CN107225400B - A kind of assembling line of panel jack automatic assembling machine - Google Patents

A kind of assembling line of panel jack automatic assembling machine Download PDF

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Publication number
CN107225400B
CN107225400B CN201710641855.6A CN201710641855A CN107225400B CN 107225400 B CN107225400 B CN 107225400B CN 201710641855 A CN201710641855 A CN 201710641855A CN 107225400 B CN107225400 B CN 107225400B
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CN
China
Prior art keywords
screw
cap
longitudinal
feeding
cylinder
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CN201710641855.6A
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Chinese (zh)
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CN107225400A (en
Inventor
邓红权
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超竣电器制造(宁波奉化)有限公司
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Priority to CN201710641855.6A priority Critical patent/CN107225400B/en
Publication of CN107225400A publication Critical patent/CN107225400A/en
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Publication of CN107225400B publication Critical patent/CN107225400B/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23POTHER WORKING OF METAL; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23POTHER WORKING OF METAL; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines

Abstract

A kind of assembling line of panel jack automatic assembling machine disclosed by the invention, including rack and the feeding transmission belt being set in rack, the feed direction in rack along feeding transmission belt is sequentially equipped with fixed screw installation station, wall screw installation station, screw cap erector position, screening station and discharging station;Fixed screw installation station is provided with fixed screw mounting device;Wall screw installation station is provided with wall screw mounting device;Screw cap erector position is provided with cap mounting device;Screening station is provided with sorting mechanism;Discharging station is provided with discharging mechanism.The configuration of the present invention is simple is reasonable, easy to operate, can not only effectively save human resources and manufacturing cost, reduce labor intensity of workers, improve assembly efficiency, but also can be effectively reduced scrappage and improve homogeneity of product.

Description

A kind of assembling line of panel jack automatic assembling machine

Technical field

The present invention relates to panel jack assembly equipment technical field, in particular to a kind of dress of panel jack automatic assembling machine With production line.

Background technique

Switch panel socket is the indispensable daily necessity of people's daily life, and referring to has one or more electricity The pluggable seat of road wiring, can be inserted various wiring by it.Many kinds of, the configurations of switch panel socket, assembly Mode is also had nothing in common with each other.

A kind of panel jack as shown in Figure 1, 2, structure include being fixed together by multiple fixed screws Cover 1 ' and bottom cover 2 ', are provided with conductive copper sheet (not shown), are respectively equipped with out on cover between cover 1 ' and bottom cover 2 ' Close 3 ' and jack 4 '.Currently, this panel jack is completed using manual operation, concrete operation step Are as follows: conductive copper sheet location and installation is first constituted bottom cover component, then bottom cover component is placed on cover in bottom cover by the first step The back side;Second step is fixed by fixed screw opposite lid and bottom lid;Third step, in the screw rest area 11 ' at the cover back side It is packed into wall screw, in order to install product to metope when user's use, it is however generally that, the quantity of wall screw is two (screw rest area 11 ' is also correspondingly provided with two);4th step is packed into and wall spiral shell in the cap rest area 12 ' at the cover back side The screw cap of silk quantity Matching, so that product is in installation into the sight that wall screw is not exposed to people after wall.Due to Above-mentioned mounting means, which fully relies on, to be accomplished manually, and not only results in that labor intensity of workers is larger, assembly efficiency is lower, and each Assembling line at least needs to configure four workers, thus also causes huge cost of labor to enterprise.More have plenty of, for For the installation of fixed screw, manual operation not can guarantee the accuracy of each fixed screw installation, not can guarantee each solid yet Determine the consistency of screw installation torsion, and screw is easily caused to twist askew or twist sliding teeth excessively, causes screw damage or spiral shell Wire hole damage or scrap of the product.

Summary of the invention

In view of the defects and deficiencies of the prior art, the present invention intends to provide a kind of panel jack automatic assembling machines Assembling line, it is simple and reasonable, it is easy to operate, can not only effectively save human resources and manufacturing cost, reduce work People's labor intensity improves assembly efficiency, but also can be effectively reduced scrappage and improve homogeneity of product.

To achieve the above object, the present invention uses following technical scheme.

A kind of assembling line of panel jack automatic assembling machine is passed including rack and the feeding being set in the rack Defeated band, the feed direction in the rack along the feeding transmission belt are sequentially equipped with fixed screw installation station, wall screw peace Fill station, screw cap erector position, screening station and discharging station;

The fixed screw installation station is provided with fixed screw mounting device, and the fixed screw mounting device includes rising Slipping mechanism and several torsion spiral shells batch drop, and the lifting slipping mechanism is set in the rack, and the torsion spiral shell batch is set vertically It is placed on the lifting slipping mechanism, the torsion spiral shell batch is driven by the lifting slipping mechanism in the upper of the feeding transmission belt Fang Shuzhi is moved back and forth, and the output shaft of the torsion spiral shell batch is fixedly connected with spiral shell corresponding with the fixed screw mounting hole of workpiece Silk cutter head;

