CN204172154U - One cuts open bamboo machine thick bamboo tube centering device - Google Patents
One cuts open bamboo machine thick bamboo tube centering device Download PDFInfo
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Abstract
本实用新型公开了一种能使定心条同步定心的剖竹机竹筒对心装置,它包括设有剖竹刀的圆形刀盘(1),其特征在于:圆形刀盘(1)中心设有心轴(6),心轴(6)一端设有前锥(8),前锥(8)靠近心轴(6)的一端均匀分布有至少三个定心条(2),各定心条(2)与前锥(8)之间分别设有复位机构,心轴(6)上套装有滑套(13),各定心条(2)与滑套(13)之间分别设有拉杆(12),拉杆(12)一端铰接在定心条(2)中部,另一端铰接在滑套(13)上,本实用新型结构简单,操作方便,定心容易,不会因弹簧弹性不均导致“偏心”现象,定心精度高,大大提高了工作效率,降低了生产成本。
The utility model discloses a centering device for a bamboo tube of a bamboo cutting machine capable of synchronously centering a centering bar, which comprises a circular cutter head (1) provided with a bamboo cutting knife, and is characterized in that the circular cutter head (1) The center is provided with a mandrel (6), and one end of the mandrel (6) is provided with a front cone (8), and at least three centering strips (2) are evenly distributed on the end of the front cone (8) near the mandrel (6). A reset mechanism is respectively arranged between the centering bar (2) and the front cone (8), and a sliding sleeve (13) is set on the mandrel (6). There is a pull rod (12), one end of the pull rod (12) is hinged to the middle of the centering strip (2), and the other end is hinged to the sliding sleeve (13). The utility model has the advantages of simple structure, convenient operation, and easy centering, and will not Unevenness leads to "eccentric" phenomenon, high centering accuracy, greatly improving work efficiency and reducing production costs.
Description
技术领域 technical field
本实用新型涉及一种竹材加工设备,具体地说是一种剖竹机,特别地说是一种剖竹机竹筒对心装置。 The utility model relates to a bamboo material processing equipment, in particular to a bamboo cutting machine, in particular to a bamboo tube centering device of the bamboo cutting machine.
背景技术 Background technique
近年来,我国木材蓄积量不断下降,但竹林面积却以每年3%的速度递增。我国人工竹林面积在世界上排第一位,主要以栽培毛竹为主。随着社会经济的发展,竹产业的发展越来越得到重视和广泛关注。竹材具有带竹节和中空等特殊构造,有易生虫、霉变和干裂等特性,与木材的特性相差较大,因此无论是其加工工艺还是加工机械,竹材和木材有很大的区别。由于技术和成本等因素的限制,现有竹工机械主要是简单的从木工机械直接改造而来。利用这些机械加工竹材,对其产品质量、效率、成本以及设备的可靠性、耐用性、自动化程度等都会造成一定程度的不利影响。竹工机械研发及引进新技术体系还未形成,导致整个竹工机械制造技术还处于中下水平,越来越不能满足现代高质量竹产品生产的需要。随着我国竹材工业的发展,对竹材加工机械提出了新的要求。目前,我国竹材工业的研究主要集中在提高材料综合利用率和工艺创新方面,竹材加工机械方面研究相对较少。发展现代竹工机械对我国竹材加工业乃至我国现代林业的发展具有重要的意义。以竹代木是竹材加工的主要目的之一,经过数十年的努力,我国已成为竹材加工技术水平较高,产品种类最多的国家,但现行的装备与工艺越来越不适应现代竹产业发展的需求,装备的老化,导致了原材料利用率低,生产成本高,利润低,产品竞争力不高,在一定程度上阻碍了我国林业的发展。 In recent years, my country's timber stock has been declining, but the area of bamboo forests has been increasing at a rate of 3% per year. The area of my country's artificial bamboo forests ranks first in the world, mainly planting moso bamboo. With the development of social economy, the development of bamboo industry has been paid more and more attention and widely concerned. Bamboo has a special structure with bamboo joints and hollows, and is prone to insects, mildew, and cracks. The characteristics of bamboo are quite different from those of wood. Therefore, whether it is its processing technology or processing machinery, bamboo and wood are very different. Due to the limitation of factors such as technology and cost, existing bamboo machineries are mainly simply transformed directly from woodworkers. Using these machines to process bamboo will have a certain degree of adverse effects on its product quality, efficiency, cost, and equipment reliability, durability, and automation. Bamboo machinery research and development and the introduction of new technology systems have not yet formed, resulting in the entire bamboo machinery manufacturing technology