CN103658838B - A kind of on-line machining gap formula plate clipping device - Google Patents
A kind of on-line machining gap formula plate clipping device Download PDFInfo
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- CN103658838B CN103658838B CN201310569090.1A CN201310569090A CN103658838B CN 103658838 B CN103658838 B CN 103658838B CN 201310569090 A CN201310569090 A CN 201310569090A CN 103658838 B CN103658838 B CN 103658838B
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Abstract
The invention discloses a kind of on-line machining gap formula plate clipping device, it comprises the gap processing unit (plant) and plate clipping device that set gradually, gap processing unit (plant) comprises front feeding roller group (1), rear feeding roller group (2) and cutter sweep, cutter sweep comprises horizontal guide rail (3), the upper slip of horizontal guide rail (3) is provided with horizontal slide plate (4), horizontal guide rail (3) and horizontal slide plate (4) are also connected by back-moving spring (5), the cutting motor (8) horizontal slide plate (4) being provided with plate clamping device and sliding along Y-direction; Plate clipping device comprises support (10), controller, photoelectric sensor (11) and cover (12), and photoelectric sensor (11) is arranged at the side of shear cutter (13) and is positioned at directly over board notch.The invention has the beneficial effects as follows: cut lengths precision is high, avoid the waste of material, saved cost; Automaticity is high, good product consistency, improves working (machining) efficiency.
Description
Technical field
The present invention relates to plate cutting device technical field, particularly a kind of on-line machining gap formula plate clipping device.
Background technology
Plate shearing machine is a kind of accurately control sheet material processing dimension, bulk metal plate is carried out automatic cycle shearing, and the automatically processing device of subsequent processing is transported to by stack pallet, carrying out in shear history to sheet material, Programmable Logic Controller is adopted to control automatic clipper, the length of plate cutting is controlled by the block arranged after cutter, and namely the distance of cutter and block is the length of cutting gained sheet material.
Before sheet material is sent into plate shearing machine, generally all use level(l)ing machine to flatten sheet material, to ensure that plate body is smooth, ensure that the length that plate body is cut on plate shearing machine is the actual length obtained.But before plate body sends into plate shearing machine after leveling, deposit or easily occur collision in transport process, bending causes plate body surface irregularity.Therefore, when carrying out plate cutting, when after sheet material end contact blocks, because sheet material exists bending, causing sheet material physical length will be longer than setting Cutting Length, making the undesirable waste causing raw material of product size.
Summary of the invention
The object of the invention is to the shortcoming overcoming prior art, the on-line machining gap formula plate clipping device that a kind of cut lengths precision is high, cost-saving, improve working (machining) efficiency is provided.
Object of the present invention is achieved through the following technical solutions: a kind of on-line machining gap formula plate clipping device, it comprises the gap processing unit (plant) and plate clipping device that set gradually, described gap processing unit (plant) comprises front feeding roller group, rear feeding roller group and the cutter sweep be arranged between front feeding roller group and rear feeding roller group, sheet material is successively through rear feeding roller group and front feeding roller group, described cutter sweep comprises the horizontal guide rail being arranged at sheet material side, horizontal guide rail slides and is provided with horizontal slide plate, back-moving spring one end is fixedly connected on the end of horizontal guide rail, the other end of back-moving spring is fixedly connected on horizontal slide plate, described horizontal slide plate is provided with plate clamping device and the Y-direction guide rail being arranged at plate clamping device side, Y-direction slide on rails is provided with Y-direction slide plate, horizontal slide plate is fixedly installed the Y-direction cylinder arranged along Y-direction, the piston rod of Y-direction cylinder is fixedly connected with Y-direction slide plate, Y-direction slide plate is installed with cutting motor, the motor shaft of cutting motor is installed with cutting blade, the centre of gyration of cutting blade is parallel with sheet material throughput direction, described plate clipping device comprises support, controller, photoelectric sensor and the cover be arranged at above support, the top of support front end is provided with shear cutter, support front end is provided with the Support of matching with shear cutter, the top of support is provided with the supporting surface for placing metallic plate, support on basifacial support and lower roller is installed, two ends and the support of lower roller are rotatably assorted, supporting surface offers the groove for stepping down for lower roller, the excircle of supporting surface and lower roller is tangent, the corresponding position of cover is provided with the upper beaming roller coordinated with lower roller, the two ends of upper beaming roller are rotatably assorted with cover respectively, photoelectric sensor is arranged at the side of shear cutter and is positioned at the top of board notch, the sheet material processing gap enters between upper beaming roller and lower roller from the front end of support, sheet material with gap transmits by after beaming roller friction belt trend, when gap arrives the below of photoelectric sensor, photoelectric sensor detects gap, transmit signals to controller, controller then first accessory drive A quit work, then accessory drive B starts working, shearing tool is driven to carry out cutting action downwards, a beaming roller and drive unit A connection for transmission is had at least in upper beaming roller and lower roller, shear cutter is driven by drive unit B, controller by circuit respectively with photoelectric sensor, drive unit A is connected with drive unit B.
