CN107972134A - A kind of bamboo chip splitting equipment and its operating method - Google Patents
A kind of bamboo chip splitting equipment and its operating method Download PDFInfo
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- CN107972134A CN107972134A CN201711135194.6A CN201711135194A CN107972134A CN 107972134 A CN107972134 A CN 107972134A CN 201711135194 A CN201711135194 A CN 201711135194A CN 107972134 A CN107972134 A CN 107972134A
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- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims abstract description 79
- 235000017491 Bambusa tulda Nutrition 0.000 title claims abstract description 79
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims abstract description 79
- 241001330002 Bambuseae Species 0.000 title claims abstract description 78
- 239000011425 bamboo Substances 0.000 title claims abstract description 78
- 238000011017 operating method Methods 0.000 title claims abstract description 8
- 239000000463 material Substances 0.000 claims abstract description 150
- 238000005520 cutting process Methods 0.000 claims abstract description 71
- 230000007246 mechanism Effects 0.000 claims abstract description 61
- 238000003860 storage Methods 0.000 claims abstract description 35
- 230000011218 segmentation Effects 0.000 claims description 13
- 238000001514 detection method Methods 0.000 claims description 9
- 239000000725 suspension Substances 0.000 claims description 7
- 238000012546 transfer Methods 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 13
- 230000006698 induction Effects 0.000 description 13
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 5
- 239000000835 fiber Substances 0.000 description 4
- 230000003287 optical effect Effects 0.000 description 4
- 230000006978 adaptation Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 239000011540 sensing material Substances 0.000 description 2
- 241000209128 Bambusa Species 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
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- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C9/00—Multi-purpose machines; Universal machines; Equipment therefor
- B27C9/04—Multi-purpose machines; Universal machines; Equipment therefor with a plurality of working spindles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B31/00—Arrangements for conveying, loading, turning, adjusting, or discharging the log or timber, specially designed for saw mills or sawing machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B31/00—Arrangements for conveying, loading, turning, adjusting, or discharging the log or timber, specially designed for saw mills or sawing machines
- B27B31/08—Discharging equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B5/00—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor
- B27B5/02—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor characterised by a special purpose only
- B27B5/06—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor characterised by a special purpose only for dividing plates in parts of determined size, e.g. panels
- B27B5/065—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor characterised by a special purpose only for dividing plates in parts of determined size, e.g. panels with feedable saw blades, e.g. arranged on a carriage
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B5/00—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor
- B27B5/29—Details; Component parts; Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
- B27J1/00—Mechanical working of cane or the like
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forests & Forestry (AREA)
- Wood Science & Technology (AREA)
- Debarking, Splitting, And Disintegration Of Timber (AREA)
Abstract
The invention discloses a kind of bamboo chip splitting equipment, including the feed mechanism equipped with self-centering position limiting structure, cutting mechanism, the cutter holder assembly with cutterhead, the slipway mechanism for the material for cutting completion to be transferred to cutter holder assembly, the sorting equipment equipped with multiple storage bins and the Material moving device for the material for splitting completion to be transported to sorting equipment；Cutting mechanism is set with the inclined angle of the material being placed on feed mechanism, the central axes that self-centering position limiting structure is used to clamp material guarantee material are horizontal, slipway mechanism is equipped with Lifting Device, when material is moved to cutter holder assembly relative position, which can prop up material and be moved to cutter holder assembly direction.The invention also discloses the operating method of bamboo chip splitting equipment.The configuration of the present invention is simple, forms the segmenting system of a whole automation, cuts stable structure, and cutting accuracy is high, automatic sorting can be carried out according to different size, sorting size is accurate, and security performance is high, and production efficiency is high.
Description
Technical field
The invention belongs to mao bamboon cutting machine field, more particularly, to a kind of bamboo chip splitting equipment and its operating method.
Background technology
The sawed-off, bamboo chip of segmentation into strips is carried out to bamboo currently on the market, is all manually to carry out manual behaviour by cutter
Make, the operation that can be automated without a set of machinery, not only work efficiency is low, artificial sawing, hacking, sorting labor intensity
Greatly, certain injury and is easily caused to operator, dangerous high, sorting size is inaccurate.
The content of the invention
For overcome the deficiencies in the prior art, a kind of high production line of present invention offer one whole the degree of automation of formation,
The bamboo chip splitting equipment and its operating method that cutting accuracy is high, segmentation is efficient, security performance is good.
The technical solution adopted by the present invention to solve the technical problems is：A kind of bamboo chip splitting equipment, including equipped with making by oneself
The feed mechanism of heart position limiting structure, cutting mechanism, the cutter holder assembly with multiple cutterheads, the material transfer for completion will to be cut
Slipway mechanism to cutter holder assembly, the sorting equipments equipped with multiple storage bins for being used to store different size material and for will point
The material for cutting completion is transported to the Material moving device of sorting equipment；The cutting mechanism and the material being placed on feed mechanism are inclined
Angle is set, and the central axes that the self-centering position limiting structure is used to clamp material guarantee material are horizontal, the slide unit
Mechanism is equipped with Lifting Device, and when material is moved to cutter holder assembly relative position, which can prop up material to knife rest
Move in component direction.
