CN109591129A - A kind of broken bamboo device of automatic tool changer - Google Patents
A kind of broken bamboo device of automatic tool changer Download PDFInfo
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- CN109591129A CN109591129A CN201811465860.7A CN201811465860A CN109591129A CN 109591129 A CN109591129 A CN 109591129A CN 201811465860 A CN201811465860 A CN 201811465860A CN 109591129 A CN109591129 A CN 109591129A
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- bamboo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
- B27J1/00—Mechanical working of cane or the like
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Machine Tool Sensing Apparatuses (AREA)
Abstract
A kind of broken bamboo device of automatic tool changer, belong to agricultural mechanical field, it is by sensor stand, calibrate laser range sensor, knife rest, broken bamboo knife, the compositions such as self-locking nut, broken bamboo knife passes through broken the first mounting hole of bamboo knife by screw and broken the second mounting hole of bamboo knife is matched and is mounted on knife rest with broken the first fixing screwed hole of bamboo knife and broken the second fixing screwed hole of bamboo knife respectively, the stepper motor of built-in encoder is installed unthreaded hole and is fixed on the base by the fixed unthreaded hole of stepper motor of screw bolt passes built-in encoder and the stepper motor of built-in encoder, there are two keyways for band in knife rest connecting shaft, it is connected respectively with the knife rest mounting hole in first shaft coupling and knife rest by key, the other end of first shaft coupling is connected by key with the output shaft of the stepper motor of built-in encoder, the screw thread that self-locking nut connect shaft end with knife rest matches Knife rest is fixed on to the side of the shaft shoulder, which advantageously reduces the use of human resources, improves broken bamboo efficiency.
Description
Technical field
The present invention relates to a kind of broken bamboo device of automatic tool changer and other ancillary equipments, specifically use limit dress
It sets, thread lead screw device.It installs, the application of lead screw transmission.Belong to agricultural mechanical field.
Background technique
In recent years, agricultural production just develops towards scale, diversification, precision direction, and the cost of agricultural workforce is fast
Speed rises, and the phenomenon that manpower shortage becomes clear day by day, agricultural robot technology more and more attention has been paid to.Since existing market exists
Broken bamboo machine it is too simple, break bamboo process the degree of automation it is very low, especially for the bamboo of different-diameter, need pre- on the offensive
The dynamic bamboo for picking out different-diameter is classified in advance, then carries out tool changing in turn for the bamboo of different-diameter again, and
The process for starting brokenly bamboo every time is also needed by rotating start and stop knob ceaselessly on-off equipment, and control process is relatively complicated, causes
Working efficiency is low, production cost is higher.So having deeply to the design of the broken bamboo device of automatic tool changer for breaking bamboo industry from now on
Remote meaning can reduce the use of human resources, improve the efficiency of broken bamboo.
Summary of the invention
For above-mentioned problem, the present invention provides a kind of broken bamboo devices of automatic tool changer.
The present invention is achieved by the following technical solutions: a kind of broken bamboo device of automatic tool changer, be by sensor stand,
Calibrate laser range sensor, knife rest, broken bamboo knife, self-locking nut, the stepping motor system of built-in encoder, end limit are opened
Pass, push plate, head end limit switch, shaft coupling, servo motor, pedestal, control cabinet, broken the first fixing screwed hole of bamboo knife, is broken lead screw
The second fixing screwed hole of bamboo knife, broken the first mounting hole of bamboo knife, broken bamboo knife blade, breaks the second mounting hole of bamboo knife, is interior knife rest mounting hole
Set stepper motor, first shaft coupling, knife rest connecting shaft, the fixed unthreaded hole of stepper motor of built-in encoder, push plate peace of encoder
It fills threaded hole, bamboo walking trough, push plate walking mouth, lead screw mounting hole, support plate, end stop switch and unthreaded hole, built-in volume is installed
Stepper motor installation unthreaded hole, sensor stand installation threaded hole, control cabinet installation threaded hole, the servo motor of code device install light
What hole, head end limit switch installation unthreaded hole and servo motor output shaft hole formed, the sensor stand passes through four screws
It is threadedly engaged and is mounted on the base with four sensor stand installation threaded holes, calibrate laser range sensor and fixed by screw
Be connected on sensor stand, and through conducting wire with control cabinet, break bamboo knife by screw pass through broken the first mounting hole of bamboo knife and
Broken the second mounting hole of bamboo knife is matched and is mounted on broken the first fixing screwed hole of bamboo knife and broken the second fixing screwed hole of bamboo knife respectively
On knife rest, the stepper motor of built-in encoder passes through the fixed unthreaded hole of stepper motor of screw bolt passes built-in encoder and built-in