Wall screw installation station is provided with wall screw mounting device, and the wall screw mounting device includes the One Material moving device, respectively with the first screw feed mechanism of the first Material moving device corresponding matching and the second screw feeder Structure;First Material moving device is set to the top of the feeding transmission belt, the first screw feed mechanism and described second Screw feed mechanism is correspondingly arranged in the side of the feeding transmission belt;The first screw feed mechanism and second screw Feed mechanism one by one sequentially conveys wall screw to first Material moving device respectively, and by first Material moving device by two A wall screw is respectively charged into the corresponding position of the workpiece;

The screw cap erector position is provided with cap mounting device, and the cap mounting device includes the second material moving machine Structure, respectively with the first cap feed mechanism of the second Material moving device corresponding matching and the second cap feed mechanism;Described Two Material moving devices are set to the top of the feeding transmission belt, the first cap feed mechanism and the second cap feeder Structure is correspondingly arranged in the side of the feeding transmission belt;The first cap feed mechanism and the second cap feed mechanism point Screw cap is not conveyed sequentially one by one to second Material moving device, and by second Material moving device by two screws Cap is respectively charged into the corresponding position of the workpiece;

The screening station is provided with sorting mechanism, and the sorting mechanism is used to not smoothly complete the workpiece of assembly from institute It states and is screened out in feeding transmission belt;The discharging station is provided with discharging mechanism, and the discharging mechanism will be for that will smoothly complete assembly Workpiece taken out from the feeding transmission belt.

Further, the lifting slipping mechanism includes the first lift slide, the first lifting slider and the first lifting cylinder, First lift slide is fixed on the rack, and first lifting slider and first lift slide sliding cooperate, First lifting cylinder is fixed on first lift slide, the output shaft of first lifting cylinder with described first liter Drop sliding block is fixedly connected, and the torsion spiral shell batch is vertically arranged on first lifting slider.

Further, the guide rod with first lifting slider sliding cooperation is provided on first lift slide.

Further, first Material moving device includes first longitudinal direction slide unit, first longitudinal direction sliding block and first longitudinal direction cylinder, The first longitudinal direction slide unit is located at the top of the feeding transmission belt along longitudinal direction, and the first longitudinal direction sliding block is vertical with described first Slide and cooperate to slide unit, the first longitudinal direction cylinder is fixed on the first longitudinal direction slide unit, the first longitudinal direction cylinder it is defeated Shaft is fixedly connected with the first longitudinal direction sliding block;

The first screw feed mechanism is identical as the construction of the second screw feed mechanism, and structure respectively includes spiral shell Silk feeding platform, screw feeding seat, screw feeding cylinder and screw vibrating disk, the screw feeding platform are set to the feeding transmission The side of band, the screw feeding seat and the screw feeding platform slide cooperation along longitudinal direction, and the screw feeding cylinder is fixed on On the screw feeding platform, the output shaft of the screw feeding cylinder is fixedly connected with the screw feeding seat, the screw vibration Wall screw is one by one sequentially delivered to the screw feeding seat by screw feeding track by Moving plate;

The second lifting cylinder is fixed on the first longitudinal direction sliding block, the output shaft of second lifting cylinder is fixed with second Lifting slider, the bottom of second lifting slider are fixed with mounting base, third lifting air are respectively arranged in the mounting base Cylinder and the 4th lifting cylinder, the output shaft of the third lifting cylinder be fixed with on the screw of the first screw feed mechanism Expect that the first Pneumatic clamping jaw of seat corresponding matching, the output shaft of the 4th lifting cylinder are fixed with and the second screw feeder Second Pneumatic clamping jaw of the screw feeding seat corresponding matching of structure.

Further, the screw feeding seat is equipped with the screw feeding locating slot for placing wall screw.

Further, second Material moving device includes second longitudinal direction slide unit, second longitudinal direction sliding block and second longitudinal direction cylinder, The second longitudinal direction slide unit is located at the top of the feeding transmission belt along longitudinal direction, and the second longitudinal direction sliding block is vertical with described second Slide and cooperate to slide unit, the second longitudinal direction cylinder is fixed on the second longitudinal direction slide unit, the second longitudinal direction cylinder it is defeated Shaft is fixedly connected with the second longitudinal direction sliding block;

Cap feeding platform is provided in the rack;The first cap feed mechanism and the second cap feed mechanism Construction it is identical, structure respectively includes cap feeding seat, cap feeding cylinder and cap vibrating disk, the cap feeding seat with The cap feeding platform transversely slides cooperation, and the cap feeding cylinder is fixed on the cap feeding platform, the cap The output shaft of feeding cylinder is fixedly connected with the cap feeding seat, and the cap vibrating disk passes through cap feeding track for screw Cap is one by one sequentially delivered to the cap feeding seat;

The 5th lifting cylinder is fixed on the second longitudinal direction sliding block, the output shaft of the 5th lifting cylinder is fixed with Three lifting sliders, the bottom of the third lifting slider are respectively arranged with the cap feeding seat with the first cap feed mechanism The pneumatic suction nozzle of the first of corresponding matching, the second pneumatic suction with the cap feeding seat corresponding matching of the second cap feed mechanism Head.

Further, the cap feeding locating slot for placing screws cap is provided on the cap feeding seat.