Since cutting mechanism and the inclined angle of bamboo are set, bamboo be firmly limited in cutting mechanism and feed mechanism it
Between carry out it is sawed-off, cut stable structure, will not arbitrarily depart from feed mechanism；Slide unit can left and right translation sawed-off bamboo is being given
Keep in the case that its central axes is horizontal, advancing to cutting mechanism direction, three above observation bamboo in material mechanism
Projection of the red laser line to bamboo, avoids more than 50mm at the tubercle of bamboo, and manual knob starts cutting mechanism by bamboo
After end amputates, bamboo continues to advance to slipway mechanism, and after bamboo touches the postive stop baffle on slide unit, i.e., bamboo reaches mesh
After marking length, cutting mechanism is sawed-off by bamboo；Bamboo is transferred to the position with cutter holder assembly face by cutting mechanism, is put down further along
The cutterhead on cutter holder assembly is moved, and bamboo is applied into pressure to hand of cutter using Lifting Device and completes slitting；After slitting
Bamboo sorting equipment is transferred to by Material moving device, and stored respectively to different storings according to the thickness equal-specification of bamboo
Storehouse, completes the segmentation work of bamboo；Whole segmentation action full automation carries out, and without manpower intervention, security performance is high, segmentation
More accurate, production efficiency is greatly improved.
Further, the feed mechanism includes guide groove, which is in the V-shape structure of opening upwards；It is described to cut
Cutting mill structure includes the cutting cutter hub vertical with the wherein one side wall of the guide groove.Cutting cutter hub is when rotating clockwise cutting, can be with
Material is firmly resisted between cutting cutter hub and the one side of guide groove, cutting structure is more firm, and cutting is more accurate.
Further, the self-centering position limiting structure includes clamping position limiting structure and the arranged on the first of feed mechanism both ends
Two clamp position limiting structures, and the first clamping position limiting structure includes the first guide rail for being arranged in parallel and the second guide rail, can be along first
First clamping plate that guide rail moves up and down, the second clamping plate that can be moved up and down along the second guide rail and gear, set in the first clamping plate
There is the first rack that can coordinate with the gear, the second clamping plate is equipped with the second rack that can coordinate with the gear, in
When first clamping plate moves up, the second clamping plate moves downward simultaneously identical distance.The setting of self-centering position limiting structure is protected
The central axes for having demonstrate,proved material are constantly in horizontality, during cutting will not because of bamboo different parts outside diameter it is different, ring
In the presence of and produce larger deviation, cutting accuracy is high.
Further, the V-shape occlusal surface that Open Side Down is formed in the first clamping plate, which, which forms, is reduced
Occlusal surface and the convex portion of material contact area；The V-shape occlusal surface of opening upwards is formed in the second clamping plate.The setting of convex portion
It is to adapt to the presence of the ring on bamboo, when avoiding the occlusal surface from being just stuck on ring, cutting produces larger deviation.
Further, the cutting mechanism includes rack, cutting cutter hub, for driving cutting cutter hub along inclination angle to moving down
Dynamic extension component and the moving assembly that extension component can be driven to move horizontally up and down；The moving assembly, which has, to be used to cut off bamboo
First working position of sub- root and the second working position for cutting bamboo, when the first working position, the moving assembly moves down,
The extension component drives cutting cutter hub that material to be processed obliquely is butted on guide groove and is cut.
Further, the cutting cutter hub can move obliquely in 45 ° of inclination angles.
Further, the Material moving device includes being coaxially disposed with a cutterhead of cutter holder assembly track, be slidably connected to
The sliding block of track and the clamping bar assembly on sliding block, the bar assembly that clamps include pressing from both sides in the first of X font interconnections
Tight bar and the second clamping bar, be equipped between first clamping bar and the second clamping bar avoid material stuck in the first clamping bar and
Horizontal block piece between second clamping bar.
Further, described horizontal block piece one end is connected to the first clamping bar, and bar cramp is clamped in the first clamping bar and second
During tight material, the other end of horizontal block piece can be pierced by from the straight slot on the second clamping bar.Horizontal block piece avoids material from falling into first
At interconnection between clamping bar and the second clamping bar, cause, when the material that needs clamp is few, can not effectively clamp institute
There is material to be moved to sorting equipment direction.
Further, the first clamping bar upper end, which is formed, is used to prevent material from departing from the first clamping bar and the second clamping bar
Clamping flared extension section.
