CN103639509B - A kind of processing gap formula plate clipping device - Google Patents

A kind of processing gap formula plate clipping device Download PDF

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Publication number
CN103639509B
CN103639509B CN201310568816.XA CN201310568816A CN103639509B CN 103639509 B CN103639509 B CN 103639509B CN 201310568816 A CN201310568816 A CN 201310568816A CN 103639509 B CN103639509 B CN 103639509B
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CN
China
Prior art keywords
roller
support
sheet
feeding roller
gap
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Expired - Fee Related
Application number
CN201310568816.XA
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Chinese (zh)
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CN103639509A (en
Inventor
何川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SICHUAN GALAXY STEEL STRUCTURE ENGINEERING Co Ltd
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SICHUAN GALAXY STEEL STRUCTURE ENGINEERING Co Ltd
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Priority to CN201310568816.XA priority Critical patent/CN103639509B/en
Publication of CN103639509A publication Critical patent/CN103639509A/en
Application granted granted Critical
Publication of CN103639509B publication Critical patent/CN103639509B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The invention discloses a kind of processing gap formula plate clipping device, comprise the gap processing unit (plant) and plate clipping device that set gradually, described gap processing unit (plant) comprises front feeding roller group (1), rear feeding roller group (2), control device and cutter sweep, cutter sweep comprises base (3), slip is arranged at the slide plate (5) on base (3), slide plate (5) is installed with cutting motor (7), plate clipping device comprises support (9), controller B, photoelectric sensor (10) and the cover (11) be arranged at above support (9), photoelectric sensor (10) is arranged at the side of shear cutter (12) and is positioned at directly over board notch.The invention has the beneficial effects as follows: cut lengths precision is high, avoid the waste of material, saved cost; Automaticity is high, good product consistency, reduces labor intensity of operating staff.And structure of the present invention is simple, and cost is low, practical.

