CN107164024A - 润滑油组合物及用途 - Google Patents
润滑油组合物及用途 Download PDFInfo
- Publication number
- CN107164024A CN107164024A CN201710430195.7A CN201710430195A CN107164024A CN 107164024 A CN107164024 A CN 107164024A CN 201710430195 A CN201710430195 A CN 201710430195A CN 107164024 A CN107164024 A CN 107164024A
- Authority
- CN
- China
- Prior art keywords
- oil
- cold
- heading
- parts
- mineral oil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M165/00—Lubricating compositions characterised by the additive being a mixture of a macromolecular compound and a compound of unknown or incompletely defined constitution, each of these compounds being essential
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/10—Petroleum or coal fractions, e.g. tars, solvents, bitumen
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/022—Ethene
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/024—Propene
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/026—Butene
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/08—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate type
- C10M2209/084—Acrylate; Methacrylate
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/30—Anti-misting
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/24—Metal working without essential removal of material, e.g. forming, gorging, drawing, pressing, stamping, rolling or extruding; Punching metal
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Lubricants (AREA)
Abstract
本发明涉及一种润滑油组合物及用途,所述润滑油组合物,以重量份数计,由以下组份组成:a)90.0~98.0份的冷镦油组合物;b)1.0~10.0份的高黏度指数矿物油;c)0.4~5.0份的高分子聚合物添加剂;所述冷镦油组合物为M0619冷镦润滑油或M0618冷镦润滑油;所述矿物油为异构脱蜡加氢基础油或深度精制矿物油;所述高分子聚合物添加剂为聚甲基丙烯酸酯、聚异丁烯、聚丁二烯、或乙烯丙烯共聚物中的至少一种。所述组合物可用于冷镦成型加工的润滑,具有较低的产生油雾的能力,有利于改善加工车间的工作环境。
Description
技术领域
本发明涉及一种润滑油组合物及用途。
背景技术
冷镦加工是利用模具在常温下对金属施加外力,使金属在预定的模具内成形的锻造方法,通常用来制造螺钉、螺栓、铆钉等的头部,可以减少或代替切削加工。冷镦加工多在专用的冷镦机上进行,在冷镦机上能顺序完成切料、镦头、聚积、成形、倒角、搓丝、缩径和切边等工序,能够实现连续、多工位、自动化生产,适用于紧固件的大批量生产。
目前冷镦成型加工常用的润滑油主要为矿物油型润滑油,普遍存在加工过程产生的油雾量比较大的问题。由于冷镦成型加工过程中,润滑油要经历泵循环、喷雾和高温蒸发等过程,因此会产生大量油雾,这些油雾以很小的颗粒悬浮在空气中,其中直径小于5μm的油雾颗粒能够伴随操作工人的呼吸过程到达人体肺泡,并在肺部沉淀,从而造成对人类健康的危害。随着环境保护和职业保护等方面的法规要求越来越高,需要对加工车间的油雾浓度进行有效的控制。降低加工车间空气中的油雾含量通常有两种方法,一种是尽量减少已经形成的油雾,如使用排风泵、油雾捕集器等进行机械降雾;另一种则是使用低油雾型加工润滑剂。由于使用油雾捕集器等设备的成本较高,因此使用低油雾型加工润滑剂成为有效降低车间油雾浓度的有效途径。
发明内容
本发明目的旨在提供一种新的润滑油组合物及用途。该组合物具有较低的产生油雾的能力,有利于改善加工车间的工作环境。
为实现上述发明目的,本发明采取用的技术方案如下:一种润滑油组合物,以重量份数计,由以下组份组成:
a)90.0~98.0份的冷镦油组合物;
b)1.0~10.0份的高黏度指数矿物油;
c)0.4~5.0份的高分子聚合物添加剂;
所述冷镦油组合物为M0619冷镦润滑油或M0618冷镦润滑油;
所述矿物油为异构脱蜡加氢基础油或深度精制矿物油;
所述高分子聚合物添加剂为聚甲基丙烯酸酯、聚异丁烯、聚丁二烯、或乙烯丙烯共聚物中的至少一种。
本发明还提供一种所述润滑油组合物的用途,所述的润滑油组合物用于冷镦成型加工的润滑。
本发明组合物中,所述高分子聚合物添加剂为聚甲基丙烯酸酯、聚异丁烯、聚丁二烯、或乙烯丙烯共聚物中的至少一种。如平均分子量大于30000的PMA,平均分子量大于2000的PIB,平均分子量大于40000的OCP。其加入量控制在0.4~5.0份,当加入量过小时,油品的抗油雾性能达不到要求;当加入量过大时,可能对油品其它性能产生影响。
本发明所述润滑油组合物的制备方法,其包括如下步骤:
1)按比例加入基础油、高分子聚合物添加剂,升温至60~70℃,并持续搅拌1~3小时,至混合均匀;
2)按比例向冷镦油组合物中加入上述混合物,搅拌加热至40~50℃,至混合物全部溶解呈透明状态。
为了评价此润滑油组合物的性能表现,开展抗油雾性能的评价。
本发明提供的润滑油组合物是矿物油型润滑油,是在原冷镦加工润滑油的基础上改进抗油雾性能,能够满足冷镦成型加工的工艺要求,且有效降低加工车间油雾的浓度。
下面通过实施例对本发明作进一步的阐述。
具体实施方式
【实施例1~3】
按比例加入基础油、高分子聚合物添加剂,加热搅拌至60~70℃,直至混合均匀,再将该混合物按一定比例加入到冷镦油组合物中,搅拌加热至40~50℃,直至混合物全部溶解呈透明状态,制得本发明所述组合物。组合物具体组分及产品性能表现见表1。
表1
如表中实施例测试结果,【实施例1~3】的油雾浓度测试结果都在1.0mg/m3以下,明显低于M0619冷镦润滑油和M0618冷镦润滑油油雾浓度,说明实施例具有良好的抗油雾性能,可降低在加工现场因油雾浓度过高对操作人员健康的伤害。