The stepper motor installation unthreaded hole of encoder is fixed on the base, and is connected by conducting wire with control cabinet, band in knife rest connecting shaft
There are two keyway, be connected respectively with the knife rest mounting hole in first shaft coupling and knife rest by key, first shaft coupling it is another
End is connected by key with the output shaft of the stepper motor of built-in encoder, and self-locking nut connect the screw thread phase of shaft end with knife rest
Knife rest is fixed on the side of the shaft shoulder by cooperation, and end stop switch is mounted in end stop switch installation unthreaded hole, and by leading
Line is connected with control cabinet, and support plate upper leading screw mounting hole and end stop switch install unthreaded hole, and lead screw one end and lead screw are installed
Interporal lacuna cooperation, the lead screw other end are connected by shaft coupling with servo motor output shaft, and head end limit switch is mounted on head end
Limit switch is installed in unthreaded hole, and servo motor is mounted on servo motor by four bolts and installs above unthreaded hole, and passes through conducting wire
It is connected with control cabinet, the output shaft of servo motor passes through servo motor output shaft hole and is connected by key with shaft coupling, push plate
Two medial surface clearance fits of two sides and bamboo walking trough, push plate lower end pass through push plate walking mouth, and push plate passes through push plate and installs
Threaded hole is matched with the screw thread on lead screw and is mounted on lead screw, and control cabinet is installed corresponding threaded holes by screw and control cabinet and closed
It is mounted on the base.
Preferably, the broken bamboo knife installation dimension of 4 installed on knife rest is identical, but each broken bamboo knife each other on broken bamboo
The length of knife blade is different.
Preferably, 12 broken bamboo knife blades each are shared on broken bamboo knife, 12 broken bamboo knife blades are identical, 12 broken bamboos
Along central axis, uniformly week is distributed on knife rest in week knife blade, and each there is identical sword at broken bamboo knife blade both ends.
Preferably, slope having the same between the two sides vertical baffle and horizontal plane of bamboo walking trough.
Preferably, push plate walking mouth wants sufficiently large, guarantee the lower end of push plate in any state can completely not with push plate
The two sidewalls of walking mouth are in contact.
Preferably, bamboo walking trough wants long enough and width, guarantees the demand for meeting enough bamboo processing, bamboo walking
Material selected by the vertical baffle of slot two sides wants wear-resisting, and its corrosion resistance is preferable.
The usefulness of the invention: the broken bamboo device maximum feature of this automatic tool changer is to realize automatic tool changer, again not
The movement for needing artificial slow tool changing, has saved the plenty of time;Meanwhile it optimizing traditional broken bamboo machine and needing each time manually
Start and stop equipment complicated processes, put start and stop equipment no longer artificial after bamboo every time, substantially increase the operation effect of equipment
Rate, after putting bamboo, staff has time enough principle equipment, reduces potential hazard index.The broken bamboo of this automatic tool changer
Apparatus structure is simple, and high reliablity, intelligent control is simple, lower cost, and working efficiency is higher, it is easy to general in masses
And there are high market prospects.
Detailed description of the invention
Attached drawing 1 is a kind of broken bamboo device overall pattern of automatic tool changer of design, and attached drawing 2 is knife rest figure, and attached drawing 3 is broken bamboo knife
Figure, attached drawing 4 are push plate figure, and attached drawing 5 is pedestal figure, and attached drawing 6 is pedestal figure, and attached drawing 7 is the stepping motor system of built-in encoder
Figure.
In figure, 1, sensor stand, 2, calibrate laser range sensor, 3, knife rest, 4, broken bamboo knife, 5, self-locking nut, 6,
The stepping motor system of built-in encoder, 7, end stop switch, 8, lead screw, 9, push plate, 10, head end limit switch, 11, shaft coupling
Device, 12, servo motor, 13, pedestal, 14, control cabinet, 301, broken the first fixing screwed hole of bamboo knife, 302, the broken fixation of bamboo knife second
Threaded hole, 303, knife rest mounting hole, 401, broken the first mounting hole of bamboo knife, 402, broken bamboo knife blade, 403, the broken installation of bamboo knife second
Hole, 601, the stepper motor of built-in encoder, 602, first shaft coupling, 603, knife rest connecting shaft, 604, the step of built-in encoder
Into the fixed unthreaded hole of motor, 901, push plate installation threaded hole, 1301, bamboo walking trough, 1302, push plate walking mouth, 1303, lead screw peace
Fill hole, 1304, support plate, 1305, end stop switch unthreaded hole is installed, 1306, the stepper motor of built-in encoder unthreaded hole is installed,
1307, sensor stand installs threaded hole, 1308, control cabinet installation threaded hole, 1309, servo motor installation unthreaded hole, 1310, head
Hold limit switch that unthreaded hole, 1311, servo motor output shaft hole are installed.
