CN107524015B - 一种耐磨无纺布及其制备方法 - Google Patents

一种耐磨无纺布及其制备方法 Download PDF

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CN107524015B
CN107524015B CN201710769126.9A CN201710769126A CN107524015B CN 107524015 B CN107524015 B CN 107524015B CN 201710769126 A CN201710769126 A CN 201710769126A CN 107524015 B CN107524015 B CN 107524015B
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叶小平
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Dongtai Yusen Technology Co ltd
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Abstract

本发明公开了一种耐磨无纺布，包括一层无纺布和涂附于无纺布两侧面的耐磨涂层；所述的耐磨涂层包括石膏晶须、丙烯酸树脂、高锰合金、碳化硅、六方氮化硼，通过将无纺布浸没于涂层分散液中，再进行晾干后得到本发明的耐磨无纺布，本发明的无纺布耐磨性好，制备工艺简单，涂层和无纺布本体的附着度强。

Description

一种耐磨无纺布及其制备方法
技术领域
本发明涉及一种耐磨无纺布及其制备方法。
背景技术
无纺布是一种非织造布，它是直接利用高聚物切片、短纤维或长丝将纤维通过气流或机械成网，然后经过水刺，针刺，或热轧加固，最后经过后整理形成的无编织的布料。具有柔软、透气和平面结构的新型纤维制品，优点是不产生纤维屑，强韧、耐用、丝般柔软，也是增强材料的一种，而且还有棉质的感觉，和棉织品相比，无纺布的袋子容易成形，而且造价便宜。目前，在一些领域需要无纺布具备高耐磨性能，但是现有技术中的无纺布无法满足该要求，所以需要开发一种耐磨的无纺布。
发明内容
针对上述现有技术的不足之处，本发明解决的问题为：提供一种耐磨的无纺布及其制备方法。
为解决上述问题，本发明采取的技术方案如下：
一种耐磨无纺布，包括一层无纺布和涂附于无纺布两侧面的耐磨涂层；所述的耐磨涂层包括石膏晶须、丙烯酸树脂、高锰合金、碳化硅、六方氮化硼；所述的石膏晶须、丙烯酸树脂、高锰合金、碳化硅、六方氮化硼的重量份分别为：10～20份、100份、10～15份、10～15份、20～40份。
进一步，所述的石膏晶须、丙烯酸树脂、高锰合金、碳化硅、六方氮化硼的重量份分别为：15份、100份、12份、13份、30份。
进一步，所述的石膏晶须和六方氮化硼的重量比为1：2。
进一步，所述的无纺布为涤纶或者丙纶无纺布。
一种耐磨无纺布的制备方法，步骤如下：
a、将丙烯酸树脂溶于热水中进行搅拌，得到丙烯酸树脂分散液；
b、将石膏晶须、高锰合金、碳化硅、六方氮化硼按照比例投入水中进行充分搅拌，得到改性分散液；
c、将改性分散液投入到丙烯酸树脂分散液中，进行充分搅拌，得到涂层分散液，同时对涂层分散液进行加热保温；
d、对无纺布表面进行绒面处理，通过刷子在无纺布的两侧进行挂刷，使得无纺布表面的纹理遭到破坏，形成绒面；
e、将d中经过绒面处理的无纺布直接投入到c中的涂层分散液中浸泡，同时对涂层分散液进行加热；
f、将无纺布从涂层分散液中取出，自然晾干即可。
进一步，所述步骤a中的热水温度为40至50℃，搅拌时间为40至50min。
进一步，所述步骤b中的搅拌时间为20至30min。
进一步，所述步骤c中的搅拌时间为70至80min，涂层分散液的温度控制在50至55℃。
进一步，所述步骤e中无纺布在涂层分散液中浸泡时间为20至30min，控制涂层分散液温度为55至60℃。
进一步，所述步骤f中晾干时间为10至12小时。
本发明的有益效果
