CN102717414A - Novel numerical control bamboo splitting machine - Google Patents

Novel numerical control bamboo splitting machine Download PDF

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Publication number
CN102717414A
CN102717414A CN2012101644420A CN201210164442A CN102717414A CN 102717414 A CN102717414 A CN 102717414A CN 2012101644420 A CN2012101644420 A CN 2012101644420A CN 201210164442 A CN201210164442 A CN 201210164442A CN 102717414 A CN102717414 A CN 102717414A
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China
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bamboo tube
thick bamboo
combiner
push pedal
bed ways
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CN2012101644420A
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Chinese (zh)
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CN102717414B (en
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何斌辉
涂桥安
陈慧明
于春水
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Peixian Hantang Construction Development Co ltd
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Nanjing Forestry University
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Priority to CN201210164442.0A priority Critical patent/CN102717414B/en
Publication of CN102717414A publication Critical patent/CN102717414A/en
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Publication of CN102717414B publication Critical patent/CN102717414B/en
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Abstract

The invention relates to a novel numerical control bamboo splitting machine, which is characterized in that a push plate combination component is arranged on tool body guide rails; a driving chain for driving the push plate combination component to move back and forth is arranged between the two guide rails; a rotational cutter disc combination component is arranged at the front ends of the tool body guide rails; a bamboo tube loading mechanism is arranged on right sides of the tool body guide rails; two movable bamboo tube centering combination components are arranged on the upper left sides of the tool body guide rails; and when the push plate combination component does backlash motion, the bamboo tube loading mechanism conveys a bamboo tube into a measuring device to measure the diameter of a small head of the bamboo tube, the bamboo tube enters two V-shaped bearings, and combination cutters which are matched are rotated to the center of the bamboo tube and aligned; and a transmission system is reversed, and the push plate combination component pushes the bamboo tube to the combination cutters, so that the bamboo tube is split into bamboo chips. Compared with the conventional bamboo splitting machine, the numerical control bamboo splitting machine has the advantages that automatic loading, automatic tool changing and automatic centering of the bamboo tube are realized, the width error of the split bamboo clips is reduced, and the utilization rate of bamboo woods is improved.

Description

A kind of novel numerical control breaks the bamboo machine
Technical field
The invention belongs to the bamboo processing mechanical field, relate generally to and in the summer sleeping bamboo mat production circular thick bamboo tube warp is once clashed into subdivision well-thought-out plan bar and realize automatic tool changer and the broken bamboo machine of a kind of novel numerical control of automatic charging.
Background technology
The summer sleeping bamboo mat production process mainly contains: break bamboo, hack, scrape green grass or young crops, wire drawing, braiding, tape edge etc.Broken bamboo is first procedure of producing summer sleeping bamboo mat, and the broken bamboo machine demand of annual summer sleeping bamboo mat production usefulness is more than 1000.The broken bamboo machine of present domestic use is still a kind of old-fashioned broken bamboo machine of the design eighties, and its push pedal is by the chain drive that is installed in the I-beam both sides, and material loading, tool changing all rely on manual work.When old-fashioned broken bamboo machine is worked,, form unbalance loading, so often make the chain drive-belt fracture owing to drive the side that the axle of push pedal campaign is installed in chain drive-belt; Because the thick bamboo tube diameter differs; In the old-fashioned broken bamboo machine thick bamboo tube diameter measuring device is not set again, thus need during broken bamboo behind root a tree name operative employee's the experience range estimation thick bamboo tube top diameter size of root a tree name thick bamboo tube top diameter to change knife number different combinations cutter, if estimate inaccurate; Cause the waste of bamboo wood sometimes; Make sometimes the bamboo chip width of cutting open have very big error (such as: the little head width of bamboo chip that requires to cut open is 25mm, and wire drawing is 5 after the wide processing, every bamboo silk width 5mm; If thick bamboo tube microcephaly diameter of bore is 79.6mm, interior girth 250mm, just in time can cut open 10; If range estimation is inaccurate, usefulness be 9 combination cuttves, then the bamboo wood waste 10%; If with 11 combination cuttves, the bamboo chip width of cutting open has only 22.7mm, and wire drawing is 5 after the wide processing; Every bamboo silk width has only 4.5mm; The bamboo chip width does not meet the demands, and wide adding locatees also inaccurate man-hour), gang tool and thick bamboo tube can not be realized automatic centering simultaneously; Also can make the bamboo chip width cut open produce error, every of cutting open sometimes bamboo is wide even differ greatly; In addition, owing to material loading, tool changing all rely on manual work, operative employee's labour intensity is big, and every broken bamboo machine needs operative employee two people at least.
