CN203726117U - Automatic screw locking machine - Google Patents
Automatic screw locking machine Download PDFInfo
- Publication number
- CN203726117U CN203726117U CN201420107466.7U CN201420107466U CN203726117U CN 203726117 U CN203726117 U CN 203726117U CN 201420107466 U CN201420107466 U CN 201420107466U CN 203726117 U CN203726117 U CN 203726117U
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- pan feeding
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Abstract
The utility model discloses an automatic screw locking machine which comprises a rack. A turntable and a driving device driving the turntable to intermittently rotate in an indexing and stepping manner are arranged on the rack, multiple product clamps used for fixing workpieces are equidistantly arranged on the outer side of the periphery of the turntable, a workpiece feeding passage and a screw feeding passage are arranged on each product clamp, and an automatic workpiece feeding mechanism feeding workpieces into the workpiece feeding passages, an automatic screw feeding mechanism feeding screws into the screw feeding passages, an automatic screw locking device fixing the workpieces and screwing the screws into the workpieces, and an automatic discharging device taking the workpieces out of the product clamps are sequentially arranged the turntable. By automatic indexing rotating of the turntable, the automatic feeding mechanisms are adopted to automatically and sequentially place the workpieces and the screws into the product clamps respectively, and the screws are automatically locked by the automatic screw locking device, so that efficiency is greatly improved, the whole process is continuous while waiting is not needed, and manpower cost is lowered.
Description
Technical field
The utility model relates to screw locking machine apparatus field, relates in particular a kind of automatic locking screw machine.
Background technology
Junction block, as common circuit switch device, is widely used in various works use, commercial and general domestic electric appliance, and its major function is side's electric current to be forwarded to the opposing party or a few side's circuit.Common junction block mainly comprises pedestal and binding post, and pedestal is as the agent structure of junction block, for carrying binding post.Binding post extensively adopts in electrical equipment, and common as copper tip etc., its one end has the cavity for holding wire core, and the sidewall of cavity is provided with screw, for the wire in access cavity being fixed by screw.This binding post in process of production, processing after screw, existing the most often adopt be manually to lock screw, need a hand-held screw to be attached at the pre-sealed position (screw) of workpiece, another hand-held screwdriver also firmly presses down while bit rotary screwdriver until locking, along with screw gos deep in workpiece gradually, the torsion that gives screwdriver need to constantly increase, and has again special fixture with fixation workpiece.Therefore, the artificial lock screw of carrying out quite takes time and effort, and is not easy to control equably the tightness of each screw, is very easy to cause assembling not in place or overexertion and causes sliding tooth.Under current every electronic product of requirement at to(for) precision, tend to affect adaptation and the assembling rightness of follow-up assembling.In addition this mode of production is also not suitable for manual operations in production line.
Utility model content
The purpose of this utility model is to overcome above-mentioned deficiency of the prior art, and a kind of automatic locking screw machine that carries out in an automated fashion screw closure of adopting is provided, and increases production efficiency and reduces costs.
The purpose of this utility model is achieved through the following technical solutions:
A kind of automatic locking screw machine, comprise frame, the drive unit that described frame is provided with rotating disk and drives described turntable intermittent calibration stepping to rotate, it is characterized in that: the periphery of described rotating disk is equidistantly provided with multiple product clampers for fixation workpiece, described product clamper is provided with workpiece pan feeding passage and screw inlet passage, be disposed with the workpiece automatic feeding mechanism of workpiece being sent into workpiece pan feeding passage in the surrounding of rotating disk, screw is sent into the screw automatic feeding mechanism of screw inlet passage, the automatic discharge unit of workpiece being fixed and screw being screwed in to the automatic lock screw device of workpiece and workpiece is taken out from product clamper.Said structure rotates by rotating disk automatic indexing, adopt automatic feeding mechanism automatically workpiece and screw to be taken up in order of priority and to be put into product clamper, then by automatic lock screw device automatic locking screw, greatly improved efficiency, whole process is carried out continuously and without wait, is reduced cost of labor.