The invention also discloses a kind of operating method of bamboo chip splitting equipment, comprise the following steps：
1) material to be processed is placed on guide groove, observes three red laser lines above material to be processed in material
On projection, avoid 50mm at the tubercle of material, manual knob cuts its root；
2) material continues to move forward along guide groove, and position limiting structure, the second clamping position limiting structure, touching are clamped by first
Limitation travel switch, material to be processed are lifted to its central axes and are in same horizontal line, and cutting cutter hub inclination moves down sawed-off
Material；
3) vision detection system or the internal diameter, outer using fibre optical sensor and servomotor detection detection cut surface are utilized
Footpath and wall thickness data；Cutterhead on cutter holder assembly rotates, and transfers out the cutter being adapted to material；
4) the storage bin top cover being adapted on sorting equipment with material opens the entrance for waiting material；
5) material after sawed-off moves close to cutterhead on slipway mechanism, and material is moved forward and pushed up by Lifting Device to cutter direction
Go out；
6) Material moving device to close to cutter holder assembly direction move, using clamp bar assembly clamp complete segmentation material
After move backward；
7) after material is moved to face sorting equipment, clamping of the clamping bar module cancels to material, rod for stiring materials is flipped up
The material for completing segmentation is moved upward to sorting equipment from clamping bar assembly；
8) chain on sorting equipment rotates, and the conveyer belt on suspension rack, which rotates, drives material to be moved to target storage bin,
Material is stirred by operation lever, is fallen into from the lid opened in the storage bin；
9) chain is rotated further, until after chain rotates half-turn, is stopped operating, and completes slitting operation.
Two blade center between cutterhead frame upper tool pan vertically upward, by bamboo branch alternate position also upward so that bamboo
The defects of sub-, position was between adjacent cutter, so that the number of bamboo sheets with rejected region be down at least, improved finished product
Rate.
The invention has the advantages that it is simple in structure, the segmenting system of a whole automation is formed, cuts stable structure,
Cutting accuracy is high, automatic sorting can be carried out according to different size, sorting size is accurate, and security performance is high, and production efficiency is high.
Brief description of the drawings
Fig. 1 is the general assembly drawing one of the present invention.
Fig. 2 is the general assembly drawing two of the present invention.
Fig. 3 is the stereogram one of feed mechanism.
Fig. 4 is the stereogram two of feed mechanism.
Fig. 5 is the cross-sectional view of guide groove.
Fig. 6 is the overlooking the structure diagram of feed mechanism.
Fig. 7 is the first structure diagram for clamping position limiting structure.
Fig. 8 is the structure diagram of cutting mechanism.
Fig. 9 is the structure diagram one of slipway mechanism.
Figure 10 is the structure diagram two of slipway mechanism.
Figure 11 is the part-structure schematic diagram one of slipway mechanism.
Figure 12 is the part-structure schematic diagram two of slipway mechanism.
Figure 13 is the structure diagram three of slipway mechanism.
Figure 14 is schematic enlarged-scale view at the A in Figure 13.
Figure 15 is the part-structure schematic diagram of Material moving device.
Figure 16 is the structure diagram of cutter holder assembly.
Figure 17 is the structure diagram of sorting equipment.
Figure 18 is the structure diagram of storage bin lid closure state.
Figure 19 is the structure diagram of storage bin lid open mode.
Embodiment
In order to make those skilled in the art be better understood from the present invention program, below in conjunction with the embodiment of the present invention
Attached drawing, carries out the technical solution in inventive embodiments clear, complete description, it is clear that described embodiment is only this
The part of the embodiment of invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art
All other embodiments obtained without making creative work, should all belong to the scope of protection of the invention.
As shown in Figure 1, 2, a kind of bamboo chip splitting equipment, including feed mechanism 1, it is arranged on 1 end position of feed mechanism
Cutting mechanism 4, the slipway mechanism 5 positioned at 4 rear of cutting mechanism, the cutter holder assembly 6 for being provided with plurality of specifications cutterhead 61, for point
Not Cun Chu different-thickness material sorting equipment 8, for the material completed will to be split be transported to the Material moving device 7 of sorting equipment 8.
As shown in fig. 3 to 7, feed mechanism 1 includes level table 11 and self-centering position limiting structure, and V is formed on level table 11
Font guide groove 111, the opening upwards of guide groove 111 are set, and preferably 90 ° of the angle of guide groove 111.Self-centering position limiting structure
The clamping position limiting structure 3 of position limiting structure 2 and second is clamped including being separately positioned on the first of 11 both ends of level table, first clamps limit
Bit architecture 2 includes bottom plate 21, the first guide rail 22 and second being arranged in parallel on bottom plate 21 for being connected to 11 side wall of level table
Guide rail 23, the first clamping plate 24 that can be moved up and down along the first guide rail 22, the second folder that can be moved up and down along the second guide rail 23
Plate 25, the gear 26 being rotatably connected on bottom plate 21.
