CN203887980U - Automatic moso bamboo chip cutting machine - Google Patents
Automatic moso bamboo chip cutting machine Download PDFInfo
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- CN203887980U CN203887980U CN201420261337.3U CN201420261337U CN203887980U CN 203887980 U CN203887980 U CN 203887980U CN 201420261337 U CN201420261337 U CN 201420261337U CN 203887980 U CN203887980 U CN 203887980U
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Abstract
The utility model discloses an automatic moso bamboo chip cutting machine which comprises a moso bamboo support frame, a cutting and conveying mechanism, a chip cutting mechanism, a blade selecting mechanism, an embracing and stretching mechanism, a circuit PLC (programmable logic control) system and a pneumatic control system. The right side of a cutter support is welded with the left side of a fixed conveying frame, the lower side of the fixed conveying frame is fixedly connected with the lower sides of front machine legs, the left sides of the front machine legs are fixedly connected with an embracing fixed framework, a blade supporting seat is mounted on the front machine legs, an electric control cabinet is arranged on the circuit PLC system, control buttons are mounted on the electric control cabinet, a PLC mainboard is mounted in the electric control cabinet and is connected with a decoder, and the control buttons are electrically connected with the PLC mainboard. The automatic moso bamboo chip cutting machine has the advantages that the labor cost can be saved, the labor intensity of operators can be relieved, and field stacking can be omitted.
Description
Technical field
The utility model relates to a kind of splitting machine tool equipment, particularly a kind of mao bamboon splitting machine automatically.
Background technology
Mao bamboon is sawed-off, cut open the first operation that sheet is mao bamboon deep processing, for the vast bamboo agriculture in bamboo township, abundant bamboo resource carried out to deep processing, promotes the added value of mao bamboon, both solved the problem of employment of local farmers, also increased peasant's income.Therefore small investment, operation family workshop type mao bamboon processing enterprise relatively flexibly, as emerge rapidly in large numbersBamboo shoots after a spring rain, develops very soon, it is estimated that Jin Longyou county Xikou Zhen just has family more than 500 of Zhe Lei little Wei enterprise.
Traditional mao bamboon is sawed-off, splitting machine tool, by sawed-off, cut open sheet two procedures and complete.Sawed-off before this, by an operative employee with cutting machine by the mao bamboon of whole length as required, be sawn into a section, another operative employee according to thickness difference, stacks sawed-off mao bamboon respectively; Then sawed-off mao bamboon is cutd open in flakes, by an operative employee, one section of mao bamboon is moved on splitting machine, according to the thickness of mao bamboon, select suitable blade, start splitting machine, utilize collision block ballistic motion on splitting machine and the effect of blade, mao bamboon is cutd open in flakes, meanwhile another operative employee with the hands pulls out the mao bamboon being attached on blade, gives next process.As can be seen here, traditional processing method, complete the sawed-off of mao bamboon and cut open sheet, not only to there be 4 people to operate, and operating personnel's labour intensity is very large, repeat several thousand mao bamboons every day, particularly run into mao bamboon and save when being stuck on blade, operative employee often could pull out bamboo chip by very large strength.
Utility model content
Technical problem to be solved in the utility model is for the deficiencies in the prior art, and a kind of mao bamboon splitting machine is automatically provided.
To achieve these goals, the measure that the utility model is taked:
A kind of mao bamboon splitting machine automatically, comprises mao bamboon bracing frame, cutting conveying mechanism, splitting machine structure, blade selection mechanism, hold drawing mechanism tightly, PLC circuit control system and atmospheric control, described mao bamboon bracing frame comprises mao bamboon support, mao bamboon stacking bracket, mao bamboon lifting arm, mao bamboon cylinder, mao bamboon baffle plate and scale, described cutting conveying mechanism comprises cutter supporting frame, cutting machine travelling carriage, cutting cylinder, cutting motor, cutting machine belt pulley, cutting motor belt pulley, roller, cutting blade, cutting machine back shaft, fixing carriage, slip carriage, cylinder saddle, carry cylinder, roller, clamping cylinder, manipulator brace, oscillating bearing, manipulator fixed head, fixed axis, nylon cylinder, manipulator fork and cutting inductive switch, described splitting machine structure comprises rear under-chassis, a worm-gear speed reducer, guide rail, collision block, bearing, bearing, rotation push-plate, driving chain, drive sprocket, front under-chassis, cut open sheet motor, cut open sheet motor pulley, big belt pulley, clutch, brake, support, bearing block and main shaft, described blade selection mechanism comprises blade support, No. two worm-gear speed reducers, blade, cutterhead wheel hub, plough bolt, travelling gear, tool axis, bearing block, knife rest hold-down support, fairlead, cam controller support, shaft coupling, cam controller axle, cam bit, cam inductive switch and cutter plate driver motor, the described drawing mechanism of holding tightly comprises and holds fixed frame tightly, hold travelling carriage tightly, roller, draft cylinder, hold cylinder tightly, contiguous block, a connecting pin, No. two connecting pins, No. three connecting pins, fork, left jaw and right jaw, described PLC circuit control system comprises PLC mainboard, decoder, electric control cabinet and control button, described atmospheric control comprises air compressor, steam-water separator, distributor, magnetic valve and cylinder, described cylinder is for cutting cylinder, carry cylinder, clamping cylinder, draft cylinder, holding cylinder tightly,
