CN107663316B - 一种吸油膨胀橡胶的制备方法 - Google Patents

一种吸油膨胀橡胶的制备方法 Download PDF

Info

Publication number
CN107663316B
CN107663316B CN201710860788.7A CN201710860788A CN107663316B CN 107663316 B CN107663316 B CN 107663316B CN 201710860788 A CN201710860788 A CN 201710860788A CN 107663316 B CN107663316 B CN 107663316B
Authority
CN
China
Prior art keywords
oil
absorbing
rubber
styrene
absorbing resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201710860788.7A
Other languages
English (en)
Other versions
CN107663316A (zh
Inventor
李杨
周琴
段攀峰
龙琼
马智慧
金璐
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Bolai Technology Co ltd
Original Assignee
Guizhou Institute of Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guizhou Institute of Technology filed Critical Guizhou Institute of Technology
Priority to CN201710860788.7A priority Critical patent/CN107663316B/zh
Publication of CN107663316A publication Critical patent/CN107663316A/zh
Application granted granted Critical
Publication of CN107663316B publication Critical patent/CN107663316B/zh
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L9/00Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
    • C08L9/06Copolymers with styrene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/12Esters of monohydric alcohols or phenols
    • C08F220/16Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
    • C08F220/18Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/12Esters of monohydric alcohols or phenols
    • C08F220/16Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
    • C08F220/18Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
    • C08F220/1804C4-(meth)acrylate, e.g. butyl (meth)acrylate, isobutyl (meth)acrylate or tert-butyl (meth)acrylate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/14Polymer mixtures characterised by other features containing polymeric additives characterised by shape
    • C08L2205/16Fibres; Fibrils

Landscapes

  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)

Abstract

本发明公开了一种吸油膨胀橡胶的制备方法,其特征在于:按质量份计算,它由丁苯橡胶100份、炭黑20‑50份、吸油树脂20‑50份、芳纶纤维1‑5份制备而成,其中,吸油树脂由丙烯酸丁酯(BA)、甲基丙烯酸甲酯(MMA)、苯乙烯、偶联剂共聚而成;在制备过程中加入橡胶硫化助剂助剂,该橡胶的硫化助剂分别是:氧化锌、硬脂酸、防老剂、硫磺和促进剂TT、DM、M、D、CZ,本发明先通过单体合成吸油树脂,然后再将吸油树脂与丁苯橡胶、芳纶纤维共混制得新型吸油膨胀丁苯橡胶,从而在不降低材料强度的情况下提升其吸油性能,是一种价格低廉、性能优异的吸油膨胀橡胶材料,并且可以实现产业化大批量生产。