Description

A kind of processing gap formula plate clipping device
Technical field
The present invention relates to plate cutting device, particularly a kind of processing gap formula plate clipping device.
Background technology
Plate shearing machine is a kind of accurately control sheet material processing dimension, bulk metal plate is carried out automatic cycle shearing, and the automatically processing device of subsequent processing is transported to by stack pallet, carrying out in shear history to sheet material, Programmable Logic Controller is adopted to control automatic clipper, the length of plate cutting is controlled by the block arranged after cutter, and namely the distance of cutter and block is the length of cutting gained sheet material.
Before sheet material is sent into plate shearing machine, generally all use level(l)ing machine to flatten sheet material, to ensure that plate body is smooth, ensure that the length that plate body is cut on plate shearing machine is the actual length obtained.But before plate body sends into plate shearing machine after leveling, deposit or easily occur collision in transport process, bending causes plate body surface irregularity.Therefore, when carrying out plate cutting, when after sheet material end contact blocks, because sheet material exists bending, causing sheet material physical length will be longer than setting Cutting Length, making the undesirable waste causing raw material of product size.
Summary of the invention
The object of the invention is to the shortcoming overcoming prior art, a kind of applied widely, processing gap formula plate clipping device that cut lengths precision is high, cost-saving is provided.
Object of the present invention is achieved through the following technical solutions: a kind of processing gap formula plate clipping device, it comprises the gap processing unit (plant) and plate clipping device that set gradually, described gap processing unit (plant) comprises front feeding roller group, rear feeding roller group, control device, and the cutter sweep be arranged between front feeding roller group and rear feeding roller group, front feeding roller group is connected with drive motors with the active-feeding roller in rear feeding roller group, sheet material is successively through rear feeding roller group and front feeding roller group, described cutter sweep comprises the base being arranged at sheet material side, base is provided with the guide rail along arranging perpendicular to sheet material throughput direction, slide on rails is provided with slide plate, base is fixedly installed along the parallel cylinder arranged with guide rail direction, the piston rod of cylinder is fixedly connected with slide plate, slide plate is installed with cutting motor, the motor shaft of cutting motor is installed with cutting blade, the centre of gyration of cutting blade is parallel with sheet material throughput direction, described control device comprises controller A and time set, controller A connects drive motors respectively by circuit, cylinder and time set, described plate clipping device comprises support, controller B, photoelectric sensor and the cover be arranged at above support, the top of support front end is provided with shear cutter, support front end is provided with the Support of matching with shear cutter, the top of support is provided with the supporting surface for placing metallic plate, support on basifacial support and lower roller is installed, two ends and the support of lower roller are rotatably assorted, supporting surface offers the groove for stepping down for lower roller, the excircle of supporting surface and lower roller is tangent, the corresponding position of cover is provided with the upper beaming roller coordinated with lower roller, the two ends of upper beaming roller are rotatably assorted with cover respectively, photoelectric sensor is arranged at the side of shear cutter and is positioned at directly over board notch movement locus, a beaming roller and drive unit A connection for transmission is had at least in the described upper beaming roller that matches and lower roller, shear cutter is driven by drive unit B, controller B connects photoelectric sensor respectively by circuit, drive unit A and drive unit B.
Described gap processing unit (plant) also comprises whether one be in initial position sensor for detecting cylinder.
Described sensor is the displacement transducer be arranged on piston rod.
The both sides of described sheet material are all symmetrically arranged with a cutter sweep, and the both sides of described shear cutter are provided with a photoelectric sensor.
Distance between described cutting blade and shearing tool is the integral multiple of finished product panel length.
The present invention has the following advantages: the invention provides a kind of elder generation on sheet material, process the gap with fixed intervals, the processing unit (plant) sheared is carried out again using gap as the benchmark of follow-up sheet shearing, the gap needed for different length sheet material can be completed by adjustment time set, using the gap of sheet material as the benchmark of cuts sheet material, make to shear the impact whether not having bending uneven phenomenon by plate surface, cut lengths precision is high, avoid because sheet material is uneven and cause the underproof problem of sheared length, avoid the waste of material, save cost; Realize the control to cutting operation by controller B, automaticity is high, good product consistency, reduces labor intensity of operating staff.And structure of the present invention is simple, and cost is low, practical.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention
Fig. 2 is the structural representation of gap processing unit (plant) of the present invention
Fig. 3 is the arrangement schematic diagram of photoelectric sensor of the present invention
In figure, feeding roller group before 1-, feeding roller group after 2-, 3-base, 4-guide rail, 5-slide plate, 6-cylinder, 7-cutting motor, 8-cutting blade, 9-support, 10-photoelectric sensor, 11-cover, 12-shear cutter, 13-supporting surface, 14-lower roller, the upper beaming roller of 15-.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention will be further described, and protection scope of the present invention is not limited to the following stated:
As shown in Figure 1, a kind of processing gap formula plate clipping device, it comprises the gap processing unit (plant) and plate clipping device that set gradually, as Fig. 1, shown in Fig. 2, described gap processing unit (plant) comprises front feeding roller group 1, rear feeding roller group 2, control device, and the cutter sweep be arranged between front feeding roller group 1 and rear feeding roller group 2, front feeding roller group 1 is connected with drive motors with the active-feeding roller in rear feeding roller group 2, sheet material is successively through rear feeding roller group 2 and front feeding roller group 1 onwards transmission, described cutter sweep comprises the base 3 being arranged at sheet material side, base 3 is provided with the guide rail 4 along arranging perpendicular to sheet material throughput direction, guide rail 4 slides and is provided with slide plate 5, base 3 is fixedly installed along the parallel cylinder 6 arranged with guide rail 4 direction, the piston rod of cylinder 6 is fixedly connected with slide plate 5, slide plate 5 is installed with cutting motor 7, the motor shaft of cutting motor 7 is installed with cutting blade 8, the centre of gyration of cutting blade 8 is parallel with sheet material throughput direction, described control device comprises controller A and time set, controller A connects drive motors respectively by circuit, cylinder 6 and time set, described plate clipping device comprises support 9, controller B, photoelectric sensor 10 and the cover 11 be arranged at above support 9, the top of support 9 front end is provided with shear cutter 12, support 9 front end is provided with the Support of matching with shear cutter 12, the top of support 9 is provided with the supporting surface 13 for placing metallic plate, the support 9 of supporting surface 13 bottom is provided with lower roller 14, two ends and the support 9 of lower roller 14 are rotatably assorted, supporting surface 13 offers the groove for stepping down for lower roller 14, supporting surface 13 is tangent with the excircle of lower roller 14, the corresponding position of cover 11 is provided with the upper beaming roller 15 coordinated with lower roller 14, the two ends of upper beaming roller 15 are rotatably assorted with cover 11 respectively, the length of described shear cutter 12 is less than the width of sheet material, the length of shear cutter 12 is not less than the spacing of sheet material same position place both sides gap, photoelectric sensor 10 is arranged at the side of shear cutter 12 and is positioned at directly over board notch movement locus, said structure makes photoelectric sensor the position of gap can be detected smoothly, shear cutter 12 can cut off the sheet material between two gap smoothly simultaneously, realize the property cut of sheet material, have a beaming roller and drive unit A connection for transmission at least in the described upper beaming roller 15 that matches and lower roller 14, shear cutter 12 is driven by drive unit B, and controller B connects photoelectric sensor, drive unit A and drive unit B respectively by circuit.There is between the bottom cutting edge of shearing tool and supporting surface 13 inclination angle, thus shearing tool and the contact area of sheet material when can reduce to shear, be beneficial to smooth shearing.
Described drive unit A is motor, and described drive unit B is motor or hydraulic cylinder, when drive unit B adopts hydraulic cylinder, and the control valve of controller B connecting fluid cylinder pressure.
Described gap processing unit (plant) also comprises whether one be in initial position sensor for detecting cylinder 6.
Described sensor is the displacement transducer be arranged on piston rod.
As shown in Figure 2 and Figure 3, the both sides of described sheet material are all symmetrically arranged with a cutter sweep, and the both sides of described shear cutter 12 are provided with a photoelectric sensor 10.
Distance between described cutting blade 8 and shearing tool is the integral multiple of finished product panel length.
The course of work of the present invention is as follows: when after sheet material conveying setting duration, controller A controls drive motors and quits work, sheet material stops conveying, then the piston rod of controller control cylinder 6 promotes slide plate 5, slide plate 5 enters along guide rail 4 to sheet material thruster, thus cutting motor 7 drives cutting blade 8 pairs of sheet materials to carry out gap processing, after gap machines, the piston rod of cylinder 6 is regained, after sensor confirms that piston rod reply puts in place, controller controls drive motors operation setup duration again, carry out the processing of next gap, thus the gap of fixed intervals automatically can be processed on sheet material, the length at this interval equals the length shearing finished product sheet material, the sheet material processing gap enters between upper beaming roller 15 and lower roller 14 from the front end of support 9, sheet material with gap transmits by after beaming roller friction belt trend, when gap arrives the below of photoelectric sensor, light point sensor detects gap, transmit signals to controller B, controller B then first accessory drive A quit work, then accessory drive B starts working, shearing tool is driven to carry out cutting action downwards, length due to shear cutter 12 is not less than the spacing of sheet material same position place both sides gap, therefore, the sheet material between two gap cut off smoothly by shear cutter 12, complete cut-out action, sheet material continues onwards transmission afterwards, starts next cutting operation.
The invention provides a kind of elder generation on sheet material, process the gap with fixed intervals, the processing unit (plant) sheared is carried out again using gap as the benchmark of follow-up sheet shearing, the gap needed for different length sheet material can be completed by adjustment time set, using the gap of sheet material as the benchmark of cuts sheet material, make to shear the impact whether not having bending uneven phenomenon by plate surface, cut lengths precision is high, avoid because sheet material is uneven and cause the underproof problem of sheared length, avoid the waste of material, save cost; Realize the control to cutting operation by controller B, automaticity is high, good product consistency, reduces labor intensity of operating staff.And structure of the present invention is simple, and cost is low, practical.