Wherein: the right side of described cutter supporting frame and the welding of the left side of fixing carriage, the downside of described fixing carriage is fixedly connected with the downside of front under-chassis, the left side of described front under-chassis is with to hold fixed frame tightly affixed, on front under-chassis, blade support is installed, the left side of cutter supporting frame is placed with mao bamboon support near holding fixed frame position tightly, described PLC circuit control system is provided with electric control cabinet, described electrical equipment control is provided with control button cashier's office in a shop, PLC mainboard is installed in electric control cabinet, PLC mainboard is connected with decoder, described control button is electrically connected with PLC mainboard, described PLC mainboard respectively with cutting motor, magnetic valve, cutting inductive switch, cut open sheet motor, clutch, brake, a worm-gear speed reducer, No. two worm-gear speed reducers, cam inductive switch, the electrical connection of cutter plate driver motor, described air compressor passes through steam-water separator, distributor respectively with cutting cylinder, carry cylinder, clamping cylinder, draft cylinder, hold the pneumatic connection of cylinder tightly, described cutting cylinder, carry cylinder, clamping cylinder, draft cylinder, hold tightly and on cylinder, be connected with respectively magnetic valve.
Described mao bamboon support left side is connected with mao bamboon stacking bracket, the right side of mao bamboon support is provided with mao bamboon lifting arm, mao bamboon support upside is horizontally installed with baffle plate, the centre position of baffle plate is vertically installed with mao bamboon cylinder, the outside horizontal direction of mao bamboon support overhead gage is connected with scale, and the top of described mao bamboon lifting arm is connected with horizontal pressure pin.
On described cutter supporting frame, be connected with cutting machine travelling carriage, between described cutter supporting frame and cutting machine travelling carriage, be provided with roller, described roller is installed on the both sides of cutting machine travelling carriage, cutting cylinder is installed on described cutter supporting frame, the bottom of cutting cylinder is arranged on the crossbeam of cutter supporting frame upper end, piston rod and the cutting machine travelling carriage bolt of cutting cylinder, one side of described cutting machine travelling carriage is provided with cutting motor, the opposite side of cutting machine travelling carriage is provided with cutting machine back shaft, described cutting motor right-hand axis is connected to cutting motor belt pulley, the left side of cutting machine back shaft is provided with cutting blade, the right-hand axis of cutting machine back shaft is connected to cutting machine belt pulley, described cutting machine belt pulley and cutting motor belt pulley are in transmission connection.
The upside of described fixing carriage is provided with cutting inductive switch, the both sides of described slip carriage are provided with roller, slip carriage is flexibly connected with fixing carriage by roller, between fixing carriage and slip carriage, be connected with conveying cylinder, carry the bottom of cylinder to be arranged on the upper end floor beam of fixing carriage, carry the piston rod of cylinder and the inboard cross bar of slip carriage to be connected, the described slip carriage left and right sides is separately installed with cylinder saddle, on the slip carriage of cylinder saddle inboard, manipulator fixed head is installed, on described cylinder saddle, clamping cylinder is installed, clamping cylinder is connected with oscillating bearing, on oscillating bearing, bolt has two-chip computer tool hand brace, two fixed axis are installed on described manipulator fixed head, one end of manipulator fork through after fixed axis with manipulator brace bolt, the other end of manipulator fork is socketed with nylon cylinder.
On described front under-chassis, be provided with and cut open sheet motor and main shaft, described main shaft is affixed by bearing block and support and front under-chassis, big belt pulley is installed on described main shaft successively, drive sprocket, clutch and brake, the described sheet motor that cuts open is in transmission connection by cuing open sheet motor pulley and big belt pulley, worm-gear speed reducer is installed No. one on described rear under-chassis, on a worm-gear speed reducer, be connected with decoder, described front under-chassis and rear under-chassis upper end are provided with guide rail, the two ends of guide rail one side are separately installed with drive sprocket, on guide rail, slidably connect collision block, bearing is installed on collision block, bearing is installed on bearing, bearing is connected with rotation push-plate in under-chassis direction forward, described collision block, No. one worm-gear speed reducer passes through respectively driving chain, drive sprocket with cut open sheet motor linkage.