is still at the middle and lower level, which is increasingly unable to meet the needs of modern high-quality bamboo product production. With the development of my country's bamboo industry, new requirements have been put forward for bamboo processing machinery. At present, the research of my country's bamboo industry mainly focuses on improving the comprehensive utilization rate of materials and technological innovation, and there are relatively few researches on bamboo processing machinery. The development of modern bamboo machinery is of great significance to the development of my country's bamboo processing industry and even my country's modern forestry. Substituting bamboo for wood is one of the main purposes of bamboo processing. After decades of hard work, my country has become a country with a high level of bamboo processing technology and the largest variety of products, but the current equipment and technology are increasingly unsuitable for the modern bamboo industry. The demand for development and the aging of equipment have led to low utilization of raw materials, high production costs, low profits, and low product competitiveness, which has hindered the development of my country's forestry to a certain extent.
竹制品加工工艺中,第一道工序往往是用剖竹机将一定长度的竹筒剖分成宽度相等的竹片。现有剖竹机一般由机架、推进装置、驱动装置、夹持定心装置、回转刀盘装置五个部分及链条链轮等组成。 驱动装置安装在机架下部,其动力可以以不同的旋向输出;机架上部有两条相互平行的纵向导轨,推进装置能沿该导轨移动;一根链条在与驱动装置输出链轮啮合后,再与机架两端的链轮啮合,然后将两端均固定在推进装置上,因此驱动装置输出链轮两种不同旋向的旋转,则带动推进装置沿机架导轨移动,以实现工作进给和退回;在机架的上端部安装有剖竹刀。同组剖竹刀(一般6-8把)中,每把刀的刀片数量不同,相互均匀分布,以适应不同直径的竹筒和片宽。剖竹时,推进装置在电机的驱动下不停地做往复运动,操作者必须在推进装置背离剖竹刀运动的间歇中使竹筒小头对准剖竹刀,并保证竹筒的中心与剖竹刀的中心对中;等推进装置向剖竹刀运动时,竹筒在推进装置的推力下插入剖竹刀,沿着竹筒纵向纤维方向被剖分成数条。 In the bamboo product processing technology, the first process is often to split a certain length of bamboo tube into equal-width bamboo slices with a bamboo splitter. Existing bamboo cutting machine is generally made up of frame, propulsion device, drive unit, clamping centering device, five parts of rotary cutter head device and chain sprocket etc. The driving device is installed in the lower part of the frame, and its power can be output in different directions; there are two longitudinal guide rails parallel to each other on the upper part of the frame, and the propulsion device can move along the guide rails; after a chain is engaged with the output sprocket of the driving device, , and then mesh with the sprockets at both ends of the frame, and then fix both ends on the propulsion device, so the rotation of the drive device output sprocket in two different directions will drive the propulsion device to move along the guide rail of the frame to realize the work progress Giving and returning; A bamboo cutter is installed on the upper end of the frame. In the same group of bamboo splitting knives (generally 6-8 pieces), the number of blades of each knife is different, and they are evenly distributed to each other, so as to adapt to bamboo tubes of different diameters and slice widths. When cutting bamboo, the propulsion device is driven by the motor to reciprocate continuously. The operator must align the small end of the bamboo tube with the bamboo splitting knife during the interval when the propulsion device moves away from the bamboo splitting knife, and ensure that the center of the bamboo tube is aligned with the center of the bamboo splitting knife. Centering; when the propulsion device moves to the bamboo splitting knife, the bamboo tube is inserted into the bamboo splitting knife under the thrust of the propulsion device, and is split into several strips along the longitudinal fiber direction of the bamboo tube.
