CN107075322A - The processing method of semiconductor wafer surface protection adhesive tape and semiconductor wafer - Google Patents

The processing method of semiconductor wafer surface protection adhesive tape and semiconductor wafer Download PDF

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Publication number
CN107075322A
CN107075322A CN201580056130.XA CN201580056130A CN107075322A CN 107075322 A CN107075322 A CN 107075322A CN 201580056130 A CN201580056130 A CN 201580056130A CN 107075322 A CN107075322 A CN 107075322A
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semiconductor wafer
adhesive tape
polymer
adhesive
methyl
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CN107075322B (en
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横井启时
内山具朗
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Furukawa Electric Co Ltd
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Furukawa Electric Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J4/00Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/302Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
    • H01L21/304Mechanical treatment, e.g. grinding, polishing, cutting
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/683Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L21/6835Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
    • H01L21/6836Wafer tapes, e.g. grinding or dicing support tapes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2203/00Applications of adhesives in processes or use of adhesives in the form of films or foils
    • C09J2203/326Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/312Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature

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  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Adhesive Tapes (AREA)
  • Mechanical Treatment Of Semiconductor (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Abstract

A kind of processing method with projection semiconductor wafer surface protection adhesive tape and with projection semiconductor wafer, this is the band projection semiconductor wafer surface protection adhesive tape with ultra-violet solidified adhesive phase on base material film with adhesive tape with the protection of projection semiconductor wafer surface, wherein, it is less than more than 10,000 200 ten thousand and group with the carbon-carbon double bond of type containing radiation-curing that the adhesive phase, which contains weight average molecular weight, (methyl) acrylate copolymer of hydroxyl and carboxyl, the surface free energy of the adhesive layer surface of ultraviolet pre-irradiation is 25.5mN/m less than 35mN/m, the surface of the adhesive phase after the solidification that ultraviolet irradiates high more than 5mN/m of surface free energy compared with the surface of the adhesive phase of ultraviolet pre-irradiation, and it is small to the contact angle of diiodomethane, the hydroxyl value for constituting the polymer of above-mentioned adhesive layer surface is 30mgKOH/g~100mgKOH/g, the acid number for constituting the polymer of above-mentioned adhesive layer surface is 5mgKOH/g~65mgKOH/g.

Description

The processing method of semiconductor wafer surface protection adhesive tape and semiconductor wafer
Technical field
The present invention relates to the processing method of semiconductor wafer surface protection adhesive tape and semiconductor wafer.More specifically, It is related to the surface protection adhesive tape and semiconductor wafer of the semiconductor wafer used when by grinding semiconductor wafer into film etc. Processing method.
Background technology
Semiconductor package part is obtained by the manufacture of following methods:Semiconductor die is being made in the section such as high purity silicon monocrystalline After piece, by ion implanting, etching etc. in wafer surface formation integrated circuit, semiconductor package part is thus manufactured.By right The back side for being formed with the semiconductor wafer of integrated circuit is ground, ground, and it is desired to be processed into semiconductor wafer Thickness.Now, in order to protect the integrated circuit to be formed in semiconductor wafer surface, semiconductor wafer surface protection adhesive tape is used (being hereinafter also referred to as " surface protection band ").
The semiconductor wafer being ground through the back side is overleaf ground terminate after be accommodated in wafer case, be carried to cutting action, It is processed into semiconductor chip.
In the past, it is necessary to which being ground etc. by the back side makes the thickness of semiconductor wafer be 200 μm~400 μm or so.But, with High-density installation technology is improved, it is necessary to minimize semiconductor chip in recent years, and the filming of semiconductor wafer is continued to develop. According to the difference of the species of semiconductor chip, it is necessary to make semiconductor wafer be as thin as 100 μm or so.Moreover, can pass through to increase The quantity of the manufactured semiconductor chip of disposable processing, it is intended to use large-scale chip.A diameter of 5 inches or 6 English before this Very little chip is main flow, on the other hand, and the semiconductor wafer of 8 inches~12 inches of diameter is processed into semiconductor chip in recent years Become main flow.
The filming of semiconductor wafer and the trend of maximization there are the flash memory field of NAND or NOR-type or conduct It is particularly significant in the fields such as the DRAM of volatile memory.For example, by the grinding semiconductor wafer of 12 inches of diameter to thickness 150 Situation below μm is also not uncommon for.
Generally, semiconductor wafer is taken out piecewise by mechanical arm from the special box referred to as wafer case, using positioned at Semiconductor wafer fixation in equipment for grinding is kept with fixture, carries out back side grinding.The semiconductor wafer being ground through the back side It is contained by mechanical arm to wafer case and is delivered to subsequent processing.Now, if the warpage of semiconductor wafer is big, suction can be produced It is attached bad or produce chip in the worst cases and depart from and the problems such as drop from absorption arm during transport.But due to referred to as The appearance or the exploitation of special adhesive tape of the film grinding special machine of system (in-line system) in line, the problem are obtained To solution (for example, see patent document 1 and 2).It is therefore contemplated that the trend that chip changes to filming can increasingly accelerate from now on.
Chip after grinding, which is mounted to, to be cut crystal zone or cuts on brilliant viscous epitaxial, and surface protection band is peeled off afterwards.To large-scale In the case that the back side of semiconductor wafer is ground and makes wafer film, if not suppressing to be attached at the face side of the chip The peeling force of the surface protection band on surface, the then load that chip is applied to when peeling off surface protection band is excessive, and chip is easily broken Split.
