CN107452792A - 半导体装置及其制造方法 - Google Patents

半导体装置及其制造方法 Download PDF

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Publication number
CN107452792A
CN107452792A CN201610379186.5A CN201610379186A CN107452792A CN 107452792 A CN107452792 A CN 107452792A CN 201610379186 A CN201610379186 A CN 201610379186A CN 107452792 A CN107452792 A CN 107452792A
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China
Prior art keywords
semiconductor fin
semiconductor
grid
fin
threshold voltage
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CN201610379186.5A
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English (en)
Inventor
周飞
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Semiconductor Manufacturing International Shanghai Corp
Semiconductor Manufacturing International Beijing Corp
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Semiconductor Manufacturing International Shanghai Corp
Semiconductor Manufacturing International Beijing Corp
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Application filed by Semiconductor Manufacturing International Shanghai Corp, Semiconductor Manufacturing International Beijing Corp filed Critical Semiconductor Manufacturing International Shanghai Corp
Priority to CN201610379186.5A priority Critical patent/CN107452792A/zh
Priority to US15/603,768 priority patent/US10026841B2/en
Priority to EP17173744.8A priority patent/EP3252828A1/en
Publication of CN107452792A publication Critical patent/CN107452792A/zh
Pending legal-status Critical Current

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Abstract

本发明公开了一种半导体装置及其制造方法,涉及半导体技术领域。其中,所述方法包括:提供衬底结构,所述衬底结构包括:半导体衬底、在所述半导体衬底上的半导体鳍片、在半导体鳍片两侧的隔离区、在半导体鳍片位于隔离区以上的表面上的栅极电介质层;在所述栅极电介质层的一部分上的栅极;对所述半导体鳍片未被栅极覆盖的部分进行阈值电压调整离子注入,以使得注入的杂质扩散到所述半导体鳍片被栅极覆盖的部分。本发明可以降低阈值电压调整离子注入所注入杂质的损失。