Summary of the invention
Purpose of design of the present invention provides the broken bamboo machine of a kind of novel numerical control, mainly solves the problem of chain drive-belt fracture, automatic charging, automatic tool changer and automatic centering in the broken bamboo process.
Technical solution of the present invention is: a kind of novel numerical control breaks the bamboo machine; Comprise bed ways, rotating mechanism, drive chain, thick bamboo tube feed mechanism, thick bamboo tube diameter measuring device, stepper motor, cutterhead combiner, thick bamboo tube centering combiner, transmission system, swing mechanism, push pedal combiner, sash weight composition; It is characterized in that: the push pedal combiner is housed on the bed ways; In the middle of two guide rails, be provided with and drive the drive chain that the push pedal combiner moves back and forth; The front end of bed ways is equipped with rotating cutterhead combiner; The right side of bed ways then is furnished with the thick bamboo tube feed mechanism, and two movably thick bamboo tube centering combiners are laid on the bed ways upper left side.Before the broken bamboo, the push pedal combiner is parked in bed ways foremost, and the thick bamboo tube cramp bar in the rotating mechanism is in level, and two thick bamboo tube centering combiners are positioned at the bed ways left side; Start the transmission system motor, the push pedal combiner moves to the bed ways afterbody under the drive of drive chain, and the thick bamboo tube feed mechanism is delivered to thick bamboo tube on the thick bamboo tube cramp bar in the rotating mechanism simultaneously, and this moment, the thick bamboo tube microcephaly just in time was arranged in the thick bamboo tube diameter measuring device; The spacing of recessing the thick bamboo tube diameter measuring device when push pedal combiner front end is during greater than thick bamboo tube length; Two thick bamboo tube centering combiners move to the centre position of bed ways; The thick bamboo tube of measuring diameter subsequently is admitted in two thick bamboo tube centering combiners; Root a tree name thick bamboo tube top diameter of measuring and the width that requires to cut bamboo chip open calculates the sheet number that thick bamboo tube can be cut open by control program simultaneously; Stepper motor drives the blade holder turns in the cutterhead combiner then, and to thick bamboo tube the position of the heart being pinned, drive chain continues to drive the push pedal combiner and moves to the bed ways afterbody and stop with the combination swivel of correspondence; Transmission system switching-over then, drive chain drive the push pedal combiner to the motion of combination cutter, and push pedal combiner front end contacts with thick bamboo tube behind the segment distance that moves; After a bit of distance that moves forward again; The thick bamboo tube front end contacts with the combination cutter, and this moment, broken bamboo began, and two thick bamboo tube centering combiners move to a bed ways left side then simultaneously under the drive of sash weight; Push pedal continues to move ahead until the bed ways front end, and thick bamboo tube is cut into bamboo chip; The transmission system switching-over, bed ways begin to return the push pedal combiner in the drive lower edge of drive chain, and all the other actions are the same, so move in circles.
Described drive chain is made up of two roller chains, two axles of having strong market potential, axle, rollers; Two holes are arranged on the axle; Pitch-row equals the chain pitch of roller chain, and two sleeve and outer plates on the roller chain were passed at two ends more respectively after two axles of having strong market potential passed axle, and the roller sky is enclosed within on the axle; Riser with below in the middle of the push pedal combiner during installation places between two roller chains, and axle and roller are arranged in the U type groove of the middle below of push pedal combiner riser; When drive chain moves back and forth, axle between two roller chains and roller will drive the push pedal combiner and move along bed ways, thereby realize broken bamboo and backlash campaign.