In addition, for discrete chip, in order to improve performance, also in iterative method filming.Due to the discrete Chip implements the difference in height different sizes on special surface treatment or surface, therefore easily residual when peeling off surface protection band Glue, the raising of fissility becomes one of important topic.
For surface protection band, high chip confining force is needed in the grinding process of chip back surface, when peeling off It is required that low adhesion power.Therefore, the adhesive tape with ultra-violet solidified adhesive phase was widely used in the past as surface protection Band.Surface protection band with ultra-violet solidified adhesive phase can be fitted in the state of with high adhesion partly leads Body chip, therefore excellent adhesion, show high chip confining force.On the other hand, consolidated before stripping by irradiation ultraviolet radiation Change, bonding force can be reduced, therefore further improve fissility.(for example, see patent document 3).
But, the reactivity of ultra-violet solidified adhesive phase is high, if thus wafer surface be modified, bond sometimes Oxidant layer is reacted into branch and the wafer surface and is peeling bad or wafer breakage.In addition, wafer surface is provided with sometimes Insulating resin layer comprising polyimides etc. and conductor wirings pattern, if there is insulating resin layer in wafer surface, surface is protected The bonding force increase of protecting band, fissility reduction.
In this condition, as improvement method of the surface protection band from the fissility of semiconductor surface, in patent document 4 Describe to the contact angle of diiodomethane (diiodomethane), as index, the character to adhesive layer surface is adjusted.
In addition, as improving method of the surface protection band from the fissility of semiconductor surface, under having recorded in patent document 5 State content:Also the surface free energy of adhesive phase will not only be made to the contact angle of diiodomethane (diiodomethane) as index For index, the character to adhesive layer surface is adjusted.
Prior art literature
Patent document
Patent document 1:Japanese Unexamined Patent Publication 2011-151355 publications
Patent document 2:Japanese Unexamined Patent Publication 2003-261842 publications
Patent document 3:Japanese Unexamined Patent Publication 9-298173 publications
Patent document 4:Japanese Unexamined Patent Publication 2009-242776 publications
Patent document 5:No. 2013/122060 pamphlet of International Publication No.
The content of the invention
Invent problem to be solved
But, as described in above-mentioned patent document 4, the adhesive layer surface for making surface protection band is specific property Shape and improve in the case of the fissility of semiconductor wafer, in conveying operation or when storing to wafer case, semiconductor wafer Peripheral part (edge) is sometimes prone to peel off (i.e. it is easy to occurring marginal swell) from adhesive tape.If generation marginal swell, cutting after When crystal zone is fitted, edge break or wafer breakage are likely to occur due to the pressurization produced by roller.In addition, being protected by the surface In the case that protecting band is applied to band projection (electrode) semiconductor wafer, it can not obtain abundant with the wafer surface with projection sometimes Adaptation, be easily mixed into air (air) between surface protection band and wafer surface.
On the other hand, the surface protection band described in patent document 5 shines due to eliminating the complicated ultraviolet of process management It is pressure sensitive to penetrate adhesive used in process, thus adhesive phase.Therefore, in patent document 5, it is not conceived to adhesive Adhesive used is the improvement of the surface protection bands of radiation-curing type such as ultraviolet in layer.
The problem of the present invention is to provide a kind of semiconductor wafer surface protection adhesive tape and has used the half of the adhesive tape The processing method of conductor chip, even if the semiconductor wafer surface protection adhesive tape is applied to the recessed of projection semiconductor wafer Adaptation is also excellent in the case of nonreentrant surface, and is less susceptible to occur marginal swell, and then, even if on the surface of semiconductor wafer Protection band binding face also can easily be shelled in the case of there is insulating barrier or conductor wirings pattern in the case of not damage wafers From the cull of the wafer surface after stripping is also few, and adhesive used is radiation-curing type in adhesive phase.
Scheme for solving problem
The present inventor is in view of above-mentioned problem has made intensive studies.As a result find, make ultra-violet solidified adhesive During the character that the contact angle of surface free energy rise and diiodomethane diminishes after being irradiated for ultraviolet, even with projection semiconductor The convex-concave surface of chip etc., is also sufficiently carried out closely sealed, nor easily occurs marginal swell, and then, even if in semiconductor die Be present insulating barrier or conductor wirings pattern in the surface protection band binding face of piece, easily can also shell the adhesive tape from semiconductor wafer From may also suppress the cull of the wafer surface after stripping.The present invention be based on these technological thoughts further repeatedly research and Complete.
That is, main points of the invention are as described below.