Described blade support is arranged on front under-chassis, the top of blade support is provided with bearing block, cutterhead wheel hub is coupling by tool axis and bearing block, some blades are installed on cutterhead wheel hub, described blade is fixed by plough bolt and cutterhead wheel hub, described knife number is ten, described blade by size order is sequentially arranged on cutterhead wheel hub, the right-hand member of described tool axis is connected with travelling gear, blade support right side is provided with worm-gear speed reducer No. two, No. two described worm-gear speed reducers are connected with cutter plate driver motor-driven, described travelling gear and No. two worm-gear speed reducers are connected with a joggle, the left end shaft of described tool axis is connected to cam controller axle, between described cam controller axle and tool axis, be connected by shaft coupling, described cam controller axle and cam controller support are coupling, on cam controller support, be connected with cam bit, on described cam controller support, cam inductive switch is installed, the quantity of described cam bit and cam inductive switch is all ten, and cam bit and the corresponding contact respectively of cam inductive switch, described cam controller support is fixedly connected with blade support, described below, blade support left side is provided with fairlead, blade support below cutterhead wheel hub leftward position be provided with knife rest hold-down support corresponding to fairlead.
On the described cross bar of holding travelling carriage tightly, roller is installed, hold travelling carriage tightly by roller and hold fixed frame tightly and be slidably connected, the left side of holding fixed frame tightly is provided with draft cylinder, the bottom of draft cylinder is arranged on holds tightly on fixed frame upside crossbeam, the piston rod of draft cylinder with hold travelling carriage tightly and be connected, hold tightly in the base cross members of travelling carriage and be provided with and hold cylinder tightly, the piston rod of holding cylinder tightly is upwards connected with connecting pin No. one, No. one connecting pin bolt is connected to two contiguous blocks, hold tightly on two crossbeams of travelling carriage upside and be separately installed with connecting pin No. two, contiguous block is by No. two connecting pins and fork bolt, described fork by No. three connecting pins respectively bolt have left jaw and right jaw.
The beneficial effects of the utility model: advantage of the present utility model mainly contains following three aspects:
1, saved cost of labor: original equipment and process operates, need 4 people to complete, equipment after improvement, only need 2 people just can operate, by 180 yuan/artificial the minimum standard of everyone working 12 hours (every day), within 1 year, can save labour cost expenditure ten thousand yuan of left and right of 8--10, this is a very large profit space for the little Wei enterprise of family workshop type;
2, reduced operating personnel's labour intensity: original equipment, every day, several thousand mao bamboons were from sawed-off to cuing open sheet, operative employee's labour intensity is very large, particularly running into mao bamboon saves when being stuck on blade, operative employee must could pull out bamboo chip by very large strength, so in order to complete production task, only have by producing with working extra shifts or extra hours; And equipment through improvement after, some crucial production links are all automatically to complete substantially, thereby have reduced widely operating personnel's labour intensity;
3, reduced place stacking: original equipment and process need to be first by sawed-off mao bamboon, classification, and the mao bamboon of different size need be deposited in different positions, therefore needs very large place to carry out mao bamboon stacking; And improve after equipment, whole mao bamboon, from sawed-off to cuing open sheet, working continuously, cancelled the classification of mao bamboon, also just do not need place to stack, thereby improved the utilization rate in place.
Brief description of the drawings
Fig. 1, structural representation of the present utility model.
The structural representation of Fig. 2, the utility model mao bamboon bracing frame.
The structural representation of Fig. 3, the utility model cutting conveying mechanism.
The structural representation of Fig. 4, the utility model splitting machine structure.
The cutaway view of Fig. 5, the utility model splitting machine structure.
The AA that Fig. 6, the utility model splitting machine structure cut open sheet motor part is to view.
The structural representation of Fig. 7, the selection mechanism of the utility model blade.
The side view of Fig. 8, the selection mechanism of the utility model blade.
The structural representation of Fig. 9, the utility model blade selection mechanism cam controller support.
Figure 10, the utility model are held the structural representation of drawing mechanism tightly.
