CN109261815A - Self-feeding riveted all-in-one machine - Google Patents

Self-feeding riveted all-in-one machine Download PDF

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Publication number
CN109261815A
CN109261815A CN201811091636.6A CN201811091636A CN109261815A CN 109261815 A CN109261815 A CN 109261815A CN 201811091636 A CN201811091636 A CN 201811091636A CN 109261815 A CN109261815 A CN 109261815A
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CN
China
Prior art keywords
riveting
transmission shaft
cylinder
component
riveted
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Granted
Application number
CN201811091636.6A
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Chinese (zh)
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CN109261815B (en
Inventor
宋思宁
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Anhui Jiesheng Technology Co., Ltd
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Guangdong Zhong Du Intellectual Property Operation Co Ltd
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Priority to CN201811091636.6A priority Critical patent/CN109261815B/en
Publication of CN109261815A publication Critical patent/CN109261815A/en
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Publication of CN109261815B publication Critical patent/CN109261815B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool

Abstract

The present invention relates to the self-feeding riveted all-in-one machines of automation equipment field, including rack and the riveted platform for being set to rack top surface, riveted platform includes stepping division mechanism, contact pin mechanism, testing agency, send fixed plate mechanism, riveting mechanism, material fetching mechanism, unloading mechanism and control cabinet, riveting mechanism includes riveted seat, riveting component and support components support, riveting component is made of hydraulic cylinder and riveting formed punch, the bottom of riveting formed punch is equipped with detachable and interchangeable riveting die, the bottom surface of riveting die is equipped with the round boss matched with the top surface shape of jig, support components support is inserted into supporting part pairing in the gap below turntable between divider, by riveting formed punch and supporting plate respectively from upper and lower both direction to progress bidirectional stress, the power of the downward riveting of riveting formed punch can be dispersed in support components support, it is single to ensure that turntable does not have to bear To downward power, while also subject to upward power, guarantees the stable structure of turntable, improve the whole service life of turntable.

Description

Self-feeding riveted all-in-one machine
Technical field
The present invention relates to automation equipment fields, and in particular to self-feeding riveted all-in-one machine.
Background technique
With the development of society, science and technology is constantly progressive, automation industry shoots up, the machine in mechano-electronic field Tool, the degree of automation greatly improve.Due to the raising of human cost, traditional intensive enterprise based on artificial is not It is able to satisfy the process of social development.In production, production efficiency is improved, cost is reduced, saves the time, human resources are currently to look forward to Industry needs the direction changed.The especially relevant industry of electronic manufacture, when needing production of a large amount of manpower to solve enterprise, and The continuous rising of human cost makes enterprise have to improve the competitiveness of product in market using automation in process of production, Production efficiency is improved, cost is reduced.
In the assembly of mechanical organ, especially the drive mechanism with needle-shaped shaft includes such as the structure of small-sized gearbox For installing the riveting needle and gear mounting plate of miniature gear, riveting needle is riveted in gear mounting plate.In the prior art, half is occurred Automatic riveting needle machine and self-feeding riveted all-in-one machine, semi-automatic riveting needle machine needs artificial progress feeding and blanking, but riveted is not Stablize, working efficiency is low, high labor cost, and riveted precision is low.
The whole process of riveting needle machine generally includes to send needle process, send fixed plate process and riveted process.In the prior art, existing Some Mao Zhen mechanisms can only carry out downwards riveted from one direction, can cause very big influence to turntable during riveted, downwards Riveted impact force it is big, the movement of long-term riveted will will affect the quality of turntable, cause product service life low, high failure rate, shadow Ring normal use.Meanwhile existing Mao Zhen mechanism riveted process stability is low, precision can not carry out precise positioning, lead the bottom of compared with Cause defective to staking product high, product continuity is poor, influences normal operating efficiency.
Existing riveting needle machine is all made of gripping body when handling waste material, clamps waste material by gripping body and takes out, due to Riveting needle is smaller, high to clamping jaw required precision, and clamping jaw cannot ensure clamp riveting needle every time, often occurs clamping showing for failure As the normal taking-up of waste material being influenced, to influence the normal work of subsequent processing.
Summary of the invention
Present invention aim to address disadvantages described above, provide self-feeding riveted all-in-one machine, and riveted is stablized, working efficiency It is high.
The purpose of the present invention is what is be accomplished by the following way:
Self-feeding riveted all-in-one machine, including rack and the riveted platform for being set to rack top surface, machine frame inside is equipped with and riveted The master control distribution box that platform is electrically connected, the riveted platform include stepping division mechanism, contact pin mechanism, testing agency, Fixed plate mechanism, riveting mechanism, material fetching mechanism, unloading mechanism and control cabinet are sent, stepping division mechanism is set to rack top surface Middle part, stepping division mechanism are made of stepper motor, divider and turntable, and turntable is transversely mounted on divider, stepper motor It is attached with divider, for driving divider to act, the top edge of turntable sets the jig equal there are six interval, jig Top surface be equipped with the locating slot for mounted in pairing mode fixed plate and riveting pin hole for mounted in pairing mode riveting needle, contact pin mechanism, detection Mechanism send fixed plate mechanism, riveting mechanism, material fetching mechanism and unloading mechanism to be set to the outer of turntable in the counterclockwise direction respectively It encloses, and corresponding with the position of each jig respectively;The riveting mechanism includes riveted seat, riveting component and support components support, riveted Seat is made of the identical C-shaped steel plate combination of two block structures, and riveting component is mounted on the upper end of riveted seat, and riveting component is by hydraulic cylinder It is constituted with riveting formed punch, hydraulic cylinder is mounted on the top of riveted seat straight down, and riveting formed punch is mounted on the telescopic rod of hydraulic cylinder On, when hydraulic cylinder movement, so that riveting formed punch be driven to carry out lifting riveting movement, riveting formed punch be located at corresponding jig just on Side, the bottom of riveting formed punch are equipped with detachable and interchangeable riveting die, and the bottom surface of riveting die is equipped with the top surface shape with jig The round boss of pairing, and it is equipped with dislocation corresponding with riveting pin hole position hole in the bottom of round boss, support components support is by holding Cylinder and supporting plate is ask to constitute, support cylinder tilts the lower end for being installed on riveted seat upwards, and supporting plate is mounted on support cylinder On telescopic rod, and it is located at the underface of riveting formed punch, supporting plate is driven by support cylinder and carries out expanding-contracting action, the top surface of supporting plate For the burnishing surface for playing supporting role, the bottom surface of supporting plate is upward inclined surface, and the bottom surface of supporting plate is equipped with inclination upwards Guide plate, the left and right ends of guide plate are separately fixed at the medial surface of two blocks of C-shaped steel plates, and supporting plate is mounted on the top of guide plate Face, and being slided along the top surface of guide plate, the front end of supporting plate are for match the supporting part being inserted into below turntable, when holding When holding in the palm cylinder movement, supporting plate is driven to move forward, supporting part pairing is made to be inserted into the gap below turntable between divider It is interior.