Further, the sorting mechanism includes third longitudinal slide unit, third longitudinal sliding block, third longitudinal cylinder, the 6th Lifting cylinder and third Pneumatic clamping jaw, the third longitudinal slide unit is located at the top of the feeding transmission belt along longitudinal direction, described Third longitudinal sliding block and third longitudinal slide unit sliding cooperate, and the third longitudinal cylinder is fixed on the third longitudinal slide unit On, the output shaft of the third longitudinal cylinder is fixedly connected with the third longitudinal sliding block, and the 6th lifting cylinder is fixed on On the third longitudinal sliding block, the output shaft of the 6th lifting cylinder is fixedly connected with the third Pneumatic clamping jaw.

Further, the discharging mechanism includes discharging set, rotary shaft, rotary cylinder and the 4th Pneumatic clamping jaw, it is described go out Material seat and the rotary cylinder are individually fixed in the rack, and the rotary shaft is rotatablely arranged in the discharging set, And the rotary shaft is fixedly connected with the output shaft of the rotary cylinder, the 4th Pneumatic clamping jaw and the fixed company of the rotary shaft It connects.

Further, the feed direction in the rack along the feeding transmission belt is additionally provided with several limiting cylinders, institute Limiting cylinder is stated for limiting to the workpiece in the feeding transmission belt.

The invention has the benefit that the assembling line of panel jack automatic assembling machine provided by the invention, when work, The back side that bottom cover component is manually placed on to cover is first passed through, and is pre-loaded into fixed spiral shell in each fixed screw mounting hole of workpiece Silk, then the workpiece of prepackage is sequentially placed in feeding transmission belt by worker one by one, is successively transferred workpiece by feeding transmission belt To fixed screw installation station, wall screw installation station, screw cap erector position, station and discharging station are screened, thus Complete the assembly and discharging to workpiece.Specifically, being driven when workpiece reaches fixed screw installation station by lifting slipping mechanism Dynamic torsion spiral shell batch moves down vertically, by the driver bit of torsion spiral shell batch bottom, completes the installation to workpiece fixed screw;Work as workpiece When reaching wall screw installation station, the first screw feed mechanism, the second screw feed mechanism are defeated to the first Material moving device respectively Wall screw is sent, and two wall screws are packed into the back side corresponding position of workpiece cover by the first Material moving device;Work as workpiece When reaching screw cap erector position, the first cap feed mechanism, the second cap feed mechanism are defeated to the second Material moving device respectively Screw cap is sent, and two screw caps are packed into the back side corresponding position of workpiece cover by the second Material moving device.

In conclusion the configuration of the present invention is simple is reasonable, easy to operate, the degree of automation is higher, being capable of effectively save manpower Resource and manufacturing cost reduce labor intensity of workers, improve assembly efficiency.In addition and in the prior art using manual mode of operation It compares, the present invention can not only guarantee the accuracy of fixed screw installation, also by installing fixed screw by torsion spiral shell batch The consistency that can guarantee each fixed screw installation torsion avoids screw and twists askew or twist sliding teeth excessively, it is therefore prevented that screw It is consistent to improve product to effectively reduce scrappage for the damage of damage screw hole or the generation of scrap of the product phenomenon Property.

Detailed description of the invention

Fig. 1 is the whole decomposition texture schematic diagram of existing panel jack.

Fig. 2 is the structure schematic diagram of existing panel jack cover.

Fig. 3 is whole top view of the invention.

Fig. 4 is whole perspective view of the invention.

Fig. 5 is the structural schematic diagram of fixed screw mounting device of the present invention.

Fig. 6 is the structural schematic diagram of wall screw mounting device of the present invention.

Fig. 7 is the structural schematic diagram of the first screw feed mechanism of the invention.

Fig. 8 is the structural schematic diagram of cap mounting device of the present invention.

Fig. 9 is the enlarged structure schematic diagram in Fig. 8 at F.

Figure 10 is the structural schematic diagram of sorting mechanism of the present invention.

Figure 11 is the structural schematic diagram of discharging mechanism of the present invention.

In Fig. 1-11: 1 ', cover;2 ', bottom cover;3 ', it switchs;4 ', jack;11 ', screw rest area;12 ', cap is placed Area;1, rack;A, fixed screw installs station;B, wall screw installs station;C, screw cap erector position;D, work is screened Position;E, discharge station;2, feeding transmission belt;3, limiting cylinder;4, fixed screw mounting device;41, slipping mechanism is gone up and down;411, First lift slide;412, the first lifting slider;413, the first lifting cylinder;414, guide rod;42, torsion spiral shell batch;43, screw Cutter head;5, wall screw mounting device;51, the first Material moving device;511, first longitudinal direction slide unit;512, first longitudinal direction sliding block; 513, first longitudinal direction cylinder;514, the second lifting cylinder;515, the second lifting slider;516, mounting base;517, third lifting air Cylinder;518, the 4th lifting cylinder;519, the first Pneumatic clamping jaw;52, the first screw feed mechanism;53, the second screw feed mechanism; 541, screw feeding platform;542, screw feeding seat;5421, screw feeding locating slot;543, screw feeding cylinder;544, screw shakes Moving plate;545, screw feeding track;6, cap mounting device;61, the second Material moving device;611, second longitudinal direction slide unit;612, Two longitudinal sliding blocks;613, second longitudinal direction cylinder;614, the 5th lifting cylinder;615, third lifting slider;616, the first pneumatic suction Head;617, the second pneumatic suction nozzle;62, the first cap feed mechanism;63, the second cap feed mechanism;64, cap feeding platform; 651, cap feeding seat;6511, cap feeding locating slot;652, cap feeding cylinder;653, cap vibrating disk;654, on cap Expect track;7, sorting mechanism;71, third longitudinal slide unit;72, third longitudinal sliding block;73, third longitudinal cylinder;74, the 6th lifting Cylinder;75, third Pneumatic clamping jaw;8, discharging mechanism;81, discharging set;82, rotary shaft;83, rotary cylinder;84, the 4th pneumatic clamps Pawl.

