CN103639509A - Opening machining type plate shearing device - Google Patents
Opening machining type plate shearing device Download PDFInfo
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- CN103639509A CN103639509A CN201310568816.XA CN201310568816A CN103639509A CN 103639509 A CN103639509 A CN 103639509A CN 201310568816 A CN201310568816 A CN 201310568816A CN 103639509 A CN103639509 A CN 103639509A
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- sheet material
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- feeding roller
- gap
- plate
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Abstract
The invention discloses an opening machining type plate shearing device which comprises an opening machining device and a plate shearing device body. The opening machining device and the plate shearing device body are arranged in sequence, the opening machining device comprises a front feeding roll set (1), a rear feeding roll set (2), a control device and a cutting device, the cutting device comprises a base (3) and a sliding plate (5) arranged on the base (3) in a sliding mode, a cutting motor (7) is fixedly arranged on the sliding plate (5), the plate shearing device body comprises a machine base (9), a controller B, a photoelectric sensor (10) and a machine cover (11) arranged above the machine base (9), and the photoelectric sensor (10) is arranged on the side face of a plate shearing cutter (12) and is located over a plate opening. The opening machining type plate shearing device has the advantages of being high in cutting size precision, avoiding material waste, saving cost, being high in automation degree and good in product consistency and lowering the labor intensity of operating personnel, and is simple in structure, low in cost and strong in practicality.
Description
Technical field
The present invention relates to plate cutting device, particularly a kind of processing gap formula plate clipping device.
Background technology
Plate shearing machine is a kind of accurate control sheet material processing dimension, bulk metal plate is carried out to automatic cycle shearing, and by stack pallet, be transported to the automatically processing device of subsequent processing, sheet material is being carried out in shear history, adopt Programmable Logic Controller to control automatic clipper, the length of plate cutting is controlled by the block arranging after cutter, and the distance of cutter and block is the length of cutting gained sheet material.
Before sheet material is sent into plate shearing machine, generally all use level(l)ing machine to flatten sheet material, smooth to guarantee plate body, guarantee plate body on plate shearing machine, cut length be the actual length obtaining.But plate body is sent into before plate shearing machine after leveling, deposit or transport easily appearance collision in process, bending causes plate body surface irregularity.Therefore, when carrying out plate cutting, after sheet material end contact blocks, because sheet material exists bending, cause sheet material physical length will be longer than setting Cutting Length, make the undesirable waste that causes raw material of product size.
Summary of the invention
The object of the invention is to overcome the shortcoming of prior art, a kind of applied widely, processing gap formula plate clipping device that cut lengths precision is high, cost-saving is provided.
Object of the present invention is achieved through the following technical solutions: a kind of processing gap formula plate clipping device, it comprises gap processing unit (plant) and the plate clipping device setting gradually, described gap processing unit (plant) comprises front feeding roller group, rear feeding roller group, control device, and be arranged at the cutter sweep between front feeding roller group and rear feeding roller group, front feeding roller group is connected with drive motors with the active-feeding roller in rear feeding roller group, sheet material is successively through rear feeding roller group and front feeding roller group, described cutter sweep comprises the base that is arranged at sheet material one side, on base, be provided with along the guide rail arranging perpendicular to sheet material throughput direction, on guide rail, slide and be provided with slide plate, on base, be fixedly installed the cylinder arranging with guide rail direction along parallel, the piston rod of cylinder is fixedly connected with slide plate, on slide plate, be installed with cutting motor, on the motor shaft of cutting motor, be installed with cutting blade, the centre of gyration of cutting blade is parallel with sheet material throughput direction, described control device comprises controller A and time set, controller A connects respectively drive motors by circuit, cylinder and time set, described plate clipping device comprises support, controller B, photoelectric sensor and the cover that is arranged at support top, the top of support front end is provided with shear cutter, support front end is provided with the Support of matching with shear cutter, the top of support is provided with for placing the supporting surface of metallic plate, support on basifacial support lower roller is installed, two ends and the support of lower roller are rotatably assorted, on supporting surface, offer the groove of stepping down that is used to lower roller, the excircle of supporting surface and lower roller is tangent, the corresponding position of cover is provided with the upper beaming roller coordinating with lower roller, the two ends of upper beaming roller are rotatably assorted with cover respectively, photoelectric sensor be arranged at the side of shear cutter and be positioned at sheet material gap directly over, in the described upper beaming roller matching and lower roller, have a beaming roller and drive unit A connection for transmission at least, shear cutter is driven by drive unit B, controller B connects respectively photoelectric sensor by circuit, drive unit A is connected with drive unit B.
Described gap processing unit (plant) also comprise one for detection of cylinder the sensor in initial position whether.
Described sensor is the displacement transducer being arranged on piston rod.
