CN107819052A - A kind of efficiently crystal silicon non crystal heterogeneous agglomeration battery structure and preparation method thereof - Google Patents

A kind of efficiently crystal silicon non crystal heterogeneous agglomeration battery structure and preparation method thereof Download PDF

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CN107819052A
CN107819052A CN201711303308.3A CN201711303308A CN107819052A CN 107819052 A CN107819052 A CN 107819052A CN 201711303308 A CN201711303308 A CN 201711303308A CN 107819052 A CN107819052 A CN 107819052A
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amorphous silicon
silicon layer
layer
smooth surface
crystal
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白焱辉
李高非
王继磊
易治凯
黄金
张娟
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Jinneng Photovoltaic Technology Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/06Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers
    • H01L31/072Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers the potential barriers being only of the PN heterojunction type
    • H01L31/0725Multiple junction or tandem solar cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1804Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof comprising only elements of Group IV of the Periodic Table
    • H01L31/182Special manufacturing methods for polycrystalline Si, e.g. Si ribbon, poly Si ingots, thin films of polycrystalline Si
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/546Polycrystalline silicon PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Microelectronics & Electronic Packaging (AREA)
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  • Condensed Matter Physics & Semiconductors (AREA)
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Abstract

The invention discloses a kind of crystal silicon/non crystal heterogeneous agglomeration battery structure and preparation method thereof.It includes the lower intrinsic amorphous silicon layer of upper intrinsic amorphous silicon layer and the layer-of-substrate silicon lower floor on layer-of-substrate silicon and layer-of-substrate silicon upper strata, the upper strata of upper intrinsic amorphous silicon layer is disposed with the doped amorphous silicon layer of smooth surface first, the doped amorphous silicon layer of smooth surface second and upper TOC layers from lower to upper, and the lower floor of lower intrinsic amorphous silicon layer is disposed with the 3rd doped amorphous silicon layer and lower TOC layers from top to bottom.After above-mentioned structures and methods, due to setting two layers of smooth surface doped amorphous silicon layer and by realizing smooth surface codope amorphous silicon layer by adjusting process parameter in preparation process, make its film layer while there is excellent optical property and electric property, thus in the case where not influenceing HJT battery smooth surface doped amorphous silicon electric conductivity, improve the band gap of the doped amorphous silicon layer, the utilization rate of light is improved, so as to improve the photoelectric transformation efficiency of HJT batteries.

Description

A kind of efficiently crystal silicon non crystal heterogeneous agglomeration battery structure and preparation method thereof
Technical field
The present invention relates to a kind of crystal silicon/non crystal heterogeneous agglomeration battery structure and preparation method thereof, belong to solar cell system Make technical field.
Background technology
With the development of solar battery technology, the exploitation of high-efficiency battery is increasingly paid attention to, wherein using amorphous silicon intrinsic Layer(a-Si:H(i))The silicon substrate heterojunction solar cell of passivation(HJT batteries)It is one of research direction of emphasis;It is well known that Silicon substrate heterojunction solar cell does not only have high transformation efficiency, high open-circuit voltage, and has low temperature coefficient, without photic Decay(LID), without electroluminescent decay(PID), the advantage such as low preparation technology temperature, in addition silicon based hetero-junction battery ensureing high turn While changing efficiency, silicon wafer thickness can be thinned to 100 μm, effectively reduce silicon material consumption, and can be used to prepare flexible battery Component.
However, for HJT batteries, non-crystalline silicon plays passivation, forms the key effect of p-n junction, for HJT batteries Conversion efficiency plays decisive role, and therefore, the excellent amorphous silicon membrane of processability is the crucial skill for obtaining efficient HJT batteries Art, in the prior art, because non-crystalline silicon mainly has intrinsic amorphous silicon and doped amorphous silicon, smooth surface doping amorphous in HJT batteries Silicon layer is due to that will ensure good electric conductivity, and usual hydrogen content is less, and band gap is smaller, thus the transmitance of light is relatively low, influences light Utilization rate.
The content of the invention
The technical problem to be solved in the present invention is to provide one kind in the case where not influenceing electric conductivity, the utilization of light is improved Rate, so as to improve the crystal silicon of photoelectric transformation efficiency/non crystal heterogeneous agglomeration battery structure and preparation method thereof.