Description

一种吸油膨胀橡胶的制备方法
技术领域
本发明涉及吸油橡胶技术领域,特别是涉及一种吸油膨胀橡胶的制备方法。
技术背景
高吸油树脂是通过亲油性单体共聚制备得到的低交联度聚合物,是一种溶胀型的功能高分子材料。在吸油橡胶共混改性中,一般是在基体橡胶中添加吸油树脂,通过调节吸油树脂的添加量来改善吸油膨胀橡胶的吸油率和膨胀率。
吸油膨胀橡胶可以通过接枝和共混制成。吸油膨胀橡胶按基体来源有丁基橡胶、乙丙橡胶、氯化丁基橡胶、溴化丁基橡胶、氯丁橡胶、乙烯丙烯酸酯橡胶、硅橡胶、丁苯橡胶等。炭黑是吸油膨胀橡胶的常规补强剂,各种炭黑对橡胶硫化胶都有不同程度的补强作用,炭黑填充橡胶复合材料的力学性能主要取决于炭黑和橡胶之间的粘附力程度,因而不同种类的炭黑对物理机械性能影响很大。此外,用于吸油膨胀橡胶补强剂的还包含了白炭黑、晶须,也有以蒙脱土、凹凸棒土、碳酸钙等作为吸油膨胀橡胶的补强剂。
吸油膨胀橡胶的补强体系一般为炭黑补强体系。炭黑虽能提高吸油橡胶的强度和各项力学性能,但却降低了复合材料的吸油性。添加50份的补强炭黑,吸油树脂的吸油率会下降35%以上。为了解决这一矛盾,通常的做法是合成出性能优异的吸油树脂,然后通过与基体橡胶的共混来制备性能优异的吸油膨胀橡胶。上述做法虽然能够提高吸油膨胀橡胶的吸油性能,但是在规模化生产及成本等方面仍旧需要进一步改进。
发明内容
本发明所需要解决的问题是:提供一种吸油膨胀橡胶的制备方法,实现补强炭黑和补强材料的协效增强吸油膨胀丁苯橡胶。可操作性简单、分散效果好、成本较低,以克服现有技术的不足。
本发明是这样实现的:
按照重量份计算,本发明吸油膨胀橡胶主要是由丁苯橡胶100份、炭黑20-50份、吸油树脂20-50份、芳纶纤维1-5份制备而成,其中,其中,吸油树脂由丙烯酸丁酯(BA)、甲基丙烯酸甲酯(MMA)、苯乙烯、偶联剂共聚而成。制备过程中必须加入橡胶硫化助剂,橡胶的硫化助剂分别是:氧化锌、硬脂酸、防老剂、硫磺、促进剂TT、DM、M、D、CZ,助剂用量比例可采用本领域的常规用量。
优选的,上述新型吸油膨胀橡胶共混物主要由丁苯橡胶100份、吸油树脂50份、炭黑30份和芳纶纤维1-5份制备而成。吸油树脂由丙烯酸丁酯(BA)、甲基丙烯酸甲酯(MMA)、苯乙烯、偶联剂共聚而成。其中,各组分的质量百分比为偶联剂/苯乙烯/MMA/BA=10%/15%/25%/50%在一定溶液中由引发剂引发聚合。
进一步的,前述吸油树脂的合成过程中,偶联剂优先选用KH570,还可以用KH560、550等;引发剂优选DOP,还可以选用BPO等其他引发剂;分散剂选用聚乙烯醇。体系升温至85℃反应2h,然后升温至90℃反应1h。结束反应。反应结束后用真空抽滤机抽滤,60~70℃的去离子水洗涤、抽滤。得到抽滤的物质后,放入干燥箱中干燥。干燥箱温度设为65~70℃,干燥24h得到吸油树脂树脂。
本发明还提供了前述吸油膨胀丁苯橡胶的制备方法:按照配方,在密炼机中加入部分丁苯橡胶、吸油树脂和芳纶纤维,一定温度下密炼,然后在开炼机中依次加入丁苯橡胶、吸油树脂、炭黑和芳纶开炼,最后加入硫化剂和促进剂开炼一段时间再薄通下片,硫化后制得吸油膨胀丁苯橡胶。
按照配方,并设定密炼机温度145℃,然后依次加入部分丁苯橡胶和全部吸油树脂,密炼5分钟取出,然后将其和剩余丁苯橡胶、炭黑,在开炼机上开炼5分钟;最后加入硫化剂和促进剂,打三角包5次,打卷开练1-2分钟后下片置放24h。用无转子硫化仪测定混炼胶的硫化曲线和正硫化时间,在平板硫化机上硫化胶片,在9-11Mpa下热压2-5分钟、冷压6-10min。置放24h,制得硫化胶。
与现有技术相比,本发明先通过单体合成吸油树脂,然后再将吸油树脂与丁苯橡胶、芳纶纤维共混制得新型吸油膨胀丁苯橡胶,从而在不降低材料强度的情况下提升其吸油性能,是一种价格低廉、性能优异的吸油膨胀橡胶材料,并且可以实现产业化大批量生产。其综合性能指标如下:
吸油膨胀橡胶组分包括丁苯橡胶100份、吸油树脂50份、炭黑30份和芳纶纤维1-5份,硫化助剂氧化锌7.5克、硬脂酸3克、防老剂5克、促进剂TT0.48克、硫磺2.7克、DM2.1克、M5.1克、D0.71克、CZ2.25克(单位:重量份)。
表1力学性能
Figure GDA0002404919740000031
表2炭黑用量和吸油性能之间的关系
Figure GDA0002404919740000032
表3芳纶纤维用量(炭黑含量)
Figure GDA0002404919740000033
表4纤维用量和吸油性能之间的关系
Figure GDA0002404919740000034
具体实施方式
实施例1:取200克丁苯橡胶、100克炭黑在于双棍开炼机上混炼均匀,双辊温度设置为前辊40℃,后辊30℃。混炼的过程中加入100克吸油树脂;待混合均匀后加入芳纶纤维,进一步混炼均匀后加入硫化助剂,氧化锌7.5克、硬脂酸3克、防老剂5克、促进剂TT0.48克、硫磺2.7克、DM2.1克、M5.1克、D0.71克、CZ2.25克继续混炼均匀,后薄通下片,硫化时间及硫化温度由无转子橡胶硫化仪测定。硫化后即得吸油膨胀丁苯橡胶共混物。适当延长冷压时间,有利于该共混物的性能提高:
表5溶胀后力学性能数据
Figure GDA0002404919740000041

