CN205086138U - Broken bamboo machine of full automatization - Google Patents
Broken bamboo machine of full automatization Download PDFInfo
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- CN205086138U CN205086138U CN201520909991.5U CN201520909991U CN205086138U CN 205086138 U CN205086138 U CN 205086138U CN 201520909991 U CN201520909991 U CN 201520909991U CN 205086138 U CN205086138 U CN 205086138U
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Abstract
The utility model provides a following technical scheme: broken bamboo machine of full automatization, which comprises a frame, set up the inductor in the frame respectively, the PLC control box, rise the bar system, grab the bar manipulator, the shallow track, control rotatory tool changing system, divide the bamboo chip manipulator, divide bamboo chip arm -and -hand system walking track and measurement system, the top of shallow track sets up the shallow, the PLC control box is the connection control inductor respectively, rise the bar system, grab the bar manipulator, the shallow track, control rotatory tool changing system, divide the bamboo chip manipulator, divide bamboo chip arm -and -hand system walking track and measurement system, the inductor is used for the response to have or not the bar, liter bar system is used for the transport of bar, it is used for snatching shallow the place ahead with the bar to grab the bar manipulator, it can fall into the bamboo chip that different thickness required with the bar of different diameters to control rotatory tool changing system, divide the bamboo chip manipulator to put well according to not unidimensional sort out the bamboo chip of bamboo chip, measurement system measures the thickness and the diameter of the inner circle of bamboo chip. Compared with the prior art, the beneficial effects of the utility model are that, a new broken bamboo machine of full automatization is proposed, degree of automation is high, improves the one time than current broken bamboo machine speed degree, and is safe practical moreover.
Description
Technical field
The utility model relates to control system, specifically a kind of full-automatic broken bamboo machine.
Background technology
Broken bamboo machine is exactly be broken into disposable for Mao bamboo tube the special processing equipment that a lot of bar has same widths bamboo cane, be mainly used in mao bamboon bar, the processing in early stage of bamboo chip class blank. configuration much knives tool, by quick and easy replacing cutter, the bamboo cane of different in width can be processed! Bamboo flooring, bamboo strip mat, bamboo curtain, bamboo slab rubber, the fragrant stamen of bamboo, the corollary equipment that Zhu Kuaideng bamboo product enterprise is desirable. improve production efficiency.
Existing broken bamboo machine automaticity is not high, cannot meet enterprise instantly and face the increase of recruitment cost and need the problem that automation promotes further badly.
And mao bamboon is very wide in China's cultivated area, spread all over the ground such as Zhejiang, Jiangxi, Hunan, Guizhou, Guangdong, Fujian, Anhui, what be named as bamboo township just has Qingyuan bamboo township, Zhejiang, bamboo township, Yifeng, Jiangxi, Anji; Lin Anzhu township, Zhejiang; Bamboo township of Jiangxi; Taojiang, Hunan bamboo township; Crack In Guizhou Chishui bamboo township; Bamboo township, Guangning, Guangdong; Deposit in Shunchang, Fujian Province bamboo township; Bamboo township, Jian'ou, Fujian; Guangde County Anhui Province bamboo township.
Therefore, the demand of the broken bamboo of full-automatic processing is very large.
Utility model content
The purpose of this utility model is to provide a kind of full-automatic broken bamboo machine, to solve in above-mentioned background technology the not high technical problem of the existing broken bamboo machine automaticity that proposes.
For achieving the above object, the utility model provides following technical scheme: full-automatic broken bamboo machine, comprises frame, frame arranges inductor respectively, PLC control cabinet, rise bar system, grab bar manipulator, go-cart track, left rotation and right rotation knife-changing system, divide bamboo chip manipulator, divide bamboo chip arm-and-hand system walking track and measuring system, the top of go-cart track arranges go-cart, and PLC control cabinet is connection control inductor respectively, rise bar system, grab bar manipulator, go-cart track, left rotation and right rotation knife-changing system, divide bamboo chip manipulator, divide bamboo chip arm-and-hand system walking track and measuring system, inductor is used for induction with or without bar, rise the conveying that bar system is used for bar, grab bar manipulator for bar is grabbed go-cart front, the bar of different-diameter can be divided into the bamboo chip that different-thickness requires by left rotation and right rotation knife-changing system, divide bamboo chip manipulator bamboo chip classification can be put well according to the different size of bamboo chip, measuring system measures the thickness of bamboo chip, minimum outer diameter and interior circular diameter.
