CN106964970A - A kind of gas range igniter automatic assembling machine and its control method - Google Patents

A kind of gas range igniter automatic assembling machine and its control method Download PDF

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Publication number
CN106964970A
CN106964970A CN201710095997.7A CN201710095997A CN106964970A CN 106964970 A CN106964970 A CN 106964970A CN 201710095997 A CN201710095997 A CN 201710095997A CN 106964970 A CN106964970 A CN 106964970A
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station
air
air inlet
screw
box
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CN201710095997.7A
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CN106964970B (en
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庞茂
吴瑞明
李强
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Zhejiang Lover Health Science and Technology Development Co Ltd
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Zhejiang Lover Health Science and Technology Development Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • B23P19/06Screw or nut setting or loosening machines
    • B23P19/069Multi-spindle machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • B23P19/004Feeding the articles from hoppers to machines or dispensers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/10Aligning parts to be fitted together
    • B23P19/102Aligning parts to be fitted together using remote centre compliance devices
    • B23P19/105Aligning parts to be fitted together using remote centre compliance devices using sensing means

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)
  • Details Of Spanners, Wrenches, And Screw Drivers And Accessories (AREA)

Abstract

A kind of gas range igniter automatic assembling machine, including frame and control unit, the frame is provided with workbench, the workbench center is provided with rotating device, described four sides of rotating device are provided with loading and unloading station, tighten station, Flow-rate adjustment station and air-leakage test station in order respectively, the frame is provided with starting switch, control unit and dynamical system, the rotating device, loading and unloading station, tighten station, Flow-rate adjustment station and air-leakage test station and be connected with dynamical system, control unit, the starting switch is connected with control unit.The present invention realizes Automated assembly and the detection of igniter, it is not necessary to manual assembly, improves efficiency of assembling, and quality inspection is carried out by equipment, and product quality stability is strengthened.

Description

A kind of gas range igniter automatic assembling machine and its control method
Technical field
The present invention relates to the production technical field of gas range igniter, more particularly to a kind of gas range igniter are automatic Assembly machine.
Background technology
The igniter of double kitchen range top gas ranges and the critical process that air inlet pipe assembling is in gas range assembling, are adopted mostly at present Manually assembling, the mode of artificial detection air-tightness.This kind of assembling mode efficiency is low, product quality stability is poor.Such as publication number A kind of igniting electronic, the shell of more particularly to a kind of gas cooker igniter and combustion are disclosed for CN103388835 Chinese patent The assembly technology of gas kitchen igniter and gas cooker igniter.The invention provides following technical scheme:A kind of gas cooker igniter Shell, include housing and with the vertically disposed conductor connecting pipe of housing, provided with cavity is placed in housing, place the axle of cavity Be respectively equipped with the opening with extraneous conducting to two ends, opening is respectively limit opening and construction opening, the construction opening it is straight Footpath is consistent with the diameter for placing cavity, and the diameter of limit opening is less than the diameter for placing cavity.Using above-mentioned technical proposal there is provided It is a kind of shorten installation time, improve production efficiency, reduce production cost gas cooker igniter shell and gas combustion range ignition The assembly technology of device and gas cooker igniter.The technical scheme improves the mechanism of igniter, facilitates assembling, but not Assembling to igniter is automated, it is still necessary to manual assembly, therefore still suffers from that efficiency of assembling is low, product quality stability is poor The problem of.
The content of the invention
The invention aims to solve manual assembly, the artificial mode for detecting air-tightness.This kind of assembling mode efficiency The problem of low, product quality stability is poor, realizes a kind of automatic tightening assembling that can complete gas igniter and air inlet pipe, goes out Mouthful flow edit and assembly air-leakage test equipment.
The above-mentioned technical problem of the present invention is mainly what is be addressed by following technical proposals:A kind of gas range igniting dress Automatic assembling machine, including frame and control unit are put, the frame is provided with workbench, and the workbench center is provided with rotation Device, described four sides of rotating device respectively in order provided with loading and unloading station, tighten station, Flow-rate adjustment station and airtight Property detection station, the frame be provided with starting switch, control unit and dynamical system, the rotating device, loading and unloading station, twist Tight station, Flow-rate adjustment station and air-leakage test station are connected with dynamical system, control unit, the starting switch and control Unit processed is connected.The present invention realizes Automated assembly and the detection of igniter, it is not necessary to manual assembly, improves assembling effect Rate, quality inspection is carried out by equipment, and product quality stability is strengthened.
Preferably, the loading and unloading station includes positioning fixture box, the positioning fixture box is connected by rotating mechanism In the support on rotating device, the positioning fixture box is provided with the fixed seat being adapted with ignition governor, the locating clip Have box axis provided with cause T-shaped air inlet pipe transverse tube be in installation site longitudinal tubule (L tubule) fixing card, the rotating mechanism with Dynamical system, control unit are connected.The positioning fixture box is directed to the fixture for adapting to igniter, can be by T-shaped air inlet pipe Fixed with each other with ignition governor, polarization is strong, and using effect is good.