The both sides of described sheet material are all symmetrically arranged with a cutter sweep, and the both sides of described shear cutter are provided with a photoelectric sensor.
Described cutting blade and the distance between shearing tool are the integral multiple of finished product sheet material length.
The present invention has the following advantages: the invention provides a kind of elder generation and on sheet material, process the gap with fixed intervals, the processing unit (plant) that the gap of usining is again sheared as the benchmark of follow-up sheet shearing, by adjusting time set, can complete the required gap of different length sheet material, using the gap of sheet material as the benchmark of cuts sheet material, making to shear is not subject to plate surface whether to have the impact of crooked uneven phenomenon, cut lengths precision is high, avoided causing because sheet material is uneven the underproof problem of sheared length, avoid the waste of material, saved cost; By controller B, realize the control to cutting operation, automaticity is high, and good product consistency has reduced labor intensity of operating staff.And the present invention is simple in structure, cost is low, practical.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention
Fig. 2 is the structural representation of gap processing unit (plant) of the present invention
Fig. 3 is the arrangement schematic diagram of photoelectric sensor of the present invention
In figure, feeding roller group before 1-, feeding roller group after 2-, 3-base, 4-guide rail, 5-slide plate, 6-cylinder, 7-cutting motor, 8-cutting blade, 9-support, 10-photoelectric sensor, 11-cover, 12-shear cutter, 13-supporting surface, 14-lower roller, the upper beaming roller of 15-.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention will be further described, and protection scope of the present invention is not limited to the following stated:
As shown in Figure 1, a kind of processing gap formula plate clipping device, it comprises gap processing unit (plant) and the plate clipping device setting gradually, as Fig. 1, shown in Fig. 2, described gap processing unit (plant) comprises front feeding roller group 1, rear feeding roller group 2, control device, and be arranged at the cutter sweep between front feeding roller group 1 and rear feeding roller group 2, front feeding roller group 1 is connected with drive motors with the active-feeding roller in rear feeding roller group 2, sheet material transmits forward through rear feeding roller group 2 and front feeding roller group 1 successively, described cutter sweep comprises the base 3 that is arranged at sheet material one side, on base 3, be provided with along the guide rail 4 arranging perpendicular to sheet material throughput direction, on guide rail 4, slide and be provided with slide plate 5, on base 3, be fixedly installed the cylinder 6 arranging with guide rail 4 directions along parallel, the piston rod of cylinder 6 is fixedly connected with slide plate 5, on slide plate 5, be installed with cutting motor 7, on the motor shaft of cutting motor 7, be installed with cutting blade 8, the centre of gyration of cutting blade 8 is parallel with sheet material throughput direction, described control device comprises controller A and time set, controller A connects respectively drive motors by circuit, cylinder 6 and time set, described plate clipping device comprises support 9, controller B, photoelectric sensor 10 and the cover 11 that is arranged at support 9 tops, the top of support 9 front ends is provided with shear cutter 12, support 9 front ends are provided with the Support of matching with shear cutter 12, the top of support 9 is provided with for placing the supporting surface 13 of metallic plate, on the support 9 of supporting surface 13 bottoms, lower roller 14 is installed, the two ends of lower roller 14 and support 9 are rotatably assorted, on supporting surface 13, offer the groove of stepping down that is used to lower roller 14, supporting surface 13 is tangent with the excircle of lower roller 14, the corresponding position of cover 11 is provided with the upper beaming roller 15 coordinating with lower roller 14, the two ends of upper beaming roller 15 are rotatably assorted with cover 11 respectively, the length of described shear cutter 12 is less than the width of sheet material, the length of shear cutter 12 is not less than the spacing of sheet material same position place both sides gap, photoelectric sensor 10 be arranged at the side of shear cutter 12 and be positioned at sheet material gap directly over, said structure makes photoelectric sensor the position of gap can be detected smoothly, shear cutter 12 can be cut off two sheet materials between gap smoothly simultaneously, realize the smooth cut-out of sheet material, in the described upper beaming roller 15 matching and lower roller 14, have a beaming roller and drive unit A connection for transmission at least, shear cutter 12 is driven by drive unit B, and controller B connects respectively photoelectric sensor, drive unit A and drive unit B by circuit and is connected.13 of the bottom blade of shearing tool and supporting surfaces have an inclination angle, thereby the contact area of shearing tool and sheet material in the time of can reducing to shear is beneficial to smooth shearing.
Described drive unit A is motor, and described drive unit B is motor or hydraulic cylinder, when drive unit B adopts hydraulic cylinder, and the control valve of controller B connecting fluid cylinder pressure.
Described gap processing unit (plant) also comprise one for detection of cylinder 6 sensor in initial position whether.
Described sensor is the displacement transducer being arranged on piston rod.