In order to solve the above-mentioned technical problem, crystal silicon of the invention/non crystal heterogeneous agglomeration battery structure, including layer-of-substrate silicon with And the lower intrinsic amorphous silicon layer of upper intrinsic amorphous silicon layer and the layer-of-substrate silicon lower floor on layer-of-substrate silicon upper strata, upper intrinsic amorphous silicon layer Upper strata is disposed with the doped amorphous silicon layer of smooth surface first, the doped amorphous silicon layer of smooth surface second and upper TOC layers from lower to upper, The lower floor of lower intrinsic amorphous silicon layer is disposed with the 3rd doped amorphous silicon layer and lower TOC layers from top to bottom.
The thickness of the doped amorphous silicon layer of smooth surface first and smooth surface second doped amorphous silicon layer is 2-10 nm.
The energy gap of the doped amorphous silicon layer of smooth surface first is 1.7-1.9 eV, and the smooth surface second adulterates non- The energy gap of crystal silicon layer is 1.5-1.7 eV.
The thickness of the upper intrinsic amorphous silicon layer and lower intrinsic amorphous silicon layer is 5-15 nm, the 3rd doping amorphous The thickness of silicon layer is 5-20 nm, and the thickness of the upper TOC layers and lower TOC layers is 70-120 nm.
A kind of crystal silicon/non crystal heterogeneous agglomeration battery preparation method described above, comprises the following steps:
A, making herbs into wool processing is carried out to n type single crystal silicon piece, forms pyramid matte, removed foreign ion and carry out surface cleaning;
B, the upper intrinsic amorphous silicon layer at the positive back side and lower intrinsic amorphous silicon layer are prepared by vapour deposition, upper intrinsic amorphous silicon layer with The thickness of lower intrinsic amorphous silicon layer is 5-15nm;
C, n-type amorphous silicon layer is prepared using vapour deposition in lower intrinsic amorphous silicon layer surface, i.e. the 3rd doped amorphous silicon layer, it is thick Spend for 5-20nm;
D, prepare two layers of p-type doped amorphous silicon layer using vapour deposition in upper intrinsic amorphous silicon layer surface, as smooth surface, i.e., by The first p-type of smooth surface doped amorphous silicon layer, smooth surface the second p-type doped amorphous silicon layer, its thickness is 2-10 nm, and thickness is preferred For 5 nm, in addition, the energy gap of the doped amorphous silicon layer of smooth surface first is 1.7-1.9 eV, preferably 1.8 eV, smooth surface The energy gap of second doped amorphous silicon layer is 1.5-1.7 eV, preferably 1.6 eV;
E, upper TCO conducting films are deposited using magnetically controlled sputter method(TOC layers)With lower TCO conducting films, thickness 70-120nm;
F, positive back side silver metal electrodes are formed by silk-screen printing, main grid width is 0.1-2mm, and main grid number is 2-20, the positive back of the body The face secondary grid line width of silver is 20-70 μm, line number 80-250;
G, sintering makes to form good Ohmic contact between metal and silicon;
H, carry out testing the electrical property of battery.
Above-mentioned crystal silicon/non crystal heterogeneous agglomeration battery structure and preparation method thereof, uses PECVD Deposition(PECVD)Or hot-wire chemical gas-phase deposition(HWCVD)Prepare two layers of smooth surface doped amorphous silicon film.
Above-mentioned crystal silicon/non crystal heterogeneous agglomeration battery structure and preparation method thereof, double-deck smooth surface amorphous silicon film is once Completed in technical process, use silane, hydrogen, impurity gas(Gas containing boron or P elements)Reaction generation.
After above-mentioned structures and methods, due to setting two layers of smooth surface doped amorphous silicon layer and by preparing During smooth surface codope amorphous silicon layer realized by adjusting process parameter, make its film layer while there is excellent optical property And electric property, thus in the case where not influenceing HJT battery smooth surface doped amorphous silicon electric conductivity, improve the doping amorphous The band gap of silicon layer, the utilization rate of light is improved, so as to improve the photoelectric transformation efficiency of HJT batteries.
Brief description of the drawings
Fig. 1 is the structural representation of crystal silicon of the present invention/non crystal heterogeneous agglomeration battery structure.