Specific embodiment
A kind of broken bamboo device of automatic tool changer is by sensor stand 1, calibrates laser range sensor 2, knife rest 3, broken bamboo
Knife 4, self-locking nut 5, the stepping motor system 6 of built-in encoder, end stop switch 7, lead screw 8, push plate 9, head end limit are opened
It is solid to close 10, shaft coupling 11, servo motor 12, pedestal 13, control cabinet 14, broken the first fixing screwed hole of bamboo knife 301, broken bamboo knife second
Determine threaded hole 302, knife rest mounting hole 303, broken the first mounting hole of bamboo knife 401, broken bamboo knife blade 402, broken the second mounting hole of bamboo knife
403, the stepper motor of the stepper motor 601 of built-in encoder, first shaft coupling 602, knife rest connecting shaft 603, built-in encoder
Fixed unthreaded hole 604, push plate installation threaded hole 901, bamboo walking trough 1301, push plate walking mouth 1302, lead screw mounting hole 1303, branch
Fagging 1304, end stop switch install unthreaded hole 1305, the stepper motor of built-in encoder installs unthreaded hole 1306, sensor stand
Threaded hole 1307, control cabinet installation threaded hole 1308, servo motor installation unthreaded hole 1309, head end limit switch are installed, unthreaded hole is installed
1310 and servo motor output shaft hole 1311 form, it is characterised in that: sensor stand 1 by four screws with four sense
Device bracket installation threaded hole 1307, which is threadedly engaged, to be mounted on pedestal 13, is calibrated laser range sensor 2 and is fixed by screws in
On sensor stand 1, and it is connected by conducting wire with control cabinet 14, breaks bamboo knife 4 by screw and pass through broken the first mounting hole of bamboo knife
401 and broken the second mounting hole of bamboo knife 403 respectively with broken the first fixing screwed hole of bamboo knife 301 and broken the second fixing screwed hole of bamboo knife
302 match and are mounted on knife rest 3, and the stepper motor 601 of built-in encoder passes through the step of screw bolt passes built-in encoder
Stepper motor installation unthreaded hole 1306 into the fixed unthreaded hole 604 of motor and built-in encoder is fixed on pedestal 13, and passes through conducting wire
Be connected with control cabinet 12, in knife rest connecting shaft 603 band there are two keyway, by key respectively with first shaft coupling 602 and knife rest 3
On knife rest mounting hole 303 be connected, the other end of first shaft coupling 602 passes through the stepper motor 601 of key and built-in encoder
Output shaft be connected, self-locking nut 5 matches with the screw thread of 603 end of knife rest connecting shaft knife rest 3 being fixed on the one of the shaft shoulder
Side, end stop switch 7 is mounted in end stop switch installation unthreaded hole 1305, and is connected by conducting wire with control cabinet 12,
1304 upper leading screw mounting hole 1303 of support plate and end stop switch install unthreaded hole 1305, there is 8 one end of lead screw and lead screw mounting hole
1303 clearance fits, 8 other end of lead screw are connected by shaft coupling 11 with servo motor output shaft 12, and head end limit switch 10 is pacified
In head end limit switch installation unthreaded hole 1310, servo motor 12 is mounted on servo motor by four bolts and installs unthreaded hole
Above 1309, and it is connected by conducting wire with control cabinet 12, the output shaft of servo motor 12 passes through servo motor output shaft hole
1311 are connected by key with shaft coupling 11, two medial surface clearance fits of 9 two sides of push plate and bamboo walking trough 1301, push plate
9 lower ends pass through push plate walking mouth 1302, and push plate 9 is matched with the screw thread on lead screw 8 by push plate installation threaded hole 901 and is mounted on
On lead screw 8, control cabinet 14 is matched with control cabinet installation threaded hole 1308 by screw and is mounted on pedestal 13.
Preferably, broken 4 installation dimension of bamboo knife of 4 installed on knife rest 3 is identical, but each breaks between bamboo knife 4
The length of broken bamboo knife blade 402 is different.
Preferably, it is identical that 12 broken bamboo knife blades 402 of 402,12, broken bamboo knife blade are each shared on broken bamboo knife 4,
Along central axis, uniformly week is distributed on knife rest 3 in week 12 broken bamboo knife blades 402, and each there is phase at broken 402 both ends of bamboo knife blade
Same sword.