The testing agency includes detection seat, detection cylinder and test probe, and detection cylinder is longitudinally mounted on downwards detection The front top of seat, test probe is mounted on the telescopic rod of detection cylinder by probe base, by driving when detection cylinder movement Test probe carries out lifting detection operation, and test probe is located at the surface of the riveting pin hole of jig, the band when detecting cylinder movement Dynamic test probe is dropped to be contacted with riveting needle, and the unloading mechanism includes two axis robot of material returned bracket, material returned sliding slot and third, Two axis robot of third is made of the 3rd X transmission shaft, the 3rd Z transmission shaft and material returned component, and the 3rd Z transmission shaft is mounted on the 3rd X It on the sliding block of transmission shaft, is driven by the 3rd X transmission shaft and carries out X-direction movement, material returned component is mounted on the cunning of the 3rd Z transmission shaft On block, is driven by the 3rd Z transmission shaft and carry out Z-direction movement, material returned component includes upper lifting cylinder and air-breathing seat, upper lifting air Cylinder is longitudinally mounted on downwards on the sliding block of the 3rd Z transmission shaft, and air-breathing seat is mounted on the telescopic rod of lifting cylinder, air-breathing seat Bottom surface is equipped with suction hole, and the lower section of material returned component, which is equipped with, blows material component, and blows the underface that material component is located at corresponding jig, blows material Component includes lower lifting cylinder and blowing seat, and lower lifting cylinder is mounted on longitudinally upward on rack top surface, and blowing seat is mounted on down On the telescopic rod of lifting cylinder, the top surface of blowing seat is equipped with gas hole, when lifting cylinder acts instantly, blowing seat is driven to rise patch The bottom surface of tight jig, keeps gas hole corresponding with the position of riveting pin hole, material returned sliding slot, which tilts down, is set to the 3rd X transmission shaft Lower section, when the 3rd X transmission shaft drives material returned component to be moved to front limit point, air-breathing seat is located at the top of jig, and upper lifting It drives the decline of air-breathing seat to be adjacent to the top surface of jig when cylinder movement, keeps suction hole and gas hole opposite with the position of riveting pin hole It answers, when the 3rd X transmission shaft drives material returned component to be moved to rear limit point, material returned component is located at the top of material returned sliding slot.
In above description, as a preferred option, the bottom surface of the supporting plate is equipped with the sliding that two transverse directions extend forward Slot, guide plate are equipped with more than two adjustment holes, and adjustment hole is located at the underface of sliding groove, and is equipped with and penetrates adjustment hole upwards Guide holder, guide holder is fixed in adjustment hole, and the top of guide holder passes through adjustment hole, and upwardly extends to form pairing and slide into and slide Slide post in dynamic slot, slides supporting plate when acting along slide post.
It is as a preferred option, described to send fixed plate mechanism including sending fixed plate component and clamping fixed board in above description Component, sending fixed plate component includes fixed plate vibration feed table and fixed plate discharging set, and the top of fixed plate discharging set is equipped with Hopper, between blow tank and fixed plate discharging set be equipped with vibrator, vibrator work when for assist vibration feeding, blow tank with Fixed plate shakes between feed table by sending fixed board slot to be attached, and the front end of blow tank is material folding area, the rear end of blow tank For Material Staging Area, Material Staging Area is equipped with one group of pressure plate for preventing fixed plate from tilting, after pressure plate extends upwardly to blow tank Two upper sides at end, and the top of pressure plate carries out transverse fold along middle part;Clamping fixed board component includes material folding bracket and first Two axis robots, first liang of axis robot are made of the first X transmission shaft, the first Z transmission shaft and material folding component, the first Z transmission shaft It is mounted on the sliding block of the first X transmission shaft, is driven by the first X transmission shaft and carry out X-direction movement, material folding component is mounted on first It on the sliding block of Z transmission shaft, is driven by the first Z transmission shaft and carries out Z-direction movement, material folding component includes material folding cylinder and is mounted on The bottom end inside of a pair of of feeding clamping jaw on material folding cylinder output shaft, feeding clamping jaw is equipped with for matching the edges of boards edge that is fixedly clamped First clip slot, when the first X transmission shaft drives feeding clamping jaw to be moved to rear limit point, feeding clamping jaw is located at the top in material folding area, the When one X transmission shaft drives feeding clamping jaw to be moved to front limit point, feeding clamping jaw is located at the top of corresponding jig.
In above description, as a preferred option, the material fetching mechanism includes feeding bracket, discharge runner and second liang of axis Manipulator, second liang of axis robot are made of the 2nd X transmission shaft, the 2nd Z transmission shaft and take-off assembly, the installation of the 2nd Z transmission shaft It on the sliding block of the 2nd X transmission shaft, is driven by the 2nd X transmission shaft and carries out X-direction movement, take-off assembly is mounted on the 2nd Z biography On the sliding block of moving axis, drive that carry out Z-direction mobile by the 2nd Z transmission shaft, take-off assembly includes that feeding cylinder and being mounted on takes Expect a pair of of feeding clamping jaw on cylinder output shaft, for matching the edges of boards edge that is fixedly clamped is equipped on the inside of the bottom end of feeding clamping jaw Two clip slots, discharge runner tilt down the lower section for being set to the 2nd X transmission shaft, and the 2nd X transmission shaft drives feeding clamping jaw to be moved to When front limit point, feeding clamping jaw is located at the top of corresponding jig, and the 2nd X transmission shaft drives feeding clamping jaw to be moved to rear limit point When, feeding clamping jaw is located at the top of discharge runner.
