CN107498653A - 一种竹制地板加工工艺 - Google Patents
一种竹制地板加工工艺 Download PDFInfo
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- CN107498653A CN107498653A CN201710819233.8A CN201710819233A CN107498653A CN 107498653 A CN107498653 A CN 107498653A CN 201710819233 A CN201710819233 A CN 201710819233A CN 107498653 A CN107498653 A CN 107498653A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
- B27J1/00—Mechanical working of cane or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
- B27D1/08—Manufacture of shaped articles; Presses specially designed therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K9/00—Chemical or physical treatment of reed, straw, or similar material
- B27K9/002—Cane, bamboo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/06—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by burning or charring, e.g. cutting with hot wire
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/18—Manufacture or reconditioning of specific semi-finished or finished articles of furniture or of doors
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- Engineering & Computer Science (AREA)
- Forests & Forestry (AREA)
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- Chemical And Physical Treatments For Wood And The Like (AREA)
Abstract
本发明公开了一种竹制地板加工工艺,包括下述工艺步骤:(1)选料;(2)断料:将原竹制成定长竹筒;(3)开片:将竹筒用撞机撞开,得到宽度相等的竹片;(4)粗刨:将竹片上残留的竹内结削去,将竹片按厚度分类,将粗刨机调成相应的厚度规格,粗刨后分别堆放,并困扎成捆;(5)消毒碳化:将竹片送进烘干消毒碳干机,竹片表里碳化;(6)干燥:对竹片进行风干处理;(7)竹条精刨:对竹条的四面进行精细刨削;(8)分选:精刨后的竹条进行分选,将加工尺寸不合要求、有残缺、虫蛀、颜色差别大的竹条分拈出去;(9)涂胶及组坯、热压胶合;(10)后加工和表面涂饰。
Description
技术领域
本发明涉及地板制造领域,更具体的说是一种竹制地板加工工 艺。
背景技术
竹地板是一种新型建筑装饰材料,它以天然优质竹子为原料,经 过二十几道工序,脱去竹子原浆汁,经高温高压拼压,再经过多层 油漆,最后红外线烘干而成。竹地板以其天然赋予的优势和成型之 后的诸多优良性能给建材市场带来一股绿色清新之风。竹地板有竹 子的天然纹理,清新文雅,给人一种回归自然、高雅脱俗的感觉。它 具有很多特点,首先竹地板以竹代木,具有木材的原有特色,而且 竹在加工过程中,采用符合国家标准的优质胶种,可避免甲醛等物 质对人体的危害,还有竹地板利用先进的设备和技术,通过对原竹进 行26道工序的加工,兼具有原木地板的自然美感和陶瓷地砖的坚固 耐用。
发明内容
本发明针对现有技术的不足,提供了供一种竹制地板加工工艺。
本发明采用了如下技术方案:一种竹制地板加工工艺,包括下述 工艺步骤:
(1)选料:原竹选用4年以上竹龄的毛竹,长度在7m-9m之间, 胸径大于10cm,壁厚7mm以上,重量25-35kg/根;
(2)断料:截去原竹根部采伐时形成的歪斜端头,以端口为定位 面,从根部向梢部依次截取留有加工余量的定长竹筒;
(3)开片:将竹筒用撞机撞开,得到宽度相等的竹片;
(4)粗刨:首先将竹片上残留的竹内结用刀削去,然后将竹片按 厚度分类,将粗刨机调成相应的厚度规格,粗刨后分别堆放,并困 扎成捆;
(5)消毒碳化:将竹片送进烘干消毒碳干机,烘干消毒碳干机加热 的温度为160—190℃,加热时间2—4小时,竹片表里碳化,碳化 程度为5%—30%;
(6)干燥:对竹片进行风干处理;
(7)竹条精刨:对竹条的四面进行精细刨削;
(8)分选:精刨后的竹条进行分选,将加工尺寸不合要求、有残 缺、虫蛀、颜色差别大的竹条分拈出去;
(9)涂胶及组坯、热压胶合;
(10)后加工和表面涂饰。
进一步地,其步骤(6)中竹材风干后的含水率控制在5%-10%。
采用以上技术方案的有益效果是:本发明提供一种竹制地板加工 工艺,其步骤包括选料、断料、开片、粗刨、消毒碳化、干燥、竹条 精刨、分选、涂胶及组坯、热压胶合、后加工和表面涂饰,竹材代 木材,具有木材的原有特色,而且竹在加工过程中,采用符合国家标准的优质胶种,可避免甲醛等物质对人体的危害,还有竹地板利用 先进的设备和技术,通过对原竹进行10道工序的加工,兼具有原 木地板的自然美感和陶瓷地砖的坚固耐用。