First clamping plate 24 is in " 7 " font structure, its lateral part forms the occlusal surface 241 for the V-shape that Open Side Down, it is perpendicular
To being partly fixedly connected on the first connecting plate 27, the first connecting plate 27 can be moved up and down along the first guide rail 22, and first connects
The first rack 271 is carried on fishplate bar 27；Second clamping plate 25 is in " 7 " font structure, its lateral part forms the V-shape of opening upwards
Occlusal surface 251, its vertical section is fixedly connected on the second connecting plate 28, and the second connecting plate 28 can be along the second guide rail 23
Move up and down, the second rack 281 is carried on the second connecting plate 28；Due to band nodosity on material (i.e. bamboo), in order to ensure bamboo
The central axes of son are horizontal all the time, it is desirable to reduce the contact area of occlusal surface and bamboo outer wall, on the side of occlusal surface 241
Edge position forms the convex portion 242 extended along V-shape side wall, and the width of convex portion 242 is less than the width of occlusal surface 241, likewise, the
Convex portion is also formed on the occlusal surface 251 of second splint 25；First rack 271 and 281 face of the second rack are set, and are all connected with rotation
The gear 26 being connected on bottom plate 21 engages.So as to which when pushing the movement of first clamping plate 24, the movement of the first rack 271 is with moving gear 26
Rotate, gear 26 drives the second rack 281 to move up, i.e., second clamping plate 25 and 24 opposite direction mobile phase of first clamping plate together away from
From.
Second, which clamps position limiting structure 3, has the structure identical with the first clamping position limiting structure 2, and first clamps position limiting structure 2
First clamping plate 24 and the occlusal surface of second clamping plate 25 clamp one end of material (i.e. bamboo), the second clamping position limiting structure 3 presss from both sides
The other end of material is handled, is moved along guide groove 111 to 4 direction of cutting mechanism, since bamboo is in the outer everywhere of length direction
Footpaths etc., the first clamping position limiting structure 2 and second, which clamps position limiting structure 3, can ensure that the central axes of bamboo are always maintained at horizontal position
The state put, greatly reduces bamboo outside diameter or tubercle and is adversely affected caused by cutting, and cutting is more accurate.
As shown in figure 8, cutting mechanism 4 includes rack 41, the cutting cutter hub 42 in rack 41, can drive cutting cutter hub
About 42 moving assemblies moved horizontally, the extension component that cutting cutter hub 42 can be driven to be moved down along inclination angle.In this implementation
In example, angle of inclination is 45 °, and moving assembly includes being connected in vertical fixed plate 431 in rack 41, vertical curve rail 432, vertical
Connecting plate 433 and the first cylinder 434 for driving cutting cutter hub 42 to move up and down；The component that protracts includes and vertical fixed plate
431 the inclinations fixed plates 441 set in 45 ° of inclinations angle, the parallax rail 442 being connected in inclination fixed plate 441, can be along inclination
The motor fixing seat 443 and the beveling cylinder for driving motor fixing seat 443 to be moved along parallax rail 442 that line rail 442 moves
444, cutting cutter hub 42 is rotatably connected on the side of motor fixing seat 443 by a shaft 421, tilt fixed plate 441 with it is vertical
Between connecting plate 433 by cross bar 45 be connected, cross bar 45, vertical connecting plates 433, tilt 441 three of fixed plate formed it is stable
Three-legged structure, overall structure consolidate, thus vertical connecting plates 433 along vertical curve rail 432 move up and down when can be with extension
Component integrally moves up and down.
In order to ensure the resistance of the stability and reduction rising declined, rack 41 is equipped with clump weight, which leads to
Cross gear, chain is connected with moving assembly, can be specifically to be connected with vertical fixed plate 431.
Cutting mechanism has the first working position and the second working position, and when needing the root of sawed-off bamboo, cutting mechanism is adopted
With the first working position, start manual switch, moving assembly drives extension component to be integrally displaced downwardly to lowermost end, and cuts cutter hub 42
Tilt and move down as motor fixing seat 443 is synchronous, cut cutter hub 42 at this time horizontal by 45 ° of sawed-off bamboos in direction, clockwise
Rotating cutting cutter hub 42 applies downward power to bamboo, by bamboo top to the side opposite with cutting cutter hub 42 of guide groove 111
On wall, so that bamboo is firmly limited in guide groove 111, it will not shift, cutting speed is fast, it is stable, cutting to cut
It is efficient；When needing to cut bamboo into section, cutting mechanism uses the second working position, and bamboo is lifted by self-centering position limiting structure at this time
Rise, for moving assembly without significantly moving down, motor fixing seat 443 drives 42 edge of cutter body under the driving of beveling cylinder 444
45 ° of incline direction to move down, be displaced downwardly to bamboo center and the center of shaft 421 and be in same horizontal line, bamboo is cut completely
Disconnected separation.
As shown in Fig. 9-14, slipway mechanism 5 includes the self-centering clamp region 51 identical with above-mentioned self-centering position limiting structure,
It is used to ensure that the central axes of bamboo to remain horizontality, further includes cross 52, the transverse direction on cross 52 is led
Rail 521, can the first slide unit 53 that transversely guide rail 521 moves left and right, the vertical guide 531 on the first slide unit 53, can edge
The second slide unit 54, the level table 55 with above-mentioned identical structure directing groove 551 and the liftout dress that vertical guide 531 moves back and forth
56 are put, the first clamping position limiting structure 511 and second of self-centering clamp region 51 clamps position limiting structure 512 and is separately positioned on level
The both ends of table top 55.