In above description, as a preferred option, contact pin mechanism includes sending dials, Plug pin patch bay, sending needle assemblies and pressing group Part, Plug pin patch bay are longitudinally mounted to rack top surface, and needle assemblies is sent to be transversely mounted on Plug pin patch bay by longitudinal sliding motion component, send needle group Part is by support baseboard, intermediate movable plate and connects needle top plate and constitutes, and connects the top that needle top plate is set to support baseboard, intermediate movable plate setting It in support baseboard and connects between needle top plate, the front end for connecing needle top plate is equipped with the lower pinhole longitudinally penetrated, send dials to be connected with and send needle Conduit, the surface for sending wire guide to extend downward into lower pinhole, make riveting needle from send dials along sending wire guide to be fed down into lower pinhole Interior, the rear end for connecing needle top plate is equipped with the pressing hole longitudinally penetrated, and the front end of intermediate movable plate is equipped with the pin hole that connects longitudinally penetrated, support The bottom of bottom plate is equipped with the positioning sets of holes matched with jig position, and send pin hole equipped with what is longitudinally penetrated in positioning sets of holes, send Pin hole is located at the surface of the riveting pin hole of jig, and is located at the underface in pressing hole, and the bottom of support baseboard is connected with longitudinal peace Dress send needle cylinder, send needle cylinder for drive send needle assemblies to carry out lifting activity along Plug pin patch bay, the rear end of intermediate movable plate connects There is the shifting needle cylinder being transversely mounted, moves needle cylinder and be used to that intermediate movable plate to be driven to be moved forward and backward along the top surface of support baseboard, when When intermediate movable plate is moved along to front limit, the underface that pin hole is located at lower pinhole is connect, riveting needle, which falls to entering along lower pinhole, connects needle In hole, when being limited after intermediate movable plate is moved to backward, connects pin hole and be located at the surface for sending pin hole;Pressing component is fixedly mounted on The top of needle assemblies is sent, pressing component includes braced frame, pressing cylinder and lower platen, and the both ends bottom of braced frame is solid respectively Dingan County is mounted in two ends of support baseboard, extends vertically upwards at the top of braced frame, and pressing cylinder is longitudinally mounted on downwards branch The top of support frame frame, lower platen are mounted on the telescopic rod of pressing cylinder, and are equipped with lower pressing, lower pressing in the lower end of lower platen Positioned at the surface in pressing hole, when limiting after intermediate movable plate is moved to backward, pressing cylinder movement drives downwards lower pressing will It pushes and enters in riveting pin hole positioned at the riveting needle for connecing pin hole.
In above description, as a preferred option, the middle top surface of the intermediate movable plate is equipped with lubricating substance slot, and lubricating substance slot is in Between the front end of movable plate extended toward rear end, and lubricating substance slot is by connecing pin hole, when the movement of intermediate movable plate, positioned at connecing needle top plate The riveting needle of lower pinhole can carry out pairing sliding along lubricating substance slot.
In above description, as a preferred option, the top for sending dials to be installed on Plug pin patch bay by dials bracket.
In above description, as a preferred option, the top surface of the support baseboard is equipped with horizontal slide rail, sets in horizontal slide rail Having transversely to carry out transverse slider free to slide by sliding rail, and the both ends bottom of intermediate movable plate is equipped with laterally sliding for mounted in pairing mode The mounting groove of block.
In above description, as a preferred option, the longitudinal sliding motion component is held by longitudinal slide rail, longitudinal sliding block and L shape Fishplate bar is constituted, and longitudinal slide rail is longitudinally mounted to the medial surface of Plug pin patch bay, and longitudinal sliding block can carry out free to slide, L by sliding rail along longitudinal direction The lateral surface of shape bearing plate is fixedly connected with longitudinal sliding block, and the top surface of L shape bearing plate is fixed on the bottom surface of support baseboard, when Longitudinal sliding block along longitudinal direction sliding rail slide when, so that support baseboard be driven to carry out lifting activity.
It is had the beneficial effect that caused by the present invention:
1) contact pin mechanism, testing agency, send fixed plate mechanism, riveting mechanism, material fetching mechanism and unloading mechanism respectively along counterclockwise Direction is set to the periphery of turntable, and the periphery of turntable is made to be respectively formed corresponding different station, and different stations is respectively arranged with Corresponding jig can be sequentially completed and send riveting needle automatically, detect contact pin automatically, automatically deliver fixed plate, automatic riveting, automatic material taking With automatic material returning process, whole to use automation control, high degree of automation is smaller using the structure occupied space of turntable, turns Every turn of disk moves a step and can automatically deliver jig to subsequent processing, and corresponding process is completed by corresponding mechanism, integrally may be used Realize non-stop run, feeding and assembly are smooth, and work efficiency is high;
2) riveting mechanism includes riveted seat, riveting component and support components support, and riveted seat overall structure is stablized, dismountable riveting punching Head is equipped with the round boss matched with the top surface shape of jig, and is equipped with dislocation hole, and the structure of riveting formed punch can ensure that riveting Precision, support components support are inserted into supporting part pairing in the gap below turntable between divider, pass through riveting Formed punch and supporting plate are respectively from upper and lower both direction to bidirectional stress is carried out, and by both direction, stress carries out riveting to it simultaneously It closing, the power of the downward riveting of riveting formed punch can be dispersed in support components support, it is ensured that turntable does not have to bear unidirectional downward power, while also subject to Upward power guarantees the stable structure of turntable, improves the whole service life of turntable, to improve the stability of riveted;
3) when testing agency detects that riveting needle fails transmission in place, then feedback signal is to stop the assembler of its corresponding jig Sequence does not carry out the jig sending fixed plate and riveted, recycles riveting needle finally by unloading mechanism, the unloading mechanism added Recyclable riveting needle, it is ensured that other process can be normally carried out, and independent removal process is mutually unaffected, so that it is guaranteed that other process Normal work, in addition, testing agency's structure is simple directly carry out lifting activity to guarantee to continue normal work It is detected, detection is accurate;
4) unloading mechanism use blowing seat and the corresponding structure of air-breathing seat, while air blowing from bottom, then from top into Row air-breathing, suction hole and gas hole are corresponding, and suction is stablized, accurate positioning, it is ensured that can guarantee feeding success every time, by riveting needle It after taking-up and is moved to material returned sliding slot and is collected automatically, after so that jig is emptied, can directly be conveyed into contact pin mechanism, it is ensured that The sustainable non-stop run of all-in-one machine.