Preferably, the station of tightening includes automatic locking screw machine, the automatic locking screw machine send nail gas provided with two Pipe and two lock screw terminals, one lock screw terminal are adapted to one and send nail tracheae, described two lock screw terminals and two igniting Screwhole position is corresponded on adjuster, the lock screw terminal connection servomotor, described to send nail tracheae to connect feeding box, described Nail tracheae is sent to connect air-source by magnetic valve, the servomotor, magnetic valve are connected with control unit.Two are sent nail tracheae It is automatically fed into screw simultaneously and tightens a screw of left and right valve body respectively, then locks the rotation of screw terminal housing screw and tighten, it is complete Into automatic lock screw work.
Preferably, the Flow-rate adjustment station edit system including pipeline aperture, it is switch valve rod positioning system, automatic right Gas handling system and power supply automatic butt jointing device are connect, the pipeline aperture edits system and switch valve rod transposes system respectively by two Individual cylinder push-rod vertically connects lifting support frame, and the pipeline aperture, which edits system, includes driver bit and compression spring, described The compression spring is provided with inside driver bit, one cylinder push-rod correspondence connection servomotor and driver bit are described Another cylinder push-rod correspondence connection servomotor and transition chuck, when positioning fixture box is rotated to operating angle, the pipeline Aperture edits system and switch valve rod positioning system and revolves post with coal gas aperture regulation screw on ignition governor and coal gas sparking Position is corresponded, and the automatic butt gas handling system includes air-source, magnetic valve, flow sensor and the tracheae being sequentially connected Butt joint, the tracheae butt joint adapts to the air inlet of T-shaped air inlet pipe, and the power supply automatic butt jointing device corresponds to locating clip Tool box is rotated to the power interface on ignition governor during operating angle, the cylinder push-rod, lifting support frame, servo electricity Mechanical, electrical magnet valve, flow sensor are all connected with control unit, and lifting support frame and the power supply automatic butt jointing device is all connected with power System.Power interface on the air inlet automatic butt of compressed air head and T-shaped air inlet pipe, attaching plug and ignition governor is certainly Valve rod is adjusted the ignition power that detection side is connected to maximum gas output state, opened by dynamic docking, switch valve rod positioner The magnetic valve of air-source is opened, is waited after steady air current, aperture adjustment mechanism slowly rotates, and reads the air mass flow of air inlet in real time Value, the error range of permission is reached until reading difference between flow value and setting value, and servomotor stops operating and return, breaks The side ignitor power supply is opened, opposite side ignition power is connected, and repeats same aperture adjustment process, system automatically terminates gas Pipe butt joint and power supply butt joint, switch valve rod positioning system reset, worktable rotary to next station.
Preferably, the close property detection station includes automatic butt air inlet pressure measuring system, the automatic butt air inlet is surveyed Pressure system includes air-source, pressure measurement magnetic valve, pressure sensor and the butt joint being sequentially connected, and the butt joint adapts to positioning Clamp box is rotated to the air inlet of T-shaped air inlet pipe during operating angle, the pressure measurement magnetic valve and pressure sensor with control Unit is connected.Air-leakage test is carried out to igniter finally by automatic butt air inlet pressure measuring system, accuracy is high, improves product Quality stability.
Preferably, described control unit tie point paint and scanning workbench and acousto-optic instruction device.Enter in screw position Row point paint, and bar code is read with scanner scanning bar shaped, correspondence workpiece box is put into, clamp box is put back into feeding station so that The record of product in order is got well and corresponds to placement, is settled at one go, and the work arranged again is stored again after eliminating, and improves work effect Rate.
Preferably, the starting switch is start button.
Preferably, the starting switch is floor push.Floor push need not use hand, can make full use of trick Distribution, it is easy to operate, improve operating efficiency.