Description

半导体装置及其制造方法
技术领域
本发明涉及半导体技术领域,尤其涉及一种半导体装置及其制造方法。
背景技术
随着MOSFET(Metal Oxide Semiconductor Field EffectTransistor,金属氧化物半导体场效应晶体管)关键尺寸的缩小,SCE(Short Channel Effect,短沟道效应)成为一个至关重要的问题。FinFET(Fin Field Effect Transistor,鳍式场效应晶体管)器件具有良好的栅控能力,能够有效地抑制短沟道效应。因此,在小尺寸的半导体元件设计中通常采用FinFET器件。
但是,对于FinFET器件来说,阈值电压(VT)调整离子注入是一个挑战。现有的方案中,在鳍片形成之后对鳍片进行阈值电压调整离子注入,在阈值电压调整离子注入后进行氧化工艺以在鳍片表面形成氧化层。本公开的发明人发现,现有的方案会导致阈值电压调整离子注入所注入的杂质的损失,从而不能将阈值电压调整到期望的阈值电压。
发明内容
本公开的一个实施例的目的在于提出一种新颖的半导体装置的制造方法,能够降低阈值电压调整离子注入所注入的杂质的损失。
根据本公开的一个实施例,提供了一种半导体装置的制造方法,包括:提供衬底结构,所述衬底结构包括:半导体衬底、在所述半导体衬底上的半导体鳍片、在半导体鳍片两侧的隔离区、在半导体鳍片位于隔离区以上的表面上的栅极电介质层;在所述栅极电介质层的一部分上的栅极;对所述半导体鳍片未被栅极覆盖的部分进行阈值电压调整离子注入,以使得注入的杂质扩散到所述半导体鳍片被栅极覆盖的部分。
在一个实施例中,所述阈值电压调整离子注入的离子注入方向与所述半导体鳍片的上表面的法线之间的夹角为10-20度。
在一个实施例中,所述阈值电压调整离子注入的离子注入方向与垂直于所述半导体鳍片的侧面的面基本平行。
在一个实施例中,所述阈值电压调整离子注入的注入条件包括:注入离子为硼离子、注入能量为0.5-5Kev,注入剂量为1×1013/cm2至1×1014/cm2
在一个实施例中,所述阈值电压调整离子注入的注入条件包括:注入离子为砷离子、注入能量为1-10Kev,注入剂量为5×1012/cm2至5×1013/cm2
在一个实施例中,所述方法还包括:在所述栅极的侧面形成侧壁间隔物。
在一个实施例中,所述方法还包括:以所述侧壁间隔物为掩模对所述半导体鳍片未被栅极覆盖的部分进行漏极轻掺杂LDD离子注入。
在一个实施例中,所述阈值电压调整离子注入的注入剂量小于所述LDD离子注入的注入剂量。
在一个实施例中,LDD离子注入的注入剂量为5×1014/cm2至1×1015/cm2
在一个实施例中,所述方法还包括:对所述半导体鳍片未被栅极覆盖的部分进行刻蚀以形成凹陷;在形成的凹陷中外延生长半导体材料以形成源区和漏区。
在一个实施例中,所述栅极上具有硬掩模;所述方法还包括:在形成源区和漏区后,去除所述栅极上的硬掩模。
在一个实施例中,所述半导体材料包括:SiGe、SiC或Si。
在一个实施例中,所述提供衬底结构的步骤包括:提供半导体衬底;在所述半导体衬底上形成半导体鳍片;在所述半导体鳍片两侧的半导体衬底上形成隔离区;在半导体鳍片位于隔离区以上的部分的表面上形成栅极电介质层;在所述栅极电介质层的一部分上形成栅极。
在一个实施例中,所述在所述半导体衬底上形成半导体鳍片的步骤包括:在所述半导体衬底上形成图案化的硬掩模;以所述图案化的硬掩模为掩模对所述半导体衬底进行刻蚀,从而形成半导体衬底和在所述半导体衬底上的半导体鳍片;所述方法还包括:在所述半导体鳍片两侧的半导体衬底上形成隔离区后,去除所述半导体鳍片上的硬掩模。
在一个实施例中,所述在所述半导体鳍片两侧的半导体衬底上形成隔离区包括:沉积隔离材料以填充半导体鳍片两侧的空间并覆盖半导体鳍片;对所述隔离材料进行平坦化;去除剩余的隔离材料的一部分以暴露半导体鳍片的一部分,从而形成所述隔离区。
在一个实施例中,所述方法还包括:在沉积隔离材料之前,在所述半导体衬底和半导体鳍片的表面形成衬垫层;在去除剩余的隔离材料的一部分时,还去除剩余的隔离材料的所述一部分的两侧的衬垫层,以暴露半导体鳍片的一部分。
