CN107486096B - 一种圆筒式药粉速溶混合搅拌装置 - Google Patents

一种圆筒式药粉速溶混合搅拌装置 Download PDF

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CN107486096B
CN107486096B CN201610403103.1A CN201610403103A CN107486096B CN 107486096 B CN107486096 B CN 107486096B CN 201610403103 A CN201610403103 A CN 201610403103A CN 107486096 B CN107486096 B CN 107486096B
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邓江涛
刘国治
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Jingjin Equipment Co Ltd
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    • B01F35/892—Forming a predetermined ratio of the substances to be mixed for solid materials, e.g. using belts, vibrations, hoppers with variable outlets or hoppers with rotating elements, e.g. screws, at their outlet
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    • B01J4/001—Feed or outlet devices as such, e.g. feeding tubes
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    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
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Abstract

一种圆筒式药粉速溶混合搅拌装置，该装置分为物料搅拌部分、药粉加入部分和电气控制部分组成，物料搅拌部分设置搅拌装置为圆筒式，该圆筒式形状为U型搅拌筒体，设置推进式搅拌器安装在U型圆筒内左侧，设置抽进式搅拌器安装在U型圆筒内右侧，在U型圆筒左侧设置进料口右侧设置出料口，U型圆筒上端焊接法兰连接电机座法兰，设置中间筒连接成一体，在中间筒下面焊接排污口，两侧焊接支架横梁，该支架横梁焊接立柱和横向加强筋，在立柱下端焊接底板组成支撑框架体，在U型圆筒中间焊接进药机座，在进药机座上端安装螺旋进药装置，设有变速电机和储药斗，设置进药漏斗安装在U型圆筒上端左侧，该进药漏斗连接螺旋进药装置，设置PLC控制器控制运行。