(1) a kind of band projection semiconductor wafer surface protection adhesive tape, it is with ultra-violet solidified on base material film Adhesive phase band projection semiconductor wafer surface protection adhesive tape, it is characterised in that
It is less than more than 10,000 200 ten thousand and with the carbon-to-carbon pair of type containing radiation-curing that the adhesive phase, which contains weight average molecular weight, (methyl) acrylate copolymer of the group of key, hydroxyl and carboxyl,
The surface free energy of the adhesive layer surface of ultraviolet pre-irradiation be 25.5mN/m less than 35mN/m,
The surface of the adhesive phase after the solidification that ultraviolet irradiates and the table of the adhesive phase of ultraviolet pre-irradiation High more than the 5mN/m of surface free energy is compared in face,
The surface of the adhesive phase after the solidification that ultraviolet irradiates and the table of the adhesive phase of ultraviolet pre-irradiation Face is compared, small to the contact angle of diiodomethane,
Above-mentioned (methyl) acrylate copolymer is to make the importing radiation-curing type carbon-to-carbon double bond base with hydroxyl and carboxyl Polymer before group and polymer obtained from the compound reaction with radiation-curing type carbon-to-carbon double bond group, are being formed In whole monomer components of polymer before the importing radiation-curing type carbon-to-carbon double bond group, (methyl) acrylic acid is included 1mol%~10mol%,
The hydroxyl value for constituting the polymer of above-mentioned adhesive layer surface is 30mgKOH/g~100mgKOH/g,
The acid number for constituting the polymer of above-mentioned adhesive layer surface is 5mgKOH/g~65mgKOH/g.
(2) the band projection semiconductor wafer surface protection adhesive tape as described in (1), it is characterised in that above-mentioned that there is radiation The compound of line curing type carbon-to-carbon double bond group is isocyanic acid 2- (methyl) acryloyloxyethyl ester.
(3) the band projection semiconductor wafer surface protection adhesive tape as described in (2), it is characterised in that relative to above-mentioned (first Base) 100 mass parts of acrylate copolymer, the blend amount of above-mentioned isocyanic acid 2- (methyl) acryloyloxyethyl ester for 1 mass parts~ 20 mass parts.
(4) the band projection semiconductor wafer surface protection adhesive tape as any one of (1)~(3), it is characterised in that Relative to the above-mentioned mass parts of (methyl) acrylate copolymer 100, the mass parts of mass parts of mixture crosslinking agent 0.1~5.
(5) the band projection semiconductor wafer surface protection adhesive tape as any one of (1)~(4), it is characterised in that The acid number for constituting the polymer of above-mentioned adhesive layer surface is 10mgKOH/g~35mgKOH/g.
(6) a kind of processing method with projection semiconductor wafer, it is convex for the band any one of use (1)~(5) The processing method with projection semiconductor wafer of block semiconductor wafer surface protection adhesive tape, it is characterised in that the processing method Including following processes (A)~(D).
Process (A), has the above-mentioned band projection semiconductor wafer of surface laminating of projection in the formation with projection semiconductor wafer The process of surface protection adhesive tape;
Process (B), to above-mentioned with projection semiconductor wafer and above-mentioned band projection semiconductor wafer surface protection adhesive tape Binding face opposite side the process that is ground of surface;
Process (C), makes above-mentioned band projection to above-mentioned band projection semiconductor wafer surface protection adhesive tape irradiation ultraviolet radiation The process that semiconductor wafer surface protection adhesive tape solidifies;And
Process (D), above-mentioned band projection semiconductor wafer surface protection adhesive tape is peeled off from above-mentioned band projection semiconductor wafer Process.
(7) processing method with projection semiconductor wafer as described in (6), it is characterised in that above-mentioned band projection semiconductor Chip has insulating barrier with the above-mentioned binding face with projection semiconductor wafer surface protection adhesive tape.
(8) processing method with projection semiconductor wafer as described in (6) or (7), it is characterised in that the height of above-mentioned projection Spend for more than 15 μm.
When in this specification, referring to " surface of adhesive phase " or " adhesive layer surface ", as long as not special declaration, then be Refer to the surface with the binding face opposite side of base material film.
In this specification, referred in semiconductor wafer laminated semiconductor wafer surface protection with adhesive tape, towards semiconductor die Piece surface laminating adhesive layer surface.
In this specification, term " (methyl) acrylic acid " is with any one of acrylic acid and methacrylic acid or includes both Implication use.This is also identical in the case of term " (methyl) acryloyl group ", " (methyl) acrylamide ".
The effect of invention
Even if the semiconductor wafer surface protection adhesive tape of the present invention is applied to the projection such as band solder projection or golden projection Semiconductor wafer convex-concave surface when be not easy to be mixed into air, excellent adhesion is not easy to occur marginal swell.In addition, this The fissility of the semiconductor wafer surface protection adhesive tape of invention is also excellent, even if fitting in large-scale semiconductor wafer surface simultaneously In the case of being ground to the chip back surface and being processed into less than 100 μm of thin film wafers, also can not damage wafers feelings Easily peeled off under condition, may also suppress the cull of the wafer surface after stripping.Even if in addition, to semiconductor wafer surface Protection has that insulating barrier or conductor wirings pattern similarly show good fissility with adhesive tape gluing face.
Therefore, semiconductor wafer surface protection of the invention with adhesive tape suitably as apparent height as discrete chip Semiconductor wafer of the difference than larger semiconductor wafer, with the salient pole being made up of insulating barrier and conductor wirings pattern, use In the surface protection adhesive tape of the semiconductor wafer with solder projection or golden projection applied to flip-chip mounting means etc..
In addition, according to the processing method of the semiconductor wafer of the present invention, thin film semiconductor can be obtained with high finished product rate brilliant Piece.That is, the processing method of semiconductor wafer of the invention is suitably as the manufacture method of thin film semiconductor's chip.
The above and other feature and advantage of the present invention can be suitably further clear and definite by following contents referring to the drawings.
