CN107177992A - 一种人棉机织物的染整工艺 - Google Patents
一种人棉机织物的染整工艺 Download PDFInfo
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Abstract
本发明涉及一种人棉机织物的染整工艺,包括人棉机织物半成品的染色预处理:将水洗好的人棉机织物半成品放置在染色预处理溶液中蒸煮,将定型好的人棉机织物半成品采用士林和雕白粉混料染料拔印,所述雕白粉和士林的质量之比为1∶1,在绳状水洗机还加入食盐和纯碱,食盐与纯碱的质量相等,将所述的染色人棉机织物放置于固色剂中,将固色后的染色人棉机织物放入1g/L的太古油水溶液中软化。本发明的方法获得拔印染色花立体感强,染料牢固,透气性好。
Description
技术领域
本发明涉及织物染整技术领域,特别是涉及一种人棉机织物的染整工艺。
背景技术
现有技术中的人棉织物染整方法染色不牢固,透气性不好。现有技术中的人棉织物染整方法存在导致上述问题的技术不足,例如专利CN103734918A提供一种弹性内衣面料,包括:氨纶纤维、棉纤维和玉米纤维;CN103498242A提供一种保健内衣面料,原料包括竹纤维、棉花纤维和氯纶纤维。然而这些内衣面料还是不可避免地使用了棉纤维。总之,现有的人棉织物染整方法,大多是采用活性染料直接印花,小碎花型市场可以接受,但是碰到深色底,浅色小花的花型,印制效果模糊粗糙,立体感差,市场反应很不理想。
发明内容
为了解决上述技术问题,本发明提供一种让深色底浅色花的花型获得很强的立体感的人棉织物拔印的染整方法,具体方案如下:一种人棉机织物的染整工艺,包括以下步骤:1):人棉机织物半成品的堆置气流处理;2):人棉机织物半成品的染色预处理:将水洗好的人棉机织物半成品放置在染色预处理溶液中蒸煮,所述的染色预处理的温度为50℃-60℃,所述溶液包括消泡剂0.15-0.20g/L、分散剂4-5g/L、渗透剂4-6g/L、硫酸0.10-0.20g/L、漂白粉0.10-0.20g/L、碳酸钠1-3g/L、双氧水3-10g/L、冰醋酸0.20-0.40g/L、磷酸钠0.15-0.25g/L、太古油0.15-0.25g/L,所述的染色预处理的时间为10-50min;将蒸煮后的人棉机织物半成品导入溢流机中并冷洗导出,进绳状水洗机皂洗;3):人棉机织物半成品的定型:皂洗后的人棉机织物半成品潮布上定型机,轧浓度为20g/L的防染盐S,打卷,并控制温度为130-150℃,车速为70-80m/min;4):人棉机织物半成品的印花:将定型好的人棉机织物半成品采用士林和雕白粉混料染料拔印,所述雕白粉和士林的质量之比为1∶1,投入温度为80-90℃、蒸汽压力为2kg的蒸化机气蒸20-30分钟,在绳状水洗机中加入浓度为8-10g/L的硼酸钠进行还原水洗,烘干,在绳状水洗机还加入食盐和纯碱,食盐与纯碱的质量相等,均为为3-5g/L,印花后即可得到染色人棉机织物;5):染色人棉机织物的固色,将所述的染色人棉机织物放置于固色剂中,所述的固色剂的浓度为3-6g/L;6):后整理:将固色后的染色人棉机织物放入1g/L的太古油水溶液中软化25-30h,取出洗净并晾干,即得到人棉机织物。
所述消泡剂为辛基酚聚氧乙烯醚。
进一步的,所述的分散剂为烷基醇醚磺基琥珀酸单酯二钠盐。
优选,所述的渗透剂为硫酸化蓖麻油。
优选,所述的漂白粉中主要成分为次氯酸钙,所述漂白粉有效氯含量为20-28(wt)%。
进一步的,所述的漂白粉中主要成分为次氯酸钙,所述漂白粉有效氯含量为25(wt)%。
进一步的,所述的固色剂为溴化十六烷基吡啶。
进一步的,步骤2):人棉机织物半成品的染色预处理:将水洗好的人棉机织物半成品放置在染色预处理溶液中蒸煮,所述的染色预处理的温度为55℃,所述溶液包括消泡剂0.15g/L、分散剂5g/L、渗透剂5g/L、硫酸0.20g/L、漂白粉0.20g/L、碳酸钠2g/L、双氧水5g/L、冰醋酸0.3g/L、磷酸钠0.25g/L、太古油0.18g/L,所述的染色预处理的时间为20min;将蒸煮后的人棉机织物半成品导入溢流机中并冷洗导出,进绳状水洗机皂洗。