Forms a V-arrangement supporting by support plate I, bearing plate II and bearing pin in the described thick bamboo tube centering combiner, two thick bamboo tube centering combiners are positioned at a bed ways left side then the time, and support plate I is horizontal, and becomes 150 to spend angles with bearing plate II; Thick bamboo tube centering combiner is shifted in the process in bed ways centre position under the promotion of swing mechanism; Support plate I clockwise rotates around bearing pin with respect to bearing plate II; When two thick bamboo tube centering combiners move to the bed ways centre position; Support plate I and bearing plate II constitute the V-arrangement supporting of one 120 degree, and the thick bamboo tube after the measurement is admitted in the V-arrangement supporting; When thick bamboo tube contact back (promptly break bamboo begin afterwards) with the combination cutter; For getting out of the way the passage that the push pedal combiner is advanced; Thick bamboo tube centering combiner begins to move to the bed ways left side under the drive of sash weight; Simultaneously support plate I rotates counterclockwise to horizontal level around bearing pin with respect to bearing plate II, and support plate I does not interfere with thick bamboo tube when having guaranteed that thick bamboo tube centering combiner shifts out.Because adopted the V-arrangement supporting, thus though the thick bamboo tube diameter, the thick bamboo tube center is positioned on the same vertical line all the time.
Be evenly equipped with 8 combination cuttves on the same circle of described cutterhead combiner intermediate slide, every all different the blade number in the combination cutter, do not wait from 7 to 14; Behind the diameter of measuring the thick bamboo tube microcephaly; The combination cutter that the bamboo chip number that the control system is selected automatically and this thick bamboo tube can be cut open is complementary; Drive by stepper motor then; With this combination swivel to the vertical line limit horizontal alignment at thick bamboo tube center, this center alignment method guarantees that combination cutter center and range error maximum between the thick bamboo tube center are no more than 1mm, can satisfy the required precision when breaking bamboo.
Described thick bamboo tube feed mechanism is made up of two roller chains, loads onto scraper plate two corresponding positions of roller chain, and when two roller chain motions, two scraper plates are taken the thick bamboo tube in the feed bin and deliver to out of in the thick bamboo tube diameter measuring device on the roller chain.
Four directive wheels in the described push pedal combiner are stuck on the bed ways, and restriction push pedal combiner can only move back and forth along bed ways; The push pedal combiner left and right sides is equipped with plane cam respectively, and its left side then plane cam I control swing-bar mechanism of horizontal arrangement regularly moves to the centre position of bed ways with the thick bamboo tube combiner of feeling relieved; The then vertically arranged plane cam II in its right side is in level and inclination two states through rotating mechanism control thick bamboo tube cramp bar; When the thick bamboo tube feed mechanism is delivered to thick bamboo tube in the thick bamboo tube diameter measuring device; The thick bamboo tube cramp bar is in level; The spacing of recessing the thick bamboo tube diameter measuring device when push pedal combiner front end is during greater than thick bamboo tube length; The thick bamboo tube cramp bar is in heeling condition, and thick bamboo tube rolls in two V-arrangement supportings of two thick bamboo tube centering combiners automatically.
Be provided with two electromagnetic friction clutch in the described transmission system, one of them joint, a separation or a separation, a joint can be realized rotating, drive the push pedal combiner through drive chain and move back and forth.
Advantage and good effect that the present invention has are: owing to adopt two special axles of having strong market potential that two roller chains are linked together; And the axle and the roller that drive the motion of push pedal combiner are positioned at again in the middle of two roller chains; Make two roller chains not receive unbalance loading, prevented the chain rupture phenomenon when broken bamboo machine is worked; Owing to increased thick bamboo tube feed mechanism, thick bamboo tube diameter measuring device, thick bamboo tube centering combiner, cutterhead combiner; Automatic charging, automatic tool changer and the self-centering of thick bamboo tube have been realized; Reduced by an operative employee; Reduce labour intensity, reduced to cut open the width error of bamboo chip, improved the utilization rate of bamboo wood.
