CN107381014B - Full-automatic double-layer feeding and discharging device - Google Patents

Abstract

The invention discloses a fully automatic double-layer loading and unloading device, which comprises a feeding mechanism and a discharging mechanism; the materials of the feeding mechanism are taken away by an external manipulator and then put into the discharging mechanism; the feeding mechanism, the discharging mechanism The mechanisms all include an upper transport guide rail module, a lower transport guide rail module, a material box lifting module, and a material box positioning module; The box lifting module is vertically arranged; one end of the lower transport guide rail module is vertically arranged with the material box lifting module; the upper transport guide rail module and the lower transport guide rail module are arranged in parallel on the same side of the material box lifting module; The material box lifting module connects the material box between the upper transport guide rail module and the lower transport guide rail module. The invention can reduce the occupied area, one person can operate multiple devices at the same time, rationally utilize the space and reduce the cost.

Description

A fully automatic double-layer loading and unloading device

technical field

The invention relates to the technical field of loading and unloading devices, in particular to a fully automatic double-layer loading and unloading device.

Background technique

In the ordinary solar cell production process, the linear material box is generally used for loading and unloading, that is, one side of the processing machine is equipped with a loading device, and the other side is equipped with an unloading device. This operation mode takes up a large machine. The area of the table is large, and the width of the whole equipment is large. In addition, there are still some that use turntable loading and unloading. This kind of operation mode not only occupies a larger area of the machine, but also has a large moment of inertia and low positioning accuracy.

In summary, the loading and unloading device has the problem of inconvenience in practice, so it is necessary to improve it.

Contents of the invention

The purpose of the present invention is to provide a fully automatic double-layer loading and unloading device, which reduces the occupied area, allows one person to operate multiple devices at the same time, utilizes the space rationally, and reduces the cost.

In order to achieve the above purpose, the following technical solutions are adopted:

A fully automatic double-layer loading and unloading device, including a feeding mechanism and a feeding mechanism; the materials of the feeding mechanism are removed and processed by an external manipulator and then put into the discharging mechanism; the feeding mechanism and the discharging mechanism both include The upper transport guide rail module, the lower transport guide rail module, the material box lifting module, and the material box positioning module; the bottom of one end of the upper transport guide rail module is provided with a material box positioning module, and it passes through this end and the material box lifting module The group is vertically arranged; one end of the lower transport guide rail module is vertically arranged with the material box lifting module; the upper transport guide rail module and the lower transport guide rail module are arranged in parallel on the same side of the material box lifting module; the material box The lifting module connects the material box between the upper transport guide rail module and the lower transport guide rail module.

Preferably, the magazine positioning module includes a jacking motor unit, two clamping cylinders, a blocking positioning cylinder, a first mounting plate, a controller, and an in-position sensor; The tight cylinder, the blocking positioning cylinder, and the in-position sensor are electrically connected; a rectangular through hole is set in the middle of the first mounting plate; the jacking motor unit passes through the rectangular through hole, and its two ends are set on the top and bottom of the first mounting plate Both sides; the in-position sensor is arranged on the top of the first mounting plate on one side of the magazine lifting module; the blocking positioning cylinder is arranged on the top of the first mounting plate on the opposite side of the in-position sensor; the two clamping cylinders They are respectively arranged on the top of the first mounting plate on the adjacent two sides of the blocking positioning cylinder.

Preferably, the jacking motor unit includes a first guide column, a jacking motor, a top plate, and a second mounting plate with a through hole; the second mounting plate is erected on the top of the rectangular through hole of the first mounting plate; the The first guide column and the second mounting plate are vertically arranged, and the two ends of the first guide column are respectively arranged on the bottom side of the first mounting plate and the top side of the second mounting plate; the top plate and the top of the second mounting plate One end of the first guide column on one side is vertically connected; the jacking motor is arranged at the bottom of the first mounting plate, and its output shaft passes through the rectangular through hole of the first mounting plate, and the through hole of the second mounting plate is vertically connected with the middle part of the top plate.

Preferably, the magazine lifting module includes a lifting frame, a lifting cylinder, a lifting pallet, a transmission unit, and a second guide column; vertical plates are arranged on both sides of the lifting frame, and the two vertical plates are arranged along the Its length direction is provided with a rectangular through hole; one end of the lifting pallet passes through the rectangular through hole and is vertically connected with the second guide column; the lifting cylinder drives the lifting pallet to guide along the direction of the second guide column; the transmission unit will correspond to Cartridges in the transport rail module of the conveyor are transported to the top of the lift pallet.