Concrete, described workpiece automatic feeding mechanism comprises base and the first positioning seat, described the first positioning seat is fixed on base, on described the first positioning seat, laterally have the deflector chute corresponding with workpiece pan feeding channel position, the top of the first positioning seat has the blanking port with deflector chute conducting, the top of described blanking port is provided with guide rail, and described guide rail is connected with the Workpiece vibration dish for unified workpiece arrangement is also sent one by one; On described base, be also fixed with three axle cylinders one, be connected with a fixed block one on the piston rod of described three axle cylinders one, described fixed block one is provided with the first thimble aliging with deflector chute.
Concrete, described screw automatic feeding mechanism comprises the first fixed support, positioning sleeve and the screw vibrating disk for unified screw arrangement is also sent one by one, laterally projecting first fixed head that is provided with in described the first support bracket fastened top, described positioning sleeve is arranged on the first fixed head, described positioning sleeve one end is towards described screw inlet passage, and the other end is connected with screw vibrating disk by a plastic hose.
Concrete, described product clamper comprises the second positioning seat, described workpiece pan feeding passage is horizontally set on the middle part on the second positioning seat, described screw inlet channel vertical is arranged on the second positioning seat and with the conducting of workpiece pan feeding passage and forms workpiece accommodation section, the sidepiece of described workpiece accommodation section is provided with anti-loose locating piece, on described anti-loose locating piece, be connected with a lock-bit post, described lock-bit post supports to described workpiece accommodation section by socket one Compress Spring; Described workpiece pan feeding channel end is provided with a limiting plate, and described limiting plate is fixed on the second positioning seat.
Concrete, automatic lock screw device comprises the second fixed support and is slidably connected at the screw closure mechanism on the second fixed support, described screw closure mechanism comprises the second fixed head, servomotor and chasing tool, described servomotor is fixed on the second fixed head, described the second fixed head passes through a straight line guide rails assembling on the second fixed support, the output of described servomotor is connected with chasing tool by shaft coupling, the top of described the second fixed head is provided with the push-and-pull cylinder that drives screw closure mechanism to move up and down, described push-and-pull cylinder is fixed on the second fixed support, described the second fixed support is also fixedly connected with three axle cylinders two, on the piston rod of described three axle cylinders two, be connected with a fixed block two, described fixed block two is provided with the second thimble for the workpiece in fixation workpiece accommodation section, described the second thimble aligns with the workpiece pan feeding passage of product clamper.
As a kind of improvement of the present utility model, in described servomotor, be provided with the torque master for detection of the suffered chasing tool torque of screw.
As another kind of improvement of the present utility model, described automatic locking screw machine also comprises automatic detection mechanism, be arranged between automatic lock screw device and automatic discharge unit, described automatic detection mechanism comprises the 3rd fixed support and is fixed on the U-shaped fixed block on the 3rd fixed support, the head and the tail both ends of described U-shaped fixed block are provided with the infrared detection inductor for detection of screw and workpiece rigging position, and described infrared detection inductor aligns with the workpiece pan feeding passage of product clamper.
Described automatic discharge unit comprises the 3rd fixed support and is fixed on the 3rd support bracket fastened three axle cylinders three, on the piston rod of described three axle cylinders three, be connected with a fixed block three, described fixed block three is provided with the 3rd thimble for the workpiece in workpiece pan feeding passage is released, and described the 3rd thimble aligns with the workpiece pan feeding passage of product clamper.
The utility model has the following advantages and beneficial effect compared to existing technology:
1, the utility model rotates by rotating disk automatic indexing, adopt automatic feeding mechanism automatically workpiece and screw to be taken up in order of priority and to be put into product clamper, again by automatic lock screw device automatic locking screw, greatly improve efficiency, whole process is carried out continuously, without wait, reduce cost of labor and significantly improve production capacity.
2, pass through torque master, in the time that the ridge friction of screw and workpiece produces the peak value of moment of torsion arrival setting, servomotor stops by system control, push-and-pull cylinder being returned simultaneously, effectively control the tightness of each screw, avoid assembling not in place or overexertion and cause sliding tooth, accuracy improves.
Brief description of the drawings
Fig. 1 is perspective view of the present utility model.
Fig. 2 is the structural representation of overlooking direction of the present utility model.
Fig. 3 is the perspective view of workpiece automatic feeding mechanism.
Fig. 4 is the perspective view of screw automatic feeding mechanism.
