CN105216083B - The broken bamboo machine of full-automation - Google Patents
The broken bamboo machine of full-automation Download PDFInfo
- Publication number
- CN105216083B CN105216083B CN201510782954.7A CN201510782954A CN105216083B CN 105216083 B CN105216083 B CN 105216083B CN 201510782954 A CN201510782954 A CN 201510782954A CN 105216083 B CN105216083 B CN 105216083B
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- China
- Prior art keywords
- bar
- bamboo chip
- bamboo
- manipulator
- stroller
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Abstract
The present invention provides following technical scheme：The broken bamboo machine of full-automation,Including frame,Inductor is set respectively in frame,PLC control cabinet,Rise bar system,Grab bar manipulator,Stroller track,Left rotation and right rotation knife-changing system,Divide bamboo chip manipulator,Divide bamboo chip arm-and-hand system walking track and measuring system,The top of stroller track sets stroller,PLC control cabinet connects control sensor respectively,Rise bar system,Grab bar manipulator,Stroller track,Left rotation and right rotation knife-changing system,Divide bamboo chip manipulator,Divide bamboo chip arm-and-hand system walking track and measuring system,Inductor whether there is bar for sensing,Rise the conveying that bar system is used for bar,Bar manipulator is grabbed to be used to grab bar in front of stroller,The bar of different-diameter can be divided into the bamboo chip of different-thickness requirement by left rotation and right rotation knife-changing system,Divide bamboo chip manipulator to be sorted out bamboo chip according to the different sizes of bamboo chip put well,The thickness and interior circular diameter of measuring system measurement bamboo chip.Compared with prior art, the invention has the advantages that proposing that bamboo machine is broken in a kind of new full-automation, automaticity is high, is doubled than existing broken bamboo machine speed, and safe and practical.
Description
Technical field
The present invention relates to control system, is specifically a kind of full-automatic broken bamboo machine.
Background technology
Broken bamboo machine is exactly Mao bamboo tube to be disposably broken into many bars to have the special processing equipment of same widths bamboo cane, mainly
For mao bamboon bar, the processing early stage configuration much knives tools of bamboo chip class blank, by quick and easy replacing cutter, can process
The bamboo cane of different in width！It is bamboo flooring, bamboo strip mat, bamboo curtain, bamboo slab rubber, bamboo perfume (or spice) stamen, the bamboo product enterprise such as bamboo chopsticks preferably matches somebody with somebody
Complete equipment improves production efficiency.
Existing broken bamboo machine automaticity is not high, can not meet that enterprise faces recruitment cost increase instantly and need automation badly
The problem of further being lifted.
And mao bamboon is very wide in China's cultivated area, spread all over the ground such as Zhejiang, Jiangxi, Hunan, Guizhou, Guangdong, Fujian, Anhui,
Be named as bamboo township just has Zhejiang Qingyuan bamboo township, Anji Jiangxi Yifeng bamboo township；Zhejiang Lin Anzhu townshiies；Bamboo township of Jiangxi；Lake
Southern Tao Jiangzhu townshiies；Crack In Guizhou Chishui bamboo township；Guangdong Guang Ningzhu townshiies；Deposit in Shunchang, Fujian Province bamboo township；Fujian Jian'ou bamboo township；Guangde County Anhui Province bamboo township.
Therefore, the demand of the broken bamboo of full-automatic processing is very big.
The content of the invention
It is existing to solve to propose in above-mentioned background technology it is an object of the invention to provide a kind of full-automatic broken bamboo machine
The not high technical problem of broken bamboo machine automaticity.
To achieve the above object, the present invention provides following technical scheme：The broken bamboo machine of full-automation, including frame, in frame
Set respectively inductor, PLC control cabinet, rise bar system, grab bar manipulator, stroller track, left rotation and right rotation knife-changing system, point
Bamboo chip manipulator, divide bamboo chip arm-and-hand system walking track and measuring system, the top of stroller track sets stroller, PLC controls
Case connects control sensor, rises bar system, grab bar manipulator, stroller track, left rotation and right rotation knife-changing system, divide bamboo chip respectively
Manipulator, divide bamboo chip arm-and-hand system walking track and measuring system, inductor whether there is bar for sensing, rises bar system and uses
In the conveying of bar, grab bar manipulator and be used to grab bar in front of stroller, left rotation and right rotation knife-changing system can will be different straight
The bar in footpath is divided into the bamboo chip of different-thickness requirement, divides bamboo chip manipulator to be sorted out bamboo chip according to the different sizes of bamboo chip and puts
Good, measuring system measures thickness, minimum outer diameter and the interior circular diameter of bamboo chip.