Specific embodiment

The present invention will be further described below with reference to the drawings.

A kind of assembling line of panel jack automatic assembling machine as shown in Fig. 3 to 11, including rack 1 and it is set to machine Feeding transmission belt 2 on frame 1, the feed direction in rack 1 along feeding transmission belt 2 are sequentially equipped with fixed screw installation station A, wall Wall screw installs station B, screw cap erector position C, screening station D and discharging station E.

When work, the back side that bottom cover component is manually placed on to cover is first passed through, and install in each fixed screw of workpiece Fixed screw is pre-loaded into hole, then the workpiece of prepackage is sequentially placed in a manner of upward one by one by the back side of cover and is sent by worker Expect in transmission belt 2, workpiece is successively transferred to by feeding transmission belt 2 fixed screw installation station A, wall screw installation station B, Screw cap erector position C, screening station D and discharging station E, to complete the assembly, screening and discharging to workpiece.

Feed direction in rack 1 along feeding transmission belt 2 is additionally provided with several limiting cylinders 3, and limiting cylinder 3 is used for sending Workpiece in material transmission belt 2 is limited, specifically, the upper of fixed screw installation station A is arranged in first limiting cylinder 3 Position is swum, second setting of limiting cylinder 3 installs station A in fixed screw, and the setting of third limiting cylinder 3 is pacified in wall screw Station B is filled, the 4th setting of limiting cylinder 3 is in screw cap erector position C, and the 5th setting of limiting cylinder 3 is in screening station D.When workpiece reaches the corresponding position of each limiting cylinder 3, the output shaft of limiting cylinder 3 stretches out, thus will to associated workpiece into Whereabouts gear does not continue to the workpiece mobile with feeding transmission belt 2;And when the output shaft of limiting cylinder 3 retracts, limiting cylinder 3 just release the backstop to workpiece, continue workpiece mobile with feeding transmission belt 2, to carry out following process.

Fixed screw installation station A is provided with fixed screw mounting device 4, and fixed screw mounting device 4 includes that lifting is slided Telephone-moving structure 41 and several torsion spiral shells batch 42, lifting slipping mechanism 41 are set in rack 1, and torsion spiral shell batch 42 is vertically arranged at lifting On slipping mechanism 41, torsion spiral shell batch 42 is driven by lifting slipping mechanism 41 and is moved back and forth vertically in the top of feeding transmission belt 2, is turned round The output shaft of power spiral shell batch 42 is fixedly connected with driver bit 43 corresponding with the fixed screw mounting hole of workpiece.

Specifically, lifting slipping mechanism 41 includes the first lift slide 411, the first lifting slider 412 and the first lifting Cylinder 413, the first lift slide 411 are fixed in rack 1, and the first lifting slider 412 is matched with the sliding of the first lift slide 411 It closes, the first lifting cylinder 413 is fixed on the first lift slide 411, and the output shaft of the first lifting cylinder 413 and the first lifting are slided Block 412 is fixedly connected, and torsion spiral shell batch 42 is vertically arranged on the first lifting slider 412.Preferably, sliding in order to improve the first lifting Stability when 412 vertical shift of block is provided on the first lift slide 411 and leads with the first lifting slider 412 sliding cooperation To bar 414.

When workpiece reaches fixed screw installation station A, the first lifting cylinder 413 driving the first lifting slider 412 is vertical It moves down, is moved down so that torsion spiral shell batch 42 be driven to synchronize, 42 driving driver bit 43 of torsion spiral shell batch rotates synchronously, to will be mounted in advance Fixed screw in fixed screw mounting hole is tightened.After assembly, the first lifting cylinder 413 drives the first lifting slider 412 Reset is moved up, torsion spiral shell batch 42, driver bit 43 also synchronize and move up reset, and workpiece continues mobile with feeding transmission belt 2 at this time.

Wall screw installation station B is provided with wall screw mounting device 5, and wall screw mounting device 5 includes the first shifting Expect mechanism 51, respectively with the first screw feed mechanism 52 of 51 corresponding matching of the first Material moving device and the second screw feed mechanism 53;First Material moving device 51 is set to the top of feeding transmission belt 2, the first screw feed mechanism 52 and the second screw feed mechanism 53 are correspondingly arranged in the side of feeding transmission belt 2;First screw feed mechanism 52 and the second screw feed mechanism 53 are respectively to One Material moving device 51 one by one sequentially conveys wall screw, and two wall screws are respectively charged into work by the first Material moving device 51 The corresponding position of part.

