying roller (57) staggeredly links with loading and unloading crane is provided with blanking lifting Body panel roller power transmission gear (59) is sent to power on the power transmitting mechanism of loading and unloading crane from outfeed platforms；
The controller of outfeed platforms power motor (52) is connected to console.
9. the on-line automatic overlay film system of glass production line according to claim 7, it is characterised in that：The pressure pin of material carrying mechanism Mounting rail (41), which is fixed on, to be cut on knife rest side plate, and pressure pin mounting rail (41) supports retainer and cuts bar (42)；Pressure pin mounting rail (41) connecting plate (421), the first connecting cross beam (422), the first connection vertical beam (423), the second connecting cross beam (424), the are included Two connection vertical beams (425), connecting plate (421) are fixedly connected on one end of the first connecting cross beam (422), the first connecting cross beam (422) upper end that the other end is connected vertical beam (423) with first is fixedly connected, the lower end and second of the first connection vertical beam (423) One end of connecting cross beam (424) is fixedly connected, lower end and the second connecting cross beam (426) of the second connection vertical beam (425) it is another End is fixedly connected, and pressure pin mounting rail (41) is in G shape；Retainer cuts the upper end that bar (42) is fixed on the second connection vertical beam (425), Pressure pin mounting rail (41) sets two, and a pressure pin mounting rail (41) is installed in cutting for both sides respectively on knife rest side plate.
10. the on-line automatic overlay film system of glass production line according to claim 1, it is characterised in that：Provided with automatic lifting Film frame is filled, automatic lifting dress film frame includes dress film frame mainframe (A1), and the bottom of dress film frame mainframe (A1) is equipped with strap brake pin Take turns (A2), the line slideway (A3) of installation guiding oscilaltion, line slideway (A3) on the column of dress film frame mainframe (A1) Linear slider be connected with putting film hoistable platform frame (A6), in linear slider be fixedly mounted chain (A5), chain (A5) with installation It is connected in the driven sprocket (A4) of dress film frame mainframe (A1) with the drive sprocket (A8) on power transmission shaft (A10)；Power Power transmission shaft (A10) drives worm reduction gear (A11) to rotate by lifting drive motor (A12)；Power transmission shaft (A10) is installed In power transmission shaft mounting seat (A7), power transmission shaft mounting seat (A7) is fixed on dress film frame mainframe (A1), and power passes Moving axis (A10) is fixed through worm reduction gear (A11)；The rotating of motor manually control cabinet (A15) controlled motor carrys out band The rotating of dynamic worm reduction gear (A11) so as to rotational power power transmission shaft (A10) make drive sprocket drive chain move up and down from And make to be arranged on the film hoistable platform frame (A6) of putting for being placed with film roll (A14) on chain and move up and down.
CN201610978919.7A 2016-11-04 2016-11-04 The on-line automatic overlay film system of glass production line Active CN106628338B (en)

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Address before: No. 101, 1st Floor, Building B, Shangxing West Industrial Zone, No. 1001-1 West Ring Road, Shajing Street, Bao'an District, Shenzhen City, Guangdong Province, 518104

Patentee before: SHENZHEN LONPHON AUTOMATION CO.,LTD.