Compared with prior art, the invention has the advantages that proposing that bamboo machine is broken in a kind of new full-automation, journey is automated
Degree is high, is doubled than existing broken bamboo machine speed, and safe and practical.More have innovatively：Bar system is risen to ensure grabbing
In the case that bar manipulator does not have bar crawl, unique bar is risen；Measuring system measures the thickness and inner circle of bamboo chip, then
Then PLC control cabinet feeds back to other systems according to the thickness of measurement bamboo chip and the diameter of inner circle conversion bamboo chip；Left-right rotary is changed
Knife system can left rotation and right rotation, find immediate small cutterhead, divide bamboo chip arm-and-hand system can be automatically by bamboo chip according to its thickness, straight
The magnitude classification in footpath is collected.
Brief description of the drawings
Fig. 1 is general structure schematic diagram of the present invention；
Fig. 2 is clamping element structural representation of the present invention；
Fig. 3 rises bar system structure diagram for the present invention；
Fig. 4 is left rotation and right rotation knife-changing system structural representation of the present invention；
1. frame, 2. inductors, 3.PLC control cabinets, 4. controls rise single bar device, 5. liters of bar systems, 6. grab rod
Expect manipulator, 7. stroller tracks, 8. left rotation and right rotation knife-changing systems, 9. points of bamboo chip manipulators, 10. points of bamboo chip arm-and-hand system walkings
Track, 11. measuring systems, 12. clamping elements, 5.1 baffle plates, 5.2 liftout parts, 5.3 lowering or hoisting gears, 5.4 discharging devices, 8.1 or so
Rotary head, 8.2 bearing holder (housing, cover)s, 8.3 planetary reducing motors, 8.4 stepper motors, 8.5 hollow spaces, 8.6 blades, 8.7 small cutterheads,
12.1 left part parts, 12.2 right members.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made
Embodiment, belong to the scope of protection of the invention.
Fig. 1 to Fig. 4, the broken bamboo machine of full-automation, including frame 1 are referred to, inductor 2, PLC controls are set respectively in frame 1
Case 3 processed, rise bar system 5, grab bar manipulator 6, stroller track 7, left rotation and right rotation knife-changing system 8, divide bamboo chip manipulator 9, point
Bamboo chip arm-and-hand system walking track 10 and measuring system 11, the top of stroller track 7 set stroller, and PLC control cabinet 3 connects respectively
Control sensor 2 is connect, bar system 5 is risen, grabs bar manipulator 6, stroller track 7, left rotation and right rotation knife-changing system 8, divides Bamboo sheet machine
Tool hand 9, divide bamboo chip arm-and-hand system walking track 10 and measuring system 11, inductor 2 whether there is bar for sensing, rises bar system
System 5 is used for the conveyings of bar, grabs bar manipulator 6 and is used to grab bar in front of stroller, and left rotation and right rotation knife-changing system 8 can will
The bar of different-diameter is divided into the bamboo chip of different-thickness requirement, divides bamboo chip manipulator 9 can be according to the different sizes of bamboo chip by bamboo chip
Classification is put well, and measuring system 11 measures thickness, minimum outer diameter and the interior circular diameter of bamboo chip.It is minimum outer that measuring system 11 measures bamboo chip
The purpose in footpath, it is because the general section for having growth bamboo branch of the 4th section of ring, measures the position that bamboo branch is grown on ring, so doing is
In order to grow the piece of bamboo branch, the piece with not growing bamboo branch separates, because the piece of growth bamboo branch is can not to be used for carrying out post-processing
's.
The rear of the left rotation and right rotation knife-changing system 8 sets clamping element 12, and clamping element 12 is by left part part 12.1, right members
12.2 are formed, and clamping element 12 is controlled by PLC control cabinet 3.Described liter of bar system 5 is by baffle plate 5.1, liftout part 5.2, lowering or hoisting gear
5.3, discharging device 5.4 forms, and the original height position of lowering or hoisting gear 5.3 is less than discharging device 5.4, and the upper end of lowering or hoisting gear 5.3 is consolidated
Liftout part 5.2 is set surely, and the height of baffle plate 5.1 is higher than discharging device 5.4, and the side of baffle plate 5.1 sets control to rise single bar
Device 4.It is fan-shaped steel disc that the control, which rises single bar device 4, convenient, flexible.
Left rotation and right rotation knife-changing system 8 includes left rotation and right rotation cutterhead 8.1, bearing holder (housing, cover) 8.2, planetary reducing motor 8.3, stepping electricity
Machine 8.4, blade 8.6 and small cutterhead 8.7, left rotation and right rotation cutterhead 8.1 by bearing holder (housing, cover) 8.2 be sequentially connected planetary reducing motor 8.3,
Stepper motor 8.4；The axial symmetry of left rotation and right rotation cutterhead 8.1 is distributed some small cutterheads 8.7, the small Rigen of cutterhead 8.7 according to bamboo chip thickness
Varying number blade is set.The quantity of the blade is generally 4 to 15, and selection is required with specific reference to the broken bamboo of bamboo chip.It is left
8 this mechanism of right rotation knife-changing system be it is pioneering, it is flexible movements, quick, and do not need artificial tool changing.