Connecting rod 562 that Lifting Device 56 includes with push piece 561 being connected with the push piece 561 of spherical depression structure, one end, can
Drive the pretension cylinder 563, the limited block 566 being connected on connecting rod 562, the spring being set on connecting rod 562 of the movement of connecting rod 562
564th, pedestal 565, the connecting rod 562 are set through pedestal 565, and 562 outer sheath of connecting rod, which is equipped with, is flexibly connected set 567, the activity
Inner hollow length is twice of the pretension cylinder sliding plug throw of lever after connector sleeve 567 extends, in activity after the rebound of 561 stress of push piece
Sliding plug bar will not be encountered under the action of connector sleeve 567 to play a protective role to it.562, the connecting rod with 566 part of limited block
In the hollow inside of pedestal 565, the both ends of spring 564 offset with 565 side wall of pedestal and limited block 566 respectively.In original state
When, pretension cylinder 563 stretches connecting rod 562 backward so that spring 564 is in compressive state, when bamboo is moved to and cutter holder assembly 6
During corresponding position, 563 drive link 562 of pretension cylinder moves forward, the spherical depression structure of push piece 561 and the end of bamboo
End offsets, and pushes it against cutterhead and split, the spherical depression Structure adaptation of push piece 561 bamboo of different size outside diameter.
Pedestal 565 is fixedly connected on slide plate 568, is moved by chain-driving sprocket wheel dragging skateboard 568, realizes that Lifting Device 56 is completed
Reset after slitting.
Due to there are multiple tubercles on bamboo, Lifting Device 56 is needed to provide larger power to hand of cutter top when cutting tubercle
Bamboo, and while cutting other positions then only need relatively small power by bamboo to hand of cutter top, if being not provided with spring
564, when being toggled between two different size of power, due to inertia, bamboo is easily rushed to hand of cutter, causes slave device
On drop, so that during other positions in addition to tubercle of cutting, push piece 561 can be supplemented quickly forward for the setting of spring 564
It is mobile, it ensure that bamboo is firmly against between cutterhead and Lifting Device 56, avoid dropping for bamboo.And due to bamboo outside diameter
Difference so that the power that Lifting Device 56 applies bamboo end is also different, and the setting of spring 564 then provides equipment and fits
Answer the performance of different size bamboo.
As shown in figure 16, cutter holder assembly 6 includes engine base 61, bearing block 62, NC dividing head 63, connecting flange 64, main shaft
65 and cutterhead 66, the circumferentially uniformly distributed cutter for having multiple and different specifications on cutterhead 66.
As shown in figure 15, Material moving device 7 include with cutter holder assembly 6 be used for split cutterhead be coaxially disposed track, can
In the sliding block 72 slided on track, the clamping bar assembly on sliding block 72, the clamping bar assembly includes intersecting in X fonts and connects
The first clamping bar 731 and the second clamping bar 732, horizontal block piece 733, one end of horizontal block piece 733 and the first clamping bar 731 connect
It is fixedly connected, the straight slot 734 extended along 732 length direction of the second clamping bar, horizontal block piece is offered on the second clamping bar 732
733 other end is pierced by out of this straight slot 734.In order to avoid being divided into the bamboo chip of multiple strips along its length from the first folder
Drop between tight 731 and second clamping bar 732 of bar, i.e., in order to can be accommodated between the first clamping bar 731 and the second clamping bar 732
More bamboo chips, flared extension section 735 is respectively formed in the upper end of the first clamping bar 731 and the second clamping bar 732.Mobile material
When, the first clamping bar 731 and the second clamping bar 732 open, after material entrance, the first clamping bar 731 and the second clamping bar 732
Clamp, horizontal block piece 733, which avoids material and falls into the first clamping bar 731 and the second clamping bar 732 to hand over, at this time forms the dead of fork
Lead to not clamp material in angle, when sliding block 72 is moved right to material and 8 face of sorting equipment, stop movement, and releasing pair
The clamping of material.
As in figs. 17-19, the storage bin 82 that sorting equipment 8 includes being used to store different size bamboo chip is set with hanging covering
The suspension rack 81 above storage bin is put, in this present embodiment, storage bin includes four storage bins being disposed proximate to successively, most leans on
Rod for stiring materials 83 is connected with first storage bin of nearly Material moving device 7, which can be V-shape structure in obtuse angle,
It is connected with a cylinder 84, can be overturn under the promotion of cylinder 84 with the tie point of storage bin for fulcrum by material from material moving machine
It is transferred on structure 7 at the top of storage bin.
It is respectively connected with lid 821 at the top of each storage bin, the cavity 823 formed below for being used to house material of lid 821,
The side of lid 821 is connected on 82 first side of storage bin in which may be reversed, and storage bin is provided with latch fitting below 82 first side, in
Latch fitting is lifting cylinder 822 in the present embodiment, its opposite side activity is overlapped on the opposite side of storage bin 82, when lifting cylinder 822
It after receiving signal, can be lifted up, open lid 821.