进一步的,步骤3):人棉机织物半成品的定型:皂洗后的人棉机织物半成品潮布上定型机,轧浓度为20g/L的防染盐S,打卷,并控制温度为140℃,车速为75m/min。
进一步的,步骤4):所述雕白粉和士林的质量之比为1∶1,投入温度为85℃、蒸汽压力为2kg的蒸化机气蒸25分钟,在绳状水洗机中加入浓度为9g/L的硼酸钠进行还原水洗,烘干,在绳状水洗机还加入食盐和纯碱,食盐与纯碱的质量相等,均为为4g/L,印花后即可得到染色人棉机织物。
进一步的,步骤5):染色人棉机织物的固色,将所述的染色人棉机织物放置于固色剂中,所述的固色剂的浓度为5g/L;步骤6):后整理:将固色后的染色人棉机织物放入1g/L的太古油水溶液中软化28h,取出洗净并晾干,即得到人棉机织物。
本发明的有益效果为:染色效果好,染料牢固,透气性好,确保了拔印工艺的印制的花纹的纹路清晰牢固,减少了疵品,手感良好,极大的满足客户的需求。
具体实施方式
下面结合具体的实施例对本发明进行进一步的详细描述。
实施例1
一种人棉机织物的染整工艺,包括以下步骤:1);人棉机织物半成品的堆置气流处理;2):人棉机织物半成品的染色预处理:将水洗好的人棉机织物半成品放置在染色预处理溶液中蒸煮,所述的染色预处理的温度为50℃,所述溶液包括消泡剂0.15g/L、分散剂4g/L、渗透剂4g/L、硫酸0.10g/L、漂白粉0.10g/L、碳酸钠1g/L、双氧水3g/L、冰醋酸0.20g/L、磷酸钠0.15g/L、太古油0.15g/L,所述的染色预处理的时间为10-50min;将蒸煮后的人棉机织物半成品导入溢流机中并冷洗导出,进绳状水洗机皂洗;3):人棉机织物半成品的定型:皂洗后的人棉机织物半成品潮布上定型机,轧浓度为20g/L的防染盐S,打卷,并控制温度为130℃,车速为70m/min;4):人棉机织物半成品的印花:将定型好的人棉机织物半成品采用士林和雕白粉混料染料拔印,所述雕白粉和士林的质量之比为1∶1,投入温度为80℃、蒸汽压力为2kg的蒸化机气蒸20-30分钟,在绳状水洗机中加入浓度为8g/L的硼酸钠进行还原水洗,烘干,在绳状水洗机还加入食盐和纯碱,食盐与纯碱的质量相等,均为为3g/L,印花后即可得到染色人棉机织物;5):染色人棉机织物的固色,将所述的染色人棉机织物放置于固色剂中,所述的固色剂的浓度为3g/L,所述的固色剂为溴化十六烷基吡啶;6):后整理:将固色后的染色人棉机织物放入1g/L的太古油水溶液中软化25h,取出洗净并晾干,即得到人棉机织物,所述消泡剂为辛基酚聚氧乙烯醚。所述的分散剂为烷基醇醚磺基琥珀酸单酯二钠盐,所述的渗透剂为硫酸化蓖麻油,所述的漂白粉中主要成分为次氯酸钙,所述漂白粉有效氯含量为20(wt)%。
实施例2
一种人棉机织物的染整工艺,包括以下步骤:1):人棉机织物半成品的堆置气流处理;2):人棉机织物半成品的染色预处理:将水洗好的人棉机织物半成品放置在染色预处理溶液中蒸煮,所述的染色预处理的温度为60℃,所述溶液包括消泡剂0.20g/L、分散剂5g/L、渗透剂6g/L、硫酸0.20g/L、漂白粉0.20g/L、碳酸钠3g/L、双氧水10g/L、冰醋酸0.40g/L、磷酸钠0.25g/L、太古油0.25g/L,所述的染色预处理的时间为50min;将蒸煮后的人棉机织物半成品导入溢流机中并冷洗导出,进绳状水洗机皂洗;3):人棉机织物半成品的定型:皂洗后的人棉机织物半成品潮布上定型机,轧浓度为20g/L的防染盐S,打卷,并控制温度为150℃,车速为80m/min;4):人棉机织物半成品的印花:将定型好的人棉机织物半成品采用士林和雕白粉混料染料拔印,所述雕白粉和士林的质量之比为1∶1,投入温度为90℃、蒸汽压力为2kg的蒸化机气蒸30分钟,在绳状水洗机中加入浓度为10g/L的硼酸钠进行还原水洗,烘干,在绳状水洗机还加入食盐和纯碱,食盐与纯碱的质量相等,均为为5g/L,印花后即可得到染色人棉机织物;5):染色人棉机织物的固色,将所述的染色人棉机织物放置于固色剂中,所述的固色剂的浓度为6g/L,所述的固色剂为溴化十六烷基吡啶;6):后整理:将固色后的染色人棉机织物放入1g/L的太古油水溶液中软化30h,取出洗净并晾干,即得到人棉机织物,所述消泡剂为辛基酚聚氧乙烯醚。所述的分散剂为烷基醇醚磺基琥珀酸单酯二钠盐,所述的渗透剂为硫酸化蓖麻油,所述的漂白粉中主要成分为次氯酸钙,所述漂白粉有效氯含量为28(wt)%。