Described plate clamping device comprises column, and column is installed with the base plate contacted with sheet material lower surface, column is also provided with Z-direction cylinder, the piston rod of Z-direction cylinder is fixedly connected with the top board be arranged at above sheet material.
The both sides of described sheet material are all symmetrically arranged with a cutter sweep, and the both sides of described shear cutter are provided with a photoelectric sensor.
The present invention has the following advantages: the invention provides a kind of online elder generation on sheet material, process the gap with fixed intervals, the processing unit (plant) sheared is carried out again using gap as the benchmark of follow-up sheet shearing, the gap needed for different length sheet material can be completed by adjustment time set, using the gap of sheet material as the benchmark of cuts sheet material, make to shear the impact whether not having bending uneven phenomenon by plate surface, cut lengths precision is high, avoid because sheet material is uneven and cause the underproof problem of sheared length, avoid the waste of material, save cost; Realize the control to cutting operation by controller B, automaticity is high, good product consistency, reduces labor intensity of operating staff.And structure of the present invention is simple, and cost is low, practical.Gap processing unit (plant) of the present invention can complete gap processing in sheet material transmitting procedure, and without the need to sheet material transfer or stopping transmission, thus improve working (machining) efficiency.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention
Fig. 2 is the structural representation of gap processing unit (plant) of the present invention
Fig. 3 is the arrangement schematic diagram of photoelectric sensor of the present invention
In figure, feeding roller group before 1-, feeding roller group after 2-, 3-horizontal guide rail, 4-horizontal slide plate, 5-back-moving spring, 6-Y to slide plate, 7-Y to cylinder, 8-cutting motor, 9-cutting blade, 10-support, 11-photoelectric sensor, 12-cover, 13-shear cutter, 14-supporting surface, 15-lower roller, the upper beaming roller of 16-.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention will be further described, and protection scope of the present invention is not limited to the following stated:
As shown in Figure 1, a kind of on-line machining gap formula plate clipping device, it comprises the gap processing unit (plant) and plate clipping device that set gradually, as Fig. 1, shown in Fig. 2, described gap processing unit (plant) comprises front feeding roller group 1, rear feeding roller group 2 and the cutter sweep be arranged between front feeding roller group 1 and rear feeding roller group 2, sheet material is successively through rear feeding roller group 2 and front feeding roller group 1 onwards transmission, described cutter sweep comprises the horizontal guide rail 3 being arranged at sheet material side, horizontal guide rail 3 slides and is provided with horizontal slide plate 4, back-moving spring 5 one end is fixedly connected on the end of horizontal guide rail 3, the other end of back-moving spring 5 is fixedly connected on horizontal slide plate 4, described horizontal slide plate 4 is provided with plate clamping device and the Y-direction guide rail being arranged at plate clamping device side, Y-direction slide on rails is provided with Y-direction slide plate 6, horizontal slide plate 4 is fixedly installed the Y-direction cylinder 7 arranged along Y-direction, the piston rod of Y-direction cylinder 7 is fixedly connected with Y-direction slide plate 6, Y-direction slide plate 6 is installed with cutting motor 8, the motor shaft of cutting motor 8 is installed with cutting blade 9, the centre of gyration of cutting blade 9 is parallel with sheet material throughput direction, described plate clipping device comprises support 10, controller, photoelectric sensor 11 and the cover 12 be arranged at above support 10, the top of support 10 front end is provided with shear cutter 13, support 10 front end is provided with the Support of matching with shear cutter 13, the top of support 10 is provided with the supporting surface 14 for placing metallic plate, the support 10 of supporting surface 14 bottom is provided with lower roller 15, two ends and the support 10 of lower roller 15 are rotatably assorted, supporting surface 14 offers the groove for stepping down for lower roller 15, supporting surface 14 is tangent with the excircle of lower roller 15, the corresponding position of cover 12 is provided with the upper beaming roller 16 coordinated with lower roller 15, the two ends of upper beaming roller 16 are rotatably assorted with cover 12 respectively, the length of described shear cutter 13 is less than the width of sheet material, the length of shear cutter 13 is not less than the spacing of sheet material same position place both sides gap, photoelectric sensor 11 is arranged at the side of shear cutter 13 and is positioned at directly over board notch, the sheet material processing gap enters between upper beaming roller 16 and lower roller 15 from the front end of support 10, sheet material with gap transmits by after beaming roller friction belt trend, when gap arrives the below of photoelectric sensor 11, photoelectric sensor 11 detects gap, transmit signals to controller, controller then first accessory drive A quit work, then accessory drive B starts working, shearing tool is driven to carry out cutting action downwards, said structure makes photoelectric sensor 11 position of gap can be detected smoothly, shear cutter 13 can cut off the sheet material between two gap smoothly simultaneously, realize the property cut of sheet material, have a beaming roller and drive unit A connection for transmission at least in upper beaming roller 16 and lower roller 15, shear cutter 13 is driven by drive unit B, and controller is connected with photoelectric sensor 11, drive unit A and drive unit B respectively by circuit.There is between the bottom cutting edge of shearing tool and supporting surface 14 inclination angle, thus shearing tool and the contact area of sheet material when can reduce to shear, be beneficial to smooth shearing.