Suspension rack 81 includes the hollow frame body 814 with four legs, and the face both sides top surface of frame body 814 connects vertically downward
At least four supporting rods 815 are connected to, sprocket shaft 811, each sprocket shaft 811 are installed between two supporting rods 815 of the same side
On be connected with two sprocket wheels 812, the sprocket wheel wherein installed between two supporting rods of the sprocket wheel on the sprocket shaft of side and opposite side
A conveyer belt 813 is connected between sprocket wheel on axis, in this present embodiment, conveyer belt 813 is chain 813, the chain of sprocket wheel side
813 transmitting range of bar is suitable with the sum of the length of whole storage bins, and positioned at the top of storage bin, due to the length of chain 813
It is longer, the position-limited wheel coordinated with chain 813 can be set on suspension rack 81.It is connected with suspension rack 81 for material to be dialled in
The control stick 85 of storage bin, operation lever 85 are the bar structure perpendicular to transmission belt 813, and control stick 85 can be same with chain 813
Step rotates.
When target storage bin is second storage bin, material can be operated using the top of first storage bin as track
Bar dials to second storage bin, and since the lid at the top of second storage bin is opened, material is from the top of second storage bin
Portion is into putting in storage, and after material is all dialled in storehouse, chain is rotated further, until rotating half-turn.
A kind of control system for bamboo chip splitting equipment, including：
Vision detection system, for treating sawed-off outside diameter, internal diameter and the wall thickness for detecting material afterwards of material；
5th induction pieces, arranged on Lifting Device, are moved to signal with cutterhead coaxial position, driving connects for receiving material
Bar moves forward and props up material；
4th induction pieces, arranged on Material moving device, control Material moving device to be moved to hand of cutter after completing segmentation for material；
6th sense answers part, arranged on Material moving device, for transferring object and sorting equipment align center；
First induction pieces, arranged on Material moving device, for controlling the first clamping bar and the second clamping bar to clamp material；
Second induction pieces, arranged on cutting mechanism, the progress of the second working position is switched to for sensing Material control cutting mechanism
Material it is sawed-off；
7th induction pieces, arranged on cylinder, when material is moved to face sorting equipment with Material moving device, control cylinder to
Turn over and turn rod for stiring materials；
9th induction pieces, arranged on sorting equipment, when rod for stiring materials is overturn to terminal, for controlling chain to rotate, and in chain
After bar rotates half-turn, control chain stops operating；
8th induction pieces, arranged on the lifting cylinder of storage bin, the signal sent for receiving vision detection system, and according to
Data selectively lifting target lid, waits the entrance of material.
The invention also discloses a kind of operating method of bamboo chip splitting equipment, comprise the following steps:
1) material to be processed is placed on the guide groove of feed mechanism, cutting cutter hub is moved down to hang down with the one side wall of guide groove
Rip breaks material, i.e. manual knob cuts its root；
2) projection of three laser above material to be processed is observed, the present position of material is judged, is cut when avoiding cutting off
Position is cut at tubercle；
3) material to be processed is placed on self-centering position limiting structure along V-type guide groove, switch is opened, by thing to be processed
Material clamps position limiting structure, the second clamping position limiting structure along guide groove by first, and upper lift clamps after touching positioning stroke switch
Material, is in same horizontal line to the central axes of material, and cutting cutter hub, which tilts, moves down sawed-off material；
4) internal diameter, outer of detection cut surface is coordinated using vision detection system or using fibre optical sensor and servomotor
Footpath and wall thickness data, can be specifically that servomotor driving red laser is rotated around material, PLC be sent a signal to, by turning
The dynamic number of turns calculates measurement and draws length；Cutterhead on cutter holder assembly rotates, and transfers out the cutter being adapted to material；Examined with vision
Examining system is imaged the object cut surface after sawing, and inside and outside footpath and the wall thickness data value of object are measured using Survey Software, or
After sawing when slipway mechanism transfers material to Lifting Device direction, using self-centering position limiting structure no matter in material diameter
Heart height is all put in same numerical digit and fibre optical sensor is fixed on the intersection of center, and fibre optical sensor is in center intersection position to sawing
Face sends a signal to PLC, measures inside and outside footpath and the wall thickness numerical value of object with reference to servomotor, transfer on cutter holder assembly with thing
Expect to lift on the cutterhead of adaptation and the sorting frame cylinder of thickness adaptation and open；
5) tubercle for adjusting material manually is located between two cutter of cutterhead；
6) after the 8th induction pieces on sorting equipment receive the signal that vision detection system is sent, the storing that is adapted to material
The top of the warehouse lid opens the entrance for waiting material；
7) material after sawed-off is after transversely guide rail is moved to and flushed with cutter on slipway mechanism, and vertically guide rail is forward
Cutterhead is moved close to, material is moved forward and ejected by Lifting Device to cutter direction；
8) the 4th induction pieces on Material moving device move after sensing material along track to the direction close to cutter holder assembly,
It is and anti-after the material for completing segmentation is clamped after the first induction pieces receive signal using the first clamping bar and the second clamping bar
To movement；
9) after material is moved to face sorting equipment, the clamping of the first clamping bar and the releasing of the second clamping bar to material, the
After six induction pieces receive signal, rod for stiring materials be flipped up completing the material of segmentation from the first clamping bar and the second clamping bar it
Between be moved upward to sorting equipment；
10) after the 9th induction pieces on sorting equipment sense rod for stiring materials upset to terminal, chain rotates, on suspension rack
Conveyer belt, which rotates, drives material to be moved to target storage bin, and material is stirred by operation lever, and the storage bin is fallen into from the lid opened
It is interior；
11) chain is rotated further, until after the 9th induction pieces sense that chain rotates half-turn, control chain stops operating,
Slitting operation is completed, operation lever is just reset to initial position, and operation lever is in state vertically upward at this time, prepares under repeating
One-off downwardly turns over stir material clockwise.