Description of drawings: the present invention is further specified below in conjunction with accompanying drawing and embodiment.
Fig. 1 representes that push pedal combiner in the broken bamboo machine of numerical control is positioned at the structural representation of bed ways front end.
Fig. 2 representes that push pedal combiner in the broken bamboo machine of numerical control is positioned at the structural representation of bed ways afterbody.
Fig. 3 representes the situation of thick bamboo tube feed mechanism conveying thick bamboo tube.
Fig. 4 representes cutterhead combiner and the thick bamboo tube structural representation to the heart.
Fig. 5 representes that axle and the roller on the drive chain places the situation of the U type groove of below riser in the middle of the push pedal combiner.
Fig. 6 B-B cutaway view, four directive wheels are stuck in the situation on the bed ways in the expression push pedal combiner.
Fig. 7 A-A cutaway view, expression axle, axle, roller, two roller chains profile after making up of having strong market potential.
Two kinds of situation when Fig. 8 representes that the thick bamboo tube cramp bar in the rotating mechanism is horizontal with obliquity.
Fig. 9 representes the structural representation of thick bamboo tube centering combiner.
Among the figure: 1, bed ways 2, rotating mechanism 3, drive chain 4, thick bamboo tube feed mechanism 5, thick bamboo tube diameter measuring device 6, stepper motor 7, cutterhead combiner 8, thick bamboo tube centering combiner 9, transmission system 10, swing mechanism 11, push pedal combiner, 12, sash weight 13, thick bamboo tube; 2-1, thick bamboo tube cramp bar; 3-1, a 3-2 that has strong market potential, axle 3-3, roller 3-4, roller chain; 4-1, material loading roller chain 4-2, scraper plate; 7-1, combination cutter 7-2, knife rest; 8-1, support plate I 8-2, bearing pin 8-3, bearing plate II; 11-1, plane cam I 11-2, plane cam II 11-3, directive wheel 11-4, riser.
The specific embodiment:
Be further understanding summary of the invention of the present invention, characteristics and effect, the following examples of giving an example now, and conjunction with figs. specifies as follows:
The broken bamboo machine of a kind of novel numerical control is formed (as shown in Figure 1) by bed ways 1, rotating mechanism 2, drive chain 3, thick bamboo tube feed mechanism 4, thick bamboo tube diameter measuring device 5, stepper motor 6, cutterhead combiner 7, thick bamboo tube centering combiner 8, transmission system 9, swing mechanism 10, push pedal combiner 11, sash weight 12; During installation; Four directive wheel 11-3 in the push pedal combiner 11 are stuck in (as shown in Figure 6) on the bed ways 1; Restriction push pedal combiner 11 can only move back and forth along bed ways 1; Plane cam I11-1 level is installed in push pedal combiner 11 left sides then, and plane cam II11-2 is vertically mounted on push pedal combiner 11 right sides then (as shown in Figure 2); Axle 3-2 on the drive chain 3 and roller 3-3 are placed the U-lag (as shown in Figure 5) of push pedal combiner 11 bottom riser 11-4, drive 11 motions of push pedal combiner; The front end of bed ways 1 is equipped with rotating cutterhead combiner 7, is evenly equipped with 8 combination cutter 7-1 (as shown in Figure 4) on the same circle on the cutterhead combiner 7 intermediate slide 7-2, and is every all different the blade number among the combination cutter 7-1, do not wait from 7 to 14; The thick bamboo tube feed mechanism 4 on bed ways 1 right side is made up of two material loading roller chain 4-1; Load onto scraper plate 4-2 (as shown in Figure 3) two corresponding positions of material loading roller chain 4-1; When two material loading roller chain 4-1 motions, two scraper plate 4-2 on it take the thick bamboo tube in the feed bin 13 and deliver to out of in the thick bamboo tube diameter measuring devices 5.Before the broken bamboo, push pedal combiner 11 is parked in bed ways 1 front end (as shown in Figure 1), and the thick bamboo tube cramp bar 2-1 in the rotating mechanism 2 is in level, and two thick bamboo tube centering combiners 8 are positioned at bed ways 1 left side; Start the transmission system motor; Push pedal combiner 11 moves to bed ways 1 afterbody under the drive of drive chain 3; Thick bamboo tube feed mechanism 4 is gone up (as shown in Figure 8) with the thick bamboo tube cramp bar 2-1 that thick bamboo tube 13 is delivered in the rotating mechanism 2 simultaneously, and this moment, thick bamboo tube 13 microcephalies