Described drive unit A is motor, and described drive unit B is motor or hydraulic cylinder, when drive unit B adopts hydraulic cylinder, and the control valve of controller connecting fluid cylinder pressure.
Described plate clamping device comprises column, and column is installed with the base plate contacted with sheet material lower surface, column is also provided with Z-direction cylinder, the piston rod of Z-direction cylinder is fixedly connected with the top board be arranged at above sheet material.The piston rod of Z-direction cylinder is regained, and top board moves downward, and finally clamps sheet material by top board and lower platen.
As shown in Figure 2 and Figure 3, the both sides of described sheet material are all symmetrically arranged with a cutter sweep, and the both sides of described shear cutter 13 are provided with a photoelectric sensor 11.
The course of work of the present invention is as follows: Z-direction cylinder piston rod is regained, plate clamping device clamping sheet material, thus drive horizontal slide plate 4 to move along horizontal guide rail 3 with the movement velocity identical with sheet material by sheet material, simultaneously, Y-direction cylinder 7 stretches out, Y-direction slide plate 6 is entered along Y-direction guide rail to sheet material thruster, thus cutting motor 8 drives cutting blade 9 pairs of sheet materials to carry out gap processing, after gap machines, the piston rod of Y-direction cylinder 7 is regained, the piston rod of Z-direction cylinder is regained, horizontal slide plate 4 returns back to initial position under the action of the spring, process etc. pending next time, the pinching action of Z-direction cylinder can be set as Fixed Time Interval action or arrange mark on sheet material, gap is processed in corresponding position by gap processing unit (plant), also can by manually manipulating according to sheet material delivered length.The sheet material processing gap enters between upper beaming roller 16 and lower roller 15 from the front end of support 10, sheet material with gap transmits by after beaming roller friction belt trend, when gap arrives the below of photoelectric sensor 11, photoelectric sensor 11 detects gap, transmit signals to controller, controller then first accessory drive A quit work, then accessory drive B starts working, shearing tool is driven to carry out cutting action downwards, length due to shear cutter 13 is not less than the spacing of sheet material same position place both sides gap, therefore, the sheet material between two gap cut off smoothly by shear cutter 13, complete cut-out action, sheet material continues onwards transmission afterwards, starts next cutting operation.
The invention provides a kind of online elder generation on sheet material, process the gap with fixed intervals, the processing unit (plant) sheared is carried out again using gap as the benchmark of follow-up sheet shearing, the gap needed for different length sheet material can be completed by adjustment time set, using the gap of sheet material as the benchmark of cuts sheet material, make to shear the impact whether not having bending uneven phenomenon by plate surface, cut lengths precision is high, avoid because sheet material is uneven and cause the underproof problem of sheared length, avoid the waste of material, save cost; Realize the control to cutting operation by controller B, automaticity is high, good product consistency, reduces labor intensity of operating staff.And structure of the present invention is simple, and cost is low, practical.Gap processing unit (plant) of the present invention can complete gap processing in sheet material transmitting procedure, and without the need to sheet material transfer or stopping transmission, thus improve working (machining) efficiency.