Fig. 5 is the perspective view of product clamper.
Fig. 6 is the decomposition texture schematic diagram of product clamper.
Fig. 7 is the perspective view of automatic lock screw device.
Fig. 8 is automatic detection mechanism perspective view.
Fig. 9 is automatic discharge unit perspective view.
Detailed description of the invention
Below in conjunction with embodiment and accompanying drawing, the utility model is described in further detail, but embodiment of the present utility model is not limited to this.
Embodiment
As Figure 1-5, the present embodiment provides a kind of automatic locking screw machine, comprise frame 1, the drive unit that described frame 1 is provided with rotating disk 2 and drives described rotating disk 2 interrupted division steppings to rotate, the periphery of described rotating disk 2 is equidistantly provided with multiple product clampers 3 for fixation workpiece, described product clamper 3 is provided with workpiece pan feeding passage 301 and screw inlet passage 302, be disposed with the workpiece automatic feeding mechanism 4 of workpiece being sent into workpiece pan feeding passage 301 in the surrounding of rotating disk 2, screw is sent into the screw automatic feeding mechanism 5 of screw inlet passage 302, the automatic discharge unit 7 of workpiece being fixed and screw being screwed in to the automatic lock screw device 6 of workpiece and workpiece is taken out from product clamper.Said structure rotates by rotating disk automatic indexing, adopt automatic feeding mechanism automatically workpiece and screw to be taken up in order of priority and to be put into product clamper, then by automatic lock screw device automatic locking screw, greatly improved efficiency, whole process is carried out continuously and without wait, is reduced cost of labor.
In conjunction with Fig. 2 and Fig. 3, described workpiece automatic feeding mechanism 4 comprises base 401 and the first positioning seat 402, described the first positioning seat 402 is fixed on base 401, on described the first positioning seat 402, laterally have the deflector chute 403 corresponding with workpiece pan feeding passage 301 positions, the top of the first positioning seat 402 has the blanking port 404 with deflector chute 403 conductings, the top of described blanking port 404 is provided with guide rail 405, described guide rail 405 be connected with for by unified workpiece arrange and send one by one Workpiece vibration dish 406; On described base 401, be also fixed with three axle cylinders 1, be connected with a fixed block 1 on the piston rod of described three axle cylinders 1, described fixed block 1 is provided with the first thimble 409 aliging with deflector chute 403.Said structure by pushing workpiece pan feeding passage from the workpiece of Workpiece vibration dish input, is sent in product clamper workpiece by three axle air cylinder driven thimbles accurately.
As shown in Figure 4, described screw automatic feeding mechanism 5 comprises the first fixed support 501, positioning sleeve 502 and the screw vibrating disk 503 for unified screw arrangement is also sent one by one, laterally projecting first fixed head 504 that is provided with in top of described the first fixed support 501, described positioning sleeve 502 is arranged on the first fixed head 504, described positioning sleeve 502 one end are towards described screw inlet passage 302, and the other end is connected with screw vibrating disk 503 by a plastic hose.Said structure aligns with screw inlet passage by positioning sleeve, accurately the screw of screw vibrating disk input is sent in screw inlet passage.
As shown in Figure 5, Figure 6, described product clamper 3 comprises the second positioning seat 303, described workpiece pan feeding passage 301 is horizontally set on the middle part on the second positioning seat 303, described screw inlet passage 302 is vertically set on the second positioning seat 303 and with 301 conductings of workpiece pan feeding passage and forms workpiece accommodation section, the sidepiece of described workpiece accommodation section is provided with anti-loose locating piece 304, on described anti-loose locating piece 304, be connected with a lock-bit post 305, described lock-bit post 305 supports to described workpiece accommodation section by socket one Compress Spring 306; Described workpiece pan feeding passage 301 ends are provided with a limiting plate 307, and described limiting plate 307 is fixed on the second positioning seat 303.Under the cylinder promotion of three axle cylinders one, the first thimble is pushed into workpiece accommodation section by product and accurately locates, anti-loose module under Compress Spring effect by lock-bit post by product self-locking, location is fast.