A kind of control method of described gas range igniter automatic assembling machine is divided into following steps:
1)Appropriate screw is put into the feeding box of automatic locking screw machine, the support on setting rotating device is located at loading and unloading station For initial position, dynamical system is stepper motor, and setting step motor control rotating device rotates to the pulse letter of each station Number, set the air mass flow setting value in the air inlet of T-shaped air inlet pipe;
2)The positioning fixture box of loading and unloading station is arranged for vertical direction, manually by T-shaped air inlet pipe to be assembled and two point thermal transfers Section device is placed in positioning fixture box;
3)Press startup knob or step on floor push, positioning fixture box is rotated to station is tightened, and screw locking machine is started working, Two are sent nail tracheae while being automatically fed into screw and tightening a screw of left and right valve body respectively, and then screw locking machine rotates, then Secondary another screw for being automatically fed into screw and tightening left and right valve body respectively;
4)Workpiece is moved to Flow-rate adjustment station simultaneously with positioning fixture box, and control unit control rotating mechanism causes positioning fixture 90 degree of upsets of box make valve rod and aperture regulation screw consistent with the axial direction of servomotor to horizontal level;
5)Flow-rate adjustment:On the air inlet automatic butt of compressed air head and T-shaped air inlet pipe, attaching plug and ignition governor Power interface automatic butt, switch valve rod positioner adjusts valve rod the point that detection side is connected to maximum gas output state Firearm power supply, opens the magnetic valve of air-source, waits after steady air current, aperture adjustment mechanism slowly rotates, and read air inlet in real time The air flow value of mouth, the error range of permission is reached until reading difference between flow value and setting value, and servomotor stops Rotate and return, disconnect the side ignitor power supply, connect opposite side ignition power, and the same aperture adjustment process of repetition, System automatically terminates tracheae butt joint and power supply butt joint, switch valve rod positioning system reset, worktable rotary to next station;
6)Air-leakage test:Workpiece is moved to detection station, compressed air head and the air inlet of T-shaped air inlet pipe with clamp box simultaneously Automatic butt, opens compressed air electromagnetic valve, waits pressure to be raised to closing air pressure switch valve after setting value, reads and record The situation of change of setting time pressure sensor;If in the setting time, pressure drop is more than setting value, then the work Part air-tightness is unqualified, is pointed out by sound and light alarm;If pressure drop is less than setting value, air-leakage test is qualified, green Indicator lamp is bright, and the detection of two igniter air-tightness is carried out simultaneously;
7)Detection station automatically terminates tracheae butt joint, is rotated back to loading and unloading station, manually takes workpiece from positioning fixture box Go out, point paint is carried out in screw position, and bar code is read with scanner scanning bar shaped, correspondence workpiece box is put into, by positioning fixture Box puts back to feeding station, repeats above step.
Beneficial effect:The present invention realizes the assembling detection machine for gas burning hood igniter, and the assembling can complete coal gas The automatic tightening assembling of igniter and air inlet pipe, rate of discharge are edited and assembly air-leakage test, assembling mode of the invention Efficiency high, product quality stability is good.
Brief description of the drawings
Accompanying drawing 1 is the front view that a kind of gas burning hood igniter of the present invention assembles detection machine.
Accompanying drawing 2 is the top view that a kind of gas burning hood igniter of the present invention assembles detection machine.
Accompanying drawing 3 is the structural representation of positioning fixture box of the present invention, ignition governor and T-shaped air inlet pipe.
Accompanying drawing 4 is the structural representation of the present invention for tightening station.
Accompanying drawing 5 is the structural representation of Flow-rate adjustment station of the present invention.
Accompanying drawing 6 is of the present invention to tighten station theory diagram.
Accompanying drawing 7 is flow adjustment station theory diagram of the present invention.
Accompanying drawing 8 is air-leakage test station theory diagram of the present invention.
1st, frame;2nd, control unit;3rd, rotating device;4th, loading and unloading station;5th, station is tightened;6th, Flow-rate adjustment station; 7th, air-leakage test station;8th, starting switch;9th, positioning fixture box;10th, mechanism is chosen to install;11st, support;12nd, fixed seat;13rd, indulge Pipe fixing card;14th, nail tracheae is sent;15th, screw is locked;16th, cylinder push-rod;17 driver bits;18th, compression spring;19th, servo electricity Machine;20th, transition chuck;21st, coal gas aperture regulation screw;22nd, coal gas sparking rotation post;23rd, air-source;24th, magnetic valve;25th, flow Quantity sensor;26th, tracheae butt joint;27th, power interface;28th, acousto-optic instruction device;29th, pressure measurement magnetic valve;30th, pressure sensing Device;31st, butt joint.
Embodiment
Below by embodiment, and with reference to accompanying drawing, technical scheme is described in further detail.
Embodiment one:As shown in figures 1-8, the present invention is a kind of gas range igniter automatic assembling machine, including the He of frame 1 Control unit 2, the frame 1 is provided with workbench, and the workbench center is provided with rotating device 3, the rotating device 3 four Individual side is provided with loading and unloading station 4, tightens station 5, Flow-rate adjustment station 6 and air-leakage test station 7 in order respectively, described Frame 1 be provided with starting switch 8, control unit 2 and dynamical system, the starting switch 8 be start button, the rotating device 3, Loading and unloading station 4, tighten station 5, Flow-rate adjustment station 6 and air-leakage test station 7 with dynamical system, the phase of control unit 2 Even, the starting switch 8 is connected with control unit 2.Described control unit tie point paint and scanning workbench and acousto-optic indicate dress Put 28.Point paint is carried out in screw position, and bar code is read with scanner scanning bar shaped, correspondence workpiece box is put into, by clamp box Put back to loading and unloading station 4 so that the record of product in order is got well and corresponds to placement, is settled at one go, store again whole again after eliminating The work of reason, improves operating efficiency.The present invention realizes Automated assembly and the detection of igniter, it is not necessary to people's frock Match somebody with somebody, improve efficiency of assembling, quality inspection is carried out by equipment, product quality stability is strengthened.