Claims (5)

1. a processing gap formula plate clipping device, it is characterized in that: it comprises the gap processing unit (plant) and plate clipping device that set gradually, described gap processing unit (plant) comprises front feeding roller group (1), rear feeding roller group (2), control device, and the cutter sweep be arranged between front feeding roller group (1) and rear feeding roller group (2), front feeding roller group (1) is connected with drive motors with the active-feeding roller in rear feeding roller group (2), sheet material is successively through rear feeding roller group (2) and front feeding roller group (1), described cutter sweep comprises the base (3) being arranged at sheet material side, base (3) is provided with the guide rail (4) along arranging perpendicular to sheet material throughput direction, the upper slip of guide rail (4) is provided with slide plate (5), base (3) is fixedly installed along the parallel cylinder (6) arranged with guide rail (4) direction, the piston rod of cylinder (6) is fixedly connected with slide plate (5), slide plate (5) is installed with cutting motor (7), the motor shaft of cutting motor (7) is installed with cutting blade (8), the centre of gyration of cutting blade (8) is parallel with sheet material throughput direction, described control device comprises controller A and time set, controller A connects drive motors respectively by circuit, cylinder (6) and time set, described plate clipping device comprises support (9), controller B, photoelectric sensor (10) and the cover (11) be arranged at above support (9), the top of support (9) front end is provided with shear cutter (12), support (9) front end is provided with the Support of matching with shear cutter (12), the top of support (9) is provided with the supporting surface (13) for placing metallic plate, the support (9) of supporting surface (13) bottom is provided with lower roller (14), two ends and the support (9) of lower roller (14) are rotatably assorted, supporting surface (13) offers the groove for stepping down for lower roller (14), supporting surface (13) is tangent with the excircle of lower roller (14), the corresponding position of cover (11) is provided with the upper beaming roller (15) coordinated with lower roller (14), the two ends of upper beaming roller (15) are rotatably assorted with cover (11) respectively, photoelectric sensor (10) is arranged at the side of shear cutter (12) and is positioned at directly over board notch movement locus, a beaming roller and drive unit A connection for transmission is had at least in the described upper beaming roller (15) that matches and lower roller (14), shear cutter (12) is driven by drive unit B, controller B connects photoelectric sensor respectively by circuit, drive unit A and drive unit B.
2. one processing gap formula plate clipping device according to claim 1, is characterized in that: described gap processing unit (plant) also comprises whether one be in initial position sensor for detecting cylinder (6).
3. one processing gap formula plate clipping device according to claim 2, is characterized in that: described sensor is the displacement transducer be arranged on piston rod.
4. one processing gap formula plate clipping device according to claim 1, it is characterized in that: the both sides of described sheet material are all symmetrically arranged with a cutter sweep, the both sides of described shear cutter (12) are provided with a photoelectric sensor (10).
5. one processing gap formula plate clipping device according to claim 1, is characterized in that: the distance between described cutting blade (8) and shearing tool is the integral multiple of finished product panel length.
CN201310568816.XA 2013-11-15 2013-11-15 A kind of processing gap formula plate clipping device Expired - Fee Related CN103639509B (en)

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Application Number Priority Date Filing Date Title
CN201310568816.XA CN103639509B (en) 2013-11-15 2013-11-15 A kind of processing gap formula plate clipping device

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Application Number Priority Date Filing Date Title
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CN103639509B true CN103639509B (en) 2015-11-18

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104923848A (en) * 2015-05-28 2015-09-23 苏州市华宁机械制造有限公司 Automatic line tracking plate shearing machine
CN104908094A (en) * 2015-06-04 2015-09-16 嘉兴市大塑机械有限公司 Accurate shearing system

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1899719A (en) * 2006-07-22 2007-01-24 山东铝业股份有限公司 Automatic sawing, cutting and stacking machine for aluminum alloy bar
CN101417353A (en) * 2008-12-01 2009-04-29 上海精星仓储设备工程有限公司 Fixed-hole fixed-length continuous shearing method of basic bore system section steel
CN101954512A (en) * 2010-09-17 2011-01-26 重庆钢铁(集团)有限责任公司 Medium-thick plate cut-to-length shearing method
CN202606973U (en) * 2012-06-01 2012-12-19 陈洪平 Follow-up type online pipe cutting machine
CN103331481A (en) * 2013-06-14 2013-10-02 江苏永钢集团有限公司 Method for controlling shearing length of multi-length flying shear

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5542720A (en) * 1978-09-12 1980-03-26 Kobe Steel Ltd Rotary cutter
JP4342005B2 (en) * 1998-07-23 2009-10-14 株式会社アマダ Steel length management method
JP2004098144A (en) * 2002-09-11 2004-04-02 Minebea Co Ltd Wire cutting device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1899719A (en) * 2006-07-22 2007-01-24 山东铝业股份有限公司 Automatic sawing, cutting and stacking machine for aluminum alloy bar
CN101417353A (en) * 2008-12-01 2009-04-29 上海精星仓储设备工程有限公司 Fixed-hole fixed-length continuous shearing method of basic bore system section steel
CN101954512A (en) * 2010-09-17 2011-01-26 重庆钢铁(集团)有限责任公司 Medium-thick plate cut-to-length shearing method
CN202606973U (en) * 2012-06-01 2012-12-19 陈洪平 Follow-up type online pipe cutting machine
CN103331481A (en) * 2013-06-14 2013-10-02 江苏永钢集团有限公司 Method for controlling shearing length of multi-length flying shear

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Granted publication date: 20151118

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