在一个实施例中,所述半导体鳍片的材料为硅;所述在半导体鳍片位于隔离区以上的部分的表面上形成栅极电介质层包括:对半导体鳍片位于隔离区以上的部分的表面进行氧化,以形成硅的氧化物作为所述栅极电介质层。
根据本公开的另一个实施例,提供了一种半导体装置,包括:半导体衬底;在所述半导体衬底上的半导体鳍片;在半导体鳍片两侧的隔离区;在半导体鳍片位于隔离区以上的部分的表面上的栅极电介质层;在所述栅极电介质层的一部分上的栅极;第一杂质区,位于所述半导体鳍片未被栅极覆盖的部分中;第二杂质区,位于所述半导体鳍片被栅极覆盖的部分中;其中,所述第一杂质区是在形成栅极后通过对所述半导体鳍片未被栅极覆盖的部分进行阈值电压调整离子注入形成的;所述第二杂质区是所述阈值电压调整离子注入所注入的杂质扩散到所述半导体鳍片被栅极覆盖的部分中而形成的。
在一个实施例中,所述栅极电介质层中包括所述阈值电压调整离子注入所注入的杂质。
在一个实施例中,所述装置还包括:位于所述半导体鳍片未被栅极覆盖的部分中的源区和漏区。
通过以下参照附图对本公开的示例性实施例的详细描述,本公开的其它特征、方面及其优点将会变得清楚。
附图说明
附图构成本说明书的一部分,其描述了本公开的示例性实施例,并且连同说明书一起用于解释本发明的原理,在附图中:
图1是根据本公开一个实施例的半导体装置的制造方法的流程图;
图2A示出了根据本公开一个实施例的衬底结构的立体示意图;
图2B示出了根据本公开一个实施例的进行阈值电压调整离子注入的立体示意图;
图3示出了根据本公开一个实施例的形成衬底结构的一个阶段的截面示意图;
图4示出了根据本公开一个实施例的形成衬底结构的一个阶段的截面示意图;
图5示出了根据本公开一个实施例的形成衬底结构的一个阶段的截面示意图;
图6A示出了根据本公开一个实施例的形成衬底结构的一个阶段的沿着垂直沟道方向的截面示意图;图6B示出了图6A所示阶段的沿着沟道方向的截面示意图;
图7示出了根据本公开一个实施例的形成衬底结构的一个阶段的截面示意图;
图8是根据本公开另一个实施例的半导体装置的制造方法的流程图;
图9示出了根据本公开另一个实施例的半导体装置的制造方法的一个阶段的截面示意图;
图10示出了根据本公开另一个实施例的半导体装置的制造方法的一个阶段的截面示意图;
图11示出了根据本公开另一个实施例的半导体装置的制造方法的一个阶段的截面示意图。
具体实施方式
现在将参照附图来详细描述本公开的各种示例性实施例。应理解,除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不应被理解为对本发明范围的限制。
此外,应当理解,为了便于描述,附图中所示出的各个部件的尺寸并不必然按照实际的比例关系绘制,例如某些层的厚度或宽度可以相对于其他层有所夸大。
以下对示例性实施例的描述仅仅是说明性的,在任何意义上都不作为对本发明及其应用或使用的任何限制。
对于相关领域普通技术人员已知的技术、方法和装置可能不作详细讨论,但在适用这些技术、方法和装置情况下,这些技术、方法和装置应当被视为本说明书的一部分。
应注意,相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义或说明,则在随后的附图的说明中将不需要对其进行进一步讨论。
本公开的发明人对阈值电压离子注入所注入的杂质损失的问题进行了研究,发现:阈值电压离子注入所注入的杂质分布在鳍片接近表面的位置处,在阈值电压调整离子注入后还需要进行氧化工艺以在鳍片表面形成氧化层作为栅极电介质层,由于注入的杂质在氧化层中的固溶度高于在鳍片中的固溶度,从而注入的杂质在氧化工艺中会很容易扩散到所形成的氧化层中,使得阈值电压离子注入所注入的杂质造成损失。据此,发明人提出了如下技术方案。
图1是根据本公开一个实施例的半导体装置的制造方法的流程图。如图1所示,该方法包括如下步骤:
首先,在步骤101,提供衬底结构。
图2A示出了根据本公开一个实施例的衬底结构的立体示意图。如图2A所示,该衬底结构包括:半导体衬底201、在半导体衬底201上的半导体鳍片202,在半导体鳍片两侧的隔离区203、在半导体鳍片位于隔离区203以上的表面上的栅极电介质层204和在栅极电介质层204的一部分上的栅极205。