As shown in Figure 2 and Figure 3, the both sides of described sheet material are all symmetrically arranged with a cutter sweep, and the both sides of described shear cutter 12 are provided with a photoelectric sensor 10.
Described cutting blade 8 and the distance between shearing tool are the integral multiple of finished product sheet material length.
The course of work of the present invention is as follows: when sheet material, carry and set after duration, controller A controls drive motors and quits work, sheet material stops carrying, then the piston rod of controller control cylinder 6 promotes slide plate 5, slide plate 5 enters to sheet material thruster along guide rail 4, thereby cutting motor 7 drives 8 pairs of sheet materials of cutting blade to carry out gap processing, after gap machines, the piston rod of cylinder 6 is regained, after sensor confirms that piston rod reply puts in place, controller is again controlled drive motors work and is set duration, carry out the processing of next gap, thereby can automatically on sheet material, process the gap of fixed intervals, the length at this interval equals to shear the length of finished product sheet material, the sheet material that processes gap enters between beaming roller 15 and lower roller 14 from the front end of support 9, with the sheet material of gap, transmit after by beaming roller friction belt trend, when gap arrives the below of photoelectric sensor, light point sensor detects gap, transmit signals to controller B, controller B first accessory drive A quit work, then accessory drive B starts working, drive shearing tool to carry out cutting action downwards, because the length of shear cutter 12 is not less than the spacing of sheet material same position place both sides gap, therefore, shear cutter 12 is cut off two sheet materials between gap smoothly, complete and cut off action, sheet material continues transmission forward afterwards, starts next cutting operation.
The invention provides a kind of elder generation and on sheet material, process the gap with fixed intervals, the processing unit (plant) that the gap of usining is again sheared as the benchmark of follow-up sheet shearing, by adjusting time set, can complete the required gap of different length sheet material, using the gap of sheet material as the benchmark of cuts sheet material, making to shear is not subject to plate surface whether to have the impact of crooked uneven phenomenon, cut lengths precision is high, avoided causing because sheet material is uneven the underproof problem of sheared length, avoid the waste of material, saved cost; By controller B, realize the control to cutting operation, automaticity is high, and good product consistency has reduced labor intensity of operating staff.And the present invention is simple in structure, cost is low, practical.
Claims (5)
1. process gap formula plate clipping device for one kind, it is characterized in that: it comprises gap processing unit (plant) and the plate clipping device setting gradually, described gap processing unit (plant) comprises front feeding roller group (1), rear feeding roller group (2), control device, and be arranged at the cutter sweep between front feeding roller group (1) and rear feeding roller group (2), front feeding roller group (1) is connected with drive motors with the active-feeding roller in rear feeding roller group (2), sheet material is successively through rear feeding roller group (2) and front feeding roller group (1), described cutter sweep comprises the base (3) that is arranged at sheet material one side, on base (3), be provided with along the guide rail (4) arranging perpendicular to sheet material throughput direction, the upper slip of guide rail (4) is provided with slide plate (5), on base (3), be fixedly installed the cylinder (6) arranging with guide rail (4) direction along parallel, the piston rod of cylinder (6) is fixedly connected with slide plate (5), on slide plate (5), be installed with cutting motor (7), on the motor shaft of cutting motor (7), be installed with cutting blade (8), the centre of gyration of cutting blade (8) is parallel with sheet material throughput direction, described control device comprises controller A and time set, controller A connects respectively drive motors by circuit, cylinder (6) and time set, described plate clipping device comprises support (9), controller B, photoelectric sensor (10) and be arranged at the cover (11) of support (9) top, the top of support (9) front end is provided with shear cutter (12), support (9) front end is provided with the Support of matching with shear cutter (12), the top of support (9) is provided with the supporting surface (13) for placing metallic plate, on the support (9) of supporting surface (13) bottom, lower roller (14) is installed, the two ends of lower roller (14) and support (9) are rotatably assorted, on supporting surface (13), offer the groove of stepping down that is used to lower roller (14), supporting surface (13) is tangent with the excircle of lower roller (14), the corresponding position of cover (11) is provided with the upper beaming roller (15) coordinating with lower roller (14), the two ends of upper beaming roller (15) are rotatably assorted with cover (11) respectively, photoelectric sensor (10) be arranged at the side of shear cutter (12) and be positioned at sheet material gap directly over, in the described upper beaming roller (15) matching and lower roller (14), have a beaming roller and drive unit A connection for transmission at least, shear cutter (12) is driven by drive unit B, controller B connects respectively photoelectric sensor by circuit, drive unit A is connected with drive unit B.
2. a kind of processing gap formula plate clipping device according to claim 1, is characterized in that: described gap processing unit (plant) also comprise one for detection of cylinder (6) sensor in initial position whether.
3. a kind of processing gap formula plate clipping device according to claim 2, is characterized in that: described sensor is the displacement transducer being arranged on piston rod.