Embodiment
With reference to the accompanying drawings and detailed description, to invention crystal silicon/non crystal heterogeneous agglomeration battery structure and its preparation side Method is described in further detail.
As illustrated, crystal silicon/non crystal heterogeneous agglomeration battery structure of the present invention, including layer-of-substrate silicon 1 and layer-of-substrate silicon The upper intrinsic amorphous silicon layer 2 on upper strata and the lower intrinsic amorphous silicon layer 3 of layer-of-substrate silicon lower floor, the upper strata of upper intrinsic amorphous silicon layer 2 by Under be up disposed with the first doped amorphous silicon layer of smooth surface 4, the second doped amorphous silicon layer of smooth surface 5 and upper TOC layers 6, by The thickness of the first doped amorphous silicon layer of smooth surface 4 and the second doped amorphous silicon layer of smooth surface 5 is 2-10 nm, and smooth surface first is mixed The energy gap of miscellaneous amorphous silicon layer 4 is 1.7-1.9 eV, and the energy gap of the second doped amorphous silicon layer of smooth surface 5 is 1.5-1.7 EV, the lower floor of lower intrinsic amorphous silicon layer 3 is disposed with the 3rd doped amorphous silicon layer 7 and lower TOC layers 8 from top to bottom, upper intrinsic Amorphous silicon layer 2 and the thickness of lower intrinsic amorphous silicon layer 3 are 5-15 nm, and the thickness of the 3rd doped amorphous silicon layer 7 is 5-20 nm, The thickness of upper TOC layers 6 and lower TOC layers 8 is 70-120 nm, is led in addition, the surface of upper TOC layers and lower TOC layers also has respectively Screen printing scopiform is crossed into positive back side silver metal electrodes.
A kind of above-mentioned crystal silicon/non crystal heterogeneous agglomeration battery preparation method, comprises the following steps:
A, making herbs into wool processing is carried out to n type single crystal silicon piece, forms pyramid matte, removed foreign ion and carry out surface cleaning;
B, the upper intrinsic amorphous silicon layer at the positive back side and lower intrinsic amorphous silicon layer are prepared by vapour deposition, upper intrinsic amorphous silicon layer with The thickness of lower intrinsic amorphous silicon layer is 5-15nm;
C, n-type amorphous silicon layer is prepared using vapour deposition in lower intrinsic amorphous silicon layer surface, i.e. the 3rd doped amorphous silicon layer, it is thick Spend for 5-20nm;
D, two layers of p-type doped amorphous silicon layer is prepared using vapour deposition in upper intrinsic amorphous silicon layer surface, as smooth surface, i.e., the One doped amorphous silicon layer 4, the second doped amorphous silicon layer 5, its thickness are 2-10 nm;
E, TCO conducting films up and down, thickness 70-120nm are deposited using magnetically controlled sputter method;
F, positive back side silver metal electrodes are formed by silk-screen printing, main grid width is 0.1-2mm, and main grid number is 2-20, the positive back of the body The face secondary grid line width of silver is 20-70 μm, line number 80-250;
G, sintering makes to form good Ohmic contact between metal and silicon;
H, carry out testing the electrical property of battery.
In addition, it is necessary to explanation is that smooth surface doped amorphous silicon is to use plasma enhanced chemical gas in preparation process Mutually deposit(PECVD)Or hot-wire chemical gas-phase deposition(HWCVD)Prepare smooth surface doped amorphous silicon film, double-deck smooth surface non-crystalline silicon Film can be completed during one-time process, use silane, hydrogen, impurity gas(Gas containing boron or P elements)Reaction life Into.
Following comparative illustration is made to the actual effect of the present invention with reference to specific comparative example:
Comparative example:
A, making herbs into wool processing is carried out to the monocrystalline silicon piece that N-type thickness is 180 μm, forms pyramid matte, removed foreign ion and enter Row surface cleaning;
B, double intrinsic amorphous silicon layers at the positive back side, positive back side intrinsic amorphous silicon thickness are prepared by plasma activated chemical vapour deposition For 10nm;
C, it is smooth surface doped layer to choose P-type non-crystalline silicon film, and n-type non-crystalline silicon is prepared using plasma enhanced chemical vapor deposition Layer, thickness is 10 nm;
D, p-type amorphous silicon layer is prepared using plasma activated chemical vapour deposition, energy gap is 1.7 eV, the nm of thickness 10;
E, TCO conducting films, thickness 80nm are deposited using magnetically controlled sputter method;
F, positive back side silver metal electrodes are formed by silk-screen printing, main grid width is 1mm, and main grid number is 4, positive back silver pair grid Line width is 60 μm, line number 100;
G, sintering makes to form good Ohmic contact between metal and silicon.