以上所述,仅是本发明的最佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。
Claims (2)
1.一种润滑油组合物,以重量份数计,由以下组份组成:
a)90.0~98.0份的冷镦油组合物;
b)1.0~10.0份的高黏度指数矿物油;
c)0.4~5.0份的高分子聚合物添加剂;
所述冷镦油组合物为M0619冷镦润滑油或M0618冷镦润滑油;
所述矿物油为异构脱蜡加氢基础油或深度精制矿物油;
所述高分子聚合物添加剂为聚甲基丙烯酸酯、聚异丁烯、聚丁二烯、或乙烯丙烯共聚物中的至少一种。
2.权利要求1所述的润滑油组合物用于冷镦成型加工的润滑。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710430195.7A CN107164024A (zh) | 2017-06-09 | 2017-06-09 | 润滑油组合物及用途 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710430195.7A CN107164024A (zh) | 2017-06-09 | 2017-06-09 | 润滑油组合物及用途 |
Publications (1)
Publication Number | Publication Date |
---|---|
CN107164024A true CN107164024A (zh) | 2017-09-15 |
Family
ID=59824725
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201710430195.7A Pending CN107164024A (zh) | 2017-06-09 | 2017-06-09 | 润滑油组合物及用途 |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN107164024A (zh) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20080090740A1 (en) * | 2006-10-11 | 2008-04-17 | Laurent Hugues | Lubricant for hot forging applications |
US20090036338A1 (en) * | 2007-07-31 | 2009-02-05 | Chevron U.S.A. Inc. | Metalworking Fluid Compositions and Preparation Thereof |
CN101802147A (zh) * | 2007-07-31 | 2010-08-11 | 雪佛龙美国公司 | 具有改进的抗雾化性质的异构化的基础油的金属加工液组合物及其制备 |
CN104403738A (zh) * | 2014-09-30 | 2015-03-11 | 宁波保润石化有限公司 | 一种多工位冷镦油及其配制方法 |
CN105238519A (zh) * | 2015-10-19 | 2016-01-13 | 中国石油化工股份有限公司 | 润滑油组合物及其用途 |
-
2017
- 2017-06-09 CN CN201710430195.7A patent/CN107164024A/zh active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20080090740A1 (en) * | 2006-10-11 | 2008-04-17 | Laurent Hugues | Lubricant for hot forging applications |
US20090036338A1 (en) * | 2007-07-31 | 2009-02-05 | Chevron U.S.A. Inc. | Metalworking Fluid Compositions and Preparation Thereof |
CN101802147A (zh) * | 2007-07-31 | 2010-08-11 | 雪佛龙美国公司 | 具有改进的抗雾化性质的异构化的基础油的金属加工液组合物及其制备 |
CN104403738A (zh) * | 2014-09-30 | 2015-03-11 | 宁波保润石化有限公司 | 一种多工位冷镦油及其配制方法 |
CN105238519A (zh) * | 2015-10-19 | 2016-01-13 | 中国石油化工股份有限公司 | 润滑油组合物及其用途 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN103865622A (zh) | 全合成水性不锈钢切削液、制备方法及其使用方法 | |
US8283296B2 (en) | Lubricant for hot forging applications | |
CN108048187A (zh) | 一种攻牙油及其制备方法 | |
CN104120009A (zh) | 一种适用于多种金属的水性切削液及其制备方法 | |
CN107164024A (zh) | 润滑油组合物及用途 | |
CN104818103B (zh) | 汽车用低碳钢件冷挤压成形润滑剂及其制备方法 | |
CN107164062B (zh) | 一种金属加工液及其制备方法和应用 | |
CN103992838A (zh) | 一种含纳米银的拉丝油 | |
CN103992855B (zh) | 一种清净减磨高效拉丝油 | |
CN106350175A (zh) | 一种汽车底盘冲压件用润滑油及其制备方法 | |
CN107312591A (zh) | 润滑油组合物及其用途 | |
CN104403749A (zh) | 一种低油雾防腐成膜保护金属切削油及其制备方法 | |
CN1743438A (zh) | 冲压模具及金属拉丝模具适用的耐高温耐重负荷的润滑剂 | |
CN108467768A (zh) | 高润滑、环保型深孔钻削专用切削油 | |
CN107245361A (zh) | 添加剂组合物及其用途 | |
CN104004572A (zh) | 一种含二氧化钛的铜拉丝油 | |
CN107699315A (zh) | 一种水泵用润滑油 | |
CN108929765B (zh) | 一种水基不锈钢切削液的制备及应用 | |
CN114075468A (zh) | 一种高粘附性改性复合铝基润滑脂及其制备方法 | |
CN109504506A (zh) | 非水溶性切削油及其制备方法 | |
CN103215483A (zh) | 轧钢用高强度工业刀具 | |
CN108070433A (zh) | 一种轴承加工用的切削液及制备方法 | |
CN107937097A (zh) | 滚齿机油组合物及其用途 | |
CN112779076A (zh) | 一种新型金属加工冷却液 | |
CN103849445A (zh) | 一种二硫化钼蜡笔及其制备方法 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170915 |
|
RJ01 | Rejection of invention patent application after publication |