Claims (5)

1.一种吸油膨胀橡胶的制备方法,其特征在于:按质量份计算,它包括丁苯橡胶100份、炭黑20-50份、吸油树脂20-50份和芳纶纤维1-5份,其中,吸油树脂由丙烯酸丁酯(BA)、甲基丙烯酸甲酯(MMA)、苯乙烯、偶联剂共聚而成;在制备过程中加入橡胶硫化助剂,该橡胶的硫化助剂分别是:氧化锌、硬脂酸、防老剂、硫磺和促进剂TT、DM、M、D、CZ。
2.根据权利要求1所述的吸油膨胀橡胶的制备方法,其特征在于:它包括苯橡胶100份、吸油树脂50份、炭黑30份和芳纶纤维1-5份,其中吸油树脂是由丙烯酸丁酯(BA)、甲基丙烯酸甲酯(MMA)、苯乙烯、KH570共聚而成,各组分的质量百分比为KH570/苯乙烯/MMA/BA=10%/15%/25%/50%在溶液中由引发剂引发聚合,引发剂为2%的BPO。
3.按照权利要求1或2所述的吸油膨胀橡胶的制备方法,其特征在于:具体制备过程是按照配方,在密炼机中加入部分丁苯橡胶、吸油树脂和芳纶纤维进行密炼,然后在开炼机中依次加入丁苯橡胶、吸油树脂、炭黑和芳纶纤维开炼,最后加入硫化剂和促进剂并在平板硫化机中开炼后再薄通下片,硫化后制得吸油膨胀丁苯橡胶。
4.按照权利要求3所述的吸油膨胀橡胶的制备方法,其特征在于:密炼机温度145℃。
5.按照权利要求3所述的吸油膨胀橡胶的制备方法,其特征在于:平板硫化机在压力为9-11Mpa,热压2-5分钟、冷压6-10min。
CN201710860788.7A 2017-09-21 2017-09-21 一种吸油膨胀橡胶的制备方法 Active CN107663316B (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710860788.7A CN107663316B (zh) 2017-09-21 2017-09-21 一种吸油膨胀橡胶的制备方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710860788.7A CN107663316B (zh) 2017-09-21 2017-09-21 一种吸油膨胀橡胶的制备方法

Publications (2)

Publication Number Publication Date
CN107663316A CN107663316A (zh) 2018-02-06
CN107663316B true CN107663316B (zh) 2020-05-12

Family

ID=61097423

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201710860788.7A Active CN107663316B (zh) 2017-09-21 2017-09-21 一种吸油膨胀橡胶的制备方法

Country Status (1)

Country Link
CN (1) CN107663316B (zh)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109453749A (zh) * 2018-09-14 2019-03-12 江苏省金峰石油机械制造有限公司 一种用于应急处理漏油事故的快速吸油装置
CN111909317B (zh) * 2020-07-24 2021-05-07 四川大学 一种具有高吸油性能的改性橡胶及其制备工艺
CN111974362B (zh) * 2020-07-24 2023-03-24 四川大学 改性橡胶在制备吸油材料中的用途
CN116041880B (zh) * 2023-03-20 2023-06-23 成都俊马密封科技股份有限公司 一种膨润型高密封垫片材料及其制备方法