Above-mentioned embodiment is used for illustrating the present invention, rather than limits the invention, the present invention's
In spirit and scope of the claims, to any modifications and changes of the invention made, protection model of the invention is both fallen within
Enclose.
Claims (10)
- A kind of 1. bamboo chip splitting equipment, it is characterised in that：Including feed mechanism (1), cutting machine equipped with self-centering position limiting structure Structure (4), the cutter holder assembly (6) with multiple cutterheads, the slide unit machine for the material for cutting completion to be transferred to cutter holder assembly (6) Structure (5), the sorting equipment (8) equipped with multiple storage bins for being used to store different size material and the material for segmentation to be completed It is transported to the Material moving device (7) of sorting equipment (8)；The cutting mechanism (4) and the material being placed on feed mechanism (1) are inclined Angle is set, and the central axes that the self-centering position limiting structure is used to clamp material guarantee material are horizontal, the slide unit Mechanism (5) is equipped with Lifting Device, and when material is moved to cutter holder assembly (6) relative position, which can prop up material Moved to cutter holder assembly direction.
- 2. bamboo chip splitting equipment according to claim 1, it is characterised in that：The feed mechanism (1) includes guide groove (111), which is in the V-shape structure of opening upwards；The cutting mechanism (4) includes and the guide groove (111) The wherein vertical cutting cutter hub (42) of one side wall.
- 3. bamboo chip splitting equipment according to claim 1, it is characterised in that：The self-centering position limiting structure, which includes being arranged on, to be sent Expect that the first of mechanism (1) both ends clamp position limiting structure (2) and the second clamping position limiting structure (3), described first clamps position limiting structure (2) the first guide rail (22) for being arranged in parallel and the second guide rail (23) are included, first pressing from both sides of being moved up and down along the first guide rail (22) Plate (24), can set along the second clamping plate (25) and gear (26) that the second guide rail (23) move up and down on the first clamping plate (24) There is the first rack (271) that can coordinate with the gear (26), the second clamping plate (25) is equipped with can be with the gear (26) The second rack (281) coordinated, when first clamping plate (24) moves up, the second clamping plate (25) moves downward simultaneously identical Distance.
- 4. bamboo chip splitting equipment according to claim 3, it is characterised in that：On the first clamping plate (24) formed opening to Under V-shape occlusal surface (241), which, which forms, reduces occlusal surface (241) and the convex portion of material contact area (242)；The V-shape occlusal surface (251) of opening upwards is formed on the second clamping plate (25).
- 5. bamboo chip splitting equipment according to claim 1, it is characterised in that：The cutting mechanism (4) include rack (41), Cut cutter hub (42), the extension component moved down for drive cutting cutter hub (42) along inclination angle and extension component can be driven Under the moving assembly that moves horizontally；The moving assembly, which has, to be used to cut off the first working position of bamboo root and for cutting bamboo Second working position of son, when the first working position, the moving assembly moves down, and the extension component drives cutting cutter hub (42) to incline Material to be processed tiltedly is butted on guide groove (111) to be cut.
- 6. bamboo chip splitting equipment according to claim 5, it is characterised in that：The cutting cutter hub (42) can be in 45 ° of inclination angles Move obliquely.
- 7. bamboo chip splitting equipment according to claim 1, it is characterised in that：The Material moving device (7) includes and knife rest group Track that one cutterhead of part (6) is coaxially disposed, the sliding block (72) for being slidably connected to track and the clamping bar on sliding block (72) Component, the bar assembly that clamps includes the first clamping bar (731) and the second clamping bar (732) in X font interconnections, described It is equipped between first clamping bar (731) and the second clamping bar (732) and avoids material stuck in the first clamping bar (731) and the second folder Horizontal block piece (733) between tight bar (732).
- 8. bamboo chip splitting equipment according to claim 7, it is characterised in that：Described transverse direction block piece (733) one end is connected to First clamping bar (731), when the first clamping bar (731) and the second clamping bar (732) clamp material, horizontal block piece (733) The other end can be pierced by from the straight slot (734) on the second clamping bar (732).