Specifically, the first Material moving device 51 includes first longitudinal direction slide unit 511, first longitudinal direction sliding block 512 and first longitudinal direction Cylinder 513, first longitudinal direction slide unit 511 are located at the top of feeding transmission belt 2 along longitudinal direction, and first longitudinal direction sliding block 512 and first are indulged Slide and cooperate to slide unit 511, first longitudinal direction cylinder 513 is fixed on first longitudinal direction slide unit 511, first longitudinal direction cylinder 513 it is defeated Shaft is fixedly connected with first longitudinal direction sliding block 512.

First screw feed mechanism 52 is identical as the construction of the second screw feed mechanism 53, and structure respectively includes on screw Material platform 541, screw feeding seat 542, screw feeding cylinder 543 and screw vibrating disk 544, screw feeding platform 541 are set to feeding The side of transmission belt 2, screw feeding seat 542 and screw feeding platform 541 slide cooperation along longitudinal direction, and screw feeding cylinder 543 is fixed In on screw feeding platform 541, the output shaft of screw feeding cylinder 543 is fixedly connected with screw feeding seat 542, screw vibrating disk 544 are one by one sequentially delivered to wall screw screw feeding seat 542 by screw feeding track 545.Preferably, screw feeding Seat 542 is equipped with the screw feeding locating slot 5421 for placing wall screw, and screw vibrating disk 544 passes through screw feeding track 545 are one by one sequentially delivered to wall screw in screw feeding locating slot 5421.

The second lifting cylinder 514 is fixed on first longitudinal direction sliding block 512, the output shaft of the second lifting cylinder 514 is fixed with Two lifting sliders 515, the bottom of the second lifting slider 515 are fixed with mounting base 516, are respectively arranged with third in mounting base 516 Lifting cylinder 517 and the 4th lifting cylinder 518, the output shaft of third lifting cylinder 517 are fixed with and the first screw feed mechanism First Pneumatic clamping jaw 519 of 52 542 corresponding matching of screw feeding seat, the output shaft of the 4th lifting cylinder 518 are fixed with and the Second Pneumatic clamping jaw of 542 corresponding matching of screw feeding seat of two-screw feed mechanism 53.

When workpiece reaches wall screw installation station B, the first screw feed mechanism 52, the second screw feed mechanism 53 The synchronization action first of screw feeding cylinder 543 drives corresponding screw feeding seat 542 to slide along screw feeding platform 541, by two Wall screw synchronizes the underface for being transferred to the first Pneumatic clamping jaw 519, the second Pneumatic clamping jaw, and then, third lifting cylinder 517,518 synchronization action of the 4th lifting cylinder, the first Pneumatic clamping jaw 519 of driving, the second Pneumatic clamping jaw move down and clamp phase respectively After answering wall screw, wall screw to be clamped, it is pneumatic that third lifting cylinder 517, the 4th lifting cylinder 518 respectively drive first again Clamping jaw 519, the second Pneumatic clamping jaw move up, and then first longitudinal direction cylinder 513 drives first longitudinal direction sliding block 512 along first longitudinal direction slide unit 511 sliding, two wall screws are transferred to the back side corresponding position of workpiece cover, in place after, third lifting cylinder 517, 4th lifting cylinder 518 drives the first Pneumatic clamping jaw 519, the second Pneumatic clamping jaw to move down again, and two wall screws are unclamped, with Wall screw is set to fall into the back side corresponding position (i.e. corresponding screw rest area) of cover, at this point, the second lifting cylinder 514 acts, The second lifting slider 515 is driven to move down vertically, so that the first Pneumatic clamping jaw 519 of driving, the second Pneumatic clamping jaw are by corresponding wall spiral shell Into workpiece, after wall screw is installed, each component of wall screw mounting device 5 sequentially resets the fixed press fitting of silk, waits It acts next time, meanwhile, workpiece continues mobile with feeding transmission belt 2.

Screw cap erector position C is provided with cap mounting device 6, cap mounting device 6 include the second Material moving device 61, Respectively with the first cap feed mechanism 62 of 61 corresponding matching of the second Material moving device and the second cap feed mechanism 63;Second moves material Mechanism 61 is set to the top of feeding transmission belt 2, and the first cap feed mechanism 62 and the second cap feed mechanism 63 are correspondingly arranged In the side of feeding transmission belt 2;First cap feed mechanism 62 and the second cap feed mechanism 63 are respectively to the second Material moving device 61 one by one sequentially convey screw cap, and two screw caps are respectively charged into the corresponding positions of workpiece by the second Material moving device 61 It sets.

Specifically, the second Material moving device 61 includes second longitudinal direction slide unit 611, second longitudinal direction sliding block 612 and second longitudinal direction Cylinder 613, second longitudinal direction slide unit 611 are located at the top of feeding transmission belt 2 along longitudinal direction, and second longitudinal direction sliding block 612 and second are indulged Slide and cooperate to slide unit 611, second longitudinal direction cylinder 613 is fixed on second longitudinal direction slide unit 611, second longitudinal direction cylinder 613 it is defeated Shaft is fixedly connected with second longitudinal direction sliding block 612.