Preferably, slope having the same between the two sides vertical baffle and horizontal plane of bamboo walking trough 1301.
Preferably, push plate walking mouth 1302 want sufficiently large, guarantee push plate 9 lower end in any state can completely not with
The two sidewalls of push plate walking mouth 1302 are in contact.
Preferably, bamboo walking trough 1301 wants long enough and width, guarantees the demand for meeting enough bamboo processing, bamboo
Material selected by 1301 two sides vertical baffle of walking trough wants wear-resisting, and its corrosion resistance is preferable.
Its working principle is that: when the device starts to be used, first by the stepper motor of built-in encoder 601 and servo motor
12 external power supplys, bamboo is put into bamboo walking trough 1301, is mounted on sensor stand 1 at this time and is calibrated laser ranging
The range information that sensor 2 will test passes through wire transmission to control cabinet 14, the stepper motor of selected built-in encoder
Contain absolute type encoder in 601, the rotation angle of 601 output shaft of stepper motor of built-in encoder corresponds on knife rest 3
The position of each broken bamboo knife 4, control cabinet 14 control 601 turns of stepper motor of built-in encoder according to incoming range information
It is dynamic, 3 circular-rotation of knife rest equipped with broken bamboo knife 4 is driven, the broken bamboo knife 4 of suitable cutting bamboo is rotated into operating position, face
The outlet of bamboo walking trough 1301, breaking 402 two sides of bamboo knife blade on broken bamboo knife 4 has sword, can be by it if side is damaged
Anti- dress strengthens brokenly the service life of bamboo knife 4 with this with the blade of other side, after adjusting broken 4 position of bamboo knife, controls on box
Red lamp flashes 5 seconds, reminds staff far from equipment, and then servo motor 12 starts quick rotation with lead screw 8,
Move the push plate being mounted on lead screw 89 since right end along the two sides vertical baffle of bamboo walking trough 1301, it is first at this time
Limit switch 10 is held to disconnect, when baffle shifts bamboo onto the leftmost side, the bamboo cut into inch strips quickly is gone out brokenly under the action of inertia
Bamboo knife 4, while push plate 9 touches end stop switch 7, end stop switch 7 is closed, and it is anti-that control cabinet 14 controls servo motor 12
Direction rotation, makes push plate 9 quickly move right, and end stop switch 7 disconnects, when push plate 9 touches head end limit switch 10,
Head end limit switch 10 is closed, and control cabinet 14 controls servo motor 12 and stops operating, and is waited to be placed into bamboo, a cyclic process knot
Beam.
For the ordinary skill in the art, introduction according to the present invention, do not depart from the principle of the present invention with
In the case where spirit, changes, modifications that embodiment is carried out, replacement and variant still fall within protection scope of the present invention it
It is interior.
Claims (6)
1. a kind of broken bamboo device of automatic tool changer, be by sensor stand, calibrate laser range sensor, knife rest, broken bamboo knife, from
Split nut, end stop switch, lead screw, push plate, head end limit switch, shaft coupling, is watched the stepping motor system of built-in encoder
Take motor, pedestal, control cabinet, broken the first fixing screwed hole of bamboo knife, broken the second fixing screwed hole of bamboo knife, knife rest mounting hole, broken bamboo
The first mounting hole of knife, broken bamboo knife blade, broken the second mounting hole of bamboo knife, the stepper motor of built-in encoder, first shaft coupling, knife rest
Connecting shaft, the fixed unthreaded hole of stepper motor of built-in encoder, push plate installation threaded hole, bamboo walking trough, push plate walking mouth, lead screw
Mounting hole, support plate, end stop switch installation unthreaded hole, the stepper motor installation unthreaded hole of built-in encoder, sensor stand peace
Fill threaded hole, control cabinet installation threaded hole, servo motor installation unthreaded hole, head end limit switch installation unthreaded hole and servo motor output
Axis hole composition, it is characterised in that: the sensor stand installs threaded hole by four screws and four sensor stands
It is threadedly engaged and is mounted on the base, calibrate laser range sensor and be fixed by screws on sensor stand, and pass through conducting wire
Be connected with control cabinet, break bamboo knife by screw pass through broken the first mounting hole of bamboo knife and broken the second mounting hole of bamboo knife respectively with broken bamboo
The first fixing screwed hole of knife and broken the second fixing screwed hole of bamboo knife are matched and are mounted on knife rest, the stepper motor of built-in encoder
It is solid that unthreaded hole is installed by the stepper motor of the fixed unthreaded hole of the stepper motor of screw bolt passes built-in encoder and built-in encoder