由此可见,要使竹筒等分成规定宽度的竹条,在剖竹时需靠操作者人工将竹筒套在剖竹刀前端定心锥上,而定心锥的大小是根据剖竹刀中不同刀片数相适应的竹筒内径范围中最小的直径确定的,所以这种机构无法对既定刀具适应范围中较大的竹筒准确定心。这一方面增加了工人的操作难度和安全隐患,另一方面如果操作者人工定心不准的话,被剖分的竹条宽度不相等,造成了材料浪费。针对上述技术问题,目前国内也出现一些竹筒对心装置,但其结构复杂,受弹簧质量影响较大,容易因弹簧弹性不均导致“偏心”现象,定心精度低,制作成本高,使用寿命低,不适合推广应用。 It can be seen that in order to divide the bamboo tube into bamboo strips of a specified width, the operator needs to manually cover the bamboo tube on the centering cone at the front end of the bamboo cutting knife when cutting the bamboo, and the size of the centering cone is determined according to the number of different blades in the bamboo cutting knife. The minimum diameter in the compatible bamboo tube inner diameter range is determined, so this mechanism cannot accurately center the larger bamboo tube in the predetermined tool adaptation range. On the one hand, this increases the difficulty of operation and potential safety hazards for the workers. On the other hand, if the operator is manually inaccurate, the width of the split bamboo strips will be unequal, resulting in material waste. In response to the above technical problems, there are some bamboo tube centering devices in China, but their structures are complex and are greatly affected by the quality of the springs. They are prone to "eccentricity" due to uneven spring elasticity, low centering accuracy, high production costs, and long service life. Low, not suitable for promotional applications.
发明内容 Contents of the invention
本实用新型的目的是提供一种能使定心条同步定心的剖竹机竹筒对心装置。 The purpose of the utility model is to provide a centering device for a bamboo tube of a bamboo splitting machine which can make the centering strip synchronously centered.
本实用新型是采用如下技术方案实现其发明目的的,一种剖竹机竹筒对心装置,它包括设有剖竹刀的圆形刀盘,圆形刀盘中心设有心轴,心轴一端设有前锥,前锥靠近心轴的一端均匀分布有至少三个定心条,各定心条与前锥之间分别设有复位机构,心轴上套装有滑套,各定心条与滑套之间分别设有拉杆,拉杆一端铰接在定心条中部,另一端铰接在滑套上。 The utility model realizes the purpose of the invention by adopting the following technical scheme, a bamboo tube centering device for a bamboo splitting machine, which includes a circular cutter head provided with a bamboo cutting knife, a mandrel is arranged in the center of the circular cutter head, and one end of the mandrel is provided with a Front cone, at least three centering strips are evenly distributed on the end of the front cone close to the mandrel, reset mechanisms are respectively set between each centering strip and the front cone, sliding sleeves are set on the mandrel, and each centering strip and sliding sleeve A tie rod is arranged between them, one end of the tie rod is hinged in the middle of the centering bar, and the other end is hinged on the sliding sleeve.
本实用新型所述的复位机构包括限位锥面,限位锥面设置在前锥靠近心轴的一端上,限位锥面上分别设有与定心条对应的铰接板,每个铰接板均通过销轴与定心条铰接,销轴上套装有使定心条与铰接板紧固连接的扭力弹簧,所述的定心条未加载荷时其一端与限位锥面贴合,使至少三个的定心条形成前小后大与前锥同心的圆锥体。 The reset mechanism described in the utility model includes a limit cone surface, which is arranged on one end of the front cone close to the mandrel, and the limit cone surface is respectively provided with hinged plates corresponding to the centering bars, and each hinge plate Both are hinged with the centering bar through the pin shaft, and the torsion spring that makes the centering bar and the hinge plate tightly connected is set on the pin shaft. At least three centering strips form a cone with a small front and a large rear that is concentric with the front cone.