然后,在步骤103,对半导体鳍片202未被栅极205覆盖的部分进行阈值电压调整离子注入,以使得注入的杂质扩散到半导体鳍片202被栅极205覆盖的部分,如图2B所示。在进行阈值电压调整离子注入后,所注入的杂质会横向扩散,从而进入半导体鳍片202被栅极205覆盖的部分,也即沟道区中,以便调整装置的阈值电压。
本实施例中,由于阈值电压调整离子注入是在栅极电介质层之后形成的,因此,在阈值电压调整离子注入后不需要再进行氧化工艺来形成栅极电介质层,从而降低了阈值电压调整离子注入所注入杂质的损失。
在一个实施例中,上述阈值电压调整离子注入的离子注入方向与半导体鳍片202的上表面的法线之间的夹角可以为10-20度,例如15度。进一步地,在一个实施例中,阈值电压调整离子注入的离子注入方向可以与垂直于半导体鳍片202的侧面的面基本平行。也即,与半导体鳍片垂直于沟道方向的截面基本平行。
应理解,本文中,半导体鳍片的表面包括上表面和两个侧面。还应理解,术语“基本平行”是指在半导体工艺偏差范围内的平行。
对于NMOS器件和PMOS器件来说,阈值电压调整离子注入的注入条件有所不同。在一个实施例中,半导体装置可以包括NMOS器件,用于NMOS器件的阈值电压调整离子注入的注入条件可以包括:注入离子为硼离子、注入能量为0.5-5Kev,注入剂量为1×1013/cm2至1×1014/cm2。在另一个实施例中,半导体装置可以包括PMOS器件,用于PMOS器件的阈值电压调整离子注入的注入条件可以包括:注入离子为砷离子、注入能量为1-10Kev,注入剂量为5×1012/cm2至5×1013/cm2
图3至图7示出了根据本公开一个实施例的形成衬底结构的各个阶段的截面示意图。下面结合图3-图7对形成衬底结构的过程进行说明。
首先,如图3所示,提供半导体衬底201并在半导体衬底201上形成半导体鳍片202。这里,半导体衬底201例如可以是诸如硅衬底、锗衬底的元素半导体衬底,或者可以是诸如砷化镓的化合物半导体衬底。然而,本公开并不限于此。在一个实现方式中,可以根据如下方式来形成半导体鳍片202:首先,在半导体衬底201上形成图案化的硬掩模206,该硬掩模例如可以是硅的氮化物、硅的氧化物、硅的氮氧化物等等。在某些实现方式中,在半导体衬底201与硬掩模206之间还形成有缓冲层,例如硅的氧化物。该缓冲层的存在有利于硬掩模与半导体衬底之间的结合。之后,以图案化的硬掩模206为掩模对半导体衬底201进行刻蚀,从而在半导体衬底201上形成半导体鳍片202。
然后,如图4所示,在半导体鳍片202两侧的半导体衬底201上形成隔离区203。在一个实现方式中,可以通过如下方式来形成隔离区:
首先,沉积隔离材料以填充半导体鳍片两侧的空间并覆盖半导体鳍片。例如,可以通过流式化学气相沉积(Flowable Chemical VapourDeposition,FCVD)技术来沉积隔离材料(例如电介质材料)。这里,在半导体鳍片上具有硬掩模的情况下,所沉积的隔离材料填充半导体鳍片两侧的空间并覆盖半导体鳍片上的硬掩模。在一个实施例中,在沉积隔离材料之前,可以在半导体衬底和半导体鳍片的表面形成衬垫层(例如,通过热氧化形成薄的氧化硅层),以修复在刻蚀形成半导体鳍片时对半导体衬底和半导体鳍片造成的表面损伤。
然后,对隔离材料进行平坦化。例如,可以对隔离材料进行化学机械抛光,以使隔离材料的顶表面与半导体鳍片的顶表面基本齐平。这里,在半导体鳍片上具有硬掩模的情况下,对隔离材料进行平坦化时也可以去除半导体鳍片上的硬掩模,从而使隔离材料的顶表面与半导体鳍片的顶表面基本齐平。
之后,去除剩余的隔离材料的一部分以暴露各半导体鳍片的一部分,从而形成隔离区。这里,在半导体衬底和半导体鳍片的表面形成衬垫层的情况下,在去除剩余的隔离材料的一部分时,还去除剩余的隔离材料的一部分的两侧的衬垫层,以暴露半导体鳍片的一部分。
如上所述,在半导体鳍片202上具有硬掩模206的情况下,可以在对隔离材料进行平坦化的过程中去除硬掩模206;或者在形成隔离区203后通过额外的步骤来去除硬掩模206,从而形成如图5所示的结构。