As shown in Figure 7, automatic lock screw device 6 comprises the second fixed support 601 and is slidably connected at the screw closure mechanism on the second fixed support 601, described screw closure mechanism comprises the second fixed head 602, servomotor 603 and chasing tool 604, described servomotor 603 is fixed on the second fixed head 602, described the second fixed head 602 is arranged on the second fixed support 601 by a line slideway 605, the output of described servomotor 603 is connected with chasing tool by shaft coupling, the top of described the second fixed head 602 is provided with the push-and-pull cylinder 606 that drives screw closure mechanism to move up and down, described push-and-pull cylinder 606 is fixed on the second fixed support 601, described the second fixed support 601 is also fixedly connected with three axle cylinders 2 607, on the piston rod of described three axle cylinders 2 607, be connected with a fixed block 2 608, described fixed block 2 608 is provided with the second thimble 609 for the workpiece in fixation workpiece accommodation section, described the second thimble 609 aligns with the workpiece pan feeding passage 301 of product clamper 3.Said structure moves downward to the product clamper on rotating disk by push-and-pull air cylinder driven screw closure mechanism, and the second thimble gos deep into automatically copper tip product being revised to location again in workpiece pan feeding passage simultaneously, guarantees accurately to locate and compress.
As a kind of improvement of the present utility model, in described servomotor 603, be provided with the torque master for detection of the suffered chasing tool torque of screw.Pass through torque master, in the time that the ridge friction of screw and workpiece produces the peak value of moment of torsion arrival setting, servomotor stops by system control, push-and-pull cylinder being returned simultaneously, effectively control the tightness of each screw, avoid assembling not in place or overexertion and cause sliding tooth, accuracy improves.
As shown in Figure 8, described automatic locking screw machine also comprises automatic detection mechanism 8, be arranged between automatic lock screw device 6 and automatic discharge unit 7, described automatic detection mechanism 8 comprises the 3rd fixed support 801 and is fixed on the U-shaped fixed block 802 on the 3rd fixed support 801, the head and the tail both ends of described U-shaped fixed block 802 are provided with the infrared detection inductor 803 for detection of screw and workpiece rigging position, and described infrared detection inductor 803 aligns with the workpiece pan feeding passage 301 of product clamper 3.Distinguish fast certified products and defective products by infrared detection inductor by the control system program of automatic locking screw machine, substitute desk checking.
As shown in Figure 9, described automatic discharge unit 7 comprises the 3rd fixed support 701 and is fixed on the 3rd support bracket fastened three axle cylinders 3 702, on the piston rod of described three axle cylinders 3 702, be connected with a fixed block 3 703, described fixed block 3 703 is provided with the 3rd thimble 704 for the workpiece in workpiece pan feeding passage is released, and described the 3rd thimble 704 aligns with the workpiece pan feeding passage 301 of product clamper 3.Drive the 3rd thimble to workpiece pan feeding passage by three axle cylinders three, the workpiece in product clamper is released.
The course of work of the present utility model is as follows:
Workpiece is arranged and is advanced through Workpiece vibration dish 406, accurately be positioned over from blanking port 404 and fall into deflector chute 403 by guide rail 405, under three axle cylinder one 407 cylinder promotions, the first thimble 409 is pushed into product clamper 3 by workpiece and accurately locates, the anti-loose locating piece 304 that product clamper 3 is built-in, acts on lower lock-bit post 305 by workpiece self-locking by Compress Spring 306.Counterclockwise rotation of rotating disk 2 is delivered to this product clamper 3 at screw automatic feeding mechanism 5 places of next station, screw is arranged and is advanced through screw vibrating disk 503, accurately be positioned in product clamper 3 by positioning sleeve 502, the tooth end of screw contacts with the ridge oral area of workpiece.Rotating disk 2 continues counter clockwise direction rotary index to next station, and under three axle cylinder 2 607 pneumatic action, the second thimble 609 is revised location again by workpiece automatically, guarantees accurately to locate and compress.Then under the 606 promotion effects of push-and-pull cylinder, be arranged on servomotor 603 on the second fixed head 602 descending, servomotor 603 output torques in rotation by being communicated to screw with the chasing tool that shaft coupling connects.Screw is paying in the ridge hole of workpiece by being rotated down lock.In the time that torque master detects that the ridge friction of screw and workpiece produces the peak value of moment of torsion arrival setting, servomotor 603 stops, and the cylinder of push-and-pull simultaneously 606 returns.Complete the cycle that screw and product lock are paid.Rotating disk 2 continues that counterclockwise rotary indexes are to next station, and described product clamper 3, screw automatic feeding mechanism 5 are equipped with 2, and another screw automatic feeding mechanism 5 process of paying that repeats to lock, completes the screw in product clamper 3 and pair work of workpiece lock.Rotating disk 2 continues counter clockwise direction rotary index to next station, and the infrared detection inductor 803 being fixed on automatic detection mechanism 8 is judged certified products and defective products by director demon.Rotating disk 2 continues counter clockwise direction rotary index to next station, and three axle cylinders 3 702 the 3rd thimble 704 under pneumatic action that is fixed on automatic discharge unit 7 draws off workpiece automatically, completes discharging.Above-mentioned steps Xun ring synchronously carries out, and completes whole works, and work has had ladder continuity, saves the single station independent operation time, has improved operating efficiency.