The loading and unloading station 4 includes positioning fixture box 9, and the positioning fixture box 9 is connected to rotation by rotating mechanism 10 Support 11 on rotary device 3, the positioning fixture box 9 is provided with the fixed seat 12 being adapted with ignition governor, the positioning The axis of clamp box 9 is provided with so that the transverse tube of T-shaped air inlet pipe is in the longitudinal tubule (L tubule) fixing card 13 of installation site, the whirler Structure 10 is connected with dynamical system, control unit 2.The positioning fixture box 9 is directed to the fixture for adapting to igniter, can be by T Type air inlet pipe and ignition governor fix with each other, and polarization is strong, and using effect is good.
The station 5 of tightening includes automatic locking screw machine, and the automatic locking screw machine send nail tracheae 14 and two provided with two Individual lock screw terminal 15, one lock screw terminal 15 is adapted to one and send nail tracheae 14, described two lock screw terminals 15 and two points Screwhole position is corresponded on fiery adjuster, the lock screw terminal 15 connection servomotor 19, described to send in the nail connection of tracheae 14 Hopper, described to send nail tracheae 14 to connect air-source 23 by magnetic valve 24, the servomotor 19, magnetic valve 24 are single with control Member 2 is connected.Two are sent nail tracheae 14 while being automatically fed into screw and tightening a screw of left and right valve body respectively, then lock screw First 15 housing screw rotation is tightened, and completes automatic lock screw work.
The Flow-rate adjustment station 6 edits system, switch valve rod positioning system, automatic butt air inlet system including pipeline aperture System and power supply automatic butt jointing device, the pipeline aperture edits system and switch valve rod positioning system is pushed away by two cylinders respectively Bar 16 vertically connects lifting support frame, and the pipeline aperture, which edits system, includes driver bit 17 and compression spring 18, the spiral shell The inside of silk cutter head 17 is provided with the compression spring 18, the one correspondence of cylinder push-rod 16 connection servomotor 19 and driver bit 17, another cylinder push-rod 16 correspondence connection servomotor 19 and transition chuck 20, positioning fixture box 9 are rotated to operating angle When spending, the pipeline aperture edit on system and switch valve rod positioning system and ignition governor coal gas aperture regulation screw 21 and The position of coal gas sparking rotation post 22 is corresponded, and the automatic butt gas handling system includes air-source 23, the electromagnetism being sequentially connected Valve 24, flow sensor 25 and tracheae butt joint 26, the tracheae butt joint 26 adapt to the air inlet of T-shaped air inlet pipe, described Power supply automatic butt jointing device is rotated to the power interface 27 on ignition governor during operating angle corresponding to positioning fixture box 9, The cylinder push-rod 16, lifting support frame, servomotor 19, magnetic valve 24, flow sensor 25 are all connected with control unit 2, institute State lifting support frame and power supply automatic butt jointing device is all connected with dynamical system.Compressed air head and the air inlet of T-shaped air inlet pipe oneself Dynamic docking, attaching plug adjusts valve rod with the automatic butt of power interface 27 on ignition governor, switch valve rod positioner To maximum gas output state, the ignition power of detection side is connected, the magnetic valve 24 of air-source 23 is opened, waits steady air current Afterwards, aperture adjustment mechanism slowly rotates, and reads the air flow value of air inlet in real time, until read flow value and setting value it Between difference reach the error range of permission, servomotor 19 stops operating and return, disconnects the side ignitor power supply, connects another Side ignitor power supply, and same aperture adjustment process is repeated, system automatically terminates tracheae butt joint 26 and power supply butt joint, opened Close valve rod positioning system reset, worktable rotary to next station.
The close property detection station includes automatic butt air inlet pressure measuring system, and the automatic butt air inlet pressure measuring system includes Air-source 23, pressure measurement magnetic valve 29, pressure sensor 30 and the butt joint 31 being sequentially connected, the butt joint 31 adapt to positioning Clamp box 9 is rotated to the air inlet of T-shaped air inlet pipe during operating angle, the pressure measurement magnetic valve 29 and pressure sensor 30 with Control unit 2 is connected.Air-leakage test is carried out to igniter finally by automatic butt air inlet pressure measuring system, accuracy is high, carries High product quality stability.