接下来,如图6A和6B所示,在半导体鳍片202位于隔离区203以上的部分的表面上形成栅极电介质层204。在一个实施例中,半导体鳍片的材料可以为硅;这种情况下,可以对半导体鳍片位于隔离区以上的部分的表面进行氧化,以形成硅的氧化物作为栅极电介质层。
然后,如图7所示,在栅极电介质层204的一部分上形成栅极205,从而形成了图2A所示的衬底结构。这里,栅极205例如可以是多晶硅栅极。在一个实施例中,栅极205上可以具有硬掩模207;在后续形成源区和漏区后,可以去除栅极205上的硬掩模207。
图8是根据本公开另一个实施例的半导体装置的制造方法的流程图。其中,步骤801和步骤803的具体实现可以参见前面对步骤101和步骤103的描述,在此不再赘述。图8所示的半导体装置的制造方法还包括:
步骤805,在栅极205的侧面形成侧壁间隔物901,如图9所示。侧壁间隔物901可以是偏移间隔物(offset spacer),例如氧化层等。这里,在栅极205上具有硬掩模207的情况下,侧壁间隔物901还形成在硬掩模207的侧面。
步骤807,以侧壁间隔物901为掩模对半导体鳍片未被栅极覆盖的部分进行漏极轻掺杂(LDD)离子注入,如图10所示。在一个实施例中,阈值电压调整离子注入的注入剂量小于LDD离子注入的注入剂量,从而使得阈值电压调整离子注入所注入的杂质不会对LDD区的电阻造成影响。作为一个示例,LDD离子注入的注入剂量可以为5×1014/cm2至1×1015/cm2。对于NMOS器件来说,LDD离子注入的离子可以是砷离子;对于PMOS器件来说,LDD离子注入的离子可以是BF2 +
步骤809,对半导体鳍片未被栅极覆盖的部分进行刻蚀以形成凹陷。
步骤811,在形成的凹陷中外延生长半导体材料以形成源区1101和漏区1102,如图11所示。外延生长的半导体材料可以向沟道区引入应力,从而提高载流子的迁移率。在一个实施例中,对于NMOS器件来说,外延生长的半导体材料可以包括SiC或Si;对于PMOS器件来说,外延生长的半导体材料可以包括SiGe。
需要指出的是,在其他的一些实施例中,半导体装置的制造方法也可以仅包括图8所示的步骤801至步骤805,或者,包括图8所示的步骤801至步骤807。
本公开还提供了一种半导体装置,参见图2B,该半导体装置包括:半导体衬底201;在半导体衬底上的半导体鳍片202;在半导体鳍片两侧的隔离区203;在半导体鳍片位于隔离区以上的部分的表面上的栅极电介质层204;以及在栅极电介质层204的一部分上的栅极205。
该半导体装置还包括第一杂质区和第二杂质区(图中未示出),其中:第一杂质区位于半导体鳍片未被栅极覆盖的部分中;第二杂质区位于半导体鳍片被栅极覆盖的部分中。第一杂质区是在形成栅极后通过对半导体鳍片未被栅极覆盖的部分进行阈值电压调整离子注入形成的;第二杂质区是阈值电压调整离子注入所注入的杂质扩散到半导体鳍片被栅极覆盖的部分中而形成的。
在一个实施例中,栅极电介质层204中包括阈值电压调整离子注入所注入的杂质。
在一个实施例中,参见图11,半导体装置还可以包括:位于半导体鳍片未被栅极覆盖的部分中的源区1101和漏区1102。
至此,已经详细描述了根据本公开实施例的半导体装置及其制造方法。为了避免遮蔽本公开的构思,没有描述本领域所公知的一些细节,本领域技术人员根据上面的描述,完全可以明白如何实施这里公开的技术方案。另外,本说明书公开所教导的各实施例可以自由组合。本领域的技术人员应该理解,可以对上面说明的实施例进行多种修改而不脱离如所附权利要求限定的本公开的精神和范围。

Claims (20)

1.一种半导体装置的制造方法,其特征在于,包括:
提供衬底结构,所述衬底结构包括:半导体衬底、在所述半导体衬底上的半导体鳍片、在半导体鳍片两侧的隔离区、在半导体鳍片位于隔离区以上的表面上的栅极电介质层;在所述栅极电介质层的一部分上的栅极;
对所述半导体鳍片未被栅极覆盖的部分进行阈值电压调整离子注入,以使得注入的杂质扩散到所述半导体鳍片被栅极覆盖的部分。
2.根据权利要求1所述的方法,其特征在于,
所述阈值电压调整离子注入的离子注入方向与所述半导体鳍片的上表面的法线之间的夹角为10-20度。