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100383168C (zh) * 2006-06-06 2008-04-23 浙江大学 一种可重复使用的高吸油材料的制备方法
CN1869090B (zh) * 2006-06-20 2010-05-12 东华大学 一种基于橡胶的高吸油树脂及其制备方法
CN103044626B (zh) * 2011-10-17 2014-12-31 宁波大学 一种超级吸油橡胶材料及其制备方法
US9284479B2 (en) * 2013-06-22 2016-03-15 Halliburton Energy Services, Inc. Invert emulsion for swelling elastomer and filtercake removal in a well
CN103848935B (zh) * 2014-02-24 2016-05-11 中国石油天然气股份有限公司 一种吸油树脂以及包含该吸油树脂的吸油膨胀橡胶
CN105801930A (zh) * 2016-04-08 2016-07-27 四川省贝特石油技术有限公司 一种新型堵漏材料及其制备方法
CN106995513B (zh) * 2017-05-18 2019-05-07 贵州理工学院 一种短支链系吸油树脂及其制备方法

Also Published As

Publication number Publication date
CN107663316A (zh) 2018-02-06

Similar Documents

Publication Publication Date Title
CN107663316B (zh) 一种吸油膨胀橡胶的制备方法
Liu et al. Chemically modified starch reinforced natural rubber composites
CN101386661A (zh) 一种高聚合度聚氯乙烯的制备方法
EP3305819B1 (en) Itaconate/butadiene copolymer type bioengineering rubber and preparation method therefor
CN103333377A (zh) 一种吸水膨胀丁腈橡胶及其制备方法
CN109575311B (zh) 一种乙酸乙烯酯-乙烯共聚乳液的制备方法
CN104017254B (zh) 反应增容型丁腈吸水膨胀橡胶的制备方法
CN102863667B (zh) 一种吸水膨胀丁腈橡胶的制备方法
CN1743352A (zh) 聚氨酯及其复合物原位改性聚氯乙烯树脂及其制备方法
CN102358799A (zh) 一种不饱和聚酯模塑料及其制备方法
CN106674439A (zh) 一种低缓凝超支化聚羧酸超塑化剂及其制备方法和应用
CN103172801B (zh) 一种聚氨酯/苯乙烯弹性体复合材料的制备方法
CN113549178B (zh) 一种利用pmma粉体和mma单体制成的高强度bmc团状模塑料及其制备方法
CN114507316A (zh) 一种超厚聚甲基丙烯酰亚胺泡沫塑料及其制备方法
CN101696314B (zh) 一种聚氯乙烯基热塑性弹性体的制备方法
CN101381425B (zh) 一种汽车内饰毯用纳米蒙脱土复合乳胶及其制备方法
CN103450398B (zh) 一种乳液聚合法制备快速硫化丁腈橡胶的方法
CN113563682B (zh) 不含胍类促进剂的改性羧基丙烯酸酯橡胶及其制备方法
CN111117084A (zh) 一种加入丁基胶粉农用汽车丁基内胎的制备方法
CN109705286B (zh) 具有高流动性和低温韧性的pvc纳米合金树脂的制备方法
CN115926044B (zh) 一种用于应急封堵的高强度微凝胶颗粒的制备方法
CN112694683B (zh) 丙烯酸酯橡胶与三元乙丙橡胶共混复合橡胶的制备方法
CN103265785A (zh) 一种聚氯乙烯浮雕型材的制备方法
CN117048154B (zh) 一种ps防水板及其制备方法
CN115725016B (zh) 一种醚改性氟橡胶及其制备方法

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20220729

Address after: 550000 middle street, shawen Town, Baiyun District, Guiyang City, Guizhou Province

Patentee after: Guiyang KeSiDa Metal Structure Co.,Ltd.

Address before: 550001 No. 1 Caiguan Road, Yunyan District, Guiyang City, Guizhou Province

Patentee before: GUIZHOU INSTITUTE OF TECHNOLOGY

TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20240913

Address after: 317100 Dahutang Development Zone, Haiyou Street, Sanmen County, Taizhou City, Zhejiang Province

Patentee after: Zhejiang Bolai Technology Co.,Ltd.

Country or region after: China

Address before: 550000 middle street, shawen Town, Baiyun District, Guiyang City, Guizhou Province

Patentee before: Guiyang KeSiDa Metal Structure Co.,Ltd.

Country or region before: China