Figure 11, the utility model PLC circuit control system and atmospheric control schematic diagram.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described in further detail:
The automatic mao bamboon splitting machine of one as Figure 1-Figure 11, comprises mao bamboon bracing frame, cutting conveying mechanism, splitting machine structure, blade selection mechanism, hold drawing mechanism tightly, PLC circuit control system and atmospheric control, described mao bamboon bracing frame comprises mao bamboon support 1, mao bamboon stacking bracket 2, mao bamboon lifting arm 3, mao bamboon cylinder 4, mao bamboon baffle plate 5 and scale 6, described cutting conveying mechanism comprises cutter supporting frame 8, cutting machine travelling carriage 9, cutting cylinder 10, cutting motor 11, cutting machine belt pulley 15, cutting motor belt pulley 16, roller 12, cutting blade 13, cutting machine back shaft 14, fixing carriage 17, slip carriage 18, cylinder saddle 19, carry cylinder 20, roller 12, clamping cylinder 21, manipulator brace 22, oscillating bearing 23, manipulator fixed head 24, fixed axis 25, nylon cylinder 26, manipulator fork 27 and cutting inductive switch 28, described splitting machine structure comprises rear under-chassis 29, a worm-gear speed reducer 30, guide rail 31, collision block 32, bearing 33, bearing 34, rotation push-plate 35, driving chain 36, drive sprocket 37, front under-chassis 38, cut open sheet motor 39, cut open sheet motor pulley 40, big belt pulley 41, clutch 42, brake 43, support 44, bearing block and main shaft 45, described blade selection mechanism comprises blade support 47, No. two worm-gear speed reducers 48, blade 49, cutterhead wheel hub 50, plough bolt 51, travelling gear 52, tool axis 53, bearing block, knife rest hold-down support 54, fairlead 55, cam controller support 56, shaft coupling 57, cam controller axle 58, cam bit 59, cam inductive switch 60 and cutter plate driver motor 61, the described drawing mechanism of holding tightly comprises and holds fixed frame 62 tightly, hold travelling carriage 63 tightly, roller 12, draft cylinder 64, hold cylinder 65 tightly, contiguous block 66, a connecting pin 67, No. two connecting pins 68, No. three connecting pins 69, fork 70, left jaw 71 and right jaw 72, described PLC circuit control system comprises PLC mainboard 75, decoder 46, electric control cabinet 73 and control button 74, described atmospheric control comprises air compressor 77, steam-water separator 78, distributor 79, magnetic valve 76 and cylinder, described cylinder is for cutting cylinder 10, carry cylinder 20, clamping cylinder 21, draft cylinder 64, holding cylinder 65 tightly,
Wherein: the right side of described cutter supporting frame 8 and the welding of the left side of fixing carriage 17, the downside of described fixing carriage 17 is fixedly connected with the downside of front under-chassis 38, the left side of described front under-chassis 38 is with to hold fixed frame 62 tightly affixed, on front under-chassis 38, blade support 47 is installed, the left side of cutter supporting frame 8 is placed with mao bamboon support 1 near holding fixed frame 62 positions tightly, described PLC circuit control system is provided with electric control cabinet 73, on described electric control cabinet 73, control button 74 is installed, PLC mainboard 75 is installed in electric control cabinet 73, PLC mainboard 75 is connected with decoder 46, described control button 74 is electrically connected with PLC mainboard 75, described PLC mainboard 75 respectively with cutting motor 11, magnetic valve 76, cutting inductive switch 28, cut open sheet motor 39, clutch 42, brake 43, a worm-gear speed reducer 30, No. two worm-gear speed reducers 48, cam inductive switch 60, cutter plate driver motor 61 is electrically connected, and described air compressor 77 is by steam-water separator 78, distributor 79 respectively with cutting cylinder 10, carry cylinder 20, clamping cylinder 21, draft cylinder 64, hold the pneumatic connection of cylinder 65 tightly, for each cylinder provides pneumatic power, described cutting cylinder 10, carry cylinder 20, clamping cylinder 21, draft cylinder 64, hold tightly and on cylinder 65, be connected with respectively magnetic valve 76, the signal of telecommunication is provided to magnetic valve 76 by PLC mainboard 75, realize the work of each cylinder, described electric control cabinet 73 and air compressor 77 are placed separately, be connected with each parts of automatic mao bamboon splitting machine with pipeline by connecting line respectively, electric control cabinet 73 also can be placed on the place of convenient operation on machine.
Mao bamboon bracing frame as shown in Figure 2, described mao bamboon support 1 left side is connected with mao bamboon stacking bracket 2, the right side of mao bamboon support 1 is provided with mao bamboon lifting arm 3, mao bamboon support 1 upside is horizontally installed with baffle plate 5, the centre position of baffle plate 5 is vertically installed with mao bamboon cylinder 4, the outside horizontal direction of mao bamboon support 1 overhead gage 5 is connected with scale 6, can measure the length of mao bamboon, be convenient to processing, the top of described mao bamboon lifting arm 3 is connected with horizontal pressure pin 7, in the time having bending mao bamboon, can be by stepping on mao bamboon lifting arm 3, horizontal pressure pin 7 is raised, thereby mao bamboon is raised, be convenient to cutting.
Cutting conveying mechanism as shown in Figure 3, on described cutter supporting frame 8, be connected with cutting machine travelling carriage 9, between described cutter supporting frame 8 and cutting machine travelling carriage 9, be provided with roller 12, described roller 12 is installed on the both sides of cutting machine travelling carriage 9, the quantity of roller 12 is four, make light the sliding of cutting machine travelling carriage 9 energy on cutter supporting frame 8, cutting cylinder 10 is installed on described cutter supporting frame 8, the bottom of cutting cylinder 10 is arranged on the crossbeam of cutter supporting frame 8 upper ends, piston rod and cutting machine travelling carriage 9 bolts of cutting cylinder 10, the motion of the piston rod by cutting cylinder 10 drives moving back and forth of cutting machine travelling carriage 9, one side of described cutting machine travelling carriage 9 is provided with cutting motor 11, the opposite side of cutting machine travelling carriage 9 is provided with cutting machine back shaft 14, described cutting motor 11 right-hand axis are connected to cutting motor belt pulley 16, the left side of cutting machine back shaft 14 is provided with cutting blade 13, the right-hand axis of cutting machine back shaft 14 is connected to cutting machine belt pulley 15, described cutting machine belt pulley 15 is in transmission connection with cutting motor belt pulley 16.