本发明的生产竹制地板的方法,通过将竹条送进烘干消毒碳干机 进行消毒碳化,热效率高,而且穿透竹条内部,更助于竹条内部糖分、 蛋白质的分解,避免竹条发霉变色。
具体实施方式
下面结合实施例对本发明做进一步说明:
实施例1:
一种竹制地板加工工艺,包括下述工艺步骤:
(1)选料:原竹选用4年以上竹龄的毛竹,长度在7m-9m之间, 胸径大于10cm,壁厚7mm以上,重量25-35kg/根;
(2)断料:截去原竹根部采伐时形成的歪斜端头,以端口为定位 面,从根部向梢部依次截取留有加工余量的定长竹筒;
(3)开片:将竹筒用撞机撞开,得到宽度相等的竹片;
(4)粗刨:首先将竹片上残留的竹内结用刀削去,然后将竹片按 厚度分类,将粗刨机调成相应的厚度规格,粗刨后分别堆放,并困 扎成捆;
(5)消毒碳化:将竹片送进烘干消毒碳干机,烘干消毒碳干机加热 的温度为160—190℃,加热时间2—4小时,竹片表里碳化,碳化 程度为5%—30%;
(6)干燥:对竹片进行风干处理,竹材风干后的含水率控制在 5%-10%。
(7)竹条精刨:对竹条的四面进行精细刨削;
(8)分选:精刨后的竹条进行分选,将加工尺寸不合要求、有残 缺、虫蛀、颜色差别大的竹条分拈出去;
(9)涂胶及组坯、热压胶合;
(10)后加工和表面涂饰。
Claims (2)
1.一种竹制地板加工工艺,包括下述工艺步骤:
(1)选料:原竹选用4年以上竹龄的毛竹,长度在7m-9m之间,胸径大于10cm,壁厚7mm以上,重量25-35kg/根;
(2)断料:截去原竹根部采伐时形成的歪斜端头,以端口为定位面,从根部向梢部依次截取留有加工余量的定长竹筒;
(3)开片:将竹筒用撞机撞开,得到宽度相等的竹片;
(4)粗刨:首先将竹片上残留的竹内结用刀削去,然后将竹片按厚度分类,将粗刨机调成相应的厚度规格,粗刨后分别堆放,并困扎成捆;
(5)消毒碳化:将竹片送进烘干消毒碳干机,烘干消毒碳干机加热的温度为160—190℃,加热时间2—4小时,竹片表里碳化,碳化程度为5%—30%;
(6)干燥:对竹片进行风干处理;
(7)竹条精刨:对竹条的四面进行精细刨削;
(8)分选:精刨后的竹条进行分选,将加工尺寸不合要求、有残缺、虫蛀、颜色差别大的竹条分拈出去;
(9)涂胶及组坯、热压胶合;
(10)后加工和表面涂饰。
2.根据权利要求1所述的一种竹制地板加工工艺,其特征在于,其步骤(6)中竹材风干后的含水率控制在5%-10%。
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112454554A (zh) * | 2020-11-13 | 2021-03-09 | 罗源县金源竹业有限公司 | 一种基于竹木复合的高强度生态竹芯板及其加工方法 |
CN113715124A (zh) * | 2021-06-23 | 2021-11-30 | 安徽信达家居有限公司 | 一种家居竹制品原材生产工艺方法 |
CN114274298A (zh) * | 2021-11-22 | 2022-04-05 | 蓝山县鑫旺竹业有限公司 | 一种竹制砧板的制备方法 |
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CN102310441A (zh) * | 2011-09-06 | 2012-01-11 | 江西南丰振宇实业集团有限公司 | 一种竹地板竹条的加工工艺 |
CN104210006A (zh) * | 2014-07-24 | 2014-12-17 | 桐城市诚信木塑科技材料有限公司 | 一种竹制地板加工工艺 |
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CN106182244A (zh) * | 2016-08-26 | 2016-12-07 | 湖南城市学院 | 一种竹片凉席的竹片的生产方法 |
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN201960635U (zh) * | 2010-12-14 | 2011-09-07 | 莫厚辉 | 烘干消毒设备 |
CN102310441A (zh) * | 2011-09-06 | 2012-01-11 | 江西南丰振宇实业集团有限公司 | 一种竹地板竹条的加工工艺 |
CN104210006A (zh) * | 2014-07-24 | 2014-12-17 | 桐城市诚信木塑科技材料有限公司 | 一种竹制地板加工工艺 |
CN106003301A (zh) * | 2016-07-22 | 2016-10-12 | 上海云生竹业股份有限公司 | 展开式竹片无缝接长竹型材 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112454554A (zh) * | 2020-11-13 | 2021-03-09 | 罗源县金源竹业有限公司 | 一种基于竹木复合的高强度生态竹芯板及其加工方法 |
CN112454554B (zh) * | 2020-11-13 | 2022-06-14 | 罗源县金源竹业有限公司 | 一种基于竹木复合的高强度生态竹芯板及其加工方法 |
CN113715124A (zh) * | 2021-06-23 | 2021-11-30 | 安徽信达家居有限公司 | 一种家居竹制品原材生产工艺方法 |
CN114274298A (zh) * | 2021-11-22 | 2022-04-05 | 蓝山县鑫旺竹业有限公司 | 一种竹制砧板的制备方法 |
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Application publication date: 20171222 |