Preferably, the magazine positioning module also includes two baffles, two third mounting plates, and two air knives; the two baffles are respectively arranged on the two outer sides of the corresponding transport rail module, and one end of the two baffles is connected to the first A mounting plate is detachably connected, and the other end is provided with a raised portion inward; the air knife is arranged above the baffle through the third mounting plate.

Preferably, both the upper transport guide rail module and the lower transport guide rail module include two first belt assemblies, a first drive unit, a drive shaft, and a driven shaft; the two first belt assemblies are arranged in parallel; the drive The shaft and the driven shaft are respectively arranged at two ends of the two first belt assemblies; the first driving unit is detachably connected to the driving shaft.

Preferably, the transmission unit includes a first speed-regulating motor, a reducer, a second belt assembly, two third belt assemblies, and a transmission rod; the first speed-regulating motor outputs the required speed of the second belt assembly through the reducer The second belt assembly drives the two third belt assemblies to rotate through the transmission rod; the two third belt assemblies are respectively arranged on one side of the second guide column and the opposite side of the lifting pallet.

Preferably, the first drive unit includes a second speed-regulating motor and a reducer; the second speed-regulating motor outputs the required rotational speed of the drive shaft through the reducer.

Preferably, the length of the vertical rectangular through holes on both sides of the lift frame is greater than the distance between the corresponding upper transport guide rail module and the lower transport guide rail module.

Preferably, both the loading mechanism and the unloading mechanism also include a transport guide rail bracket; the transport guide rail support is vertically arranged at the other end of the magazine lifting module of the upper transport guide rail module and the lower transport guide rail module.

Adopt such scheme, the beneficial effect of the present invention is:

1) It brings great convenience to the miniaturization design of the machine, saves the space occupied by the machine, and reduces the cost;

2) The operator can put in materials and take out empty boxes on the same side of the machine, so that one person can operate multiple machines and reduce labor costs;

3) The unique design of the magazine positioning module provides convenience for the loading mechanism, high loading efficiency, and low loss of cells.

Description of drawings

Fig. 1 is a perspective view of the present invention;

Fig. 2 is a three-dimensional view of the magazine positioning module and the upper transport rail module of the present invention;

Fig. 3 is a rear perspective perspective view of the cartridge positioning module of the present invention;

Fig. 4 is a front perspective perspective view of the cartridge positioning module of the present invention;

Fig. 5 is a three-dimensional view of the magazine lift module of the present invention;

Fig. 6 is a three-dimensional view of the transmission unit of the present invention;

Fig. 7 is a three-dimensional view of the upper/lower transport rail module of the present invention;

Figure 8 is an exploded view of the magazine of the present invention;

Among them, the accompanying drawings indicate:

1—feeding mechanism, 3—feed box,

11—upper transport guide rail module, 12—lower transport guide rail module,

13—Material box lifting module, 14—Material box positioning module,

15—transport rail bracket, 31—main body of the material box,

32—Material box tray, 111—The first belt assembly,

112—the first drive unit, 113—the drive shaft,

114—driven shaft, 131—lift frame,

132—lift cylinder, 133—lift pallet,

134—transmission unit, 135—the second guide post,

141—jacking motor unit, 142—clamping cylinder,

143—stop the positioning cylinder, 144—the first mounting plate,

145—position sensor, 146—baffle plate,

147—the third mounting plate, 148—air knife,

1341—the first speed regulating motor, 1342—the second belt assembly,

1343—third belt assembly, 1344—drive rod,

1411—the first guide column, 1412—jacking motor,

1413—top plate, 1414—second mounting plate,

1461—Protrusion.

Detailed ways

The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

Referring to Figs. 1 to 8, the present invention provides a fully automatic double-layer loading and unloading device, including a loading mechanism 1 and a blanking mechanism; the materials of the loading mechanism 1 are removed and processed by an external manipulator and then put into the blanking device. mechanism; the feeding mechanism 1 and the unloading mechanism all include an upper transport guide rail module 11, a lower transport guide rail module 12, a material box lifting module 13, and a material box positioning module 14; the upper transport guide rail module 11 A feed box positioning module 14 is arranged at the bottom of one end, and it is vertically arranged with the feed box lifting module 13 through this end; one end of the lower floor transport guide rail module 12 is vertically arranged with the feed box lift module 13; Group 11 and the lower transport guide rail module 12 are arranged in parallel on the same side of the material box lifting module 13; Connect.