The upside of described fixing carriage 17 is provided with cutting inductive switch 28, when mao bamboon is encountered cutting inductive switch 28, automatic piece machine enters automatic mode, the both sides of described slip carriage 18 are provided with roller 12, slip carriage 18 is flexibly connected with fixing carriage 17 by roller 12, the quantity of described roller 12 is four, light the moving back and forth on fixing carriage 17 of slip carriage 18 energy, between fixing carriage 17 and slip carriage 18, be connected with and carry cylinder 20, carry the bottom of cylinder 20 to be arranged on the upper end floor beam of fixing carriage 17, carry the piston rod of cylinder 20 and the inboard cross bar of slip carriage 18 to be connected, by carrying the motion of cylinder 20 to drive slip carriage 18 to move back and forth, described slip carriage 18 left and right sides are separately installed with cylinder saddle 19, on the slip carriage 18 of cylinder saddle 19 inboards, manipulator fixed head 24 is installed, on described cylinder saddle 19, clamping cylinder 21 is installed, clamping cylinder 21 is connected with oscillating bearing 23, on oscillating bearing 23, bolt has two-chip computer tool hand brace 22, two fixed axis 25 are installed on described manipulator fixed head 24, fixed axis 25 is arranged up and down side by side, one end of two manipulator forks 27 is and upper and lower two-chip computer tool hand brace 22 bolts rear through upper and lower two fixed axis 25 respectively, the other end of manipulator fork 27 is socketed with nylon cylinder 26, described cylinder saddle 19, manipulator fixed head 24, fixed axis 25 respectively has four, clamping cylinder 21 is two, two clamping cylinders 21 are connected with same magnetic valve 76, manipulator fork 27, nylon cylinder 26 and manipulator brace 22 form manipulator, manipulator can rotate around fixed axis 25, just can realize the clamping of manipulator and unclamp by moving back and forth of clamping cylinder 21 piston rods simultaneously.
Splitting machine structure as Figure 4-Figure 6, on described front under-chassis 38, be provided with and cut open sheet motor 39 and main shaft 45, described main shaft 45 is affixed with front under-chassis 38 by bearing block and support 44, on described main shaft 45, big belt pulley 41 is installed successively, drive sprocket 37, clutch 42 and brake 43, the described sheet motor 39 that cuts open is in transmission connection with big belt pulley 41 by cuing open sheet motor pulley 40, worm-gear speed reducer 30 is installed No. one on described rear under-chassis 29, on a worm-gear speed reducer 30, be connected with decoder 46, decoder 46 is electrically connected with PLC mainboard 75, a working cycles of automatic piece machine, drive decoder 46 to rotate a circle by a worm-gear speed reducer 30, be equivalent to 360 degree, thereby realize the automatic control of PLC mainboard 75 to automatic piece machine, described front under-chassis 38 is provided with guide rail 31 with rear under-chassis 29 upper ends, the two ends of guide rail 31 1 sides are separately installed with drive sprocket 37, on guide rail 31, slidably connect collision block 32, bearing 33 is installed on collision block 32, bearing 34 is installed on bearing 33, bearing 34 is connected with rotation push-plate 35 in under-chassis 29 directions forward, described collision block 32, a worm-gear speed reducer 30 is respectively by driving chain 36, drive sprocket 37 with cut open sheet motor 39 and link, collision block 32 can move back and forth along guide rail 31, by 32 move back and forth of collision block, and coordinate the blade 49 in blade selection mechanism that mao bamboon is cutd open in flakes.
Blade selection mechanism as shown in Fig. 7-Fig. 9, described blade support 47 is arranged on front under-chassis 38, the top of blade support 47 is provided with bearing block, cutterhead wheel hub 50 is coupling by tool axis 53 and bearing block, some blades 49 are installed on cutterhead wheel hub 50, described blade 49 is fixing with cutterhead wheel hub 50 by plough bolt 51, described blade 49 quantity are ten, described blade 49 by size order is sequentially arranged on cutterhead wheel hub 50, the right-hand member of described tool axis 53 is connected with travelling gear 52, blade support 47 right sides are provided with worm-gear speed reducer 48 No. two, described No. two worm-gear speed reducers 48 and cutter plate driver motor 61 are in transmission connection, described travelling gear 52 and No. two worm-gear speed reducers 48 are connected with a joggle, the left end shaft of described tool axis 53 is connected to cam controller axle 58, between described cam controller axle 58 and tool axis 53, be connected by shaft coupling 57, described cam controller axle 58 is coupling with cam controller support 56, on cam controller support 56, be connected with cam bit 59, on described cam controller support 56, cam inductive switch 60 is installed, described cam bit 59 and the quantity of cam inductive switch 60 are all ten, the respectively corresponding cam inductive switch 60 of each cam bit 59, correspondingly control respectively a blade 49, cam bit 59 and the 60 corresponding contacts respectively of cam inductive switch, the angle of cam bit 59 can be adjusted, in the time that the bossing of cam bit 59 contacts with cam inductive switch 60, 60 energisings of cam inductive switch stop operating cutter plate driver motor 61, control the position of specifying blade 49 to stop at requirement with this, described cam controller support 56 is fixedly connected with blade support 47, described blade support 47 belows, left side are provided with fairlead 55, fairlead 55 is drawn in cuing open the in blocks bamboo chip that scatters, blade support 47 below cutterhead wheel hub 50 leftward position be provided with knife rest hold-down support 54 corresponding to fairlead 55, for fixation cutter head wheel hub 50, avoid cutterhead wheel hub 50 generation in the middle of cuing open sheet process partially moving.