Cap feeding platform 64 is provided in rack 1;The structure of first cap feed mechanism 62 and the second cap feed mechanism 63 Make identical, structure respectively includes cap feeding seat 651, cap feeding cylinder 652 and cap vibrating disk 653, cap feeding seat 651 transversely slide cooperation with cap feeding platform 64, and cap feeding cylinder 652 is fixed on cap feeding platform 64, cap feeding The output shaft of cylinder 652 is fixedly connected with cap feeding seat 651, and cap vibrating disk 653 passes through cap feeding track 654 for screw Cap is one by one sequentially delivered to cap feeding seat 651.Preferably, it is provided on cap feeding seat 651 for placing screws cap The cap feeding locating slot 6511 of lid, cap vibrating disk 653 are one by one sequentially defeated by wall cap by cap feeding track 654 It send into cap feeding locating slot.

The 5th lifting cylinder 614 is fixed on second longitudinal direction sliding block 612, the output shaft of the 5th lifting cylinder 614 is fixed with Third lifting slider 615, the bottom of third lifting slider 615 are respectively arranged with the cap feeding with the first cap feed mechanism 62 651 corresponding matching of cap feeding seat of the first pneumatic suction nozzle 616 and the second cap feed mechanism 63 of 651 corresponding matchings of seat Second pneumatic suction nozzle 617.

When workpiece reaches screw cap erector position C, the first cap feed mechanism 62, the second cap feed mechanism 63 The synchronization action first of cap feeding cylinder 652, driving respective cap covers material seat 651 and slides along cap feeding platform 64, by two Screw cap synchronizes the underface for being transferred to the first pneumatic suction nozzle 616, the second pneumatic suction nozzle 617, and then, the 5th lifting cylinder 614 movements, the first pneumatic suction nozzle 616 of driving, the second pneumatic suction nozzle 617 move down and clamp corresponding screw cap, cap nut respectively After lid is drawn, the 5th lifting cylinder 614 drives the first pneumatic suction nozzle 616, the second pneumatic suction nozzle 617 to move up again, and then second Longitudinal cylinder 613 drives second longitudinal direction sliding block 612 to slide along second longitudinal direction slide unit 611, and two screw caps are transferred to work The back side corresponding position (i.e. cap rest area) of part cover, in place after, the 5th lifting cylinder 614 drives the first pneumatic suction nozzle again 616, the second pneumatic suction nozzle 617 moves down, and is fixed corresponding screw cap using the first pneumatic suction nozzle 616, the second pneumatic suction nozzle 617 Into workpiece, then, the first pneumatic suction nozzle 616, the second pneumatic suction nozzle 617 unclamp corresponding screw cap, make cap nut for press fitting Lid is detached from corresponding pneumatic suction nozzle.After screw cap is installed, each component of cap mounting device 6 sequentially resets, under waiting One-off, meanwhile, workpiece continues mobile with feeding transmission belt 2.

Screening station D is provided with sorting mechanism 7, and sorting mechanism 7 does not smoothly complete for that will install station A in fixed screw The workpiece of assembly is screened out from feeding transmission belt 2.Discharging station E is provided with discharging mechanism 8, and discharging mechanism 8 is used for will be smoothly complete It is taken out from feeding transmission belt 2 at the workpiece of assembly.

If it is abnormal that the torsion spiral shell batch 42 in fixed screw installation station A detects that assembly occurs in any fixed screw of workpiece When, the station B of wall screw installation at this time, screw cap erector position C do not work to the workpiece, the workpiece first motion to sieve Station D is selected, is taken out the workpiece from feeding transmission belt 2 by sorting mechanism 7.If fixed screw installs the torsion spiral shell in station A The 42 equal normal mountings of each fixed screw for detecting workpiece are criticized, the workpiece just successively installs station B, screw through wall screw at this time Cap installs station C and carries out corresponding subsequent assembly, meanwhile, when the workpiece reaches screening station D, sorting mechanism 7 is also failure to actuate, The workpiece first motion is taken out the workpiece by discharging mechanism 8, to discharging mechanism 8 to carry out following process.

Specifically, sorting mechanism 7 includes third longitudinal slide unit 71, third longitudinal sliding block 72, third longitudinal cylinder 73, the Six lifting cylinders 74 and third Pneumatic clamping jaw 75, third longitudinal slide unit 71 are located at the top of feeding transmission belt 2, third along longitudinal direction Longitudinal sliding block 72 and the sliding of third longitudinal slide unit 71 cooperate, and third longitudinal cylinder 73 is fixed in third longitudinal slide unit 71, third The output shaft of longitudinal cylinder 73 is fixedly connected with third longitudinal sliding block 72, and the 6th lifting cylinder 74 is fixed on third longitudinal sliding block 72 On, the output shaft of the 6th lifting cylinder 74 is fixedly connected with third Pneumatic clamping jaw 75.

When the workpiece for not smoothly completing installation reaches screening station D, the 6th lifting cylinder 74 drives third pneumatic first Clamping jaw 75 moves down, and clamps the workpiece by third Pneumatic clamping jaw 75, then the 6th lifting cylinder 74 drives third Pneumatic clamping jaw 75 again And workpiece is synchronized and is moved up, then third longitudinal cylinder 73 acts, and driving third longitudinal sliding block 72 is slided along third longitudinal slide unit 71, 6th lifting cylinder 74, third Pneumatic clamping jaw 75 and workpiece synchronous slide are detached from workpiece from feeding transmission belt 2, work as third When longitudinal sliding block 72 moves to setting position, the 6th lifting cylinder 74 drives third Pneumatic clamping jaw 75 to move down again, by third gas Dynamic clamping jaw 75 unclamps workpiece, and after the completion of operation, each component of sorting mechanism 7 sequentially resets, and waits subsequent action.