本实用新型所述的复位机构包括限位锥面、安装在圆形刀盘与滑套之间的复位弹簧,所述的限位锥面设置在前锥靠近心轴的一端上,限位锥面上分别设有与定心条对应的铰接板,每个铰接板均通过销轴与定心条铰接。 The reset mechanism described in the utility model includes a limit cone surface and a reset spring installed between the circular cutter head and the sliding sleeve. The limit cone surface is arranged on one end of the front cone close to the spindle, and the limit cone Hinged plates corresponding to the centering strips are respectively arranged on the surface, and each hinged plate is hinged to the centering strip through a pin shaft.
本实用新型为适用不同规格的竹筒,所述的限位锥面与心轴之间的夹角为110°~150°。 The utility model is suitable for bamboo tubes of different specifications, and the included angle between the limiting cone surface and the mandrel is 110°-150°.
本实用新型为提高使用寿命,心轴、前锥、铰接板为一体式结构。 In order to improve the service life of the utility model, the mandrel, the front cone and the hinged plate are of an integrated structure.
由于采用上述技术方案,本实用新型较好的实现了发明目的,其结构简单,操作方便,定心容易,不会因弹簧弹性不均导致“偏心”现象,定心精度高,大大提高了工作效率,降低了生产成本。 Due to the adoption of the above-mentioned technical scheme, the utility model better realizes the purpose of the invention. It has simple structure, convenient operation, easy centering, no "eccentricity" phenomenon caused by uneven spring elasticity, high centering precision, and greatly improved efficiency and reduce production costs.
附图说明 Description of drawings
图1是实施例1的结构示意图; Fig. 1 is the structural representation of embodiment 1;
图2是实施例2的结构示意图; Fig. 2 is the structural representation of embodiment 2;
图3是实施例1的工作状态图。 Fig. 3 is a working state diagram of embodiment 1.
具体实施方式 Detailed ways
下面结合附图及实施例对本实用新型作进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.
实施例1: Example 1:
由图1、图3可知,一种剖竹机竹筒对心装置,它包括设有剖竹刀的圆形刀盘1,圆形刀盘1中心设有心轴6,心轴6一端设有前锥8,前锥8靠近心轴6的一端均匀分布有至少三个定心条2(本实施例为三个),各定心条2与前锥8之间分别设有复位机构,心轴6上套装有滑套13,各定心条2与滑套13之间分别设有拉杆12,拉杆12一端铰接在定心条2中部,另一端铰接在滑套13上。 As can be seen from Fig. 1 and Fig. 3, a bamboo tube centering device of a bamboo splitting machine comprises a circular cutterhead 1 provided with a bamboo cutter, the center of the circular cutterhead 1 is provided with a mandrel 6, and one end of the mandrel 6 is provided with a front cone 8. At least three centering strips 2 (three in this embodiment) are evenly distributed on the end of the front cone 8 close to the mandrel 6, and a reset mechanism is respectively provided between each centering strip 2 and the front cone 8, and the mandrel 6 The upper sleeve is provided with a sliding sleeve 13, and a pull rod 12 is respectively arranged between each centering strip 2 and the sliding sleeve 13, and one end of the pull rod 12 is hinged on the middle part of the centering strip 2, and the other end is hinged on the sliding sleeve 13.
本实用新型所述的复位机构包括限位锥面7,限位锥面7设置在前锥8靠近心轴6的一端上,限位锥面7上分别设有与定心条2对应的铰接板4,每个铰接板4均通过销轴5与定心条2铰接(本实施例铰接板4为三个),销轴5上套装有使定心条2与铰接板4紧固连接的扭力弹簧3,所述的定心条2未加载荷时其一端与限位锥面7贴合,使至少三个的定心条2本(实施例为三个)形成前小后大与前锥8同心的圆锥体。 The reset mechanism described in the utility model includes a limit cone surface 7, which is arranged on one end of the front cone 8 close to the mandrel 6, and the limit cone surface 7 is respectively provided with a hinge corresponding to the centering bar 2. Plate 4, each hinged plate 4 is hinged with the centering bar 2 through the pin shaft 5 (there are three hinged plates 4 in this embodiment), and the pin shaft 5 is set on the pin shaft 5 to make the centering bar 2 and the hinged plate 4 tightly connected. Torsion spring 3, when the centering strip 2 is not loaded, one end thereof fits with the limiting cone surface 7, so that at least three centering strips 2 (three in the embodiment) form a small front and a large rear. Cone 8 concentric cones.