A kind of control method of described gas range igniter automatic assembling machine is divided into following steps:
1)Appropriate screw is put into the feeding box of automatic locking screw machine, the support 11 on setting rotating device 3 is located at loading and unloading Station 4 is initial position, and dynamical system is stepper motor, and setting step motor control rotating device 3 rotates to each station Pulse signal, sets the air mass flow setting value in the air inlet of T-shaped air inlet pipe;
2)The positioning fixture box 9 of loading and unloading station 4 is arranged for vertical direction, and manually T-shaped air inlet pipe to be assembled and two are lighted a fire Adjuster is placed in positioning fixture box 9;
3)Startup knob is pressed, positioning fixture box 9 is rotated to station 5 is tightened, and screw locking machine is started working, and two are sent nail tracheae 14 are automatically fed into screw and tighten a screw of left and right valve body respectively simultaneously, and then screw locking machine rotates, and is automatically fed into again Screw and another screw for tightening left and right valve body respectively;
4)Workpiece is moved to Flow-rate adjustment station simultaneously with positioning fixture box 9, and the control rotating mechanism 10 of control unit 2 causes positioning 9 nine ten degree of upsets of clamp box make valve rod and aperture regulation screw consistent with the axial direction of servomotor to horizontal level;
5)Flow-rate adjustment:On the air inlet automatic butt of compressed air head and T-shaped air inlet pipe, attaching plug and ignition governor The automatic butt of power interface 27, switch valve rod positioner adjusts valve rod to maximum gas output state, connects detection side Ignition power, opens the magnetic valve 24 of air-source 23, waits after steady air current, aperture adjustment mechanism slowly rotates, and reads in real time The air flow value of air inlet is taken, the error range of permission, servo electricity are reached until reading difference between flow value and setting value Machine 19 stops operating and return, disconnects the side ignitor power supply, connects opposite side ignition power, and repeats same aperture and adjusts It has suffered journey, system automatically terminates tracheae butt joint 26 and power supply butt joint, switch valve rod positioning system reset, and worktable rotary is extremely Next station;
6)Air-leakage test:Workpiece is moved to detection station, compressed air head and the air inlet of T-shaped air inlet pipe with clamp box simultaneously Automatic butt, opens compressed air electromagnetic valve, waits pressure to be raised to closing air pressure switch valve after setting value, reads and record The situation of change of setting time pressure sensor 30;If in the setting time, pressure drop is more than setting value, then should Air tightness of workpiece is unqualified, is pointed out by sound and light alarm;If pressure drop is less than setting value, air-leakage test is qualified, green Color indicator lamp is bright, and the detection of two igniter air-tightness is carried out simultaneously;
7)Detection station automatically terminates tracheae butt joint 26, is rotated back to loading and unloading station, manually by workpiece from positioning fixture box 9 Take out, point paint is carried out in screw position, and bar code is read with scanner scanning bar shaped, correspondence workpiece box is put into, by locating clip Tool box 9 puts back to loading and unloading station 4, repeats above step.
Beneficial effect:The present invention realizes the assembling detection machine for gas burning hood igniter, and the assembling can complete coal gas The automatic tightening assembling of igniter and air inlet pipe, rate of discharge are edited and assembly air-leakage test, assembling mode of the invention Efficiency high, product quality stability is good.
Embodiment two:As shown in figures 1-8, the present invention is a kind of gas range igniter automatic assembling machine, such as Fig. 1-8 institutes Show, the present invention is a kind of gas range igniter automatic assembling machine, including frame 1 and control unit 2, the frame 1 is provided with work Make platform, the workbench center is provided with rotating device 3, above and below described 3 four sides of rotating device are provided with order respectively Expect station 4, tighten station 5, Flow-rate adjustment station 6 and air-leakage test station 7, the frame 1 is provided with starting switch 8, control Unit 2 and dynamical system, the rotating device 3, loading and unloading station 4, tighten station 5, Flow-rate adjustment station 6 and air-leakage test Station 7 is connected with dynamical system, control unit 2, and the starting switch 8 is connected with control unit 2.The starting switch 8 is Floor push.Floor push need not use hand, can make full use of the distribution of trick, easy to operate, improve operating efficiency.It is described Control unit tie point paint and scanning workbench and acousto-optic instruction device 28.Point paint is carried out in screw position, and is swept with scanner Retouch bar shaped and read bar code, be put into correspondence workpiece box, clamp box put back into loading and unloading station 4 so that the record of product in order is well And correspondence is placed, and is settled at one go, the work arranged again is stored again after eliminating, operating efficiency is improved.The present invention is realized The Automated assembly of igniter and detection, it is not necessary to manual assembly, improve efficiency of assembling, and quality inspection, production are carried out by equipment Quality stability is strengthened.
The loading and unloading station 4 includes positioning fixture box 9, and the positioning fixture box 9 is connected to rotation by rotating mechanism 10 Support 11 on rotary device 3, the positioning fixture box 9 is provided with the fixed seat 12 being adapted with ignition governor, the positioning The axis of clamp box 9 is provided with so that the transverse tube of T-shaped air inlet pipe is in the longitudinal tubule (L tubule) fixing card 13 of installation site, the whirler Structure 10 is connected with dynamical system, control unit 2.The positioning fixture box 9 is directed to the fixture for adapting to igniter, can be by T Type air inlet pipe and ignition governor fix with each other, and polarization is strong, and using effect is good.