Brief description of the drawings
Fig. 1 is the sectional view for an embodiment for showing the semiconductor wafer surface protection adhesive tape of the present invention.
Embodiment
<<Semiconductor wafer surface protection adhesive tape>>
Referring to the drawings, the preferred semiconductor wafer surface protection to the present invention is (hereinafter referred to as " of the invention with adhesive tape Adhesive tape ") illustrate.As shown in schematical sectional view in Fig. 1, adhesive tape 10 of the invention in base material film 11 at least One side is formed with adhesive phase 12, makes adhesive phase 12 be bonded with semiconductor wafer 13 and uses.
Below, embodiments of the present invention are described in detail.
<Adhesive phase>
The adhesive phase of the adhesive tape of the present invention can be individual layer, or the different two or more adhesive phases of composition The sandwich construction of lamination.Adhesive phase at least its surface of the adhesive tape of the present invention is ultra-violet solidified, preferred adhesive Layer is generally ultra-violet solidified.In the adhesive tape of the present invention, adhesive layer surface after the solidification that ultraviolet irradiates with it is ultraviolet The adhesive layer surface of line pre-irradiation compare high more than the 5mN/m of surface free energy, and with the adhesive phase of ultraviolet pre-irradiation Compare to diiodomethane (CH on surface2I2) contact angle it is small.
(surface free energy of adhesive layer surface)
In the present invention, the surface free energy of adhesive layer surface is the value obtained using Owens and Wendt methods, to viscous The contact angle to pure water and diiodomethane of mixture layer surface is measured (drop volume:The μ L of pure water 2, the μ L of diiodomethane 3, reading Take the time:After being added dropwise 30 seconds, determine atmosphere:23 DEG C of temperature, relative humidity 50%), the simultaneous equations of following formula 1 is solved, by This obtains the surface free energy of adhesive layer surface.It should be noted that in this specification, following " surfaces of solids " refer to glue Mixture layer surface.
【Number 1】
<Formula 1>
rss ps d (1)
72.8(1+cosθ1 H(51.0 γ of)=2s p)1/2+2(21.8γs d)1/2 (2a)
50.8(1+cosθ1 I(2.3 γ of)=2s p)1/2+2(48.5rs d)1/2 (2b)
γs:Surface free energy
γs p:The polar component of surface free energy
γs d:The dispersive component of surface free energy
θ1 H:Contact angle of the pure water to the surface of solids
θl I:Diiodomethane (CH2I2) to the contact angle of the surface of solids
Herein, formula (1) is Fowkes-Owens formulas, and it distinguishes the component of surface free energy, it is believed that surface free energy γsIt is The polar component γ of surface free energys pThe dispersive component γ of (being only London (London) power) with surface free energys d(include moral Visit (Debye) power or hydrogen bond force) sum.Above-mentioned formula (2a) and (2b) are by for solid s and interface as liquid 1 interface Tension force γs 1Spread F owkes models relational expression combined with Young formulas obtained from relational expression, wherein, formula (2a) be pure water In the case of relational expression, formula (2b) be diiodomethane in the case of relational expression.
The surface tension γ of pure water1, surface tension polar component γ1 p, surface tension dispersive component γ1 dIt is followed successively by respectively 72.8mN/m, 51.0mN/m, 21.8mN/m, the surface tension γ of diiodomethane1, surface tension polar component γ1 p, surface tension Dispersive component γ1 dBe followed successively by 50.8mN/m, 2.3mN/m, 48.5mN/m respectively, thus plug these values into above-mentioned formula (2a) and In (2b).
It should be noted that pure water is different from the polar component and dispersive component of diiodomethane, thus surface as described above Tension force is different.Because, pure water and diiodomethane are different in terms of hydrogen bond, the difference of electronegativity is whether there is, therewith pole together Property is significantly different.Particularly, in the case of water, the hydrogen bond such as-OH and-O- is strong, and the ratio of polar component is big.
In adhesive, by assigning hydroxyl or carboxyl into polymer, thus it is possible to vary polar component.Thus, to water Contact angle changes, thus can change surface free energy.In stripping tape, thus it is speculated that causing cull because condensing deficiency In the case of generation, dispersive component is top dog, and cull is there occurs on the surface for implementing special activation process In the case of, polar component is top dog.Therefore, in order to solve the cull to the surface of various characters the problem of, control pair The surface free energy of the contact angle of water or diiodomethane, i.e. adhesive layer surface is critically important.
Ultra-violet solidified adhesive is irradiated by ultraviolet and bonding force is reduced, thus, the stripping with semiconductor wafer Improved from property.So, ultra-violet solidified adhesive phase is different from the adhesive phase of pressure sensitive, the meeting after ultraviolet pre-irradiation Occur the physical property or structure change of adhesive phase.
Ultra-violet solidified adhesive phase generally comprises Photoepolymerizationinitiater initiater, even if thus also can before ultraviolet curing React and occur be bonded with such as wafer surface because of the influence of heat or light.When the bonding becomes stripping the reason for cull.This Inventor has found, relatively low by the way that the surface free energy of the adhesive layer surface before ultraviolet curing is suppressed to a certain extent, The reaction of above-mentioned ultraviolet pre-irradiation can be suppressed while cohesive is maintained, can prevent through when chip and adhesive tape it is viscous Connect.