本实用新型为适用不同规格的竹筒,所述的限位锥面7与心轴6之间的夹角为110°~150°(本实施例为110°)。 The utility model is applicable to bamboo tubes of different specifications, and the included angle between the limiting cone surface 7 and the mandrel 6 is 110°-150° (110° in this embodiment).
本实用新型为提高使用寿命,心轴6、前锥8、铰接板4为一体式结构。 In order to improve the service life of the utility model, the mandrel 6, the front cone 8 and the hinged plate 4 are of an integrated structure.
本实用新型使用时,将竹筒9套在前锥8上,剖竹时通过推进装置10将竹筒9推向本实用新型,竹筒9的内壁开始与定心条2接触;由于前锥8上限位锥面7的限位作用,使三个定心条2形成前小后大的一个圆锥体,当定心条2全部与竹筒9内壁接触时,竹筒9内壁会迫使定心条2绕着销轴5同步摆动,以适应不同竹筒9小头内径的变化并在剖竹前支承竹筒9。连杆12将定心条2和滑套13连接起来,保证定心条2实现同步定心,不会因弹簧弹性不均导致“偏心”现象。当定心条2完全进入到竹筒9时,定心条2停止摆动,此时竹筒9与本实用新型已经同心;随着推进装置10继续前行,竹筒9被推至剖竹刀的刀刃上,剖竹开始,剖竹刀沿着竹筒9纵向纤维方向将竹筒9等分成数条,通过前锥8去除竹隔11,至此完成单根竹筒9的等宽剖分,推进装置10反向运行,定心条2通过扭力弹簧3复位,进入下一循环。 When the utility model is used, the bamboo tube 9 is set on the front cone 8, and the bamboo tube 9 is pushed to the utility model by the propulsion device 10 when cutting the bamboo, and the inner wall of the bamboo tube 9 starts to contact the centering bar 2; The limiting function of the cone surface 7 makes the three centering strips 2 form a cone with a small front and a large rear. When the centering strips 2 are all in contact with the inner wall of the bamboo tube 9, the inner wall of the bamboo tube 9 will force the centering strips 2 to go around the pin. Axle 5 swings synchronously, to adapt to the variation of different bamboo tubes 9 small head inner diameters and support bamboo tubes 9 before cutting bamboo. The connecting rod 12 connects the centering bar 2 and the sliding sleeve 13 to ensure that the centering bar 2 realizes synchronous centering without "eccentricity" caused by uneven spring elasticity. When the centering bar 2 entered the bamboo tube 9 completely, the centering bar 2 stopped swinging, and now the bamboo tube 9 was concentric with the utility model; as the propulsion device 10 continued to move forward, the bamboo tube 9 was pushed onto the blade of the bamboo cutter, At the beginning of cutting the bamboo, the bamboo cutting knife divides the bamboo tube 9 into several equal parts along the longitudinal fiber direction of the bamboo tube 9, and removes the bamboo partition 11 through the front cone 8. Heart bar 2 resets by torsion spring 3 and enters the next cycle.
实施例2: Example 2:
由图2可知,本实施例所述的复位机构包括限位锥面7、安装在圆形刀盘1与滑套13之间的复位弹簧14,所述的限位锥面7设置在前锥8靠近心轴6的一端上,限位锥面7上分别设有与定心条2对应的铰接板4(本实施例铰接板4为三个),每个铰接板4均通过销轴5与定心条2铰接。 It can be seen from Fig. 2 that the reset mechanism described in this embodiment includes a limiting cone surface 7, a return spring 14 installed between the circular cutterhead 1 and the sliding sleeve 13, and the limiting cone surface 7 is arranged on the front cone 8. On one end close to the mandrel 6, hinged plates 4 corresponding to the centering bar 2 are respectively provided on the limit cone surface 7 (there are three hinged plates 4 in this embodiment), and each hinged plate 4 passes through the pin shaft 5 Hinged with centering bar 2.