Wherein, the magazine positioning module 14 includes a jacking motor unit 141, two clamping cylinders 142, a blocking positioning cylinder 143, a first mounting plate 144, a controller, and an in-position sensor 145; The motor unit 141, the clamping cylinder 142, the blocking positioning cylinder 143, and the in-position sensor 145 are electrically connected; a rectangular through hole is arranged in the middle of the first mounting plate 144; the jacking motor unit 141 passes through the rectangular through hole, and its two The end is arranged on both sides of the top and bottom of the first mounting plate 144; the in-position sensor 145 is arranged on the top of the first mounting plate 144 on one side of the magazine lifting module 13; the blocking positioning cylinder 143 is arranged on the in-position sensor 145 The top of the first mounting plate 144 on the opposite side; the two clamping cylinders 142 are respectively arranged on the top of the first mounting plate 144 on two adjacent sides of the blocking positioning cylinder 143 .

The jacking motor unit 141 includes a first guide column 1411, a jacking motor 1412, a top plate 1413, and a second mounting plate 1414 with a through hole; the second mounting plate 1414 is erected on the top of the rectangular through hole of the first mounting plate 144 ; The first guide column 1411 is vertically arranged with the second mounting plate 1414, and the two ends of the first guide column 1411 are respectively arranged on the bottom side of the first mounting plate 144 and the top side of the second mounting plate 1414; The top plate 1413 is vertically connected to one end of the first guide column 1411 on the top side of the second mounting plate 1414; the jacking motor 1412 is arranged at the bottom of the first mounting plate 144, and its output shaft passes through the rectangular through hole of the first mounting plate 144 1. The through hole of the second mounting plate 1414 is vertically connected with the middle part of the top plate 1413 .

The magazine lifting module 13 includes a lifting frame 131, a lifting cylinder 132, a lifting pallet 133, a transmission unit 134, and a second guide column 135; vertical plates are arranged on both sides of the lifting frame 131, and two vertical Each plate is provided with a rectangular through hole along its length; one end of the lifting pallet 133 is vertically connected to the second guide column 135 through the rectangular through hole; the lifting cylinder 132 drives the lifting pallet 133 to move along the second guide column 135. Guide; the transmission unit 134 transmits the magazine 3 in the corresponding transport guide rail module to the top of the lifting pallet 133 .

The magazine positioning module 14 also includes two baffle plates 146, two third mounting plates 147, and two air knives 148; the two baffle plates 146 are respectively arranged on the two outer sides of the corresponding transport rail module, and one end thereof is connected to The first mounting plate 144 is detachably connected, and the other end is provided with a raised portion 1461 inward; the air knife 148 is disposed above the baffle plate 146 via the third mounting plate 147 .

The upper transport guide rail module 11 and the lower transport guide rail module 12 both include two first belt assemblies 111, a first drive unit 112, a drive shaft 113, and a driven shaft 114; the two first belt assemblies 111 are arranged in parallel; The driving shaft 113 and the driven shaft 114 are respectively arranged at two ends of the two first belt assemblies 111 ; the first driving unit 112 is detachably connected to the driving shaft 113 .

The transmission unit 134 includes a first speed-regulating motor 1341, a speed reducer, a second belt assembly 1342, two third belt assemblies 1343, and a transmission rod 1344; the first speed-regulating motor 1341 outputs the second belt assembly 1342 through the speed reducer required speed; the second belt assembly 1342 drives two third belt assemblies 1343 to rotate through the transmission rod 1344; side. The first drive unit 112 includes a second speed-regulating motor and a reducer; the second speed-regulating motor outputs the required rotational speed of the drive shaft 113 through the reducer.

The length of the vertical rectangular through holes on both sides of the lift frame 131 is greater than the distance between the corresponding upper transport guide rail module 11 and the lower transport guide rail module 12 . The feeding mechanism 1 and the unloading mechanism also include a transport guide rail support 15; the transport guide rail support 15 is vertically arranged at the other end of the feed box lifting module 13 of the upper transport guide rail module 11 and the lower transport guide rail module 12.