Claims (3)
1. an on-line machining gap formula plate clipping device, it is characterized in that: it comprises the gap processing unit (plant) and plate clipping device that set gradually, described gap processing unit (plant) comprises front feeding roller group (1), rear feeding roller group (2) and the cutter sweep be arranged between front feeding roller group (1) and rear feeding roller group (2), sheet material is successively through rear feeding roller group (2) and front feeding roller group (1), described cutter sweep comprises the horizontal guide rail (3) being arranged at sheet material side, the upper slip of horizontal guide rail (3) is provided with horizontal slide plate (4), back-moving spring (5) one end is fixedly connected on the end of horizontal guide rail (3), the other end of back-moving spring (5) is fixedly connected on horizontal slide plate (4), described horizontal slide plate (4) is provided with plate clamping device and the Y-direction guide rail being arranged at plate clamping device side, Y-direction slide on rails is provided with Y-direction slide plate (6), horizontal slide plate (4) is fixedly installed the Y-direction cylinder (7) arranged along Y-direction, the piston rod of Y-direction cylinder (7) is fixedly connected with Y-direction slide plate (6), Y-direction slide plate (6) is installed with cutting motor (8), the motor shaft of cutting motor (8) is installed with cutting blade (9), the centre of gyration of cutting blade (9) is parallel with sheet material throughput direction, described plate clipping device comprises support (10), controller, photoelectric sensor (11) and the cover (12) be arranged at above support (10), the top of support (10) front end is provided with shear cutter (13), support (10) front end is provided with the Support of matching with shear cutter (13), the top of support (10) is provided with the supporting surface (14) for placing metallic plate, the support (10) of supporting surface (14) bottom is provided with lower roller (15), two ends and the support (10) of lower roller (15) are rotatably assorted, supporting surface (14) offers the groove for stepping down for lower roller (15), supporting surface (14) is tangent with the excircle of lower roller (15), the corresponding position of cover (12) is provided with the upper beaming roller (16) coordinated with lower roller (15), the two ends of upper beaming roller (16) are rotatably assorted with cover (12) respectively, photoelectric sensor (11) is arranged at the side of shear cutter (13) and is positioned at directly over board notch, the sheet material processing gap enters between upper beaming roller (16) and lower roller (15) from the front end of support (10), sheet material with gap transmits by after beaming roller friction belt trend, when gap arrives the below of photoelectric sensor (11), photoelectric sensor (11) detects gap, transmit signals to controller, controller then first accessory drive A quit work, then accessory drive B starts working, shearing tool is driven to carry out cutting action downwards, a beaming roller and drive unit A connection for transmission is had at least in upper beaming roller (16) and lower roller (15), shear cutter (13) is driven by drive unit B, controller by circuit respectively with photoelectric sensor (11), drive unit A is connected with drive unit B.
2. a kind of on-line machining gap formula plate clipping device according to claim 1, it is characterized in that: described plate clamping device comprises column, column is installed with the base plate contacted with sheet material lower surface, column is also provided with Z-direction cylinder, and the piston rod of Z-direction cylinder is fixedly connected with the top board be arranged at above sheet material.
3. a kind of on-line machining gap formula plate clipping device according to claim 1, is characterized in that: the both sides of described sheet material are all symmetrically arranged with a cutter sweep, and the both sides of described shear cutter (13) are provided with a photoelectric sensor (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310569090.1A CN103658838B (en) | 2013-11-15 | 2013-11-15 | A kind of on-line machining gap formula plate clipping device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310569090.1A CN103658838B (en) | 2013-11-15 | 2013-11-15 | A kind of on-line machining gap formula plate clipping device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103658838A CN103658838A (en) | 2014-03-26 |
| CN103658838B true CN103658838B (en) | 2016-01-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310569090.1A Expired - Fee Related CN103658838B (en) | 2013-11-15 | 2013-11-15 | A kind of on-line machining gap formula plate clipping device |
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| CN (1) | CN103658838B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105478879B (en) * | 2016-01-29 | 2017-05-31 | 温州职业技术学院 | Production line full-automatic pipe cutting machine |
| CN112024771B (en) * | 2020-08-31 | 2022-08-23 | 贵溪华泰铜业有限公司 | Copper product alignment cuts device |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5542720A (en) * | 1978-09-12 | 1980-03-26 | Kobe Steel Ltd | Rotary cutter |
| JP2004098144A (en) * | 2002-09-11 | 2004-04-02 | Minebea Co Ltd | Wire cutting device |
| CN101417353B (en) * | 2008-12-01 | 2010-06-30 | 上海精星仓储设备工程有限公司 | Fixed-hole fixed-length continuous shearing method of basic bore system section steel |
| CN101954512A (en) * | 2010-09-17 | 2011-01-26 | 重庆钢铁(集团)有限责任公司 | Medium-thick plate cut-to-length shearing method |
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2013
- 2013-11-15 CN CN201310569090.1A patent/CN103658838B/en not_active Expired - Fee Related
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| CN103658838A (en) | 2014-03-26 |
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Granted publication date: 20160120 Termination date: 20161115 |