The utility model is particularly useful for the copper tip of junction block and the automatic locking of screw is produced.
Above-described embodiment is preferably embodiment of the utility model; but embodiment of the present utility model is not restricted to the described embodiments; other any do not deviate from change, the modification done under Spirit Essence of the present utility model and principle, substitutes, combination, simplify; all should be equivalent substitute mode, within being included in protection domain of the present utility model.
Claims (8)
1. an automatic locking screw machine, comprise frame, the drive unit that described frame is provided with rotating disk and drives described turntable intermittent calibration stepping to rotate, it is characterized in that: the periphery of described rotating disk is equidistantly provided with multiple product clampers for fixation workpiece, described product clamper is provided with workpiece pan feeding passage and screw inlet passage, be disposed with the workpiece automatic feeding mechanism of workpiece being sent into workpiece pan feeding passage in the surrounding of rotating disk, screw is sent into the screw automatic feeding mechanism of screw inlet passage, the automatic discharge unit of workpiece being fixed and screw being screwed in to the automatic lock screw device of workpiece and workpiece is taken out from product clamper.
2. automatic locking screw machine according to claim 1, it is characterized in that: described workpiece automatic feeding mechanism comprises base and the first positioning seat, described the first positioning seat is fixed on base, on described the first positioning seat, laterally have the deflector chute corresponding with workpiece pan feeding channel position, the top of the first positioning seat has the blanking port with deflector chute conducting, the top of described blanking port is provided with guide rail, and described guide rail is connected with the Workpiece vibration dish for unified workpiece arrangement is also sent one by one; On described base, be also fixed with three axle cylinders one, be connected with a fixed block one on the piston rod of described three axle cylinders one, described fixed block one is provided with the first thimble aliging with deflector chute.
3. automatic locking screw machine according to claim 1, it is characterized in that: described screw automatic feeding mechanism comprises the first fixed support, positioning sleeve and the screw vibrating disk for unified screw arrangement is also sent one by one, laterally projecting first fixed head that is provided with in described the first support bracket fastened top, described positioning sleeve is arranged on the first fixed head, described positioning sleeve one end is towards described screw inlet passage, and the other end is connected with screw vibrating disk by a plastic hose.
4. automatic locking screw machine according to claim 1, it is characterized in that: described product clamper comprises the second positioning seat, described workpiece pan feeding passage is horizontally set on the middle part on the second positioning seat, described screw inlet channel vertical is arranged on the second positioning seat and with the conducting of workpiece pan feeding passage and forms workpiece accommodation section, the sidepiece of described workpiece accommodation section is provided with anti-loose locating piece, on described anti-loose locating piece, be connected with a lock-bit post, described lock-bit post supports to described workpiece accommodation section by socket one Compress Spring; Described workpiece pan feeding channel end is provided with a limiting plate, and described limiting plate is fixed on the second positioning seat.