The working principle of the present invention:

Feeding mechanism 1:

1) The loading personnel operate at the other end of the material box lifting module 13, and place the material box 3 full of battery chips on the top of the first belt assembly 111 of the upper transport rail module 11, driven by the first drive unit 112 The first belt assembly 111 transports the magazine 3 filled with battery sheets to the top of the magazine positioning module 14;

2) When the in-position sensor 145 senses that the material box 3 full of battery chips is in place, the upper transportation guide rail module 11 stops working, and blocks the positioning cylinder 143 from extending upward, blocking the material box 3 (the bottom of the material box main body 31 and the material box tray 32 are all with through holes, and the diameter of the through hole of the magazine main body 31 is greater than the through hole of the magazine tray 32; when the blocking positioning cylinder 143 stretches out, the through hole passing through the magazine main body 31 abuts against the magazine tray 32 bottom) to make it Can no longer continue to move forward, and the blocking positioning cylinder 143 has played the role of preliminary positioning for the next process;

3) Two clamping cylinders 142 jack up the entire magazine 3, and the top of the outer edge of the magazine 3 is limited by the inward protrusion 1461 of the baffle plate 146, so as to control the jacked-up height of the magazine 3;

4) The jacking motor 1412 lifts up the top plate 1413 along the guiding direction of the first guide column 1411 through the second mounting plate 1414, thereby jacking up the magazine tray 32 (the magazine tray 32 and the magazine main body 31 are detachable) together with the batteries ;

5) The air knives 148 on both sides separate the cells (there are more than 100 cells in each material box 3, and pressure treatment is carried out between every two cells during boxing, so it is necessary to use the air knife 148 to separate each One cell is separated) and supplied to the external manipulator;

6) When all the cells in the material box 3 are supplied to the external manipulator, the jacking motor 1412, the clamping cylinder 142, and the blocking positioning cylinder 143 are retreated, and the upper transportation guide rail module 11 starts to work, and the empty material box 3 moves along the upper layer. The direction of the output end of the transport guide rail module 11 is sent into the material box lifting module 13;

7) After the transmission unit 134 transmits the empty material box 3 to the top of the lifting pallet 133, the lifting cylinder 132 drives the lifting pallet 133 to descend to the input end of the lower transport rail module 12 along the direction of the second guide column 135;

8) The transmission unit 134 transmits the empty material box 3 from the lifting pallet 133 to the lower transport rail module 12, and the empty material box 3 is transported by the lower transport rail module 12 to the loading personnel.

The operation mode of the unloading mechanism is similar to that of the loading mechanism 1, the difference is that the unloading personnel operate on the other end of the material box lifting module 13 and put the empty material box 3 on the upper transport rail module 11, when the empty material box 3 When reaching the position of the material box positioning module 14, the material box positioning module 14 will position the empty material box 3; the external manipulator will put the processed cells into the material box 3, and the material box lifting module 13 will be filled with cells The magazine 3 is connected to the lower transport rail module 12 and sent out.

The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention. Inside.

Claims (10)

1. The full-automatic double-layer feeding and discharging device is characterized by comprising a feeding mechanism and a discharging mechanism; the materials of the feeding mechanism are taken away and processed by an external manipulator and then are put into the discharging mechanism; the feeding mechanism and the discharging mechanism comprise an upper layer conveying guide rail module, a lower layer conveying guide rail module, a material box lifting module and a material box positioning module; the bottom of one end of the upper layer transportation guide rail module is provided with a material box positioning module, and the material box positioning module is vertically arranged with the material box lifting module through the end; one end of the lower transport guide rail module is vertically arranged with the material box lifting module; the upper layer conveying guide rail module and the lower layer conveying guide rail module are arranged on the same side of the material box lifting module in parallel; the material box lifting module is used for connecting the material box between the upper layer conveying guide rail module and the lower layer conveying guide rail module;

the material box positioning module comprises two clamping cylinders, a blocking positioning cylinder, a first mounting plate and two baffles; the two clamping cylinders are respectively arranged at the tops of the first mounting plates on two adjacent sides of the blocking positioning cylinder; the two baffles are respectively arranged at two outer sides of the corresponding transportation guide rail module, one end of each baffle is detachably connected with the first mounting plate, and the end part of the other end is inwards provided with a protruding part; the two clamping cylinders jack up the whole material box, and the top of the outer edge of the material box is limited by an inward protruding part of the baffle plate; the material box comprises a material box main body and a material box tray; the bottom of the material box main body and the material box tray are provided with through holes, and the diameter of the through hole of the material box main body is larger than that of the through hole of the material box tray; when the blocking positioning cylinder stretches out, the through hole penetrating through the material box main body is abutted to the bottom of the material box tray, so that the material box can not move forward any more, and the blocking positioning cylinder plays a role in preliminary positioning for the next procedure.