Specifically, discharging mechanism 8 includes discharging set 81, rotary shaft 82, rotary cylinder 83 and the 4th Pneumatic clamping jaw 84, out Material seat 81 and rotary cylinder 83 are individually fixed in rack 1, and in the present embodiment, going out for feeding transmission belt 2 is arranged in discharging set 81 Expect end, the side of discharging set 81 is arranged in rotary cylinder 83, and rotary shaft 82 is rotatablely arranged in discharging set 81, and rotary shaft 82 are fixedly connected with the output shaft of rotary cylinder 83, and the 4th Pneumatic clamping jaw 84 is fixedly connected with rotary shaft 82.When workpiece reaches out When expecting station E, the 4th Pneumatic clamping jaw 84 is first by Workpiece clamping, and then rotary pneumatic acts, and drives the 4th gas by rotary shaft 82 Dynamic clamping jaw 84 rotates 180 ° centered on rotary shaft 82, so that workpiece be made to be detached from from feeding transmission belt 2.After the completion of operation, out Each component of material mechanism 8 sequentially resets, and waits subsequent action.

The above description is only a preferred embodiment of the present invention, thus it is all according to the configuration described in the scope of the patent application of the present invention, The equivalent change or modification that feature and principle are done, is included in the scope of the patent application of the present invention.

Claims (10)

