CN107532357B - 长丝三维结合体制造装置及长丝三维结合体的制造方法 - Google Patents

长丝三维结合体制造装置及长丝三维结合体的制造方法 Download PDF

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Publication number
CN107532357B
CN107532357B CN201680028154.9A CN201680028154A CN107532357B CN 107532357 B CN107532357 B CN 107532357B CN 201680028154 A CN201680028154 A CN 201680028154A CN 107532357 B CN107532357 B CN 107532357B
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China
Prior art keywords
filament
dimensional
molten
filaments
hardness index
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Chinese (zh)
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CN107532357A (zh
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小岛昌和
渕上将志
牧野成孝
水野晃
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Airweave Manufacturing Inc
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Airweave Manufacturing Inc
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06—Fibrous reinforcements only
    • B29C70/10—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
    • B29C70/16—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length
    • B29C70/24—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length oriented in at least three directions forming a three dimensional structure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y40/00—Auxiliary operations or equipment, e.g. for material handling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00—Materials specially adapted for additive manufacturing
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/02—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments
    • D04H3/03—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments at random
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/02—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments
    • D04H3/03—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments at random
    • D04H3/037—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments at random reorientation by liquid
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/14—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic yarns or filaments produced by welding
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/16—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic filaments produced in association with filament formation, e.g. immediately following extrusion
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10—Processes of additive manufacturing
    • B29C64/106—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
    • B29C64/118—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using filamentary material being melted, e.g. fused deposition modelling [FDM]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2101/00—Use of unspecified macromolecular compounds as moulding material
    • B29K2101/12—Thermoplastic materials

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Composite Materials (AREA)
  • Mechanical Engineering (AREA)
  • Nonwoven Fabrics (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
CN201680028154.9A 2016-01-08 2016-09-14 长丝三维结合体制造装置及长丝三维结合体的制造方法 Active CN107532357B (zh)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
JP2016003004 2016-01-08
JP2016-003004 2016-01-08
JP2016-026511 2016-02-16
JP2016026511 2016-02-16
PCT/JP2016/077157 WO2017119157A1 (ja) 2016-01-08 2016-09-14 フィラメント３次元結合体製造装置およびフィラメント３次元結合体の製造方法

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Publication Number Publication Date
CN107532357A CN107532357A (zh) 2018-01-02
CN107532357B true CN107532357B (zh) 2020-08-18

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Country Status (4)

Country Link
US (1) US10889071B2 (enExample)
JP (2) JP6527602B2 (enExample)
CN (1) CN107532357B (enExample)
WO (1) WO2017119157A1 (enExample)

Cited By (11)

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US12269384B2 (en) 2021-03-31 2025-04-08 Lear Corporation Seat support
US12286045B2 (en) 2021-12-02 2025-04-29 Lear Corporation Vehicle seating system and method for producing same
US12286044B2 (en) 2023-05-12 2025-04-29 Lear Corporation Method and apparatus for producing a vehicle interior component
US12319183B2 (en) 2021-03-31 2025-06-03 Lear Corporation Seat support
US12325624B2 (en) 2023-03-06 2025-06-10 Lear Corporation Seat assembly, cushion, and tool and method of forming
US12325168B2 (en) 2021-12-20 2025-06-10 Lear Corporation System and method of making a mesh cushion
US12384094B2 (en) 2022-03-08 2025-08-12 Lear Corporation Method for producing a vehicle interior component
US12407332B2 (en) 2023-12-15 2025-09-02 Lear Corporation Apparatus for providing parallel filtering
US12454111B2 (en) 2022-05-11 2025-10-28 Lear Corporation Tool to manufacture a cushion
US12479143B2 (en) 2021-12-20 2025-11-25 Lear Corporation System and method of making a mesh cushion
US12509343B2 (en) 2023-02-28 2025-12-30 Lear Corporation Automated trench manufacturing and assembly for attaching trim covers to a cushion assembly

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US20180333908A1 (en) * 2017-05-19 2018-11-22 Edward Earl Lewis Machine for Detection of Filament Feed Error in 3D Printers
CN111989430B (zh) * 2018-03-28 2023-03-03 东洋纺株式会社 网状结构体制造装置和网状结构体的制造方法
GB2589497B (en) * 2018-07-24 2021-11-17 Mg Ip Ltd Porous plastic profiles
US20240008664A1 (en) * 2020-11-04 2024-01-11 Airweave Inc. Cushioning body and method for manufacturing same
JP7571281B2 (ja) 2021-03-22 2024-10-22 株式会社Fuji 判定装置、造形方法、および造形装置
JPWO2022224895A1 (enExample) * 2021-04-22 2022-10-27
CN115961364A (zh) * 2021-10-08 2023-04-14 铨程国际股份有限公司 超高分子纤维制造方法及系统
DE112023002804T5 (de) * 2022-06-28 2025-05-15 Lear Corporation Verfahren zur Herstellung eines Fahrzeuginnenbauteils
WO2025128144A1 (en) 2023-12-15 2025-06-19 SENIAH Innovations Group, LLC Modular mattress system, and the selection and assembly processes

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JPH0861412A (ja) * 1994-08-23 1996-03-08 Nhk Spring Co Ltd 繊維系クッション体
US5874160A (en) * 1996-12-20 1999-02-23 Kimberly-Clark Worldwide, Inc. Macrofiber nonwoven bundle
JPH11350326A (ja) * 1998-06-02 1999-12-21 Toa Boshoku Kk 立体網状繊維集合体及びその連続製造方法と装置
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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US12269384B2 (en) 2021-03-31 2025-04-08 Lear Corporation Seat support
US12319183B2 (en) 2021-03-31 2025-06-03 Lear Corporation Seat support
US12286045B2 (en) 2021-12-02 2025-04-29 Lear Corporation Vehicle seating system and method for producing same
US12325168B2 (en) 2021-12-20 2025-06-10 Lear Corporation System and method of making a mesh cushion
US12479143B2 (en) 2021-12-20 2025-11-25 Lear Corporation System and method of making a mesh cushion
US12384094B2 (en) 2022-03-08 2025-08-12 Lear Corporation Method for producing a vehicle interior component
US12454111B2 (en) 2022-05-11 2025-10-28 Lear Corporation Tool to manufacture a cushion
US12509343B2 (en) 2023-02-28 2025-12-30 Lear Corporation Automated trench manufacturing and assembly for attaching trim covers to a cushion assembly
US12325624B2 (en) 2023-03-06 2025-06-10 Lear Corporation Seat assembly, cushion, and tool and method of forming
US12286044B2 (en) 2023-05-12 2025-04-29 Lear Corporation Method and apparatus for producing a vehicle interior component
US12407332B2 (en) 2023-12-15 2025-09-02 Lear Corporation Apparatus for providing parallel filtering

Also Published As

Publication number Publication date
WO2017119157A1 (ja) 2017-07-13
JPWO2017119157A1 (ja) 2018-09-20
US20180147792A1 (en) 2018-05-31
CN107532357A (zh) 2018-01-02
JP6909823B2 (ja) 2021-07-28
JP2019131950A (ja) 2019-08-08
JP6527602B2 (ja) 2019-06-05
US10889071B2 (en) 2021-01-12

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