本发明在无纺布的两侧面设置涂层，涂层包括石膏晶须、丙烯酸树脂、高锰合金、碳化硅、六方氮化硼，调节各个配比的重量份，达到满足本发明无纺布的耐磨效果；同时在制备过程中，对无纺布表面进行绒面处理以及浸泡的方式进行附着涂层，最后通过晾干的方式达到涂层附着的目的，本发明制备方法涂层附着在无纺布上十分的牢固，提高了无纺布的耐磨性能。
具体实施方式
下面对本发明内容作进一步详细说明。
实施例1
一种耐磨无纺布，包括一层无纺布和涂附于无纺布两侧面的耐磨涂层；所述的耐磨涂层包括石膏晶须、丙烯酸树脂、高锰合金、碳化硅、六方氮化硼；所述的石膏晶须、丙烯酸树脂、高锰合金、碳化硅、六方氮化硼的重量份分别为：10份、100份、10份、10份、20份。所述的无纺布可为涤纶或者丙纶无纺布。
一种耐磨无纺布的制备方法，步骤如下：
a、将丙烯酸树脂溶于热水中进行搅拌，得到丙烯酸树脂分散液；热水温度为40℃，搅拌时间为40 min；
b、将石膏晶须、高锰合金、碳化硅、六方氮化硼按照比例投入水中进行充分搅拌，得到改性分散液；搅拌时间为20 min；
c、将改性分散液投入到丙烯酸树脂分散液中，进行充分搅拌，得到涂层分散液，同时对涂层分散液进行加热保温；搅拌时间为70 min，涂层分散液的温度控制在50℃；
d、对无纺布表面进行绒面处理，通过刷子在无纺布的两侧进行挂刷，使得无纺布表面的纹理遭到破坏，形成绒面；
e、将d中经过绒面处理的无纺布直接投入到c中的涂层分散液中浸泡，同时对涂层分散液进行加热；无纺布在涂层分散液中浸泡时间为20 min，控制涂层分散液温度为55℃；
f、将无纺布从涂层分散液中取出，自然晾干即可；晾干时间为10小时。
实施例2
一种耐磨无纺布，包括一层无纺布和涂附于无纺布两侧面的耐磨涂层；所述的耐磨涂层包括石膏晶须、丙烯酸树脂、高锰合金、碳化硅、六方氮化硼；所述的石膏晶须、丙烯酸树脂、高锰合金、碳化硅、六方氮化硼的重量份分别为：15份、100份、12份、13份、30份。所述的无纺布可为涤纶或者丙纶无纺布。
一种耐磨无纺布的制备方法，步骤如下：
a、将丙烯酸树脂溶于热水中进行搅拌，得到丙烯酸树脂分散液；热水温度为45℃，搅拌时间为45min；
b、将石膏晶须、高锰合金、碳化硅、六方氮化硼按照比例投入水中进行充分搅拌，得到改性分散液；搅拌时间为25min；
c、将改性分散液投入到丙烯酸树脂分散液中，进行充分搅拌，得到涂层分散液，同时对涂层分散液进行加热保温；搅拌时间为75min，涂层分散液的温度控制在52℃；
d、对无纺布表面进行绒面处理，通过刷子在无纺布的两侧进行挂刷，使得无纺布表面的纹理遭到破坏，形成绒面；
e、将d中经过绒面处理的无纺布直接投入到c中的涂层分散液中浸泡，同时对涂层分散液进行加热；无纺布在涂层分散液中浸泡时间为24min，控制涂层分散液温度为56℃；
f、将无纺布从涂层分散液中取出，自然晾干即可；晾干时间为11小时。
实施例3
一种耐磨无纺布，包括一层无纺布和涂附于无纺布两侧面的耐磨涂层；所述的耐磨涂层包括石膏晶须、丙烯酸树脂、高锰合金、碳化硅、六方氮化硼；所述的石膏晶须、丙烯酸树脂、高锰合金、碳化硅、六方氮化硼的重量份分别为： 20份、100份、15份、15份、40份。所述的无纺布可为涤纶或者丙纶无纺布。
一种耐磨无纺布的制备方法，步骤如下：
a、将丙烯酸树脂溶于热水中进行搅拌，得到丙烯酸树脂分散液；热水温度为50℃，搅拌时间为50min；
b、将石膏晶须、高锰合金、碳化硅、六方氮化硼按照比例投入水中进行充分搅拌，得到改性分散液；搅拌时间为30min；
c、将改性分散液投入到丙烯酸树脂分散液中，进行充分搅拌，得到涂层分散液，同时对涂层分散液进行加热保温；搅拌时间为80min，涂层分散液的温度控制在55℃；
d、对无纺布表面进行绒面处理，通过刷子在无纺布的两侧进行挂刷，使得无纺布表面的纹理遭到破坏，形成绒面；
e、将d中经过绒面处理的无纺布直接投入到c中的涂层分散液中浸泡，同时对涂层分散液进行加热；无纺布在涂层分散液中浸泡时间为30min，控制涂层分散液温度为60℃；
f、将无纺布从涂层分散液中取出，自然晾干即可；晾干时间为12小时。
以上所述仅为本发明的较佳实施例而已，并不用以限制本发明，凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (9)