As shown in figure 10 hold drawing mechanism tightly, on the described cross bar of holding travelling carriage 63 tightly, roller 12 is installed, the quantity of roller 12 is four, hold travelling carriage 63 tightly by roller 12 and hold fixed frame 62 tightly and be slidably connected, the left side of holding fixed frame 62 tightly is provided with draft cylinder 64, the bottom of draft cylinder 64 is arranged on holds tightly on fixed frame 62 upside crossbeams, the piston rod of draft cylinder 64 with hold travelling carriage 63 tightly and be connected, making to hold tightly travelling carriage 63 moves back and forth holding fixed frame 62 tightly easily, hold tightly in the base cross members of travelling carriage 63 and be provided with and hold cylinder 65 tightly, the piston rod of holding cylinder 65 tightly is upwards connected with connecting pin 67 No. one, No. one connecting pin 67 bolts have two contiguous blocks 66, hold tightly on two crossbeams of travelling carriage 63 upsides and be separately installed with connecting pin 67 No. two, contiguous block 66 is by No. two connecting pins 67 and fork 70 bolts, described fork 70 by No. three connecting pins 69 respectively bolt have left jaw 71 and right jaw 72, by holding the left jaw 71 of flexible drive of cylinder 65 piston rods and holding tightly and unclamping of right jaw 72 tightly, realize the clamping of bamboo chip, drive whole the moving back and forth of travelling carriage 63 of holding tightly by draft cylinder 64, realize the dial-out of bamboo chip.
Concrete operations order:
Start and cut open sheet motor, cutting motor;
Whole mao bamboon brought up to mao bamboon stacking bracket and mao bamboon support by operative employee;
Select blade: according to the thickness of mao bamboon, operative employee selects corresponding blade to select button, blade selection mechanism makes selected blade rotate to assigned address to stop;
The manipulator of mao bamboon from cutting conveying mechanism passes, and in the time that mao bamboon is encountered the cutting inductive switch at conveying mechanism rear portion, the program that equipment starts to set by PLC enters automatic mode:
PLC circuit control system is given clamping cylinder magnetic valve one signal of telecommunication on cutting conveying mechanism, and clamping cylinder is started working, and by manipulator, mao bamboon is clamped;
PLC circuit control system is given cutting cylinder solenoid valve one signal of telecommunication on cutting conveying mechanism, and cutting cylinder is started working, and cutting machine is pushed ahead mao bamboon is cut off; After mao bamboon is cut off, PLC circuit control system is given again cutting cylinder solenoid valve one signal of telecommunication on cutting conveying mechanism, and cutting cylinder is started working, and cutting machine is retreated to home position;
PLC circuit control system is given conveying cylinder solenoid valve one signal of telecommunication on cutting conveying mechanism, carries cylinder to start working, and the mao bamboon clamping is delivered to the center position of splitting machine structure guide rail on manipulator;
PLC circuit control system is to clutch one signal of telecommunication on splitting machine structure, and clutch adhesive, drives the collision block on splitting machine structure to travel forward;
Collision block on splitting machine structure travels forward, in the time that collision block is encountered mao bamboon and mao bamboon is contacted with selected blade, PLC circuit control system is given clamping cylinder magnetic valve one signal of telecommunication on cutting conveying mechanism, clamping cylinder opens immediately, then PLC circuit control system is given conveying cylinder solenoid valve one signal of telecommunication on cutting conveying mechanism, carries cylinder to retreat rapidly;
Collision block on splitting machine structure continues to splitting machine structure foremost, now mao bamboon is cutd open in flakes;
PLC circuit control system is given to hold tightly and is held cylinder solenoid valve one signal of telecommunication tightly on drawing mechanism, under the effect of holding cylinder tightly, holds tightly cuing open bamboo chip in blocks;
PLC circuit control system is given draft cylinder magnetic valve one signal of telecommunication of holding tightly on drawing mechanism, will hold travelling carriage tightly and draw forward, by the bamboo chip pull-out of holding tightly under the effect of draft cylinder;
PLC circuit control system is given to hold tightly and is held cylinder solenoid valve one signal of telecommunication tightly on drawing mechanism, and under the effect of holding cylinder tightly, left jaw and right jaw unclamp bamboo chip is put down;
PLC circuit control system is given draft cylinder magnetic valve one signal of telecommunication of holding tightly on drawing mechanism, under the effect of draft cylinder, will hold travelling carriage tightly and send original position back to;
When collision block in holding drawing mechanism tightly bamboo chip is held tightly on splitting machine structure retreats to the rearmost end of splitting machine structure guide rail, PLC circuit control system is to clutch one signal of telecommunication, throw-out-of clutch, PLC circuit control system is to brake one signal of telecommunication simultaneously, brake is started working, splitting machine is stopped, completing a working cycles.