Detailed description of the invention
Fig. 1 is the schematic perspective view of the embodiment of the present invention;
Fig. 2 is the schematic perspective view of another angle of the embodiment of the present invention;
Fig. 3 is the top view of the embodiment of the present invention;
Fig. 4 is the schematic perspective view of stepping division mechanism in the embodiment of the present invention;
Fig. 5 is the schematic perspective view of jig in the embodiment of the present invention;
Fig. 6 is the schematic perspective view of contact pin mechanism in the embodiment of the present invention;
Fig. 7 is Plug pin patch bay and the schematic perspective view for sending needle assemblies in the embodiment of the present invention;
Fig. 8 is Plug pin patch bay and the schematic perspective view for sending needle assemblies posterior view point in the embodiment of the present invention;
Fig. 9 is the schematic perspective view that needle assemblies are sent in the embodiment of the present invention;
Figure 10 is the part-structure decomposition diagram that needle assemblies are sent in the embodiment of the present invention;
Figure 11 is the schematic perspective view of intermediate movable plate in the embodiment of the present invention;
Figure 12 is the schematic perspective view that support baseboard looks up angle in the embodiment of the present invention;
Figure 13 is the schematic perspective view of testing agency in the embodiment of the present invention;
Figure 14 is the schematic perspective view of Zhong Song of embodiment of the present invention fixed plate mechanism;
Figure 15 is the schematic perspective view of riveting mechanism in the embodiment of the present invention;
Figure 16 is the schematic perspective view of riveting mechanism side view angle in the embodiment of the present invention;
Figure 17 is the schematic perspective view that riveting mechanism looks up angle in the embodiment of the present invention;
Figure 18 is the schematic perspective view of material fetching mechanism and unloading mechanism combination in the embodiment of the present invention;
In figure, 1 is stepping division mechanism, and 101 be stepper motor, and 102 be divider, and 103 be turntable, and 104 be jig, and 105 are Locating slot, 106 be riveting pin hole, and 2 be contact pin mechanism, and 201 is send dials, and 202 be Plug pin patch bay, 203 be support baseboard, and 204 are Between movable plate, 205 is connect needle top plate, and 206 is send wire guide, and 207 be support plate, and 208 be column, and 209 be lower pinhole, and 210 be pressure Pin hole, 211 is connect pin hole, and 212 is position sets of holes, and 213 is send pin hole, and 214 be lubricating substance slot, and 215 is send needle cylinder, and 216 be shifting Needle cylinder, 217 be braced frame, and 218 be pressing cylinder, and 219 be lower platen, and 220 be lower pressing, and 221 be horizontal slide rail, 222 It is longitudinal slide rail for transverse slider, 223,224 be longitudinal sliding block, and 225 be L shape bearing plate, and 3 be testing agency, and 301 be detection Seat, 302 be detection cylinder, and 303 be test probe, and 304 be probe base, and 4 send to send fixed plate mechanism, 401 for fixed plate vibration Charging tray, 402 be fixed plate discharging set, and 403 be blow tank, and 404 be vibrator, and 405 be pressure plate, and 406 be the first X transmission shaft, 407 be the first Z transmission shaft, and 408 be material folding cylinder, and 409 be feeding clamping jaw, and 5 be riveting mechanism, and 501 be riveted seat, and 502 be liquid Cylinder pressure, 503 be riveting formed punch, and 504 be support cylinder, and 505 be supporting plate, and 506 be round boss, and 507 be guide plate, and 508 are Guide holder, 509 be sliding groove, and 6 be material fetching mechanism, and 601 be feeding bracket, and 602 be discharge runner, and 603 be the 2nd X transmission shaft, 604 be the 2nd Z transmission shaft, and 605 be feeding cylinder, and 606 be feeding clamping jaw, and 7 be unloading mechanism, and 701 be material returned bracket, and 702 are Material returned sliding slot, 703 be the 3rd X transmission shaft, and 704 be the 3rd Z transmission shaft, and 705 be upper lifting cylinder, and 706 be air-breathing seat, and 707 are Lower lifting cylinder, 708 be blowing seat, and 8 be rack, and 9 be master control distribution box, and 10 be control cabinet, and 11 be fixed plate.
Specific embodiment
Present invention is further described in detail with specific embodiment with reference to the accompanying drawing.
The present embodiment ,-Figure 18, the gear mounting plate assembly machine of specific implementation include rack 8 and are set to machine referring to Fig.1 The riveted platform of 8 top surface of frame is equipped with the master control distribution box 9 being electrically connected with riveted platform, riveted platform packet inside rack 8 It includes stepping division mechanism 1, contact pin mechanism 2, testing agency 3, send fixed plate mechanism 4, riveting mechanism 5, material fetching mechanism 6, material returned machine Structure 7 and control cabinet 10.
As Figure 1-Figure 5, stepping division mechanism 1 is set to the middle part of 8 top surface of rack, and stepping division mechanism 1 is by stepping Motor 101, divider 102 and turntable 103 are constituted, and turntable 103 is transversely mounted on divider 102, stepper motor 101 and segmentation Device 102 is attached, and for driving divider 102 to act, the top edge of turntable 103 sets the jig equal there are six interval 104, the top surface of jig 104 is equipped with the riveting needle for the locating slot 105 of mounted in pairing mode fixed plate 11 and for mounted in pairing mode riveting needle Hole 106, contact pin mechanism 2, testing agency 3 send fixed plate mechanism 4, riveting mechanism 5, material fetching mechanism 6 and unloading mechanism 7 edge respectively It is counterclockwise set to the periphery of turntable 103, and corresponding with the position of each jig 104 respectively.