The station 5 of tightening includes automatic locking screw machine, and the automatic locking screw machine send nail tracheae 14 and two provided with two Individual lock screw terminal 15, one lock screw terminal 15 is adapted to one and send nail tracheae 14, described two lock screw terminals 15 and two points Screwhole position is corresponded on fiery adjuster, the lock screw terminal 15 connection servomotor 19, described to send in the nail connection of tracheae 14 Hopper, described to send nail tracheae 14 to connect air-source 23 by magnetic valve 24, the servomotor 19, magnetic valve 24 are single with control Member 2 is connected.Two are sent nail tracheae 14 while being automatically fed into screw and tightening a screw of left and right valve body respectively, then lock screw First 15 housing screw rotation is tightened, and completes automatic lock screw work.
The Flow-rate adjustment station 6 edits system, switch valve rod positioning system, automatic butt air inlet system including pipeline aperture System and power supply automatic butt jointing device, the pipeline aperture edits system and switch valve rod positioning system is pushed away by two cylinders respectively Bar 16 vertically connects lifting support frame, and the pipeline aperture, which edits system, includes driver bit 17 and compression spring 18, the spiral shell The inside of silk cutter head 17 is provided with the compression spring 18, the one correspondence of cylinder push-rod 16 connection servomotor 19 and driver bit 17, another cylinder push-rod 16 correspondence connection servomotor 19 and transition chuck 20, positioning fixture box 9 are rotated to operating angle When spending, the pipeline aperture edit on system and switch valve rod positioning system and ignition governor coal gas aperture regulation screw 21 and The position of coal gas sparking rotation post 22 is corresponded, and the automatic butt gas handling system includes air-source 23, the electromagnetism being sequentially connected Valve 24, flow sensor 25 and tracheae butt joint 26, the tracheae butt joint 26 adapt to the air inlet of T-shaped air inlet pipe, described Power supply automatic butt jointing device is rotated to the power interface 27 on ignition governor during operating angle corresponding to positioning fixture box 9, The cylinder push-rod 16, lifting support frame, servomotor 19, magnetic valve 24, flow sensor 25 are all connected with control unit 2, institute State lifting support frame and power supply automatic butt jointing device is all connected with dynamical system.Compressed air head and the air inlet of T-shaped air inlet pipe oneself Dynamic docking, attaching plug adjusts valve rod with the automatic butt of power interface 27 on ignition governor, switch valve rod positioner To maximum gas output state, the ignition power of detection side is connected, the magnetic valve 24 of air-source 23 is opened, waits steady air current Afterwards, aperture adjustment mechanism slowly rotates, and reads the air flow value of air inlet in real time, until read flow value and setting value it Between difference reach the error range of permission, servomotor 19 stops operating and return, disconnects the side ignitor power supply, connects another Side ignitor power supply, and same aperture adjustment process is repeated, system automatically terminates tracheae butt joint 26 and power supply butt joint, opened Close valve rod positioning system reset, worktable rotary to next station.
The close property detection station includes automatic butt air inlet pressure measuring system, and the automatic butt air inlet pressure measuring system includes Air-source 23, pressure measurement magnetic valve 29, pressure sensor 30 and the butt joint 31 being sequentially connected, the butt joint 31 adapt to positioning Clamp box 9 is rotated to the air inlet of T-shaped air inlet pipe during operating angle, the pressure measurement magnetic valve 29 and pressure sensor 30 with Control unit 2 is connected.Air-leakage test is carried out to igniter finally by automatic butt air inlet pressure measuring system, accuracy is high, carries High product quality stability.
A kind of control method of described gas range igniter automatic assembling machine is divided into following steps:
1)Appropriate screw is put into the feeding box of automatic locking screw machine, the support 11 on setting rotating device 3 is located at loading and unloading Station 4 is initial position, and dynamical system is stepper motor, and setting step motor control rotating device 3 rotates to each station Pulse signal, sets the air mass flow setting value in the air inlet of T-shaped air inlet pipe;
2)The positioning fixture box 9 of loading and unloading station 4 is arranged for vertical direction, and manually T-shaped air inlet pipe to be assembled and two are lighted a fire Adjuster is placed in positioning fixture box 9;
3)Floor push is stepped on, positioning fixture box 9 is rotated to station 5 is tightened, and screw locking machine is started working, and two are sent nail tracheae 14 are automatically fed into screw and tighten a screw of left and right valve body respectively simultaneously, and then screw locking machine rotates, and is automatically fed into again Screw and another screw for tightening left and right valve body respectively;
4)Workpiece is moved to Flow-rate adjustment station simultaneously with positioning fixture box 9, and the control rotating mechanism 10 of control unit 2 causes positioning 9 nine ten degree of upsets of clamp box make valve rod and aperture regulation screw consistent with the axial direction of servomotor to horizontal level;
5)Flow-rate adjustment:On the air inlet automatic butt of compressed air head and T-shaped air inlet pipe, attaching plug and ignition governor The automatic butt of power interface 27, switch valve rod positioner adjusts valve rod to maximum gas output state, connects detection side Ignition power, opens the magnetic valve 24 of air-source 23, waits after steady air current, aperture adjustment mechanism slowly rotates, and reads in real time The air flow value of air inlet is taken, the error range of permission, servo electricity are reached until reading difference between flow value and setting value Machine 19 stops operating and return, disconnects the side ignitor power supply, connects opposite side ignition power, and repeats same aperture and adjusts It has suffered journey, system automatically terminates tracheae butt joint 26 and power supply butt joint, switch valve rod positioning system reset, and worktable rotary is extremely Next station;
6)Air-leakage test:Workpiece is moved to detection station, compressed air head and the air inlet of T-shaped air inlet pipe with clamp box simultaneously Automatic butt, opens compressed air electromagnetic valve, waits pressure to be raised to closing air pressure switch valve after setting value, reads and record The situation of change of setting time pressure sensor 30;If in the setting time, pressure drop is more than setting value, then should Air tightness of workpiece is unqualified, is pointed out by sound and light alarm;If pressure drop is less than setting value, air-leakage test is qualified, green Color indicator lamp is bright, and the detection of two igniter air-tightness is carried out simultaneously;
7)Detection station automatically terminates tracheae butt joint 26, is rotated back to loading and unloading station, manually by workpiece from positioning fixture box 9 Take out, point paint is carried out in screw position, and bar code is read with scanner scanning bar shaped, correspondence workpiece box is put into, by locating clip Tool box 9 puts back to loading and unloading station 4, repeats above step.