On the other hand, it can be seen from the research of the present inventor, after uv irradiation, even if the surface of adhesive layer surface Free energy is high to a certain degree, is not easy to peeling-off bad.Think that its reason is:Except making bonding because ultraviolet irradiates Beyond agent solidification, bonding force reduction, caused curing reaction is irradiated by ultraviolet and above-mentioned Photoepolymerizationinitiater initiater is disappeared Consumption, so as to be reduced with the reactivity of wafer surface.And then, the inventors discovered that, by the way that ultraviolet is irradiated after adhesive phase The surface free energy on surface is improved to a certain extent, and the conveying or box in device effectively can prevent edge grand when storing Rise.If generation marginal swell, as described above, easily occurring edge break the pressure of roller generation when cutting crystal zone laminating, most Bad situation can cause wafer breakage.
In the adhesive tape of the present invention, the surface free energy and ultraviolet of the adhesive layer surface after the solidification that ultraviolet irradiates The surface free energy of the adhesive layer surface of pre-irradiation is compared, preferably high more than 6mN/m, more preferably high more than 7mN/m.In addition, In the adhesive tape of the present invention, surface free energy and the ultraviolet pre-irradiation of the adhesive layer surface after the solidification that ultraviolet irradiates The difference of the surface free energy of adhesive phase is usually below 15mN/m, also preferably below 12mN/m.
In addition, for the adhesive tape of the present invention, the surface free energy of the adhesive layer surface of ultraviolet pre-irradiation is 25.5mN/m is less than 35mN/m, more preferably 28mN/m~33mN/m.
(to the contact angle of diiodomethane)
If being conceived to the contact angle to diiodomethane, adhesive layer surface is coloured to the big meaning of contact angle of diiodomethane Component is dissipated greatly, in this case, the molecular separating force for constituting the polymer of adhesive becomes strong and is difficult to extend.After uv irradiation, The crosslink density of adhesive is substantially increased, if therefore constitute adhesive polymer molecular separating force it is too strong, can become it is hard and It is crisp, easily cause cull because glue ruptures in the stripping of adhesive tape.Conversely, adhesive layer surface is small to the contact angle of diiodomethane In the case of, the molecular separating force for constituting the polymer of adhesive is weak, so even also possessing after the solidification that ultraviolet irradiates For the flexibility of stretching, glue is not easily broken, when being peeled off from projections such as projections, glue be also not secured to the projections such as projection and Easily come off.Therefore, after the solidification of the adhesive phase irradiated through ultraviolet, contact angle of the adhesive layer surface to diiodomethane Preferably as low as to a certain degree.
On the other hand, there is the chip of the big projection such as projection or high difference of height surface protection band is fitted in into surface When, if the adaptation of the chip and adhesive phase is insufficient, it is likely that be involved in air and fitted.If being involved in air, Hindered due to solidifying caused by the oxygen in air, even if irradiation ultraviolet radiation is also possible to not solidify.In this case, constitute Crosslinking between the polymer molecule of adhesive becomes insufficient, if therefore the polymer of ultraviolet pre-irradiation molecular separating force not Height, then easily occur cohesion destruction.That is, before the curing reaction irradiated through ultraviolet, adhesive layer surface is to diiodomethane Contact angle is preferably big to a certain degree.
In the adhesive tape of the present invention, preferably the adhesive layer surface of ultraviolet pre-irradiation to the contact angle (I) of diiodomethane with Adhesive layer surface after the solidification that ultraviolet irradiates meets (I) to the contact angle (II) of diiodomethane>(II) relation, and Its poor (I-II) is 5 degree~20 degree.
In addition, in the adhesive tape of the present invention, the adhesive layer surface of ultraviolet pre-irradiation is preferred to the contact angle of diiodomethane For 50 degree~80 degree, more preferably 55 degree~75 degree, particularly preferably 55 degree~66.5 degree.
In the present invention, in order to determine the surface free energy of the adhesive phase after solidification and the contact angle of diiodomethane be entered Capable " the ultraviolet irradiation " that is used to solidify adhesive phase refers to, is 500mJ/cm according to accumulative exposure2Mode to viscous Mixture layer overall exposure ultraviolet.High-pressure sodium lamp can be for example used in ultraviolet irradiation.
On the composition of the adhesive phase of the present invention, adhesive phase is illustrated for the situation of single layer structure first.
In the adhesive tape of the present invention, adhesive phase is constituted and constituted by what can be irradiated and solidified by ultraviolet.The adhesive phase Containing polymer, Photoepolymerizationinitiater initiater and crosslinking agent are preferably comprised.The adhesive phase can also as needed contain and be used to prevent Only soak or improve additive or plasticizer of sliding etc..
(adhesive)
In the adhesive tape of the present invention, as long as adhesive used in adhesive phase is because ultraviolet irradiates and solidifies just without spy Do not limit, at least containing a kind there is at least one can irradiate and carry out the polymerization of the reactive group of polymerisation by ultraviolet Thing (hereinafter referred to " ultra-violet solidified polymer ").
Above-mentioned adhesive is preferably used as main component using ultra-violet solidified polymer.More specifically, purple is preferably comprised More than the mass % of outside line curable polymer 50, further preferably more than 80 mass %, further preferably 90 mass % with On.
The reactive group of polymerisation can be irradiated and carried out by ultraviolet as above-mentioned, and preferably ethylenic is unsaturated Group, the group with carbon-to-carbon double bond, for example, can enumerate vinyl, pi-allyl, styryl, (methyl) acryloyl-oxy Base, (methyl) Acryloyl amino etc..