本实施例剖竹完成后,推进装置10反向运行,定心条2通过复位弹簧14复位,进入下一循环。余同实施例1。 After the bamboo cutting in this embodiment is completed, the propulsion device 10 runs in reverse, and the centering bar 2 is reset by the return spring 14 to enter the next cycle. The rest are the same as embodiment 1.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420547929.1U CN204172154U (en) | 2014-09-23 | 2014-09-23 | One cuts open bamboo machine thick bamboo tube centering device |
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| CN201420547929.1U CN204172154U (en) | 2014-09-23 | 2014-09-23 | One cuts open bamboo machine thick bamboo tube centering device |
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| CN204172154U true CN204172154U (en) | 2015-02-25 |
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| CN201420547929.1U Expired - Fee Related CN204172154U (en) | 2014-09-23 | 2014-09-23 | One cuts open bamboo machine thick bamboo tube centering device |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107696193A (en) * | 2017-11-17 | 2018-02-16 | 刘铁英 | A kind of bamboo slicing apparatus |
| CN108638244A (en) * | 2018-06-07 | 2018-10-12 | 浙江亮月板业有限公司 | What ring was removed in hacking hits bamboo machine |
| CN108908514A (en) * | 2018-08-20 | 2018-11-30 | 童双喜 | Concentric mechanism |
| CN109176775A (en) * | 2018-09-10 | 2019-01-11 | 福建农林大学 | A kind of thick bamboo tube goes section to split all-in-one machine |
| CN110014493A (en) * | 2019-04-15 | 2019-07-16 | 南京林业大学 | A support mechanism for increasing the rigidity of the cutter bar for a machine of equal thickness of the whole bamboo tube |
| CN116460942A (en) * | 2023-04-28 | 2023-07-21 | 蓝山县鑫旺竹业有限公司 | Centering mechanism for bamboo breaking device |
| CN116551248A (en) * | 2023-04-26 | 2023-08-08 | 瑞安市金星汽车零部件有限公司 | Car oil tank hydraulic fluid port installation frock |
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2014
- 2014-09-23 CN CN201420547929.1U patent/CN204172154U/en not_active Expired - Fee Related
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107696193A (en) * | 2017-11-17 | 2018-02-16 | 刘铁英 | A kind of bamboo slicing apparatus |
| CN107696193B (en) * | 2017-11-17 | 2020-06-09 | 益阳市通达竹木制品厂 | Bamboo burst device |
| CN108638244A (en) * | 2018-06-07 | 2018-10-12 | 浙江亮月板业有限公司 | What ring was removed in hacking hits bamboo machine |
| CN108908514A (en) * | 2018-08-20 | 2018-11-30 | 童双喜 | Concentric mechanism |
| CN108908514B (en) * | 2018-08-20 | 2020-05-05 | 童双喜 | Centering mechanism and building board production system |
| CN109176775A (en) * | 2018-09-10 | 2019-01-11 | 福建农林大学 | A kind of thick bamboo tube goes section to split all-in-one machine |
| CN109176775B (en) * | 2018-09-10 | 2021-03-02 | 福建农林大学 | An all-in-one machine for de-sectioning and slitting a bamboo tube |
| CN110014493A (en) * | 2019-04-15 | 2019-07-16 | 南京林业大学 | A support mechanism for increasing the rigidity of the cutter bar for a machine of equal thickness of the whole bamboo tube |
| CN116551248A (en) * | 2023-04-26 | 2023-08-08 | 瑞安市金星汽车零部件有限公司 | Car oil tank hydraulic fluid port installation frock |
| CN116460942A (en) * | 2023-04-28 | 2023-07-21 | 蓝山县鑫旺竹业有限公司 | Centering mechanism for bamboo breaking device |
| CN116460942B (en) * | 2023-04-28 | 2025-03-28 | 蓝山县鑫旺竹业有限公司 | A centering mechanism for a bamboo breaking device |
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