When work, as long as mao bamboon is pushed away forward in good time, splitting machine constantly repeats above do action, until whole mao bamboon all cutd open in flakes.
More than show and described general principle of the present utility model, principal character and advantage of the present utility model.The technical staff of the industry should understand; the utility model is not restricted to the described embodiments; that in above-described embodiment and description, describes just illustrates principle of the present utility model; do not departing under the prerequisite of the utility model spirit and scope, those ordinary skill in the art's simple change and replacement are all within protection domain of the present utility model.
Claims (7)
1. an automatic mao bamboon splitting machine, is characterized in that: comprise mao bamboon bracing frame, cutting conveying mechanism, splitting machine structure, blade selection mechanism, hold drawing mechanism tightly, PLC circuit control system and atmospheric control, described mao bamboon bracing frame comprises mao bamboon support, mao bamboon stacking bracket, mao bamboon lifting arm, mao bamboon cylinder, mao bamboon baffle plate and scale, described cutting conveying mechanism comprises cutter supporting frame, cutting machine travelling carriage, cutting cylinder, cutting motor, cutting machine belt pulley, cutting motor belt pulley, roller, cutting blade, cutting machine back shaft, fixing carriage, slip carriage, cylinder saddle, carry cylinder, roller, clamping cylinder, manipulator brace, oscillating bearing, manipulator fixed head, fixed axis, nylon cylinder, manipulator fork and cutting inductive switch, described splitting machine structure comprises rear under-chassis, a worm-gear speed reducer, guide rail, collision block, bearing, bearing, rotation push-plate, driving chain, drive sprocket, front under-chassis, cut open sheet motor, cut open sheet motor pulley, big belt pulley, clutch, brake, support, bearing block and main shaft, described blade selection mechanism comprises blade support, No. two worm-gear speed reducers, blade, cutterhead wheel hub, plough bolt, travelling gear, tool axis, bearing block, knife rest hold-down support, fairlead, cam controller support, shaft coupling, cam controller axle, cam bit, cam inductive switch and cutter plate driver motor, the described drawing mechanism of holding tightly comprises and holds fixed frame tightly, hold travelling carriage tightly, roller, draft cylinder, hold cylinder tightly, contiguous block, a connecting pin, No. two connecting pins, No. three connecting pins, fork, left jaw and right jaw, described PLC circuit control system comprises PLC mainboard, decoder, electric control cabinet and control button, described atmospheric control comprises air compressor, steam-water separator, distributor, magnetic valve and cylinder, described cylinder is for cutting cylinder, carry cylinder, clamping cylinder, draft cylinder, holding cylinder tightly,
Wherein: the right side of described cutter supporting frame and the welding of the left side of fixing carriage, the downside of described fixing carriage is fixedly connected with the downside of front under-chassis, the left side of described front under-chassis is with to hold fixed frame tightly affixed, on front under-chassis, blade support is installed, the left side of cutter supporting frame is placed with mao bamboon support near holding fixed frame position tightly, described PLC circuit control system is provided with electric control cabinet, described electrical equipment control is provided with control button cashier's office in a shop, PLC mainboard is installed in electric control cabinet, PLC mainboard is connected with decoder, described control button is electrically connected with PLC mainboard, described PLC mainboard respectively with cutting motor, magnetic valve, cutting inductive switch, cut open sheet motor, clutch, brake, a worm-gear speed reducer, No. two worm-gear speed reducers, cam inductive switch, the electrical connection of cutter plate driver motor, described air compressor passes through steam-water separator, distributor respectively with cutting cylinder, carry cylinder, clamping cylinder, draft cylinder, hold the pneumatic connection of cylinder tightly, described cutting cylinder, carry cylinder, clamping cylinder, draft cylinder, hold tightly and on cylinder, be connected with respectively magnetic valve.
2. automatic mao bamboon splitting machine as claimed in claim 1, it is characterized in that: described mao bamboon support left side is connected with mao bamboon stacking bracket, the right side of mao bamboon support is provided with mao bamboon lifting arm, mao bamboon support upside is horizontally installed with baffle plate, the centre position of baffle plate is vertically installed with mao bamboon cylinder, the outside horizontal direction of mao bamboon support overhead gage is connected with scale, and the top of described mao bamboon lifting arm is connected with horizontal pressure pin.