Above-mentioned ultra-violet solidified polymer is not particularly limited, can for example enumerate (methyl) acrylate copolymer, Polyester, ethene or styrol copolymer, polyurethane.It should be noted that in the present invention, these ultra-violet solidified polymer can So that one kind is used alone, it can also be used in combination of two or more.
It is more than 10,000 200 that adhesive phase in the present invention, which contains as the weight average molecular weight of ultra-violet solidified polymer, Less than ten thousand (methyl) acrylate copolymer is as neccessary composition, and being somebody's turn to do (methyl) acrylate copolymer has radiation-curing type Carbon-to-carbon double bond, hydroxyl and carboxyl.
In the present invention, (methyl) acrylate copolymer that above-mentioned weight average molecular weight is less than more than 10,000 200 ten thousand can be used Commercially available material, can also use the material synthesized by conventional method.In the case where being synthesized, (methyl) acrylic acid gathers Compound is preferably to make the polymer imported before radiation-curing type carbon-to-carbon double bond group with hydroxyl and carboxyl with having radiation Polymer obtained from the compound reaction of line curing type carbon-to-carbon double bond group.In this case, radioactive ray are imported in formation to consolidate In whole monomer components of polymer before change type carbon-to-carbon double bond group, preferably comprise (methyl) acrylic acid 1mol%~ 10mol%.
In the present invention, as the compound with radiation-curing type carbon-to-carbon double bond group, preferably make isocyanide described later Sour 2- (methyl) acryloyloxyethyl esters and material obtained from hydroxyl polymer-containing described later reaction.
It should be noted that in the present invention, relative to the mass parts of (methyl) acrylate copolymer 100, isocyanic acid 2- (first Base) blend amount of acryloyloxyethyl ester is preferably the mass parts of 1 mass parts~20, the mass parts of more preferably 6 mass parts~20.
As the synthetic method of above-mentioned ultra-violet solidified polymer, such as following methods are because easy and easy and preferred: (a) in the case of for the polymer with ethylenic unsaturated group, make compound with ethylenic unsaturated group with Polymer is reacted, the method for obtaining being imported with the polymer of ethylenic unsaturated group;(b) using with ethylenic insatiable hunger With a kind of method of the oligomer of group [for example, carbamate (methyl) acrylic acid oligomer etc.] as crosslinking agent, The method of wherein preferred above-mentioned (a).
In the method for above-mentioned (a), as the compound with ethylenic unsaturated group, using unsaturated with the ethylenic Group has the compound of the structure of different reactive groups (being referred to as reactive group α), and conduct is imported with ethylenic The polymer of unsaturated group, is carried out using the reactive group α with the compound with this with ethylenic unsaturated group The polymer (hereinafter referred to " polymer with reactive group β ") of the reactive group β of reaction structure, makes reactivity Group α and β is reacted.
Such for example preferred one of reactive group α, β is carries out the group of nucleophillic attack, and another one is to bear nucleophilic The group of attack or the group for bearing addition reaction.As such reactive group, for example, it can enumerate hydroxyl, amino, mercapto Base, carboxyl, epoxy radicals, oxetanyl, NCO, group, halogen atom, alkoxy or the virtue of the acid anhydrides of formation ring-type Epoxide carbonyl etc..
Herein, in the case where any one of reactive group α and β are hydroxyl, amino, sulfydryl, carboxyl, another reaction Property group can for epoxy radicals, oxetanyl, NCO, formed ring-type acid anhydrides group, halogen atom, alkoxy Or aryloxycarbonyl.
The reactive group α that compound with ethylenic unsaturated group has is preferably the base for bearing nucleophillic attack The group of addition reaction bears in group, for example preferably epoxy radicals, oxetanyl, NCO, the acid for forming ring-type Group, halogen atom, alkoxy or the aryloxycarbonyl of acid anhydride, more preferably epoxy radicals, oxetanyl, NCO or The group of the acid anhydrides of formation ring-type, more preferably epoxy radicals, oxetanyl or NCO, further preferably For NCO.
On the other hand, the reactive group β that being imported with the polymer of ethylenic unsaturated group has is preferably to carry out The group of nucleophillic attack, such as preferably hydroxyl, amino, sulfydryl or carboxyl, more preferably hydroxyl, amino or sulfydryl, enter one Step preferably hydroxyl, amino or carboxyl, more preferably hydroxyl or carboxyl, wherein preferably hydroxyl.
There is reactivity as the compound with ethylenic unsaturated group and reactive group α or for synthesizing The monomer with reactive group β of group β polymer, can enumerate following compound.
- reactive group for carboxyl compound-
(methyl) acrylic acid, cinnamic acid, itaconic acid, fumaric acid etc.
- reactive group for hydroxyl compound-
There is (methyl) acrylic acid hydroxy alkyl ester of hydroxyl in alcohol portion [for example, (methyl) acrylic acid -2- hydroxyl ethyl esters, (first Base) 2-hydroxypropyl acrylate, trimethylolpropane list (methyl) acrylate, ethylene glycol list (methyl) acrylate, diethyl two Alcohol list (methyl) acrylate], have in amine portion hydroxyl alkylamine N- (hydroxyalkyl) alkyl (methyl) acrylamide [example Such as, N- methylols (methyl) acrylamide, N, double methylol (methyl) acrylamides of N-], allyl alcohol etc.