Compared with prior art, the beneficial effects of the utility model are, propose a kind of full-automation newly and break bamboo machine, automaticity is high, double than existing broken bamboo motor speed, and safe and practical.More have innovatively: rise bar system and ensure, when grabbing bar manipulator and not having bar to capture, to rise unique bar; Measuring system measures thickness and the inner circle of bamboo chip, and then PLC control cabinet is according to the measurement thickness of bamboo chip and the diameter of inner circle conversion bamboo chip, then feeds back to other system; Left rotation and right rotation knife-changing system can left rotation and right rotation, finds immediate little cutterhead, and bamboo chip can be collected according to the magnitude classification of its thickness, diameter by a point bamboo chip arm-and-hand system automatically.
Accompanying drawing explanation
Fig. 1 is the utility model general structure schematic diagram;
Fig. 2 is the utility model clamping element structural representation;
Fig. 3 is that the utility model rises bar system architecture schematic diagram;
Fig. 4 is the utility model left rotation and right rotation knife-changing system structural representation;
1. frame, 2. inductor, 3.PLC control cabinet, 4. control to rise single bar device, 5. rise bar system, 6. grab bar manipulator, 7. go-cart track, 8. left rotation and right rotation knife-changing system, 9. point bamboo chip manipulator, 10. point bamboo chip arm-and-hand system walking track, 11. measuring systems, 12. clamping elements, 5.1 baffle plates, 5.2 liftout parts, 5.3 lowering or hoisting gears, 5.4 discharging device, 8.1 left rotation and right rotation cutterheads, 8.2 bearing holder (housing, cover)s, 8.3 planetary reducing motors, 8.4 stepper motor, 8.5 hollow spaces, 8.6 blades, 8.7 little cutterheads, 12.1 left part parts, 12.2 right members.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
Refer to Fig. 1 to Fig. 4, full-automatic broken bamboo machine, comprise frame 1, frame 1 arranges inductor 2 respectively, PLC control cabinet 3, rise bar system 5, grab bar manipulator 6, go-cart track 7, left rotation and right rotation knife-changing system 8, divide bamboo chip manipulator 9, divide bamboo chip arm-and-hand system walking track 10 and measuring system 11, the top of go-cart track 7 arranges go-cart, PLC control cabinet 3 is connection control inductor 2 respectively, rise bar system 5, grab bar manipulator 6, go-cart track 7, left rotation and right rotation knife-changing system 8, divide bamboo chip manipulator 9, divide bamboo chip arm-and-hand system walking track 10 and measuring system 11, inductor 2 is for responding to or without bar, rise the conveying of bar system 5 for bar, grab bar manipulator 6 for bar is grabbed go-cart front, the bar of different-diameter can be divided into the bamboo chip that different-thickness requires by left rotation and right rotation knife-changing system 8, divide bamboo chip manipulator 9 bamboo chip classification can be put well according to the different size of bamboo chip, measuring system 11 measures the thickness of bamboo chip and interior circular diameter.Measuring system 11 measures the object of bamboo chip minimum outer diameter, because ring the 4th section generally has the joint of growth bamboo branch, measure position ring growing bamboo branch, this is done to the sheet of growth bamboo branch, with not growing the sheet of bamboo branch separately, because the sheet of growth bamboo branch can not be used for carrying out aft-loaded airfoil.
The rear of described left rotation and right rotation knife-changing system 8 arranges clamping element 12, and clamping element 12 is by left part part 12.1, and right members 12.2 is formed, and clamping element 12 controls by PLC control cabinet 3.The described bar system 5 that rises is by baffle plate 5.1, liftout part 5.2, lowering or hoisting gear 5.3, discharging device 5.4 forms, lowering or hoisting gear 5.3 original height position is lower than discharging device 5.4, lowering or hoisting gear 5.3 upper end is fixedly installed liftout part 5.2, and the height of baffle plate 5.1 is higher than discharging device 5.4, and the side of baffle plate 5.1 arranges and controls to rise single bar device 4.It is fan-shaped steel disc that described control rises single bar device 4, convenient, flexible.
Left rotation and right rotation knife-changing system 8 comprises left rotation and right rotation cutterhead 8.1, bearing holder (housing, cover) 8.2, planetary reducing motor 8.3, stepper motor 8.4, blade 8.6 and little cutterhead 8.7, left rotation and right rotation cutterhead 8.1 connects planetary reducing motor 8.3, stepper motor 8.4 successively by bearing holder (housing, cover) 8.2; The some little cutterheads 8.7 of left rotation and right rotation cutterhead 8.1 axial symmetry distribution, little cutterhead 8.7 Rigen arranges varying number blade according to the thickness of bamboo chip.The quantity of described blade is generally 4 to 15, specifically requires to select according to the broken bamboo of bamboo chip.This mechanism of left rotation and right rotation knife-changing system 8 is pioneering, flexible movements, fast, and does not need artificial tool changing.
Arrange some hollow spaces 8.5 in the middle part of left rotation and right rotation cutterhead, hollow space 8.5 is corresponding with little cutterhead 8.7, and arranging of hollow space 8.5 ingeniously utilizes mechanics principle, when not reducing bearing capacity, has saved material.