Beneficial effect:The present invention realizes the assembling detection machine for gas burning hood igniter, and the assembling can complete coal gas The automatic tightening assembling of igniter and air inlet pipe, rate of discharge are edited and assembly air-leakage test, assembling mode of the invention Efficiency high, product quality stability is good.

Claims (9)

1. a kind of gas range igniter automatic assembling machine, including frame and control unit, it is characterised in that:The frame is provided with Workbench, the workbench center is provided with rotating device, above and below described four sides of rotating device are provided with order respectively Material station, tighten station, Flow-rate adjustment station and air-leakage test station, the frame provided with starting switch, control unit and Dynamical system, the rotating device, loading and unloading station, tighten station, Flow-rate adjustment station and air-leakage test station with it is dynamic Force system, control unit are connected, and the starting switch is connected with control unit.
2. a kind of gas range igniter automatic assembling machine according to claim 1, it is characterised in that:The loading and unloading work Position includes positioning fixture box, and the positioning fixture box is connected to the support on rotating device, the locating clip by rotating mechanism Tool box is provided with the fixed seat being adapted with ignition governor, and the axis of the positioning fixture box is provided with so that T-shaped air inlet The transverse tube of pipe is in the longitudinal tubule (L tubule) fixing card of installation site, and the rotating mechanism is connected with dynamical system, control unit.
3. a kind of gas range igniter automatic assembling machine according to claim 1, it is characterised in that:It is described to tighten station Including automatic locking screw machine, the automatic locking screw machine send nail tracheae and two lock screw terminals, one lock spiral shell provided with two Silk head is adapted to one and send screwhole position on nail tracheae, described two lock screw terminals and two ignition governors to correspond, described Screw terminal connection servomotor is locked, it is described to send nail tracheae to connect feeding box, it is described to send nail tracheae to connect air-source by magnetic valve, The servomotor, magnetic valve are connected with control unit.
4. a kind of gas range igniter automatic assembling machine according to claim 1, it is characterised in that:The Flow-rate adjustment Station edits system, switch valve rod positioning system, automatic butt gas handling system and power supply automatic butt jointing device including pipeline aperture, The pipeline aperture edits system and switch valve rod positioning system vertically connects lifting support frame by two cylinder push-rods respectively, The pipeline aperture, which edits system, to be included being provided with the compression spring inside driver bit and compression spring, the driver bit, One cylinder push-rod correspondence connection servomotor and driver bit, another cylinder push-rod correspondence connection servomotor With transition chuck, when positioning fixture box is rotated to operating angle, the pipeline aperture edits system and switch valve rod positioning system Corresponded with the position of coal gas aperture regulation screw on ignition governor and coal gas sparking rotation post, the automatic butt air inlet system System includes air-source, magnetic valve, flow sensor and the tracheae butt joint being sequentially connected, and the tracheae butt joint adapts to T-shaped The air inlet of air inlet pipe, the power supply automatic butt jointing device corresponds to positioning fixture box and rotated to igniting regulation during operating angle Power interface on device, it is single that the cylinder push-rod, lifting support frame, servomotor, magnetic valve, flow sensor are all connected with control Member, lifting support frame and the power supply automatic butt jointing device is all connected with dynamical system.
5. a kind of gas range igniter automatic assembling machine according to claim 1, it is characterised in that:The close property detection Station includes automatic butt air inlet pressure measuring system, and the automatic butt air inlet pressure measuring system includes the pressure measurement air being sequentially connected Source, pressure measurement magnetic valve, pressure sensor and butt joint, the butt joint adapt to positioning fixture box and rotated to during operating angle The air inlet of T-shaped air inlet pipe, the pressure measurement magnetic valve and pressure sensor are connected with control unit.