- reactive group for amino compound-
There is (methyl) acrylate of amino in alcohol portion [for example, (methyl) acrylic acid 2- (alkyl amino) Ethyl ester, (methyl) acrylic acid 3- (alkyl amino) propyl ester], (methyl) acrylamide etc.
- reactive group for ring-type acid anhydrides compound-
Maleic anhydride, itaconic anhydride, fumaric acid anhydride, phthalic anhydride etc.
- reactive group be epoxy radicals or oxetanyl compound-
(methyl) glycidyl acrylate, allyl glycidyl ether, 3- ethyl -3- hydroxymethyl-oxetanes etc.
- reactive group for NCO compound-
Isocyanic acid (methyl) acryloyloxyalkyl is [for example, isocyanic acid 2- (methyl) acryloyloxyethyl ester, isocyanic acid 2- (methyl) acryloxies propyl ester], will be polynary different using the compound with hydroxyl or carboxyl and ethylenic unsaturated group A part for the NCO of cyanate esters carries out the compound of urethane [for example, 2~10 functions The urethane acrylate oligomer of (methyl) acrylic acid] etc.
It should be noted that as above-mentioned urethane acrylate oligomer, being such as preferably to make (methyl) propylene The alcohol portions such as acid -2- hydroxyl ethyl esters, (methyl) 2-hydroxypropyl acrylate, pentaerythrite three (methyl) acrylate have the (first of hydroxyl Base) acrylic acid hydroxy alkyl ester and toluene di-isocyanate(TDI), methylenediphenyl diisocyanate, hexamethylene diisocyanate, naphthalene It is more than the diisocyanate such as diisocyanate, methylene bis cyclohexyl isocyanates, IPDI or 3 functions Isocyanates has the oligomer of at least one NCO obtained from being reacted.Alternatively, it is also possible to for except (methyl) third Also enter outside olefin(e) acid hydroxy alkyl ester and multicomponent isocyanate with polyol compound, PTMEG compound or polyester-diol compound Oligomer obtained from row reaction.
- reactive group for halogen atom compound-
Halogenation triazines such as the chloro- 6- methoxyl groups -1,3,5- triazines of the chloro- 1,3,5- triazines of 2,4,6- tri-, 2,4- bis- etc.
It is used as the above-mentioned compound with ethylenic unsaturated group and reactive group α, preferably above-mentioned reactive base Group is the compound of NCO, on the other hand, as the monomer of the synthesis for the polymer with reactive group β, It is preferred that it is the compound of hydroxyl that above-mentioned reactive group, which is the compound or reactive group of carboxyl, more preferably reactive group is The compound of hydroxyl.
The method of above-mentioned (b) uses above-mentioned carbamate (methyl) acrylate oligomer (as described later, oligomer Also it is one kind of crosslinking agent), (methyl) acrylic copolymer and carbamate (methyl) acrylate oligomer can be made common Deposit and constitute ultra-violet solidified adhesive phase.As (methyl) acrylic copolymer, preferably make (methyl) acrylic acid with Material obtained from (methyl) acrylic ester polymerization.Constitute (methyl) acrylic copolymer (methyl) acrylate component it is excellent Form slection state is identical with the material illustrated by the copolymer composition described later as in the polymer with reactive group β.
The above-mentioned monomer component with reactive group β accounts for the whole for constituting the above-mentioned polymer with reactive group β The ratio of monomer component is preferably 5 moles of %~50 mole %, more preferably 20 moles of %~40 mole %.
In addition, making the compound with ethylenic unsaturated group and reactive group α with having reactive group β's Polymer reacted and to reactive group β polymer import ethylenic unsaturated group when, preferably with respect to tool The mass parts of polymer 100 for having reactive group β make compound with reactive group α react the mass parts of 1 mass parts~40, More preferably react the mass parts of 1 mass parts~30, further preferably the mass parts of 1 mass parts of reaction~20, particularly preferably 1 mass of reaction Part~10 mass parts.
Pass through the reactive group β of the remained unreacted after above-mentioned reactive group α and β reaction, it is possible to use aftermentioned The regulation resin properties such as crosslinking agent.
The above-mentioned polymer with reactive group β preferably has above-mentioned monomer component and work with reactive group β Its constituent is used as (methyl) acrylate component of copolymer composition.
It is used as (methyl) acrylate, preferably one kind or two or more (methyl) alkyl acrylate.It is somebody's turn to do (methyl) The alcohol portion of acrylate does not have above-mentioned reactive group β.It is preferred that the alcohol portion of above-mentioned (methyl) acrylate is unsubstituted.
As such (methyl) acrylate, the carbon number in alcohol portion is preferably 1~12.The carbon number in alcohol portion is more excellent Elect 1~10, more preferably 4~10 as, wherein preferred alcohols portion is the material of branched alkyl, particularly preferred (methyl) propylene Acid -2- ethylhexyl esters.
In addition, being used as composition comprising two or more (methyl) acrylate components in above-mentioned ultraviolet polymerizing polymer In the case of composition, it is 1~8 (methyl) acrylic acid to be somebody's turn to do in (methyl) acrylate component and preferably comprise the carbon number in alcohol portion Ester composition, wherein preferably comprising (methyl) ethyl acrylate composition.