以上的具体实施方式仅为本创作的较佳实施例,并不用以限制本创作,凡在本创作的精神及原则之内所做的任何修改、等同替换、改进等,均应包含在本创作的保护范围之内。
Claims (10)
1.一种人棉机织物的染整工艺,其特征在于:包括以下步骤:1):人棉机织物半成品的堆置气流处理;2):人棉机织物半成品的染色预处理:将水洗好的人棉机织物半成品放置在染色预处理溶液中蒸煮,所述的染色预处理的温度为50℃-60℃,所述溶液包括消泡剂0.15-0.20g/L、分散剂4-5g/L、渗透剂4-6g/L、硫酸0.10-0.20g/L、漂白粉0.10-0.20g/L、碳酸钠1-3g/L、双氧水3-10g/L、冰醋酸0.20-0.40g/L、磷酸钠0.15-0.25g/L、太古油0.15-0.25g/L,所述的染色预处理的时间为10-50min;将蒸煮后的人棉机织物半成品导入溢流机中并冷洗导出,进绳状水洗机皂洗.3):人棉机织物半成品的定型:皂洗后的人棉机织物半成品潮布上定型机,轧浓度为20g/L的防染盐S,打卷,并控制温度为130-150℃,车速为70-80m/min;4):人棉机织物半成品的印花:将定型好的人棉机织物半成品采用士林和雕白粉混料染料拔印,所述雕白粉和士林的质量之比为1∶1,投入温度为80-90℃、蒸汽压力为2kg的蒸化机气蒸20-30分钟,在绳状水洗机中加入浓度为8-10g/L的硼酸钠进行还原水洗,烘干,在绳状水洗机还加入食盐和纯碱,食盐与纯碱的质量相等,均为为3-5g/L,印花后即可得到染色人棉机织物。5):染色人棉机织物的固色,将所述的染色人棉机织物放置于固色剂中,所述的固色剂的浓度为3-6g/L;6):后整理:将固色后的染色人棉机织物放入1g/L的太古油水溶液中软化25-30h,取出洗净并晾干,即得到人棉机织物。
2.如权利要求1所述的染整工艺,其特征在于:所述消泡剂为辛基酚聚氧乙烯醚,所述的固色剂为溴化十六烷基吡啶。
3.如权利要求1所述的染整工艺,其特征在于:所述的分散剂为烷基醇醚磺基琥珀酸单酯二钠盐。
4.如权利要求1所述的染整工艺,其特征在于:所述的渗透剂为硫酸化蓖麻油。
5.如权利要求1所述的染整工艺,其特征在于:所述的漂白粉中主要成分为次氯酸钙,所述漂白粉有效氯含量为20-28(wt)%。
6.如权利要求7所述的染整工艺,其特征在于:所述的漂白粉中主要成分为次氯酸钙,所述漂白粉有效氯含量为25(wt)%。
7.如权利要求1所述的染整工艺,其特征在于:步骤2):人棉机织物半成品的染色预处理:将水洗好的人棉机织物半成品放置在染色预处理溶液中蒸煮,所述的染色预处理的温度为55℃,所述溶液包括消泡剂0.15g/L、分散剂5g/L、渗透剂5g/L、硫酸0.20g/L、漂白粉0.20g/L、碳酸钠2g/L、双氧水5g/L、冰醋酸0.3g/L、磷酸钠0.25g/L、太古油0.18g/L,所述的染色预处理的时间为20min;将蒸煮后的人棉机织物半成品导入溢流机中并冷洗导出,进绳状水洗机皂洗。
8.如权利要求1所述的染整工艺,其特征在于:步骤3):人棉机织物半成品的定型:皂洗后的人棉机织物半成品潮布上定型机,轧浓度为20g/L的防染盐S,打卷,并控制温度为140℃,车速为75m/min。
9.如权利要求1所述的染整工艺,其特征在于:步骤4):所述雕白粉和士林的质量之比为1∶1,投入温度为85℃、蒸汽压力为2kg的蒸化机气蒸25分钟,在绳状水洗机中加入浓度为9g/L的硼酸钠进行还原水洗,烘干,在绳状水洗机还加入食盐和纯碱,食盐与纯碱的质量相等,均为为4g/L,印花后即可得到染色人棉机织物。
10.如权利要求1所述的染整工艺,其特征在于:步骤5):染色人棉机织物的固色,将所述的染色人棉机织物放置于固色剂中,所述的固色剂的浓度为5g/L;步骤6):后整理:将固色后的染色人棉机织物放入1g/L的太古油水溶液中软化28h,取出洗净并晾干,即得到人棉机织物。
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