2. The full-automatic double-layer feeding and discharging device according to claim 1, wherein the material box positioning module further comprises a jacking motor unit, a controller and an in-place sensor; the controller is respectively and electrically connected with the jacking motor unit, the clamping cylinder, the blocking positioning cylinder and the in-place sensor; a rectangular through hole is formed in the middle of the first mounting plate; the jacking motor unit penetrates through the rectangular through hole, and two ends of the jacking motor unit are arranged at the top and the bottom of the first mounting plate; the in-place sensor is arranged at the top of the first mounting plate at one side of the material box lifting module; the blocking positioning cylinder is arranged at the top of the first mounting plate on the opposite side of the in-place inductor.

3. The fully automatic double-layer feeding and discharging device according to claim 2, wherein the jacking motor unit comprises a first guide column, a jacking motor, a top plate and a second mounting plate with a through hole; the second mounting plate is erected on the top of the rectangular through hole of the first mounting plate; the first guide column is arranged perpendicular to the second mounting plate, and two ends of the first guide column are respectively arranged at one side of the bottom of the first mounting plate and one side of the top of the second mounting plate; the top plate is vertically connected with one end of a first guide column at one side of the top of the second mounting plate; the jacking motor is arranged at the bottom of the first mounting plate, and an output shaft of the jacking motor penetrates through the rectangular through hole of the first mounting plate and the rectangular through hole of the second mounting plate to be vertically connected with the middle part of the top plate.

4. The full-automatic double-layer feeding and discharging device according to claim 1, wherein the material box lifting module comprises a lifting frame, a lifting cylinder, a lifting supporting plate, a transmission unit and a second guide post; vertical plates are arranged on two sides of the lifting frame, and rectangular through holes are formed in the two vertical plates along the length direction of the vertical plates; one end of the lifting supporting plate passes through the rectangular through hole and is vertically connected with the second guide post; the lifting cylinder drives the lifting supporting plate to guide along the direction of the second guide column; the transmission unit conveys the material box in the corresponding transportation guide rail module to the top of the lifting supporting plate.

5. The full-automatic double-layer feeding and discharging device according to claim 3, wherein the material box positioning module further comprises two third mounting plates and two air knives; the air knife is arranged above the baffle plate through a third mounting plate.

6. The full-automatic double-layer feeding and discharging device according to claim 1, wherein the upper layer conveying guide rail module and the lower layer conveying guide rail module comprise two first belt assemblies, a first driving unit, a driving shaft and a driven shaft; the two first belt assemblies are arranged in parallel; the driving shaft and the driven shaft are respectively arranged at two ends of the two first belt assemblies; the first driving unit is detachably connected with the driving shaft.

7. The full-automatic double-layer feeding and discharging device according to claim 4, wherein the transmission unit comprises a first speed regulating motor, a speed reducer, a second belt assembly, two third belt assemblies and a transmission rod; the first speed regulating motor outputs the rotating speed required by the second belt assembly through a speed reducer; the second belt assembly drives the two third belt assemblies to rotate through the transmission rod; the two third belt assemblies are respectively arranged on one side of the second guide post of the lifting supporting plate and the opposite side of the second guide post.

8. The fully automatic double-layer feeding and discharging device according to claim 6, wherein the first driving unit comprises a second speed regulating motor and a speed reducer; the second speed regulating motor outputs the rotating speed required by the driving shaft through a speed reducer.

9. The fully automatic double-layer feeding and discharging device according to claim 4, wherein the lengths of the rectangular through holes on the two sides of the lifting frame are longer than the distance between the corresponding upper-layer conveying guide rail module and the lower-layer conveying guide rail module.

10. The fully automatic double-layer feeding and discharging device according to claim 1, wherein the feeding mechanism and the discharging mechanism further comprise a transportation guide rail bracket; the transport guide rail support is vertically arranged at the other end of the material box lifting module of the upper transport guide rail module and the lower transport guide rail module.

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