6. a kind of gas range igniter automatic assembling machine according to claim 1, it is characterised in that:Described control unit Tie point paint and scanning workbench and acousto-optic instruction device.
7. a kind of gas range igniter automatic assembling machine according to claim 1 or 2 or 3 or 4 or 5 or 6, its feature exists In:The starting switch is start button.
8. a kind of gas range igniter automatic assembling machine according to claim 1 or 2 or 3 or 4 or 5 or 6, its feature exists In:The starting switch is floor push.
9. using a kind of control method of gas range igniter automatic assembling machine described in claim 1, it is characterised in that:Institute A kind of control method for the gas range igniter automatic assembling machine stated is divided into following steps:
1)Appropriate screw is put into the feeding box of automatic locking screw machine, the support on setting rotating device is located at loading and unloading station For initial position, dynamical system is stepper motor, and setting step motor control rotating device rotates to the pulse letter of each station Number, set the air mass flow setting value in the air inlet of T-shaped air inlet pipe;
2)The positioning fixture box of loading and unloading station is arranged for vertical direction, manually by T-shaped air inlet pipe to be assembled and two point thermal transfers Section device is placed in positioning fixture box;
3)Press startup knob or step on floor push, positioning fixture box is rotated to station is tightened, and screw locking machine is started working, two Individual to send nail tracheae while being automatically fed into screw and tightening a screw of left and right valve body respectively, then screw locking machine rotates, again It is automatically fed into screw and tightens another screw of left and right valve body respectively;
4)Workpiece is moved to Flow-rate adjustment station simultaneously with positioning fixture box, and control unit control rotating mechanism causes positioning fixture 90 degree of upsets of box make valve rod and aperture regulation screw consistent with the axial direction of servomotor to horizontal level;
5)Flow-rate adjustment:On the air inlet automatic butt of compressed air head and T-shaped air inlet pipe, attaching plug and ignition governor Power interface automatic butt, switch valve rod positioner adjusts valve rod the point that detection side is connected to maximum gas output state Firearm power supply, opens the magnetic valve of air-source, waits after steady air current, aperture adjustment mechanism slowly rotates, and read air inlet in real time The air flow value of mouth, the error range of permission is reached until reading difference between flow value and setting value, and servomotor stops Rotate and return, disconnect the side ignitor power supply, connect opposite side ignition power, and the same aperture adjustment process of repetition, System automatically terminates tracheae butt joint and power supply butt joint, switch valve rod positioning system reset, worktable rotary to next station;
6)Air-leakage test:Workpiece is moved to detection station, compressed air head and the air inlet of T-shaped air inlet pipe with clamp box simultaneously Automatic butt, opens compressed air electromagnetic valve, waits pressure to be raised to closing air pressure switch valve after setting value, reads and record The situation of change of setting time pressure sensor;If in the setting time, pressure drop is more than setting value, then the work Part air-tightness is unqualified, is pointed out by sound and light alarm;If pressure drop is less than setting value, air-leakage test is qualified, green Indicator lamp is bright, and the detection of two igniter air-tightness is carried out simultaneously;
7)Detection station automatically terminates tracheae butt joint, is rotated back to loading and unloading station, manually takes workpiece from positioning fixture box Go out, point paint is carried out in screw position, and bar code is read with scanner scanning bar shaped, correspondence workpiece box is put into, by positioning fixture Box puts back to feeding station, repeats above step.
CN201710095997.7A 2017-02-22 2017-02-22 Automatic assembling machine for ignition device of gas stove and control method thereof Expired - Fee Related CN106964970B (en)

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CN107538220A (en) * 2017-08-25 2018-01-05 浙江科技学院 A kind of exhaust fume collecting hood automatic assembly equipment
CN108318067A (en) * 2018-02-28 2018-07-24 广东万家乐燃气具有限公司 Automatic detection device and quality inspection system
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CN111089797A (en) * 2018-10-24 2020-05-01 宁波方太厨具有限公司 Rigid detection system for stainless steel panel of stove
CN113478225A (en) * 2021-07-27 2021-10-08 杭州德意电器股份有限公司 Automatic assembly production line for gas stove
CN114227203A (en) * 2021-11-18 2022-03-25 西南石油大学 Automatic butt joint device for hydraulic quick joint and using method thereof

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CN113478225A (en) * 2021-07-27 2021-10-08 杭州德意电器股份有限公司 Automatic assembly production line for gas stove
CN113478225B (en) * 2021-07-27 2023-03-31 杭州德意智家股份有限公司 Automatic assembly production line for gas stove
CN114227203A (en) * 2021-11-18 2022-03-25 西南石油大学 Automatic butt joint device for hydraulic quick joint and using method thereof

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