Some hollow spaces 8.5 are set in the middle part of left rotation and right rotation cutterhead, and hollow space 8.5 is corresponding with small cutterhead 8.7, hollow bulb
Divide 8.5 setting is ingenious to utilize mechanics principle, in the case where not reducing bearing capacity, saved material.
Then the present invention is turned on the power in use, manually the bar for needing brokenly bamboo is all deposited on discharging device 5.4,
Each system reset is to origin.
Rise the lowering or hoisting gear 5.3 of bar system 5 by lower good bar lifting to control rise the single peak of bar device 4 with
At upper 3cm, bar does not stop that just suitable slope is dropped in measuring flume, measuring system 11 works, and measuring system 11 is moved to rod
Expect the fixed position of one end, then measure thickness, minimum outer diameter and the inner circle diameter dimension of bar, measured value is sent to PLC
Control cabinet 3, the measurement of PLC control cabinet 3 obtain the outside diameter size that data are calculated as bar, instruction are separately sent into left-right rotary
Turn knife-changing system 8 and divide the material-dividing groove below bamboo chip manipulator 9, then two machines work；Left rotation and right rotation knife-changing system 8 is chosen automatically
Suitable small cutterhead 8.7, left rotation and right rotation knife-changing system 8 can according to suitable small cutterhead 8.7 from stroller track 7 with a distance from, automatically
Decision is to turn left, or is turned right, and to save the time, improves operating efficiency；Material-dividing groove is made up of some sulculuses, by chain
Drive, powder groove also can be according to away from the distance for dividing bamboo chip manipulator 9, and it is to move left to automatically determine sulculus, is still moved right, and is saved
Time, improve operating efficiency.Inductor 2 be mainly used in inductively measuring in groove in either with or without bar, if bar rises bar system
System 5 stops feed, if without bar, rises bar system 5 and ensures to supply a bar.
After measuring system 11 has surveyed return, grab bar manipulator 6 and bar crawl is sent to cutter head center, on stroller track 7
Stroller advance bar withstood, grab bar manipulator 6 and unclamp and back to precalculated position, the motor work drive of processing main servo pushes away
Handlebar bar promotes toward the direction of left rotation and right rotation knife-changing system 8 and fully enters left rotation and right rotation cutterhead 8.1 until bar, is returned after stopping one second
Return.
While the second task of stroller, the clamping element 12 that the rear of left rotation and right rotation knife-changing system 8 is set will be from small cutterhead 8.7
Bamboo chip out is collapsed and moved along stroller opposite direction, after stopping until precalculated position, divides bamboo chip manipulator 9 to be moved on bamboo chip
Just, the main point bamboo chip arm-and-hand system walking track 10 that prolongs of bamboo chip folder is walked, bamboo chip is pulled out cutterhead, is put into corresponding sub-material
Groove.
Compared with prior art, the invention has the advantages that proposing that bamboo machine is broken in a kind of new full-automation, journey is automated
Degree is high, is doubled than existing broken bamboo machine speed, and safe and practical.More have innovatively：Bar system is risen to ensure grabbing
In the case that bar manipulator does not have bar crawl, unique bar is risen；Measuring system measures the thickness and inner circle of bamboo chip, then
Then PLC control cabinet feeds back to other systems according to the thickness of measurement bamboo chip and the diameter of inner circle conversion bamboo chip；Left-right rotary is changed
Knife system can left rotation and right rotation, find immediate small cutterhead, divide bamboo chip arm-and-hand system can be automatically by bamboo chip according to its thickness, straight
The magnitude classification in footpath is collected.