It is scheduled on pedestal, and is connected by conducting wire with control cabinet, band is there are two keyway in knife rest connecting shaft, by key respectively with first
Shaft coupling is connected with the knife rest mounting hole on knife rest, the stepping electricity that the other end of first shaft coupling passes through key and built-in encoder
The output shaft of machine is connected, and the screw thread that self-locking nut connect shaft end with knife rest matches the side that knife rest is fixed on to the shaft shoulder,
End stop switch is mounted in end stop switch installation unthreaded hole, and is connected by conducting wire with control cabinet, silk in support plate
Thick stick mounting hole and end stop switch install unthreaded hole, lead screw one end and lead screw mounting hole clearance fit, and the lead screw other end passes through connection
Axis device is connected with servo motor output shaft, and head end limit switch is mounted in head end limit switch installation unthreaded hole, servo motor
Be mounted on servo motor by four bolts to install above unthreaded hole, and be connected by conducting wire with control cabinet, servo motor it is defeated
Shaft passes through servo motor output shaft hole and is connected by key with shaft coupling, two medial surfaces of push plate two sides and bamboo walking trough
Clearance fit, push plate lower end pass through push plate walking mouth, and push plate installs threaded hole by push plate and matches peace with the screw thread on lead screw
On lead screw, control cabinet is installed corresponding threaded holes conjunction with control cabinet by screw and is mounted on the base.
2. a kind of broken bamboo device of automatic tool changer as described in claim 1, it is characterised in that: 4 installed on the knife rest
A broken bamboo knife installation dimension is identical, but each broken bamboo knife each other on the length of broken bamboo knife blade be different.
3. a kind of broken bamboo device of automatic tool changer as described in claim 1, it is characterised in that: on each of described broken bamboo knife altogether
There are 12 broken bamboo knife blades, 12 broken bamboo knife blades are identical, and 12 broken bamboo knife blades are along uniform week in the week distribution of central axis
On knife rest, each there is identical sword at broken bamboo knife blade both ends.
4. a kind of broken bamboo device of automatic tool changer as described in claim 1, it is characterised in that: the two of the bamboo walking trough
Slope having the same between side vertical baffle and horizontal plane.
5. a kind of broken bamboo device of automatic tool changer as described in claim 1, it is characterised in that: the push plate walking
Mouth wants sufficiently large, guarantees that the lower end of push plate can not be in contact in any state with the two sidewalls of push plate walking mouth completely.
6. a kind of broken bamboo device of automatic tool changer as described in claim 1, it is characterised in that: the bamboo walking trough will foot
It is enough long and wide, guarantee the demand for meeting enough bamboo processing, material selected by the vertical baffle of bamboo walking trough two sides wants resistance to
Mill, and its corrosion resistance is preferable.
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CN201811465860.7A CN109591129A (en) | 2018-12-03 | 2018-12-03 | A kind of broken bamboo device of automatic tool changer |
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CN201811465860.7A CN109591129A (en) | 2018-12-03 | 2018-12-03 | A kind of broken bamboo device of automatic tool changer |
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CN201811465860.7A Pending CN109591129A (en) | 2018-12-03 | 2018-12-03 | A kind of broken bamboo device of automatic tool changer |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110181626A (en) * | 2019-06-17 | 2019-08-30 | 霍山泓浩竹艺有限公司 | It is a kind of for go section moso bamboo striker equipment |
CN110978173A (en) * | 2020-01-07 | 2020-04-10 | 江西双双机械制造有限公司 | Intelligent automatic hydraulic bamboo splitting machine |
CN112060221A (en) * | 2020-07-29 | 2020-12-11 | 福建省畲福韵竹制品有限公司 | Bamboo furniture raw materials processing is with cutting and stoving hardening device |
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CN110181626A (en) * | 2019-06-17 | 2019-08-30 | 霍山泓浩竹艺有限公司 | It is a kind of for go section moso bamboo striker equipment |
CN110978173A (en) * | 2020-01-07 | 2020-04-10 | 江西双双机械制造有限公司 | Intelligent automatic hydraulic bamboo splitting machine |
CN112060221A (en) * | 2020-07-29 | 2020-12-11 | 福建省畲福韵竹制品有限公司 | Bamboo furniture raw materials processing is with cutting and stoving hardening device |
CN112060221B (en) * | 2020-07-29 | 2021-11-30 | 福建省畲福韵竹制品有限公司 | Bamboo furniture raw materials processing is with cutting and stoving hardening device |
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