When the utility model uses, manually will the bar of bamboo be needed brokenly to be all deposited on discharging device 5.4, then opening power, each system reset be to initial point.
Lower good bar rises to and controls to rise the single above 3cm place of bar device 4 peak by the lowering or hoisting gear 5.3 rising bar system 5, bar does not stop that just suitable slope drops in measuring flume, measuring system 11 works, measuring system 11 moves to the fixed position of bar one end, then thickness and the inner circle diameter dimension of bar is measured, measured value is sent to PLC control cabinet 3, PLC control cabinet 3 is measured and is obtained the outside diameter size that data are calculated to be bar, instruction is sent to respectively the material-dividing groove below left rotation and right rotation knife-changing system 8 and point bamboo chip manipulator 9, then two machine work, left rotation and right rotation knife-changing system 8 chooses suitable little cutterhead 8.7 automatically, and left rotation and right rotation knife-changing system 8 according to the distance of suitable little cutterhead 8.7 from go-cart track 7, can determine it is turn left, or turn right, to save time, increase work efficiency automatically, material-dividing groove is made up of some sulculuses, drives by chain, and powder groove also according to the distance apart from point bamboo chip manipulator 9, can determine that sulculus moves left, still move right, save time, increase work efficiency automatically.Inductor 2 is mainly used in whether having bar in measurement of inductance groove, if having bar to rise bar system 5 stop feed, if do not have bar, rises bar system 5 and ensures for a bar.
After measuring system 11 has surveyed return, grab bar manipulator 6 bar is captured to deliver to go-cart on cutter head center, go-cart track 7 and advance bar is withstood, grabbing bar manipulator 6 unclamps back to precalculated position, processing main servo machine operation drives go-cart that bar is promoted until bar all enters left rotation and right rotation cutterhead 8.1 toward left rotation and right rotation knife-changing system 8 direction, returns after stopping one second.
While the work of go-cart second time, the clamping element 12 that left rotation and right rotation knife-changing system 8 rear is arranged will draw in from little cutterhead 8.7 bamboo chip out and move in the other direction along go-cart, until after the stopping of precalculated position, divide bamboo chip manipulator 9 to move to above bamboo chip, by main for the bamboo chip folder point bamboo chip arm-and-hand system walking track 10 that prolongs to walk, bamboo chip is pulled out cutterhead, puts into corresponding material-dividing groove.
Compared with prior art, the beneficial effects of the utility model are, propose a kind of full-automation newly and break bamboo machine, automaticity is high, double than existing broken bamboo motor speed, and safe and practical.More have innovatively: rise bar system and ensure, when grabbing bar manipulator and not having bar to capture, to rise unique bar; Measuring system measures thickness and the inner circle of bamboo chip, and then PLC control cabinet is according to the measurement thickness of bamboo chip and the diameter of inner circle conversion bamboo chip, then feeds back to other system; Left rotation and right rotation knife-changing system can left rotation and right rotation, finds immediate little cutterhead, and bamboo chip can be collected according to the magnitude classification of its thickness, diameter by a point bamboo chip arm-and-hand system automatically.
Claims (8)
1. full-automatic broken bamboo machine, comprises frame (1), it is characterized in that, frame (1) is arranged respectively inductor (2), PLC control cabinet (3), rise bar system (5), grab bar manipulator (6), go-cart track (7), left rotation and right rotation knife-changing system (8), divide bamboo chip manipulator (9), divide bamboo chip arm-and-hand system walking track (10) and measuring system (11), the top of go-cart track (7) arranges go-cart, and PLC control cabinet (3) is connection control inductor (2) respectively, rise bar system (5), grab bar manipulator (6), go-cart track (7), left rotation and right rotation knife-changing system (8), divide bamboo chip manipulator (9), divide bamboo chip arm-and-hand system walking track (10) and measuring system (11), inductor (2) is for responding to or without bar, rise the conveying of bar system (5) for bar, grab bar manipulator (6) for bar is grabbed go-cart front, the bar of different-diameter can be divided into the bamboo chip that different-thickness requires by left rotation and right rotation knife-changing system (8), divide bamboo chip manipulator (9) bamboo chip classification can be put well according to the different size of bamboo chip, measuring system (11) measures the thickness of bamboo chip, minimum outer diameter and interior circular diameter.
2. bamboo machine is broken in full-automation according to claim 1, it is characterized in that, the rear of described left rotation and right rotation knife-changing system (8) arranges clamping element (12), clamping element (12) is by left part part (12.1), right members (12.2) is formed, and clamping element (12) controls by PLC control cabinet (3).