As shown in Fig. 6-Figure 12, contact pin mechanism 2 includes sending dials 201, Plug pin patch bay 202, sending needle assemblies and pressing component, is inserted Needle stand 202 is longitudinally mounted to 8 top surface of rack, send needle assemblies to be transversely mounted on Plug pin patch bay 202 by longitudinal sliding motion component, send needle Component is by support baseboard 203, intermediate movable plate 204 and connects needle top plate 205 and constitutes, and connects needle top plate 205 and is set to support baseboard 203 Top, intermediate movable plate 204 are set to support baseboard 203 and connect between needle top plate 205, and the front end for connecing needle top plate 205 is equipped with longitudinal direction The lower pinhole 209 penetrated send dials 201 to be connected with and send wire guide 206, dials 201 is sent to be installed on Plug pin patch bay by dials bracket 202 top, dials bracket are made of four columns 208 and the support plate 207 being horizontally set at the top of four columns 208, send Dials 201 is installed in the middle part of the top surface of support plate 207, and the surface for sending wire guide 206 to extend downward into lower pinhole 209 makes riveting From sending dials 201 along sending wire guide 206 to be fed down into lower pinhole 209, the rear end for connecing needle top plate 205 is equipped with longitudinally to be penetrated needle The front end in pressing hole 210, intermediate movable plate 204 connects pin hole 211 equipped with what is longitudinally penetrated, and the bottom of support baseboard 203 is equipped with and controls Have the positioning sets of holes 212 of 104 positions pairing, and send pin hole 213 equipped with what is longitudinally penetrated in positioning sets of holes 212, send pin hole 213 Positioned at the surface of the riveting pin hole 106 of jig 104, and it is located at the underface in pressing hole 210, the bottom connection of support baseboard 203 Have it is longitudinally mounted send needle cylinder 215, send needle cylinder 215 for drive send needle assemblies to carry out lifting activity along Plug pin patch bay 202, in Between the rear end of movable plate 204 be connected with the shifting needle cylinder 216 being transversely mounted, move needle cylinder 216 for driving intermediate movable plate 204 along branch The top surface of support bottom plate 203 is moved forward and backward, and when intermediate movable plate 204 is moved along to front limit, is connect pin hole 211 and is located at knit stitch The underface in hole 209, riveting needle fall to entering along lower pinhole 209 and connect in pin hole 211, limit after intermediate movable plate 204 is moved to backward When position, connects pin hole 211 and be located at the surface for sending pin hole 213.The middle top surface of intermediate movable plate 204 is equipped with lubricating substance slot 214, lubricating substance slot 214 are extended from the front end of intermediate movable plate 204 toward rear end, and the process of lubricating substance slot 214 connects pin hole 211, when intermediate movable plate 204 is dynamic When making, the riveting needle positioned at the lower pinhole 209 for connecing needle top plate 205 can carry out pairing sliding along lubricating substance slot 214.
Pressing component is fixedly mounted on the top for sending needle assemblies, and pressing component includes braced frame 217, pressing cylinder 218 Two ends of support baseboard 203, braced frame are respectively and fixedly installed to the both ends bottom of lower platen 219, braced frame 217 217 top extends vertically upwards, and the longitudinal top for being mounted on braced frame 217 downwards of pressing cylinder 218, lower platen 219 is pacified It is equipped with lower pressing 220 on the telescopic rod of pressing cylinder 218, and in the lower end of lower platen 219, lower pressing 220 is located at pressing The surface in hole 210, when limiting after intermediate movable plate 204 is moved to backward, pressing cylinder 218, which acts, drives downwards lower pressing 220 will push positioned at the riveting needle for connecing pin hole 211 into riveting pin hole 106.
The top surface of support baseboard 203 is equipped with horizontal slide rail 221, and horizontal slide rail 221, which is equipped with, transversely sliding rail 221 to be carried out Transverse slider 222 free to slide, the both ends bottom of intermediate movable plate 204 are equipped with the installation for mounted in pairing mode transverse slider 222 Slot.Longitudinal sliding motion component is made of longitudinal slide rail 223, longitudinal sliding block 224 and L shape bearing plate 225, the longitudinal peace of longitudinal slide rail 223 Mounted in the medial surface of Plug pin patch bay 202, longitudinal sliding block 224 can along longitudinal direction sliding rail 223 carry out it is free to slide, L shape bearing plate 225 it is outer Side is fixedly connected with longitudinal sliding block 224, and the top surface of L shape bearing plate 225 is fixed on the bottom surface of support baseboard 203, when vertical When to sliding block 224, sliding rail 223 is slided along longitudinal direction, so that support baseboard 203 be driven to carry out lifting activity.
As shown in figure 13, testing agency 3 includes detection seat 301, detection cylinder 302 and test probe 303, detects cylinder 302 longitudinal front tops for being mounted on detection seat 301 downwards, test probe 303 are mounted on detection cylinder by probe base 304 It drives test probe 303 to carry out lifting detection operation on 302 telescopic rod, when being acted by detection cylinder 302, tests probe 303 Positioned at the surface of the riveting pin hole 106 of jig 104, test probe 303 is driven to drop to and riveting needle when detecting cylinder 302 and acting Contact.