3. automatic mao bamboon splitting machine as claimed in claim 1, it is characterized in that: on described cutter supporting frame, be connected with cutting machine travelling carriage, between described cutter supporting frame and cutting machine travelling carriage, be provided with roller, described roller is installed on the both sides of cutting machine travelling carriage, cutting cylinder is installed on described cutter supporting frame, the bottom of cutting cylinder is arranged on the crossbeam of cutter supporting frame upper end, piston rod and the cutting machine travelling carriage bolt of cutting cylinder, one side of described cutting machine travelling carriage is provided with cutting motor, the opposite side of cutting machine travelling carriage is provided with cutting machine back shaft, described cutting motor right-hand axis is connected to cutting motor belt pulley, the left side of cutting machine back shaft is provided with cutting blade, the right-hand axis of cutting machine back shaft is connected to cutting machine belt pulley, described cutting machine belt pulley and cutting motor belt pulley are in transmission connection.
4. automatic mao bamboon splitting machine as claimed in claim 1, it is characterized in that: the upside of described fixing carriage is provided with cutting inductive switch, the both sides of described slip carriage are provided with roller, slip carriage is flexibly connected with fixing carriage by roller, between fixing carriage and slip carriage, be connected with conveying cylinder, carry the bottom of cylinder to be arranged on the upper end floor beam of fixing carriage, carry the piston rod of cylinder and the inboard cross bar of slip carriage to be connected, the described slip carriage left and right sides is separately installed with cylinder saddle, on the slip carriage of cylinder saddle inboard, manipulator fixed head is installed, on described cylinder saddle, clamping cylinder is installed, clamping cylinder is connected with oscillating bearing, on oscillating bearing, bolt has two-chip computer tool hand brace, two fixed axis are installed on described manipulator fixed head, one end of manipulator fork through after fixed axis with manipulator brace bolt, the other end of manipulator fork is socketed with nylon cylinder.
5. automatic mao bamboon splitting machine as claimed in claim 1, it is characterized in that: on described front under-chassis, be provided with and cut open sheet motor and main shaft, described main shaft is affixed by bearing block and support and front under-chassis, big belt pulley is installed on described main shaft successively, drive sprocket, clutch and brake, the described sheet motor that cuts open is in transmission connection by cuing open sheet motor pulley and big belt pulley, worm-gear speed reducer is installed No. one on described rear under-chassis, on a worm-gear speed reducer, be connected with decoder, described front under-chassis and rear under-chassis upper end are provided with guide rail, the two ends of guide rail one side are separately installed with drive sprocket, on guide rail, slidably connect collision block, bearing is installed on collision block, bearing is installed on bearing, bearing is connected with rotation push-plate in under-chassis direction forward, described collision block, No. one worm-gear speed reducer passes through respectively driving chain, drive sprocket with cut open sheet motor linkage.
6. automatic mao bamboon splitting machine as claimed in claim 1, it is characterized in that: described blade support is arranged on front under-chassis, the top of blade support is provided with bearing block, cutterhead wheel hub is coupling by tool axis and bearing block, some blades are installed on cutterhead wheel hub, described blade is fixed by plough bolt and cutterhead wheel hub, described knife number is ten, described blade by size order is sequentially arranged on cutterhead wheel hub, the right-hand member of described tool axis is connected with travelling gear, blade support right side is provided with worm-gear speed reducer No. two, No. two described worm-gear speed reducers are connected with cutter plate driver motor-driven, described travelling gear and No. two worm-gear speed reducers are connected with a joggle, the left end shaft of described tool axis is connected to cam controller axle, between described cam controller axle and tool axis, be connected by shaft coupling, described cam controller axle and cam controller support are coupling, on cam controller support, be connected with cam bit, on described cam controller support, cam inductive switch is installed, the quantity of described cam bit and cam inductive switch is all ten, and cam bit and the corresponding contact respectively of cam inductive switch, described cam controller support is fixedly connected with blade support, described below, blade support left side is provided with fairlead, blade support below cutterhead wheel hub leftward position be provided with knife rest hold-down support corresponding to fairlead.
7. automatic mao bamboon splitting machine as claimed in claim 1, it is characterized in that: on the described cross bar of holding travelling carriage tightly, roller is installed, hold travelling carriage tightly by roller and hold fixed frame tightly and be slidably connected, the left side of holding fixed frame tightly is provided with draft cylinder, the bottom of draft cylinder is arranged on holds tightly on fixed frame upside crossbeam, the piston rod of draft cylinder with hold travelling carriage tightly and be connected, hold tightly in the base cross members of travelling carriage and be provided with and hold cylinder tightly, the piston rod of holding cylinder tightly is upwards connected with connecting pin No. one, No. one connecting pin bolt is connected to two contiguous blocks, hold tightly on two crossbeams of travelling carriage upside and be separately installed with connecting pin No. two, contiguous block is by No. two connecting pins and fork bolt, described fork by No. three connecting pins respectively bolt have left jaw and right jaw.
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| CN201420261337.3U CN203887980U (en) | 2014-05-08 | 2014-05-08 | Automatic moso bamboo chip cutting machine |
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| CN201420261337.3U CN203887980U (en) | 2014-05-08 | 2014-05-08 | Automatic moso bamboo chip cutting machine |
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