5. automatic locking screw machine according to claim 1, it is characterized in that: described automatic lock screw device comprises the second fixed support and is slidably connected at the screw closure mechanism on the second fixed support, described screw closure mechanism comprises the second fixed head, servomotor and chasing tool, described servomotor is fixed on the second fixed head, described the second fixed head passes through a straight line guide rails assembling on the second fixed support, the output of described servomotor is connected with chasing tool by shaft coupling, the top of described the second fixed head is provided with the push-and-pull cylinder that drives screw closure mechanism to move up and down, described push-and-pull cylinder is fixed on the second fixed support, described the second fixed support is also fixedly connected with three axle cylinders two, on the piston rod of described three axle cylinders two, be connected with a fixed block two, described fixed block two is provided with the second thimble for the workpiece in fixation workpiece accommodation section, described the second thimble aligns with the workpiece pan feeding passage of product clamper.
6. automatic locking screw machine according to claim 5, is characterized in that: in described servomotor, be provided with the torque master for detection of the suffered chasing tool torque of screw.
7. according to automatic locking screw machine described in claim 1-6 any one, it is characterized in that: described automatic locking screw machine also comprises automatic detection mechanism, be arranged between automatic lock screw device and automatic discharge unit, described automatic detection mechanism comprises the 3rd fixed support and is fixed on the U-shaped fixed block on the 3rd fixed support, the head and the tail both ends of described U-shaped fixed block are provided with the infrared detection inductor for detection of screw and workpiece rigging position, and described infrared detection inductor aligns with the workpiece pan feeding passage of product clamper.
8. automatic locking screw machine according to claim 7, it is characterized in that: described automatic discharge unit comprises the 3rd fixed support and is fixed on the 3rd support bracket fastened three axle cylinders three, on the piston rod of described three axle cylinders three, be connected with a fixed block three, described fixed block three is provided with the 3rd thimble for the workpiece in workpiece pan feeding passage is released, and described the 3rd thimble aligns with the workpiece pan feeding passage of product clamper.
Priority Applications (1)
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CN201420107466.7U CN203726117U (en) | 2014-03-10 | 2014-03-10 | Automatic screw locking machine |
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CN201420107466.7U CN203726117U (en) | 2014-03-10 | 2014-03-10 | Automatic screw locking machine |
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CN201420107466.7U Expired - Fee Related CN203726117U (en) | 2014-03-10 | 2014-03-10 | Automatic screw locking machine |
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CN108213931A (en) * | 2017-12-29 | 2018-06-29 | 王建林 | A kind of turntable movable type automatic lock screws apptss of 3P pedestals |
CN108127389A (en) * | 2017-12-29 | 2018-06-08 | 王建林 | A kind of turntable automatic lock screws apptss of 4P breaker of plastic casing pedestal |
CN108127389B (en) * | 2017-12-29 | 2019-07-26 | 乐清野岛机电有限公司 | A kind of turntable automatic lock screws apptss of 4P breaker of plastic casing pedestal |
CN108127390A (en) * | 2017-12-29 | 2018-06-08 | 王建林 | A kind of rotating disc type lock screws apptss of 3P pedestals |
CN109277811A (en) * | 2018-12-03 | 2019-01-29 | 无锡市朗恒自动化设备有限公司 | A kind of wheel hub filament assembling machine |
CN109277811B (en) * | 2018-12-03 | 2023-09-26 | 无锡市朗恒自动化设备有限公司 | Hub wire feeding machine |
CN109570990A (en) * | 2019-01-16 | 2019-04-05 | 东莞市机圣自动化设备科技有限公司 | A kind of automatic locking screw machine and the equal part rotating mechanism for screw locking machine |
CN109570990B (en) * | 2019-01-16 | 2024-02-23 | 东莞市机圣自动化设备科技有限公司 | Automatic screw locking machine and equally-dividing rotating mechanism for same |
CN110238639A (en) * | 2019-07-10 | 2019-09-17 | 东莞厚街金多利五金制品有限公司 | A kind of controllable terminal assembling machine of semi-automatic torsion |
CN110524226A (en) * | 2019-09-10 | 2019-12-03 | 珠海格力智能装备有限公司 | Assembly equipment |
CN110524226B (en) * | 2019-09-10 | 2022-01-07 | 珠海格力智能装备有限公司 | Assembling equipment |
CN111941047A (en) * | 2020-07-14 | 2020-11-17 | 温州职业技术学院 | Automatic screw feeding detection equipment |
CN111941047B (en) * | 2020-07-14 | 2021-11-19 | 温州职业技术学院 | Automatic screw feeding detection equipment |
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