As shown in figure 14, sending fixed plate mechanism 4 includes sending fixed plate component and clamping fixed board component, send fixed plate component packet Fixed plate vibration feed table 401 and fixed plate discharging set 402 are included, the top of fixed plate discharging set 402 is equipped with blow tank 403, out Vibrator 404 is equipped between hopper 403 and fixed plate discharging set 402, for assisting vibration feeding when vibrator 404 works, out By sending fixed board slot to be attached between hopper 403 and fixed plate vibration feed table 401, the front end of blow tank 403 is material folding Area, the rear end of blow tank 403 are Material Staging Area, and Material Staging Area is equipped with one group of pressure plate 405 for preventing fixed plate 11 from tilting, pressure Flitch 405 extends upwardly to two upper sides of 403 rear end of blow tank, and the top of pressure plate 405 carries out transverse fold along middle part; Clamping fixed board component includes material folding bracket and first liang of axis robot, and first liang of axis robot is by the first X transmission shaft 406, the first Z Transmission shaft 407 and material folding component are constituted, and the first Z transmission shaft 407 is mounted on the sliding block of the first X transmission shaft 406, are passed by the first X Moving axis 406, which drives, carries out X-direction movement, and material folding component is mounted on the sliding block of the first Z transmission shaft 407, by the first Z transmission shaft 407 drive and carry out that Z-directions are mobile, material folding component include material folding cylinder 408 and be mounted on 408 output shaft of material folding cylinder one The first clip slot for matching 11 edge of plate that is fixedly clamped is equipped with to feeding clamping jaw 409, on the inside of the bottom end of feeding clamping jaw 409, the When one X transmission shaft 406 drives feeding clamping jaw 409 to be moved to rear limit point, feeding clamping jaw 409 is located at the top in material folding area, the first X When transmission shaft 406 drives feeding clamping jaw 409 to be moved to front limit point, feeding clamping jaw 409 is located at the top of corresponding jig 104.
As shown in Figure 15,16 and 17, stating riveting mechanism 5 includes riveted seat 501, riveting component and support components support, riveted seat 501 are made of the identical C-shaped steel plate combination of two block structures, and riveting component is mounted on the upper end of riveted seat 501, and riveting component is by liquid Cylinder pressure 502 and riveting formed punch 503 are constituted, and hydraulic cylinder 502 is mounted on the top of riveted seat 501 straight down, and riveting formed punch 503 is pacified On the telescopic rod of hydraulic cylinder 502, when hydraulic cylinder 502 acts, so that riveting formed punch 503 be driven to carry out riveting movement, riveting Formed punch 503 is pressed to be located at the surface of corresponding jig 104, the bottom of riveting formed punch 503 is equipped with detachable and interchangeable riveting die, riveting The bottom surface of compression mould is equipped with the round boss 506 matched with the top surface shape of jig, and the bottom of round boss 506 be equipped with The corresponding dislocation hole in riveting pin hole position, support components support are made of support cylinder 504 and supporting plate 505, and support cylinder 504 is upward Inclination is installed on the lower end of riveted seat 501, and supporting plate 505 is mounted on the telescopic rod of support cylinder 504, and is located at riveting formed punch 503 underface, supporting plate 505 is driven by support cylinder 504 carries out expanding-contracting action, and the top surface of supporting plate 505 is burnishing surface, is held The bottom surface of supporting plate 505 is upward inclined surface, and the bottom surface of supporting plate 505 is connected and installed with acclivitous guide plate 507, is oriented to The left and right ends of plate 507 are separately fixed at the medial surface of two blocks of C-shaped steel plates, and supporting plate 505 is mounted on the top surface of guide plate 507, And can be slided along the top surface of guide plate 507, the front end of supporting plate 505 is the support for matching 103 lower section of insertion turntable Portion drives supporting plate 505 to move forward when support cylinder 504 acts, make supporting part pairing be inserted into the lower section of turntable 103 with In gap between divider 102.
The bottom surface of supporting plate 505 is equipped with the sliding groove 509 that extends forward of two transverse directions, set on guide plate 507 there are two with On adjustment hole, adjustment hole is located at the underface of sliding groove 509, and is equipped with the guide holder 508 for penetrating adjustment hole upwards, guide holder 508 are fixed in adjustment hole, and the top of guide holder 508 passes through adjustment hole, and upwardly extend and to be formed in pairing slide-in sliding groove Slide post slides supporting plate when acting along slide post.
As shown in figure 18, material fetching mechanism 6 include feeding bracket 601, discharge runner 602 and second liang of axis robot, second Two axis robots are made of the 2nd X transmission shaft 603, the 2nd Z transmission shaft 604 and take-off assembly, and the 2nd Z transmission shaft 604 is mounted on It on the sliding block of 2nd X transmission shaft 603, is driven by the 2nd X transmission shaft 603 and carries out X-direction movement, take-off assembly is mounted on second On the sliding block of Z transmission shaft 604, is driven by the 2nd Z transmission shaft 604 and carry out Z-direction movement, take-off assembly includes feeding cylinder 605 and a pair of of feeding clamping jaw 606 for being mounted on 605 output shaft of feeding cylinder, it is equipped on the inside of the bottom end of feeding clamping jaw 606 and is used for Second clip slot at 11 edge of plate that is fixedly clamped is matched, discharge runner 602 tilts down the lower section for being set to the 2nd X transmission shaft 603, When 2nd X transmission shaft 603 drives feeding clamping jaw 606 to be moved to front limit point, feeding clamping jaw 606 is located at the upper of corresponding jig 104 Side, when the 2nd X transmission shaft 603 drives feeding clamping jaw 606 to be moved to rear limit point, feeding clamping jaw 606 is located at discharge runner 602 Top.
As shown in figure 18, the unloading mechanism 7 includes two axis robot of material returned bracket 701, material returned sliding slot 702 and third, Two axis robot of third is made of the 3rd X transmission shaft 703, the 3rd Z transmission shaft 704 and material returned component, the 3rd Z transmission shaft 704 peace It on the sliding block of the 3rd X transmission shaft 703, is driven by the 3rd X transmission shaft 703 and carries out X-direction movement, material returned component is mounted on On the sliding block of 3rd Z transmission shaft 704, is driven by the 3rd Z transmission shaft 704 and carry out Z-direction movement, material returned component includes upper lifting Cylinder 705 and air-breathing seat 706, upper lifting cylinder 705 is longitudinal to be mounted on downwards on the sliding block of the 3rd Z transmission shaft 704, air-breathing seat 706 are mounted on the telescopic rod of lifting cylinder 705, and the bottom surface of air-breathing seat 706 is equipped with suction hole, and the lower section of material returned component is equipped with Material component is blown, and blows the underface that material component is located at corresponding jig 104, blowing material component includes lower lifting cylinder 707 and blowing seat 708, lower lifting cylinder 707 is mounted on longitudinally upward on 8 top surface of rack, and blowing seat 708 is mounted on the flexible of lower lifting cylinder 707 On bar, the top surface of blowing seat 708 is equipped with gas hole, when lifting cylinder 707 acts instantly, drives the rising of blowing seat 708 to be adjacent to and controls The bottom surface of tool 104, keeps gas hole corresponding with the position of riveting pin hole 106, and material returned sliding slot 702, which tilts down, is set to the 3rd X biography The lower section of moving axis 703, when the 3rd X transmission shaft 703 drives material returned component to be moved to front limit point, air-breathing seat 706 is located at jig 104 top, and when upper lifting cylinder 705 acts drives air-breathing seat 706 to decline to be adjacent to the top surface of jig 104, make suction hole and Gas hole is corresponding with the position of riveting pin hole 106, when the 3rd X transmission shaft 703 drives material returned component to be moved to rear limit point, moves back Material component is located at the top of material returned sliding slot 702.