H, carry out testing the electrical property of battery.
Embodiment:
A, making herbs into wool processing is carried out to the monocrystalline silicon piece that N-type thickness is 180 μm, forms pyramid matte, removed foreign ion and enter Row surface cleaning;
B, double intrinsic amorphous silicon layers at the positive back side, positive back side intrinsic amorphous silicon thickness are prepared by plasma activated chemical vapour deposition For 10nm;
C, it is smooth surface doped layer to choose p-type amorphous silicon film.N-type non-crystalline silicon is prepared using plasma enhanced chemical vapor deposition Layer, thickness 10nm;
D, p-type amorphous silicon layer is prepared using plasma activated chemical vapour deposition,
  Energy gap Thickness
First doped layer 1.7 eV 5 nm
Second doped layer 1.6 eV 5 nm
E, TCO conducting films, thickness 80nm are deposited using magnetically controlled sputter method;
F, positive back side silver metal electrodes are formed by silk-screen printing, main grid width is 1mm, and main grid number is 4, positive back silver pair grid Line width is 60 μm, line number 100;
G, sintering makes to form good Ohmic contact between metal and silicon.
H, carry out testing the electrical property of battery.
The electrical property for preparing HJT batteries according to the method described above be see the table below, it can be seen that efficiency is improved 0.15%(abs), The lifting being mainly manifested on electric current and filling capacity, the lifting of electric current mainly have benefited from the larger forbidden band of the doped layer of smooth surface first The high transmittance that width is brought, and the band-gap with intrinsic amorphous silicon layer;The lifting of filling mainly has benefited from smooth surface The high conductivity that the low energy gap of two doped layers is brought.Therefore realize that smooth surface codope is non-using by adjusting process parameter Crystal silicon layer, it is feasible, specific contrast test number to make its film layer while have excellent optical property and the scheme of electric property According to as follows:

Claims (7)

1. a kind of crystal silicon/non crystal heterogeneous agglomeration battery structure, including layer-of-substrate silicon(1)And layer-of-substrate silicon upper strata is upper intrinsic non- Crystal silicon layer(2)With the lower intrinsic amorphous silicon layer of layer-of-substrate silicon lower floor(3), it is characterised in that:The upper intrinsic amorphous silicon layer(2)'s Upper strata is disposed with the doped amorphous silicon layer of smooth surface first from lower to upper(4), the doped amorphous silicon layer of smooth surface second(5)With it is upper TOC layers(6), the lower intrinsic amorphous silicon layer(3)Lower floor be disposed with the 3rd doped amorphous silicon layer from top to bottom(7)With under TOC layers(8).
2. according to the crystal silicon described in claim 1/non crystal heterogeneous agglomeration battery structure, it is characterised in that:The smooth surface first Doped amorphous silicon layer(4)With the doped amorphous silicon layer of smooth surface second(5)Thickness be 2-10 nm.
3. according to the crystal silicon described in claim 1 or 2/non crystal heterogeneous agglomeration battery structure, it is characterised in that:The smooth surface One doped amorphous silicon layer(4)Energy gap be 1.7-1.9 eV, the doped amorphous silicon layer of smooth surface second(5)Forbidden band it is wide Spend for 1.5-1.7 eV.
4. according to the crystal silicon described in claim 3/non crystal heterogeneous agglomeration battery structure, it is characterised in that:The upper intrinsic amorphous Silicon layer(2)With lower intrinsic amorphous silicon layer(3)Thickness be 5-15 nm, the 3rd doped amorphous silicon layer(7)Thickness be 5- 20 nm, the upper TOC layers(6)With lower TOC layers(8)Thickness be 70-120 nm.