3. bamboo machine is broken in full-automation according to claim 1, it is characterized in that, the described bar system (5) that rises is by baffle plate (5.1), liftout part (5.2), lowering or hoisting gear (5.3), discharging device (5.4) forms, lowering or hoisting gear (5.3) original height position is lower than discharging device (5.4), lowering or hoisting gear (5.3) upper end is fixedly installed liftout part (5.2), the height of baffle plate (5.1) is higher than discharging device (5.4), and the side of baffle plate (5.1) arranges and controls to rise single bar device (4).
4. bamboo machine is broken in full-automation according to claim 3, it is characterized in that, it is fan-shaped steel disc that described control rises single bar device (4).
5. bamboo machine is broken in full-automation according to claim 1, it is characterized in that, left rotation and right rotation knife-changing system (8) comprises left rotation and right rotation cutterhead (8.1), bearing holder (housing, cover) (8.2), planetary reducing motor (8.3), stepper motor (8.4), blade (8.6) and little cutterhead (8.7), left rotation and right rotation cutterhead (8.1) connects planetary reducing motor (8.3), stepper motor (8.4) successively by bearing holder (housing, cover) (8.2); The some little cutterheads (8.7) of left rotation and right rotation cutterhead (8.1) axial symmetry distribution, little cutterhead (8.7) Rigen arranges varying number blade according to the thickness of bamboo chip.
6. bamboo machine is broken in full-automation according to claim 5, it is characterized in that, arranges some hollow spaces (8.5) in the middle part of left rotation and right rotation cutterhead, and hollow space (8.5) is corresponding with little cutterhead (8.7).
7. bamboo machine is broken in full-automation according to claim 5, it is characterized in that, the quantity of described blade is 4 to 15.
8. bamboo machine is broken in full-automation according to claim 1, it is characterized in that, point bamboo chip manipulator (9) below arranges the material-dividing groove for receiving bamboo chip, and material-dividing groove is made up of some sulculuses moved left and right.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520909991.5U CN205086138U (en) | 2015-11-16 | 2015-11-16 | Broken bamboo machine of full automatization |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520909991.5U CN205086138U (en) | 2015-11-16 | 2015-11-16 | Broken bamboo machine of full automatization |
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| Publication Number | Publication Date |
|---|---|
| CN205086138U true CN205086138U (en) | 2016-03-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520909991.5U Expired - Fee Related CN205086138U (en) | 2015-11-16 | 2015-11-16 | Broken bamboo machine of full automatization |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105216083A (en) * | 2015-11-16 | 2016-01-06 | 蒋士勇 | Full-automatic broken bamboo machine |
| CN106182304A (en) * | 2016-08-17 | 2016-12-07 | 张正权 | Automatically it is switched fast the broken bamboo machine of cutter head |
| CN107098117A (en) * | 2017-05-16 | 2017-08-29 | 益阳竟宁竹业机器人有限公司 | Automated classification breaks bamboo collecting equipment line |
| CN107650220A (en) * | 2016-08-31 | 2018-02-02 | 国家林业局北京林业机械研究所 | Automatically broken bamboo equipment and its broken bamboo method |
| CN109591129A (en) * | 2018-12-03 | 2019-04-09 | 北京林业大学 | A kind of broken bamboo device of automatic tool changer |
| CN110802694A (en) * | 2019-11-11 | 2020-02-18 | 浦江诚谊精密机械有限公司 | Full-automatic bamboo equal-dividing slitter |
-
2015
- 2015-11-16 CN CN201520909991.5U patent/CN205086138U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105216083A (en) * | 2015-11-16 | 2016-01-06 | 蒋士勇 | Full-automatic broken bamboo machine |
| CN105216083B (en) * | 2015-11-16 | 2018-01-30 | 庆元县龙鑫机械加工厂 | The broken bamboo machine of full-automation |
| CN106182304A (en) * | 2016-08-17 | 2016-12-07 | 张正权 | Automatically it is switched fast the broken bamboo machine of cutter head |
| CN106182304B (en) * | 2016-08-17 | 2018-03-30 | 张正权 | The full-automatic broken bamboo machine for being switched fast cutter head |
| CN107650220A (en) * | 2016-08-31 | 2018-02-02 | 国家林业局北京林业机械研究所 | Automatically broken bamboo equipment and its broken bamboo method |
| CN107098117A (en) * | 2017-05-16 | 2017-08-29 | 益阳竟宁竹业机器人有限公司 | Automated classification breaks bamboo collecting equipment line |
| CN109591129A (en) * | 2018-12-03 | 2019-04-09 | 北京林业大学 | A kind of broken bamboo device of automatic tool changer |
| CN110802694A (en) * | 2019-11-11 | 2020-02-18 | 浦江诚谊精密机械有限公司 | Full-automatic bamboo equal-dividing slitter |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160316 Termination date: 20191116 |