Description

一种圆筒式药粉速溶混合搅拌装置
技术领域
本发明属于固液分离行业物料过滤配套设备领域，具体地说，涉及一种圆筒式药粉速溶混合搅拌装置。
背景技术
物料在固液分离前必须经搅拌装置对物料加药处理，才能进行下一步的固液分离作业，加药处理的物料按配比添加一些药粉溶解其物料中，加入药粉目的是让过滤的物料经化学反应改变其特性，使物料中含有的成分浓缩转变成固体颗粒，从而提高物料中的含固率，达到快速固液分离的目的。
在现场使用中，发现物料加入药粉经搅拌后存在有不足之处，药粉加入物料要求是按严格的配比溶解到物料中，目前在物料中添加药粉使用的方法不准确，一般均采用根据人工估算计量方法把药粉投放到物料池中进行溶解搅拌，然后经过浓缩和化学反应改变其特性，但是人工估算计量加入的药粉数量的配比经常存在一定的差距，再说物料进入搅拌池是循环作业，人工计量同时很难掌握准确的配比，加入的药粉不能均匀的有效溶解，药粉投放搅拌池后经常出现团状块不能溶解浓缩，致使物料不能经搅拌后产生化学反应改变其特性，有的物料中含有的成分不能浓缩转变为固体颗粒，造成物料在进行固液分离时质量低效果差，达不到固液分离的效果，从而使生产受到影响。
发明内容
本发明的目的是为了解决上述背景技术中存在的不足之处，而提供一种圆筒式药粉速溶混合搅拌装置。
为了实现上述目的，本发明提供一种圆筒式药粉速溶混合搅拌装置，该装置分为三个部分；物料搅拌部分、药粉加入部分和电气控制部分组成，物料搅拌部分设置为圆筒式搅拌装置，该圆筒式形状为U型搅拌筒体，设置推进式搅拌器安装在U型圆筒内左侧，设置抽进式搅拌器安装在U型圆筒内右侧，在U型圆筒左侧设置进料口，在U型圆筒右侧设置出料口，U型圆筒上端焊接法兰连接电机座法兰，该电机座法兰上端安装搅拌器推进电机和搅拌器抽进电机，U型圆筒设置中间筒连接成一体，在中间筒焊接斜面斗，该斜面斗下面焊接排污口，U型圆筒两侧焊接支架横梁，该支架横梁焊接立柱和横向加强筋，在立柱下端焊接底板组成支撑框架体，底板设有螺栓孔使用螺栓连接地基，药粉加入部分在U型圆筒中间焊接进药机座，在进药机座上端安装螺旋进药装置，该螺旋进药装置设有变速电机和储药斗，设置进药漏斗安装在U型圆筒上端左侧，该进药漏斗连接U型圆筒内部和螺旋进药装置，电气控制部分设置PLC可编程控制器， 搅拌器推进电机和搅拌器抽进电机由PLC可编程控制器控制运行，进料泵电机和加药变速电机连接PLC可编程控制器控制运行。
所述的U型圆筒上端焊接法兰连接电机座法兰，圆筒上端焊接法兰连接电机座法兰中间设有橡胶密封垫。
由本发明的实施物料实现自动加药速溶搅拌均匀的效果，该U型圆筒式药粉速溶混合搅拌装置具有下列优点；该装置在U型圆筒内左侧设置推进式搅拌器，右侧设置抽进式搅拌器，药粉进入U型圆筒可分为三个溶解阶段；第一阶段为物料通过进料泵压力由进料口进入U型圆筒，螺旋进药装置按螺旋转速把药粉按药量推入U型圆筒进行第一次溶解，PLC控制变速电机按螺旋转速配比推进药粉配合进料泵流量进药，第二阶段为物料根据U型筒体下行进入推进搅拌器，药粉溶解在物料中进行搅拌第二次溶解，第三阶段为物料经推动经过底部中间桶再开始上升，设置抽进搅拌器搅拌第三次溶解把物料抽出到出料口，在此阶段药粉溶解的更进一步的均匀，在中间筒焊接斜面斗便于集中存储物料中的沉淀物打开阀门由排污口排出，两个搅拌器电机均采用PLC控制器控制，该装置搅拌面积小速度快搅拌均匀，在物料中加入药粉搅拌溶解均匀，能够使过滤的物料经化学反应改变其特性，物料中含有的成分快速浓缩转变为固体颗粒，使物料中的含固率达到最高要求，通过该装置把物料加入药粉搅拌均匀后放入存储池中，再进入过滤设备实现快速固液分离目的，从而提高生产效率。
附图说明
下面附图和实施例对本发明进一步说明。
图1 为本发明的一种圆筒式药粉速溶混合搅拌装置示意图。
图2是图1的一种圆筒式药粉速溶混合搅拌装置侧面示意图。
图中的1. U型圆筒，2.法兰，3.电机座法兰，4.推进电机，5.储药斗，6.进药漏斗，7.螺旋进药装置，8.变速电机，9. 进药机座，10.进料口，11.推进式搅拌器，12.抽进电机，13.出料口，14.抽进式搅拌器，15.中间筒，16.排污口，17.支架横梁，18.立柱，19.底板，20.螺栓孔，21.斜面斗。
具体实施方式
请参阅图1和图2所示，本发明提供一种圆筒式加药混合搅拌装置，该装置分为三个部分，物料搅拌部分、药粉加入部分和电气控制部分，物料搅拌部分设置圆筒1形状为U型，焊接U型圆筒1使用的材料为碳素结构钢或不锈钢，设置推进式搅拌器11 安装在U型圆筒1内左侧，设置抽进式搅拌器14安装在U型圆筒内1右侧，在U型圆筒1左侧焊接进料口10连接进料泵管道，右侧焊接出料口13安装管道连接物料池，U型圆筒1上端焊接法兰2使用螺栓连接电机座法兰3，法兰2连接电机座法兰3中间设有橡胶密封垫，该电机座法兰3使用螺栓安装推进电机4和抽进电机12连接，在U型圆筒1下端设置中间筒15，在中间筒15焊接斜面斗21再焊接排污口16连接，斜面斗21便于集中沉淀物由排污口16排出，排污口16安装有开关阀门，排污时打开物料搅拌运行时关闭， U型圆筒1两侧焊接支架横梁17，该支架横梁17焊接立柱18和横向加强筋，在立柱18下端焊接底板19组成支撑框架体，底板19设有螺栓孔20使用螺栓连接地基，焊接支撑框架体使用的材料为型材槽钢，药粉加入部分在U型圆筒1中间焊接进药机座9，在进药机座9上端安装螺旋进药装置7使用螺栓连接，该螺旋进药装置7设有加药变速电机8和储药斗5，设置进药漏斗6安装在圆筒1上端左侧，该进药漏斗6连接U型圆筒内部和螺旋进药装置7连接，电气控制部分设置PLC可编程控制器， 搅拌器推进电机4和搅拌器抽进电机12由PLC可编程控制器控制运行，进料泵电机和加药变速电机8连接PLC可编程控制器控制运行。

Claims (2)

1.一种圆筒式药粉速溶混合搅拌装置，其特征在于：该装置分为三个部分；物料搅拌部分、药粉加入部分和电气控制部分组成，物料搅拌部分设置为圆筒式搅拌装置，该圆筒式形状为U型搅拌筒体，设置推进式搅拌器安装在U型圆筒内左侧，设置抽进式搅拌器安装在U型圆筒内右侧，在U型圆筒左侧设置进料口，在U型圆筒右侧设置出料口，U型圆筒上端焊接法兰连接电机座法兰，该电机座法兰上端安装搅拌器推进电机和搅拌器抽进电机，U型圆筒设置中间筒连接成一体，在中间筒焊接斜面斗，该斜面斗下面焊接排污口，U型圆筒两侧焊接支架横梁，该支架横梁焊接立柱和横向加强筋，在立柱下端焊接底板组成支撑框架体，底板设有螺栓孔使用螺栓连接地基，药粉加入部分在U型圆筒中间焊接进药机座，在进药机座上端安装螺旋进药装置，该螺旋进药装置设有变速电机和储药斗，设置进药漏斗安装在U型圆筒上端左侧，该进药漏斗连接U型圆筒内部和螺旋进药装置，电气控制部分设置PLC可编程控制器， 搅拌器推进电机和搅拌器抽进电机由PLC可编程控制器控制运行，进料泵电机和加药变速电机连接PLC可编程控制器控制运行。
2.如权利要求1所述的一种圆筒式药粉速溶混合搅拌装置，其特征在于：所述的U型圆筒上端焊接法兰连接电机座法兰，圆筒上端焊接法兰连接电机座法兰中间设有橡胶密封垫。
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