Claims (6)
1. the broken bamboo machine of full-automation, including frame (1), it is characterised in that inductor (2), PLC controls are set respectively in frame (1)
Case (3) processed, bar system (5) is risen, bar manipulator (6), stroller track (7) is grabbed, left rotation and right rotation knife-changing system (8), divides bamboo chip
Manipulator (9), divide bamboo chip arm-and-hand system walking track (10) and measuring system (11), the top of stroller track (7), which is set, to push away
Car, PLC control cabinet (3) connect control sensor (2), rise bar system (5), grab bar manipulator (6), stroller track respectively
(7), left rotation and right rotation knife-changing system (8), divide bamboo chip manipulator (9), divide bamboo chip arm-and-hand system walk track (10) and measurement be
Unite (11), inductor (2) whether there is bar for sensing, rises the conveying that bar system (5) is used for bar, grabs bar manipulator (6)
For bar to be grabbed in front of stroller, the bar of different-diameter can be divided into different-thickness by left rotation and right rotation knife-changing system (8) will
The bamboo chip asked, divide bamboo chip manipulator (9) to be sorted out bamboo chip according to the different sizes of bamboo chip and put well, measuring system (11) measurement bamboo
Thickness, minimum outer diameter and the interior circular diameter of piece；
Described liter of bar system (5) is made up of baffle plate (5.1), liftout part (5.2), lowering or hoisting gear (5.3), discharging device (5.4),
Lowering or hoisting gear (5.3) original height position is less than discharging device (5.4), lowering or hoisting gear (5.3) upper end fixed setting liftout part
(5.2), the height of baffle plate (5.1) is higher than discharging device (5.4), and the side of baffle plate (5.1) sets control to rise single bar device
(4)；
Left rotation and right rotation knife-changing system (8) includes left rotation and right rotation cutterhead (8.1), bearing holder (housing, cover) (8.2), planetary reducing motor (8.3), step
Stepper motor (8.4), blade (8.6) and small cutterhead (8.7), left rotation and right rotation cutterhead (8.1) are sequentially connected row by bearing holder (housing, cover) (8.2)
Star reducing motor (8.3), stepper motor (8.4)；Left rotation and right rotation cutterhead (8.1) axial symmetry is distributed some small cutterheads (8.7), pocket knife
Disk (8.7) Rigen sets varying number blade according to the thickness of bamboo chip.
2. full-automatic broken bamboo machine according to claim 1, it is characterised in that the left rotation and right rotation knife-changing system (8)
Rear sets clamping element (12), and clamping element (12) is made up of left part part (12.1), right members (12.2), and clamping element (12) is by PLC
Control cabinet (3) controls.
3. full-automatic broken bamboo machine according to claim 1, it is characterised in that the control rises single bar device (4)
For fan-shaped steel disc.
4. full-automatic broken bamboo machine according to claim 1, it is characterised in that during setting is some in the middle part of left rotation and right rotation cutterhead
Empty part (8.5), hollow space (8.5) are corresponding with small cutterhead (8.7).
5. full-automatic broken bamboo machine according to claim 1, it is characterised in that the quantity of the blade is 4 to 15.
6. full-automatic broken bamboo machine according to claim 1, it is characterised in that described to divide bamboo chip manipulator (9) lower section to set
The material-dividing groove for receiving bamboo chip is put, material-dividing groove is made up of some sulculuses moved left and right.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510782954.7A CN105216083B (en) | 2015-11-16 | 2015-11-16 | The broken bamboo machine of full-automation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510782954.7A CN105216083B (en) | 2015-11-16 | 2015-11-16 | The broken bamboo machine of full-automation |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105216083A CN105216083A (en) | 2016-01-06 |
| CN105216083B true CN105216083B (en) | 2018-01-30 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510782954.7A Expired - Fee Related CN105216083B (en) | 2015-11-16 | 2015-11-16 | The broken bamboo machine of full-automation |
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| CN106078971B (en) * | 2016-07-28 | 2019-03-12 | 浙江千束家居用品有限公司 | Automatic collision bamboo machine |
| CN106671223A (en) * | 2017-01-11 | 2017-05-17 | 刘占明 | Cutter disc assembly of bamboo slicing equipment |
| CN108621265A (en) * | 2017-03-16 | 2018-10-09 | 刘承承 | A kind of center adjusting device and automatic broken bamboo machine |
| CN107414986B (en) * | 2017-05-25 | 2022-08-05 | 国家林业和草原局北京林业机械研究所 | Automatic-feeding rapid-centering continuous bamboo breaking equipment and bamboo breaking method thereof |
| CN107336303B (en) * | 2017-07-06 | 2020-02-14 | 湖北省林业科学研究院 | Bamboo processing method and device |
| CN107825554B (en) * | 2017-10-26 | 2020-11-13 | 福建呈祥机械制造有限公司 | Rotary tool changing device for automatic bamboo breaking machine |
| CN113492451A (en) * | 2021-07-07 | 2021-10-12 | 云南永利发林业有限公司 | Bamboo mechanical hand slicing equipment |
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2015
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Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000198102A (en) * | 1999-01-06 | 2000-07-18 | Kiyonori Fukamizu | Bamboo splitting machine |
| CN201816115U (en) * | 2010-09-30 | 2011-05-04 | 浙江工业大学 | Bidirectional bamboo breaker |
| CN101985221A (en) * | 2010-10-22 | 2011-03-16 | 浙江工业大学 | Combined cutting tool special for bamboo cutter |
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Effective date of registration: 20170703 Address after: 323812 Zhejiang city of Lishui province Qingyuan County long Gong Xiang Village in the tail Applicant after: Qingyuan County, long Xin Machinery Factory Address before: 553000 Liupanshui Province, Zhongshan City, Guizhou province people's Road West, No. 357 Applicant before: Jiang Shiyong Applicant before: Ye Liangquan Applicant before: Wang Xingzhi |
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