just in time were arranged in thick bamboo tube diameter measuring device 5; The spacing of recessing thick bamboo tube diameter measuring device 5 when push pedal combiner 11 is during greater than thick bamboo tube 13 length; The plane cam I11-1 of push pedal combiner 11 left side horizontal arrangement is pushed into two thick bamboo tube centering combiners 8 through swing mechanism 10 centre position of bed ways 1; Thick bamboo tube cramp bar 2-1 in the rotating mechanism 2 of the vertically arranged plane cam II11-2 control in push pedal combiner 11 right sides subsequently rotates; The thick bamboo tube 13 of measured mistake is sent in the V-arrangement supporting of two thick bamboo tube centering combiners 8; Simultaneously the thick bamboo tube top diameter measured of the root a tree name thick bamboo tube wall thickness that deducts twice obtains thick bamboo tube 13 microcephalies' internal diameter; Root a tree name internal diameter calculates the sheet number that thick bamboo tube 13 can be cut open with the width that requires to cut bamboo chip open by control program again; The knife rest 7-2 that drives in the cutterhead combiners 7 of stepper motor 6 rotates then, the combination cutter 7-1 that matches is gone to the position of 13 pairs of hearts of thick bamboo tube pin, and drive chain 3 continues to drive push pedal combiners 11 and moves to bed ways 1 afterbody stop (as shown in Figure 2); Then transmission system 9 switching-overs; Drive chain 3 drives push pedal combiner 11 to combination cutter 7-1 motion, and push pedal combiner 11 front ends contact with thick bamboo tube 13 behind the segment distance that moves, after a bit of distance that moves forward again; Thick bamboo tube 13 front ends contact with combination cutter 7-1; Two thick bamboo tube centering combiners 8 move to bed ways 1 left side then simultaneously, and push pedal combiner 11 continues to move ahead until bed ways 1 front end, and thick bamboo tube 13 is cut into bamboo chip; Transmission system 9 switching-over, push pedal combiner 11 in the drive lower edge of drive chain 3 bed ways 1 return again, all the other actions are the same, so move in circles.

Claims (5)

1. a novel numerical control breaks the bamboo machine; Comprise bed ways (1), rotating mechanism (2), drive chain (3), thick bamboo tube feed mechanism (4), thick bamboo tube diameter measuring device (5), stepper motor (6), cutterhead combiner (7), thick bamboo tube centering combiner (8), transmission system (9), swing mechanism (10), push pedal combiner (11), sash weight (12) composition; It is characterized in that: push pedal combiner (11) is housed on the bed ways (1); In the middle of two guide rails, be provided with and drive the drive chain (3) that push pedal combiner (11) moves back and forth; The front end of bed ways (1) is equipped with rotating cutterhead combiner (7); The right side of bed ways (1) then is furnished with thick bamboo tube feed mechanism (4), and two movably thick bamboo tube centering combiners (8) are laid on bed ways (1) upper left side; Before the broken bamboo; Push pedal combiner (11) moves to bed ways (1) afterbody under the drive of drive chain (3); Thick bamboo tube feed mechanism (4) is delivered to thick bamboo tube (13) on the thick bamboo tube cramp bar (2-1) in the rotating mechanism (2) simultaneously, and this moment, thick bamboo tube (13) microcephaly just in time was arranged in thick bamboo tube diameter measuring device (5); The spacing of recessing thick bamboo tube diameter measuring device (5) when push pedal combiner (11) front end is during greater than thick bamboo tube (13) length; Two thick bamboo tube centering combiners (8) move to the centre position of bed ways (1); The thick bamboo tube (13) of measuring diameter subsequently is admitted in two thick bamboo tube centering combiners (8); Corresponding combination cutter (7-1) goes to thick bamboo tube (13) position of the heart is pinned, and drive chain (3) drives push pedal combiner (11) and moves to bed ways (1) afterbody; When breaking bamboo; Transmission system (9) switching-over; Drive chain (3) drives push pedal combiner (11) to combination cutter (7-1) motion, and thick bamboo tube (13) front end and combination cutter (7-1) be when contacting, and two thick bamboo tubes combiners (8) of feeling relieved move to bed ways (a 1) left side then simultaneously under the drive of sash weight (12); Push pedal combiner (11) continues to move ahead until bed ways (1) front end, and thick bamboo tube (13) is cut into bamboo chip.