The above content is specific preferred embodiment is combined, further detailed description of the invention, and it cannot be said that originally The specific implementation of invention is only limited to these instructions.For those of ordinary skill in the art to which the present invention belongs, not Under the premise of being detached from present inventive concept, a number of simple deductions or replacements can also be made, is regarded as protection scope of the present invention.

Claims (3)

1. self-feeding riveted all-in-one machine, including rack and the riveted platform for being set to rack top surface, machine frame inside is equipped with and riveting Close the master control distribution box that platform is electrically connected, it is characterised in that: the riveted platform includes stepping division mechanism, pin machine Structure, testing agency send fixed plate mechanism, riveting mechanism, material fetching mechanism, unloading mechanism and control cabinet, the setting of stepping division mechanism In the middle part of rack top surface, stepping division mechanism is made of stepper motor, divider and turntable, and turntable is transversely mounted on divider On, stepper motor is attached with divider, and for driving divider to act, the top edge of turntable sets equal there are six being spaced Jig, the top surface of jig is equipped with the riveting pin hole for the locating slot of mounted in pairing mode fixed plate and for mounted in pairing mode riveting needle, inserts Needle mechanism, send fixed plate mechanism, riveting mechanism, material fetching mechanism and unloading mechanism to be arranged in the counterclockwise direction respectively at testing agency It is corresponding with the position of each jig in the periphery of turntable, and respectively;The riveting mechanism includes riveted seat, riveting component and support Component, riveted seat are made of the identical C-shaped steel plate combination of two block structures, and riveting component is mounted on the upper end of riveted seat, riveting group Part is made of hydraulic cylinder and riveting formed punch, and hydraulic cylinder is mounted on the top of riveted seat straight down, and riveting formed punch is mounted on hydraulic On the telescopic rod of cylinder, when hydraulic cylinder movement, so that riveting formed punch be driven to carry out lifting riveting movement, riveting formed punch, which is located at, to be corresponded to The bottom of the surface of jig, riveting formed punch is equipped with detachable and interchangeable riveting die, and the bottom surface of riveting die is equipped with and jig Top surface shape pairing round boss, and the bottom of round boss be equipped with dislocation corresponding with riveting pin hole position hole, hold Support component is made of support cylinder and supporting plate, and support cylinder tilts the lower end for being installed on riveted seat upwards, and supporting plate is mounted on On the telescopic rod of support cylinder, and it is located at the underface of riveting formed punch, supporting plate is driven by support cylinder and carries out expanding-contracting action, is held The top surface of supporting plate is the burnishing surface for playing supporting role, and the bottom surface of supporting plate is upward inclined surface, and the bottom surface of supporting plate is set There is acclivitous guide plate, the left and right ends of guide plate are separately fixed at the medial surface of two blocks of C-shaped steel plates, and supporting plate is mounted on The top surface of guide plate, and can be slided along the top surface of guide plate, the front end of supporting plate is for matching below insertion turntable Supporting part drives supporting plate to move forward when support cylinder movement, and supporting part pairing is made to be inserted into turntable lower section and divider Between gap in, the testing agency include detection seat, detection cylinder and test probe, detection cylinder longitudinally be mounted on downwards The front top of seat is detected, test probe is mounted on the telescopic rod of detection cylinder by probe base, when by detection cylinder movement Test probe is driven to carry out lifting detection operation, test probe is located at the surface of the riveting pin hole of jig, when detection cylinder movement When drive test probe to drop to and contact with riveting needle, the unloading mechanism includes two axis machine of material returned bracket, material returned sliding slot and third Tool hand, two axis robot of third are made of the 3rd X transmission shaft, the 3rd Z transmission shaft and material returned component, and the 3rd Z transmission shaft is mounted on It on the sliding block of 3rd X transmission shaft, is driven by the 3rd X transmission shaft and carries out X-direction movement, material returned component is mounted on the 3rd Z transmission On the sliding block of axis, driving that carry out Z-direction mobile by the 3rd Z transmission shaft, material returned component includes upper lifting cylinder and air-breathing seat, on Lifting cylinder is longitudinally mounted on downwards on the sliding block of the 3rd Z transmission shaft, and air-breathing seat is mounted on the telescopic rod of lifting cylinder, is inhaled The bottom surface of gas seat is equipped with suction hole, and the lower section of material returned component, which is equipped with, blows material component, and blow material component be located at corresponding jig just under Side, blowing material component includes lower lifting cylinder and blowing seat, and lower lifting cylinder is mounted on longitudinally upward on rack top surface, blowing seat peace On the telescopic rod of lower lifting cylinder, the top surface of blowing seat is equipped with gas hole, when lifting cylinder acts instantly, drives blowing seat Rise the bottom surface for being adjacent to jig, keep gas hole corresponding with the position of riveting pin hole, material returned sliding slot, which tilts down, is set to the 3rd X biography The lower section of moving axis, when the 3rd X transmission shaft drives material returned component to be moved to front limit point, air-breathing seat is located at the top of jig, and It drives the decline of air-breathing seat to be adjacent to the top surface of jig when upper lifting cylinder acts, makes the position of suction hole and gas hole with riveting pin hole Corresponding, when the 3rd X transmission shaft drives material returned component to be moved to rear limit point, material returned component is located at the top of material returned sliding slot.