4. a kind of processing gap formula plate clipping device according to claim 1, is characterized in that: the both sides of described sheet material are all symmetrically arranged with a cutter sweep, and the both sides of described shear cutter (12) are provided with a photoelectric sensor (10).
5. a kind of processing gap formula plate clipping device according to claim 1, is characterized in that: the distance between described cutting blade (8) and shearing tool is the integral multiple of finished product sheet material length.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310568816.XA CN103639509B (en) | 2013-11-15 | 2013-11-15 | A kind of processing gap formula plate clipping device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310568816.XA CN103639509B (en) | 2013-11-15 | 2013-11-15 | A kind of processing gap formula plate clipping device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103639509A true CN103639509A (en) | 2014-03-19 |
| CN103639509B CN103639509B (en) | 2015-11-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310568816.XA Expired - Fee Related CN103639509B (en) | 2013-11-15 | 2013-11-15 | A kind of processing gap formula plate clipping device |
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| Country | Link |
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| CN (1) | CN103639509B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104908094A (en) * | 2015-06-04 | 2015-09-16 | 嘉兴市大塑机械有限公司 | Accurate shearing system |
| CN104923848A (en) * | 2015-05-28 | 2015-09-23 | 苏州市华宁机械制造有限公司 | Automatic line tracking plate shearing machine |
| CN112620785A (en) * | 2020-12-18 | 2021-04-09 | 杭州智行远机器人技术有限公司 | Multifunctional special-shaped nuclear industry pipe rotating matching device |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5542720A (en) * | 1978-09-12 | 1980-03-26 | Kobe Steel Ltd | Rotary cutter |
| JP2000042830A (en) * | 1998-07-23 | 2000-02-15 | Amada Co Ltd | Remaining material length control of steel product |
| JP2004098144A (en) * | 2002-09-11 | 2004-04-02 | Minebea Co Ltd | Wire cutting device |
| CN1899719A (en) * | 2006-07-22 | 2007-01-24 | 山东铝业股份有限公司 | Automatic sawing, cutting and stacking machine for aluminum alloy bar |
| CN101417353A (en) * | 2008-12-01 | 2009-04-29 | 上海精星仓储设备工程有限公司 | Fixed-hole fixed-length continuous shearing method of basic bore system section steel |
| CN101954512A (en) * | 2010-09-17 | 2011-01-26 | 重庆钢铁(集团)有限责任公司 | Medium-thick plate cut-to-length shearing method |
| CN202606973U (en) * | 2012-06-01 | 2012-12-19 | 陈洪平 | Follow-up type online pipe cutting machine |
| CN103331481A (en) * | 2013-06-14 | 2013-10-02 | 江苏永钢集团有限公司 | Method for controlling shearing length of multi-length flying shear |
-
2013
- 2013-11-15 CN CN201310568816.XA patent/CN103639509B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5542720A (en) * | 1978-09-12 | 1980-03-26 | Kobe Steel Ltd | Rotary cutter |
| JP2000042830A (en) * | 1998-07-23 | 2000-02-15 | Amada Co Ltd | Remaining material length control of steel product |
| JP2004098144A (en) * | 2002-09-11 | 2004-04-02 | Minebea Co Ltd | Wire cutting device |
| CN1899719A (en) * | 2006-07-22 | 2007-01-24 | 山东铝业股份有限公司 | Automatic sawing, cutting and stacking machine for aluminum alloy bar |
| CN101417353A (en) * | 2008-12-01 | 2009-04-29 | 上海精星仓储设备工程有限公司 | Fixed-hole fixed-length continuous shearing method of basic bore system section steel |
| CN101954512A (en) * | 2010-09-17 | 2011-01-26 | 重庆钢铁(集团)有限责任公司 | Medium-thick plate cut-to-length shearing method |
| CN202606973U (en) * | 2012-06-01 | 2012-12-19 | 陈洪平 | Follow-up type online pipe cutting machine |
| CN103331481A (en) * | 2013-06-14 | 2013-10-02 | 江苏永钢集团有限公司 | Method for controlling shearing length of multi-length flying shear |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104923848A (en) * | 2015-05-28 | 2015-09-23 | 苏州市华宁机械制造有限公司 | Automatic line tracking plate shearing machine |
| CN104908094A (en) * | 2015-06-04 | 2015-09-16 | 嘉兴市大塑机械有限公司 | Accurate shearing system |
| CN112620785A (en) * | 2020-12-18 | 2021-04-09 | 杭州智行远机器人技术有限公司 | Multifunctional special-shaped nuclear industry pipe rotating matching device |
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| Publication number | Publication date |
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| CN103639509B (en) | 2015-11-18 |
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Granted publication date: 20151118 Termination date: 20161115 |