1. a kind of assembling line of panel jack automatic assembling machine, it is characterised in that: including rack and be set to the rack On feeding transmission belt, the feed direction in the rack along the feeding transmission belt be sequentially equipped with fixed screw installation station, Wall screw installs station, screw cap erector position, screening station and discharging station;
The fixed screw installation station is provided with fixed screw mounting device, and the fixed screw mounting device includes that lifting is slided Telephone-moving structure and several torsion spiral shells batch, the lifting slipping mechanism is set in the rack, and the torsion spiral shell batch is vertically arranged at On the lifting slipping mechanism, the torsion spiral shell batch is driven by the lifting slipping mechanism and is erected in the top of the feeding transmission belt Straight to move back and forth, the output shaft of the torsion spiral shell batch is fixedly connected with screwdriver corresponding with the fixed screw mounting hole of workpiece Head;
The wall screw installation station is provided with wall screw mounting device, and the wall screw mounting device includes the first shifting Expect mechanism, respectively with the first screw feed mechanism of the first Material moving device corresponding matching and the second screw feed mechanism;Institute The top that the first Material moving device is set to the feeding transmission belt is stated, on the first screw feed mechanism and second screw Material mechanism is correspondingly arranged in the side of the feeding transmission belt;The first screw feed mechanism and the second screw feeder Structure one by one sequentially conveys wall screw to first Material moving device respectively, and will be described in two as first Material moving device Wall screw is respectively charged into the corresponding position of the workpiece;
Screw cap erector position is provided with cap mounting device, the cap mounting device include the second Material moving device, Respectively with the first cap feed mechanism of the second Material moving device corresponding matching and the second cap feed mechanism;Described second moves Material mechanism is set to the top of the feeding transmission belt, the first cap feed mechanism and the second cap feed mechanism pair The side of the feeding transmission belt should be set to;The first cap feed mechanism and the second cap feed mechanism respectively to Second Material moving device one by one sequentially conveys screw cap, and by second Material moving device by two screw caps It is respectively charged into the corresponding position of the workpiece;
The screening station is provided with sorting mechanism, and the sorting mechanism is for sending the workpiece for not smoothly completing assembly from described It is screened out in material transmission belt;The discharging station is provided with discharging mechanism, and the discharging mechanism is used to smoothly complete the work of assembly Part takes out from the feeding transmission belt.
2. the assembling line of panel jack automatic assembling machine according to claim 1, it is characterised in that: the lifting is slided Telephone-moving structure includes the first lift slide, the first lifting slider and the first lifting cylinder, and first lift slide is fixed on described In rack, first lifting slider and first lift slide sliding cooperate, and first lifting cylinder is fixed on described On first lift slide, the output shaft of first lifting cylinder is fixedly connected with first lifting slider, the torsion spiral shell It criticizes and is vertically arranged on first lifting slider.
3. the assembling line of panel jack automatic assembling machine according to claim 2, it is characterised in that: described first liter The guide rod with first lifting slider sliding cooperation is provided on drop slide.
4. the assembling line of panel jack automatic assembling machine according to claim 1, it is characterised in that: described first moves Material mechanism includes first longitudinal direction slide unit, first longitudinal direction sliding block and first longitudinal direction cylinder, and the first longitudinal direction slide unit is along longitudinal direction across setting In the top of the feeding transmission belt, the first longitudinal direction sliding block and first longitudinal direction slide unit sliding cooperate, and described first is vertical It is fixed on the first longitudinal direction slide unit to cylinder, the output shaft of the first longitudinal direction cylinder is fixed with the first longitudinal direction sliding block Connection;
The first screw feed mechanism is identical as the construction of the second screw feed mechanism, and structure respectively includes on screw Material platform, screw feeding seat, screw feeding cylinder and screw vibrating disk, the screw feeding platform are set to the feeding transmission belt Side, the screw feeding seat and the screw feeding platform slide cooperation along longitudinal direction, and the screw feeding cylinder is fixed on described On screw feeding platform, the output shaft of the screw feeding cylinder is fixedly connected with the screw feeding seat, the screw vibrating disk Wall screw is one by one sequentially delivered to the screw feeding seat by screw feeding track;
The second lifting cylinder is fixed on the first longitudinal direction sliding block, the output shaft of second lifting cylinder is fixed with the second lifting Sliding block, the bottom of second lifting slider are fixed with mounting base, be respectively arranged in the mounting base third lifting cylinder and 4th lifting cylinder, the output shaft of the third lifting cylinder are fixed with the screw feeding seat with the first screw feed mechanism First Pneumatic clamping jaw of corresponding matching, the output shaft of the 4th lifting cylinder are fixed with and the second screw feed mechanism Second Pneumatic clamping jaw of screw feeding seat corresponding matching.
5. the assembling line of panel jack automatic assembling machine according to claim 4, it is characterised in that: on the screw Expect that seat is equipped with the screw feeding locating slot for placing wall screw.
6. the assembling line of panel jack automatic assembling machine according to claim 1, it is characterised in that: described second moves Material mechanism includes second longitudinal direction slide unit, second longitudinal direction sliding block and second longitudinal direction cylinder, and the second longitudinal direction slide unit is along longitudinal direction across setting In the top of the feeding transmission belt, the second longitudinal direction sliding block and second longitudinal direction slide unit sliding cooperate, and described second is vertical It is fixed on the second longitudinal direction slide unit to cylinder, the output shaft of the second longitudinal direction cylinder is fixed with the second longitudinal direction sliding block Connection;
Cap feeding platform is provided in the rack;The structure of the first cap feed mechanism and the second cap feed mechanism Make identical, structure respectively includes cap feeding seat, cap feeding cylinder and cap vibrating disk, the cap feeding seat with it is described Cap feeding platform transversely slides cooperation, and the cap feeding cylinder is fixed on the cap feeding platform, the cap feeding The output shaft of cylinder is fixedly connected with the cap feeding seat, and the cap vibrating disk passes through cap feeding track for screw cap One by one sequentially it is delivered to the cap feeding seat;
The 5th lifting cylinder is fixed on the second longitudinal direction sliding block, the output shaft of the 5th lifting cylinder is fixed with third liter Sliding block drops, and the bottom of the third lifting slider is respectively arranged with corresponding with the cap feeding seat of the first cap feed mechanism First pneumatic suction nozzle of cooperation, the second pneumatic suction nozzle with the cap feeding seat corresponding matching of the second cap feed mechanism.
7. the assembling line of panel jack automatic assembling machine according to claim 6, it is characterised in that: on the cap The cap feeding locating slot for placing screws cap is provided on material seat.
8. the assembling line of panel jack automatic assembling machine according to claim 1, it is characterised in that: the screening machine Structure includes third longitudinal slide unit, third longitudinal sliding block, third longitudinal cylinder, the 6th lifting cylinder and third Pneumatic clamping jaw, described Third longitudinal slide unit is located at the top of the feeding transmission belt along longitudinal direction, and the third longitudinal sliding block and the third are longitudinally sliding Platform sliding cooperation, the third longitudinal cylinder are fixed in the third longitudinal slide unit, the output shaft of the third longitudinal cylinder It being fixedly connected with the third longitudinal sliding block, the 6th lifting cylinder is fixed on the third longitudinal sliding block, and the described 6th The output shaft of lifting cylinder is fixedly connected with the third Pneumatic clamping jaw.
9. the assembling line of panel jack automatic assembling machine according to claim 1, it is characterised in that: the discharging machine Structure includes discharging set, rotary shaft, rotary cylinder and the 4th Pneumatic clamping jaw, and the discharging set and the rotary cylinder are individually fixed in In the rack, the rotary shaft is rotatablely arranged in the discharging set, and the rotary shaft and the rotary cylinder Output shaft is fixedly connected, and the 4th Pneumatic clamping jaw is fixedly connected with the rotary shaft.
10. according to claim 1 to the assembling line of panel jack automatic assembling machine described in 9 any one, feature exists In: the feed direction in the rack along the feeding transmission belt is additionally provided with several limiting cylinders, and the limiting cylinder is used for Workpiece in the feeding transmission belt is limited.
CN201710641855.6A 2017-07-31 2017-07-31 A kind of assembling line of panel jack automatic assembling machine CN107225400B (en)

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CN108723765B (en) * 2018-04-20 2020-04-10 佛山市顺德区美至美电器制造有限公司 Full-automatic plug assembling all-in-one machine
CN109483219B (en) * 2018-10-25 2020-11-03 公牛集团股份有限公司 Automatic socket assembly line and operation method thereof

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CN103978363A (en) * 2014-04-02 2014-08-13 今日机械设备(大连)有限公司 Automatic assembling machine of LED (light emitting diode) socket adapter robot and working method thereof
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