- 9. bamboo chip splitting equipment according to claim 7, it is characterised in that：First clamping bar (731) upper end is formed For preventing material from departing from the flared extension section (735) of the clamping of the first clamping bar (731) and the second clamping bar (732).
- 10. a kind of operating method of bamboo chip splitting equipment, it is characterised in that comprise the following steps：1) material to be processed is placed on guide groove, manual knob cuts its root, and laser detection ensures to avoid thing to be processed At the tubercle of material；2) material continues to move forward along guide groove, and position limiting structure, the second clamping position limiting structure, thing to be processed are clamped by first Material is lifted to its central axes and is in same horizontal line, and cutting cutter hub, which tilts, moves down sawed-off material；3) internal diameter, outside diameter and the wall thickness data of cut surface are detected；Cutterhead on cutter holder assembly rotates, and transfers out what is be adapted to material Cutter；4) the storage bin top cover being adapted on sorting equipment with material opens the entrance for waiting material；5) material after sawed-off moves close to cutterhead on slipway mechanism, and material is moved forward and ejected by Lifting Device to cutter direction；6) Material moving device is moved to close to the direction of cutter holder assembly, using clamp bar assembly clamp it is anti-after the material for completing segmentation To movement；7) after material is moved to face sorting equipment, clamping of the clamping bar module cancels to material, rod for stiring materials is flipped up will be complete Material into segmentation is moved upward to sorting equipment from clamping bar assembly；8) chain on sorting equipment rotates, and the conveyer belt on suspension rack, which rotates, drives material to be moved to target storage bin, material Stirred by operation lever, fallen into from the lid opened in the storage bin；9) chain is rotated further, until after chain rotates half-turn, is stopped operating, and completes slitting operation.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711135194.6A CN107972134A (en) | 2017-11-16 | 2017-11-16 | A kind of bamboo chip splitting equipment and its operating method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711135194.6A CN107972134A (en) | 2017-11-16 | 2017-11-16 | A kind of bamboo chip splitting equipment and its operating method |
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| CN107972134A true CN107972134A (en) | 2018-05-01 |
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| CN201711135194.6A Pending CN107972134A (en) | 2017-11-16 | 2017-11-16 | A kind of bamboo chip splitting equipment and its operating method |
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| CN109081073A (en) * | 2018-10-23 | 2018-12-25 | 宁波竹韵家居用品有限公司 | Bamboo chip automatic feeder |
| CN109109106A (en) * | 2018-09-06 | 2019-01-01 | 湖州吴兴久虹机械有限公司 | A kind of automatic raw bamboo sawing machine |
| CN109650146A (en) * | 2019-01-17 | 2019-04-19 | 中建材凯盛机器人（上海）有限公司 | Storing feed device |
| CN109773915A (en) * | 2019-03-27 | 2019-05-21 | 国家林业和草原局北京林业机械研究所 | A kind of intelligence bamboo wood determine the broken bamboo of section and rough mills integration apparatus |
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| CN111300549A (en) * | 2020-04-13 | 2020-06-19 | 安吉前程竹木机械有限公司 | A central positioner for bamboo chip processing |
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| CN112649220A (en) * | 2020-12-31 | 2021-04-13 | 中华人民共和国蓬莱海关 | Sampling device and method for detecting pesticide residues on fruits |
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| CN117753533A (en) * | 2024-02-21 | 2024-03-26 | 河南广洋生物科技有限公司 | Crushing apparatus is used in heparin sodium production |
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| CN109968473A (en) * | 2018-12-17 | 2019-07-05 | 谢启康 | A kind of long continuation of the journey bamboo block wafer separator of intermittence pusher |
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| CN109773915B (en) * | 2019-03-27 | 2024-06-07 | 国家林业和草原局北京林业机械研究所 | Intelligent bamboo fixed-section bamboo breaking and rough milling integrated equipment |
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| CN110181627A (en) * | 2019-06-21 | 2019-08-30 | 佛山铮奇智能装备有限公司 | A kind of broken bamboo machine |
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| CN111775246A (en) * | 2020-07-17 | 2020-10-16 | 烟台大学文经学院 | Bamboo automatic feeding cutting processingequipment |
| CN112476680A (en) * | 2020-11-25 | 2021-03-12 | 德清汇成木业有限公司 | Bamboo article equant incision device |
| CN112649220A (en) * | 2020-12-31 | 2021-04-13 | 中华人民共和国蓬莱海关 | Sampling device and method for detecting pesticide residues on fruits |
| CN113146730A (en) * | 2021-03-03 | 2021-07-23 | 宁夏亿嘉益机械设备有限公司 | Broccoli dicing device |
| CN117753533A (en) * | 2024-02-21 | 2024-03-26 | 河南广洋生物科技有限公司 | Crushing apparatus is used in heparin sodium production |
| CN117753533B (en) * | 2024-02-21 | 2024-05-10 | 河南广洋生物科技有限公司 | Crushing apparatus is used in heparin sodium production |
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Application publication date: 20180501 |
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