2. self-feeding riveted all-in-one machine according to claim 1, it is characterised in that: described to send fixed plate mechanism solid including sending Fixed board component and clamping fixed board component, sending fixed plate component includes fixed plate vibration feed table and fixed plate discharging set, fixed plate The top of discharging set is equipped with blow tank, vibrator is equipped between blow tank and fixed plate discharging set, for auxiliary when vibrator works Vibration feeding is helped, by sending fixed board slot to be attached between blow tank and fixed plate vibration feed table, the front end of blow tank is Material folding area, the rear end of blow tank are Material Staging Area, and Material Staging Area is equipped with one group of pressure plate for preventing fixed plate from tilting, pressure plate Two upper sides of blow tank rear end are extended upwardly to, and the top of pressure plate carries out transverse fold along middle part;Clamping fixed board component Including material folding bracket and first liang of axis robot, first liang of axis robot is by the first X transmission shaft, the first Z transmission shaft and material folding group Part is constituted, and the first Z transmission shaft is mounted on the sliding block of the first X transmission shaft, is driven by the first X transmission shaft and is carried out X-direction movement, Material folding component is mounted on the sliding block of the first Z transmission shaft, is driven by the first Z transmission shaft and is carried out Z-direction movement, material folding component packet The bottom end inside of a pair of of the feeding clamping jaw for including material folding cylinder and being mounted on material folding cylinder output shaft, feeding clamping jaw is equipped with for matching To the first clip slot of the edges of boards edge that is fixedly clamped, when the first X transmission shaft drives feeding clamping jaw to be moved to rear limit point, feeding clamping jaw position In the top in material folding area, when the first X transmission shaft drives feeding clamping jaw to be moved to front limit point, feeding clamping jaw is located at corresponding jig Top.
3. self-feeding riveted all-in-one machine according to claim 1, it is characterised in that: the material fetching mechanism includes feeding branch Frame, discharge runner and second liang of axis robot, second liang of axis robot is by the 2nd X transmission shaft, the 2nd Z transmission shaft and take-off assembly It constitutes, the 2nd Z transmission shaft is mounted on the sliding block of the 2nd X transmission shaft, is driven by the 2nd X transmission shaft and is carried out X-direction movement, taken Material component is mounted on the sliding block of the 2nd Z transmission shaft, is driven by the 2nd Z transmission shaft and is carried out Z-direction movement, and take-off assembly includes The bottom end inside of feeding cylinder and a pair of of the feeding clamping jaw being mounted on feeding cylinder output shaft, feeding clamping jaw is equipped with for matching Be fixedly clamped the second clip slot of edges of boards edge, and discharge runner tilts down the lower section for being set to the 2nd X transmission shaft, the 2nd X transmission shaft When feeding clamping jaw being driven to be moved to front limit point, feeding clamping jaw is located at the top of corresponding jig, and the 2nd X transmission shaft drives extracting jaw When pawl is moved to rear limit point, feeding clamping jaw is located at the top of discharge runner.
CN201811091636.6A 2018-09-19 2018-09-19 Automatic feeding and riveting integrated machine Active CN109261815B (en)

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Application Number Priority Date Filing Date Title
CN201811091636.6A CN109261815B (en) 2018-09-19 2018-09-19 Automatic feeding and riveting integrated machine

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CN109261815B CN109261815B (en) 2020-11-20

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112024736A (en) * 2020-08-06 2020-12-04 广东锦捷智能科技有限公司 Integrative tool of riveting
CN112355229A (en) * 2020-10-16 2021-02-12 东莞市奇海实业有限公司 Anti-deformation riveting equipment
CN114309300A (en) * 2021-12-29 2022-04-12 广东嘉和微特电机股份有限公司 Automatic riveting device for brush box bracket and lug plate

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CN203497690U (en) * 2013-08-30 2014-03-26 杭州朗格锯链有限公司 Turnplate automatic blanking device of riveting equipment
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CN106140939A (en) * 2016-08-26 2016-11-23 叶青 A kind of bolt hole process equipment of wheel hub
CN206747951U (en) * 2017-03-17 2017-12-15 东莞市井岗电子有限公司 A kind of full-automatic assembling equipment for socket production
CN207389729U (en) * 2017-10-10 2018-05-22 东莞盛翔精密金属有限公司 The continuous detection balance packing device of automation
CN207735730U (en) * 2018-01-04 2018-08-17 袁利祥 A kind of circuit board automatic needle inserting tin-soldering device

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Publication number Priority date Publication date Assignee Title
CN202527647U (en) * 2012-03-09 2012-11-14 肇庆龙头电子电器有限公司 Rivet feeding device of fully automatic riveting equipment
CN104275433A (en) * 2013-07-10 2015-01-14 安徽华之杰机械有限公司 Automatic rivet installing and blowing device of silence retainer
CN203497690U (en) * 2013-08-30 2014-03-26 杭州朗格锯链有限公司 Turnplate automatic blanking device of riveting equipment
CN106140939A (en) * 2016-08-26 2016-11-23 叶青 A kind of bolt hole process equipment of wheel hub
CN206747951U (en) * 2017-03-17 2017-12-15 东莞市井岗电子有限公司 A kind of full-automatic assembling equipment for socket production
CN207389729U (en) * 2017-10-10 2018-05-22 东莞盛翔精密金属有限公司 The continuous detection balance packing device of automation
CN207735730U (en) * 2018-01-04 2018-08-17 袁利祥 A kind of circuit board automatic needle inserting tin-soldering device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112024736A (en) * 2020-08-06 2020-12-04 广东锦捷智能科技有限公司 Integrative tool of riveting
CN112355229A (en) * 2020-10-16 2021-02-12 东莞市奇海实业有限公司 Anti-deformation riveting equipment
CN114309300A (en) * 2021-12-29 2022-04-12 广东嘉和微特电机股份有限公司 Automatic riveting device for brush box bracket and lug plate

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