3.根据权利要求2所述的方法,其特征在于,
所述阈值电压调整离子注入的离子注入方向与垂直于所述半导体鳍片的侧面的面基本平行。
4.根据权利要求1所述的方法,其特征在于,
所述阈值电压调整离子注入的注入条件包括:注入离子为硼离子、注入能量为0.5-5Kev,注入剂量为1×1013/cm2至1×1014/cm2
5.根据权利要求1所述的方法,其特征在于,
所述阈值电压调整离子注入的注入条件包括:注入离子为砷离子、注入能量为1-10Kev,注入剂量为5×1012/cm2至5×1013/cm2
6.根据权利要求1所述的方法,其特征在于,还包括:
在所述栅极的侧面形成侧壁间隔物。
7.根据权利要求6所述的方法,其特征在于,还包括:
以所述侧壁间隔物为掩模对所述半导体鳍片未被栅极覆盖的部分进行漏极轻掺杂LDD离子注入。
8.根据权利要求7所述的方法,其特征在于,所述阈值电压调整离子注入的注入剂量小于所述LDD离子注入的注入剂量。
9.根据权利要求7所述的方法,其特征在于,LDD离子注入的注入剂量为5×1014/cm2至1×1015/cm2
10.根据权利要求6所述的方法,其特征在于,还包括:
对所述半导体鳍片未被栅极覆盖的部分进行刻蚀以形成凹陷;
在形成的凹陷中外延生长半导体材料以形成源区和漏区。
11.根据权利要求10所述的方法,其特征在于,所述栅极上具有硬掩模;
所述方法还包括:
在形成源区和漏区后,去除所述栅极上的硬掩模。
12.根据权利要求10所述的方法,其特征在于,所述半导体材料包括:SiGe、SiC或Si。
13.根据权利要求1所述的方法,其特征在于,所述提供衬底结构的步骤包括:
提供半导体衬底;
在所述半导体衬底上形成半导体鳍片;
在所述半导体鳍片两侧的半导体衬底上形成隔离区;
在半导体鳍片位于隔离区以上的部分的表面上形成栅极电介质层;
在所述栅极电介质层的一部分上形成栅极。
14.根据权利要求13所述的方法,其特征在于,所述在所述半导体衬底上形成半导体鳍片的步骤包括:
在所述半导体衬底上形成图案化的硬掩模;
以所述图案化的硬掩模为掩模对所述半导体衬底进行刻蚀,从而形成半导体衬底和在所述半导体衬底上的半导体鳍片;
所述方法还包括:
在所述半导体鳍片两侧的半导体衬底上形成隔离区后,去除所述半导体鳍片上的硬掩模。
15.根据权利要求13所述的方法,其特征在于,所述在所述半导体鳍片两侧的半导体衬底上形成隔离区包括:
沉积隔离材料以填充半导体鳍片两侧的空间并覆盖半导体鳍片;
对所述隔离材料进行平坦化;
去除剩余的隔离材料的一部分以暴露半导体鳍片的一部分,从而形成所述隔离区。
16.根据权利要求15所述的方法,其特征在于,还包括:
在沉积隔离材料之前,在所述半导体衬底和半导体鳍片的表面形成衬垫层;
在去除剩余的隔离材料的一部分时,还去除剩余的隔离材料的所述一部分的两侧的衬垫层,以暴露半导体鳍片的一部分。
17.根据权利要求13所述的方法,其特征在于,所述半导体鳍片的材料为硅;
所述在半导体鳍片位于隔离区以上的部分的表面上形成栅极电介质层包括:
对半导体鳍片位于隔离区以上的部分的表面进行氧化,以形成硅的氧化物作为所述栅极电介质层。
18.一种半导体装置,其特征在于,包括:
半导体衬底;
在所述半导体衬底上的半导体鳍片;
在半导体鳍片两侧的隔离区;
在半导体鳍片位于隔离区以上的部分的表面上的栅极电介质层;
在所述栅极电介质层的一部分上的栅极;
第一杂质区,位于所述半导体鳍片未被栅极覆盖的部分中;
第二杂质区,位于所述半导体鳍片被栅极覆盖的部分中;
其中,所述第一杂质区是在形成栅极后通过对所述半导体鳍片未被栅极覆盖的部分进行阈值电压调整离子注入形成的;
所述第二杂质区是所述阈值电压调整离子注入所注入的杂质扩散到所述半导体鳍片被栅极覆盖的部分中而形成的。
19.根据权利要求18所述的装置,其特征在于,
所述栅极电介质层中包括所述阈值电压调整离子注入所注入的杂质。
20.根据权利要求18所述的装置,其特征在于,还包括:
位于所述半导体鳍片未被栅极覆盖的部分中的源区和漏区。
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