2. a kind of novel numerical control as claimed in claim 1 breaks the bamboo machine; It is characterized in that: drive chain (3) is made up of two roller chains (3-4), two have strong market potential axle (3-1), axle (3-2), rollers (3-3); Two holes are arranged on the axle (3-2); Pitch-row equals the chain pitch of roller chain (3-4); Two axles (3-1) of having strong market potential pass two ends, axle (3-2) back and pass sleeve and outer plate on two roller chains (3-4) more respectively, and roller (3-3) sky is enclosed within on the axle (3-2), during installation axle (3-2) and roller (3-3) are placed the U type groove of below riser (11-4) in the middle of the push pedal combiner (11).
3. a kind of novel numerical control as claimed in claim 1 breaks the bamboo machine, it is characterized in that: on the knife rest (7-2) in cutterhead combiner (7) 8 combination cuttves (7-1) are housed, whenever do not wait the blade number in the combination cutter (7-1) from 7 to 14; Behind the diameter of measuring thick bamboo tube (13) microcephaly, the combination cutter (7-1) that the automatic selection of control system is complementary with it forwards to and the other horizontal alignment of the vertical line at thick bamboo tube center.
4. a kind of novel numerical control as claimed in claim 1 breaks the bamboo machine; It is characterized in that: form a V-arrangement supporting by support plate I (8-1), bearing plate II (8-3) and bearing pin (8-2) in the thick bamboo tube centering combiner (8); When thick bamboo tube centering combiner (8) moved in the middle of bed ways (1), the support plate I (8-1) in the V-arrangement supporting clockwise rotated around bearing pin (8-2) with respect to bearing plate II (8-3); Shift to bed ways (a 1) left side then the time at thick bamboo tube centering combiner (8), the support plate I (8-1) in the V-arrangement supporting rotates counterclockwise around bearing pin (8-2) with respect to bearing plate II (8-3).
5. a kind of novel numerical control as claimed in claim 1 breaks the bamboo machine, it is characterized in that: four directive wheels (11-3) in the push pedal combiner (11) are stuck on the bed ways (1), and restriction push pedal combiner (11) can only move back and forth along bed ways (1); Push pedal combiner (11) left and right sides is equipped with plane cam respectively, and its left side then plane cam I (11-1) the control swing-bar mechanism (10) of horizontal arrangement regularly moves to the centre position of bed ways (1) with the thick bamboo tube combiner (8) of feeling relieved; The then vertically arranged plane cam II in its right side (11-2) is in level and inclination two states through rotating mechanism (2) control thick bamboo tube cramp bar (2-1); When thick bamboo tube feed mechanism (4) is delivered to thick bamboo tube (13) in the thick bamboo tube diameter measuring device (5); Thick bamboo tube cramp bar (2-1) is in level; The spacing of recessing thick bamboo tube diameter measuring device (5) when push pedal combiner (11) during greater than thick bamboo tube (13) length thick bamboo tube cramp bar (2-1) be in heeling condition, thick bamboo tube (13) rolls in the V-arrangement supporting of two thick bamboo tubes centering combiners (8) automatically.
CN201210164442.0A 2012-05-25 2012-05-25 Novel numerical control bamboo splitting machine Expired - Fee Related CN102717414B (en)

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