1.一种耐磨无纺布的制备方法，包括一层无纺布和涂附于无纺布两侧面的耐磨涂层；所述的耐磨涂层包括石膏晶须、丙烯酸树脂、高锰合金、碳化硅、六方氮化硼；所述的石膏晶须、丙烯酸树脂、高锰合金、碳化硅、六方氮化硼的重量份分别为：10～20份、100份、10～15份、10～15份、20～40份；其特征在于，步骤如下：
a、将丙烯酸树脂溶于热水中进行搅拌，得到丙烯酸树脂分散液；
b、将石膏晶须、高锰合金、碳化硅、六方氮化硼按照比例投入水中进行充分搅拌，得到改性分散液；
c、将改性分散液投入到丙烯酸树脂分散液中，进行充分搅拌，得到涂层分散液，同时对涂层分散液进行加热保温；
d、对无纺布表面进行绒面处理，通过刷子在无纺布的两侧进行挂刷，使得无纺布表面的纹理遭到破坏，形成绒面；
e、将d中经过绒面处理的无纺布直接投入到c中的涂层分散液中浸泡，同时对涂层分散液进行加热；
f、将无纺布从涂层分散液中取出，自然晾干即可。
2.根据权利要求1所述的耐磨无纺布的制备方法，其特征在于，所述的石膏晶须、丙烯酸树脂、高锰合金、碳化硅、六方氮化硼的重量份分别为：15份、100份、12份、13份、30份。
3.根据权利要求1所述的耐磨无纺布的制备方法，其特征在于，所述的石膏晶须和六方氮化硼的重量比为1：2。
4.根据权利要求1所述的耐磨无纺布的制备方法，其特征在于，所述的无纺布为涤纶或者丙纶无纺布。
5.根据权利要求1所述的耐磨无纺布的制备方法，其特征在于，所述步骤a中的热水温度为40至50℃，搅拌时间为40至50min。
6.根据权利要求1所述的耐磨无纺布的制备方法，其特征在于，所述步骤b中的搅拌时间为20至30min。
7.根据权利要求1所述的耐磨无纺布的制备方法，其特征在于，所述步骤c中的搅拌时间为70至80min，涂层分散液的温度控制在50至55℃。
8.根据权利要求1所述的耐磨无纺布的制备方法，其特征在于，所述步骤e中无纺布在涂层分散液中浸泡时间为20至30min，控制涂层分散液温度为55至60℃。
9.根据权利要求5所述的耐磨无纺布的制备方法，其特征在于，所述步骤f中晾干时间为10至12小时。
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