A kind of 5. crystal silicon/non crystal heterogeneous agglomeration battery preparation method as described in one of claim 1-4, it is characterised in that bag Include following steps:
A, making herbs into wool processing is carried out to n type single crystal silicon piece, forms pyramid matte, removed foreign ion and carry out surface cleaning;
B, the upper intrinsic amorphous silicon layer at the positive back side and lower intrinsic amorphous silicon layer are prepared by vapour deposition, upper intrinsic amorphous silicon layer with The thickness of lower intrinsic amorphous silicon layer is 5-15nm;
C, n-type amorphous silicon layer is prepared using vapour deposition in lower intrinsic amorphous silicon layer surface, i.e. the 3rd doped amorphous silicon layer, it is thick Spend for 5-20nm;
D, two layers of p-type doped amorphous silicon layer is prepared using vapour deposition in upper intrinsic amorphous silicon layer surface, as smooth surface, i.e., the One doped amorphous silicon layer(4), the second doped amorphous silicon layer(5), its thickness is 2-10 nm;
E, TCO conducting films up and down, thickness 70-120nm are deposited using magnetically controlled sputter method;
F, positive back side silver metal electrodes are formed by silk-screen printing, main grid width is 0.1-2mm, and main grid number is 2-20, the positive back of the body The face secondary grid line width of silver is 20-70 μm, line number 80-250;
G, sintering makes to form good Ohmic contact between metal and silicon;
H, carry out testing the electrical property of battery.
6. according to the crystal silicon described in claim 5/non crystal heterogeneous agglomeration battery structure and preparation method thereof, it is characterised in that make Two layers of smooth surface doped amorphous silicon film is prepared with plasma enhanced chemical vapor deposition or hot-wire chemical gas-phase deposition.
7. according to the crystal silicon described in claim 6/non crystal heterogeneous agglomeration battery structure and preparation method thereof, it is characterised in that:It is double Layer smooth surface amorphous silicon film is completed during one-time process, uses silane, hydrogen, impurity gas reaction generation.
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CN109638101A (en) * 2018-12-04 2019-04-16 江苏爱康能源研究院有限公司 The emitter structure and preparation method thereof of the double-deck amorphous silicon doped layer solar cell
CN109411551B (en) * 2018-12-13 2023-12-15 江苏爱康能源研究院有限公司 Electrode structure of high-efficiency crystalline silicon heterojunction solar cell deposited in multiple steps and preparation method thereof
CN109461780A (en) * 2018-12-13 2019-03-12 江苏爱康能源研究院有限公司 Efficient silicon/crystalline silicon heterojunction solar battery electrode structure of high matching degree and preparation method thereof
CN109449227A (en) * 2018-12-13 2019-03-08 江苏爱康能源研究院有限公司 Silicon/crystalline silicon heterojunction solar battery electrode structure of lamination intrinsic layer and preparation method thereof
CN109411551A (en) * 2018-12-13 2019-03-01 江苏爱康能源研究院有限公司 Efficient silicon/crystalline silicon heterojunction solar battery electrode structure of multiple deposition and preparation method thereof
CN109449227B (en) * 2018-12-13 2023-12-15 江苏爱康能源研究院有限公司 Crystalline silicon heterojunction solar cell electrode structure with laminated intrinsic layer and preparation method thereof
CN109461780B (en) * 2018-12-13 2023-12-15 江苏爱康能源研究院有限公司 High-efficiency crystalline silicon heterojunction solar cell electrode structure with high matching degree and preparation method thereof
CN109950132A (en) * 2019-03-01 2019-06-28 晋能光伏技术有限责任公司 A kind of method of Tubular PECVD device double-sided deposition solar battery amorphous silicon layer
CN110416345A (en) * 2019-07-05 2019-11-05 江苏爱康能源研究院有限公司 Heterojunction solar battery structure of the double-deck amorphous silicon intrinsic layer and preparation method thereof
CN114678434A (en) * 2021-12-28 2022-06-28 浙江爱旭太阳能科技有限公司 Heterojunction battery for improving photoelectric conversion efficiency
CN114678434B (en) * 2021-12-28 2024-05-10 浙江爱旭太阳能科技有限公司 Heterojunction battery capable of improving photoelectric conversion efficiency

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