Below, the concrete example that the monomer in polymer is introduced to as above-mentioned copolymer composition is enumerated.
- Arrcostab of (methyl) acrylic acid-
As the Arrcostab of (methyl) acrylic acid, the carbon number in preferred alcohols portion is 1~12 material, for example, can enumerate (methyl) methyl acrylate, (methyl) ethyl acrylate, (methyl) propyl acrylate, (methyl) butyl acrylate, (methyl) third Olefin(e) acid isobutyl ester, (methyl) isoamyl acrylate, (methyl) Hexyl 2-propenoate, (methyl) acrylic acid-2-ethyl caproite, (methyl) Isooctyl acrylate monomer, the different nonyl ester of (methyl) acrylic acid, (methyl) isodecyl acrylate etc..They can be used alone, can also Two or more is used in mixed way.By the way that two or more is shared, the various functions as adhesive can have been given play to, and then can be simultaneous Turn round and look at the tracing ability and the non-polluting including preventing cull to the difference in height of semiconductor wafer surface.
- monomer beyond the Arrcostab of (methyl) acrylic acid-
As the monomer beyond the Arrcostab of (methyl) acrylic acid, vinyl acetate, styrene or (methyl) can be enumerated Acrylamide, such as N, N- acrylamides, N, N- acrylamides, NIPA, N- acryloyls Morpholine etc..They may be used alone, can also be 2 or more kinds in combination.
The ratio that above-mentioned copolymer composition accounts for the whole monomer components for constituting the above-mentioned polymer with reactive group β is preferred For 5 moles of %~50 mole %, more preferably 20 moles of %~40 mole %.
Above-mentioned surface free energy or adhesive layer surface in the present invention can pass through to the contact angle of diiodomethane or water Adjust the species and content of ultra-violet solidified polymer and the polymer shared with the polymer and freely control.
Wherein, preferably constituted by adjusting ultra-violet solidified polymer the monomer component with reactive group β, The species and content ratio of copolymer composition, (methyl) acrylic component of (methyl) alkyl acrylate composition etc etc. is carried out Control.
For example, (containing for hydroxyl, carboxyl or amino in the reactive group β of the polymer with reactive group β Amide groups) in the case of, reactive group β can react with the compound with reactive group α and ethylenic unsaturated group, But make unreacted hydroxyl, carboxyl or amino remaining.Furthermore it is possible to by existing in the polymer with reactive group β 2 kinds of reactivity group base β (for example, carboxyl and hydroxyl), and only make the part (a such as only part for hydroxyl) of one of which with Reactive group α is reacted, so that the part and the reactive group of another one of the reactive group (hydroxyl) of one (carboxyl) is remained, control surface free energy or adhesive phase table so as to the species or amount according to the reactive group remained In face of the contact angle of water.
In this case, the polarity of such as carboxyl is higher than hydroxyl or amino, surface free energy or contact angle can significantly change.
In addition, for example by also including as the association produced by carboxyl, amino (amide-containing) mutual hydrogen bond Puppet is crosslinked and cohesiveness is also improved, thus can also adjust the contact angle to diiodomethane.
Conversely, in the case where the reactive group β of remaining is mainly hydroxyl, the polarity not up to degree of carboxyl, thus Influence to the surface free energy or adhesive layer surface of adhesive layer surface to the contact angle of water is small, but due to being hardly formed By hydroxyl produced pseudo- crosslinking each other, thus can in the case where having little influence on the contact angle to diiodomethane adjustment table Face free energy.
Have it should be noted that the reactive group β remained in ultra-violet solidified polymer amount is also depended on The blend amount of reactive group α compound, can also be adjusted according to the species and blend amount of aftermentioned crosslinking agent.That is, The surface free energy of adhesive layer surface can be adjusted by crosslinking agent.
In the present invention, relative to the above-mentioned mass parts of (methyl) acrylate copolymer 100, the preferably mass of mixture crosslinking agent 0.1 Part~5 mass parts.
For the polar component of the surface free energy that controls adhesive phase, contained by the preferred adhesive phase of adhesive tape of the invention Ultra-violet solidified polymer include hydroxyl, hydroxyl and carboxyl or hydroxyl and amino (amide-containing).Wherein, preferably comprise Hydroxyl and carboxyl.
The hydroxyl value for constituting the polymer of adhesive layer surface is preferably 5mgKOH/g~100mgKOH/g, is more preferably 10mgKOH/g~100mgKOH/g, more preferably 20mgKOH/g~100mgKOH/g, particularly preferably 30mgKOH/g~ 100mgKOH/g.By being set in the range of this, cohesiveness or the residual hydroxyl by being not involved in crosslinking can be controlled by crosslinking agent Base carrys out control surface free energy.In addition, constitute adhesive layer surface polymer acid number be preferably 0mgKOH/g~ 70mgKOH/g, more preferably 5mgKOH/g~65mgKOH/g, more preferably 10mgKOH/g~65mgKOH/g or 5mgKOH/g~35mgKOH/g, particularly preferably 10mgKOH/g~35mgKOH/g, most preferably 15mgKOH/g~ 35mgKOH/g.Wherein, the hydroxyl value for preferably comprising the polymer of adhesive layer surface is 10mgKOH/g~100mgKOH/g and acid It is worth for 5mgKOH/g~65mgKOH/g, the hydroxyl value of more preferably polymer is 20mgKOH/g~100mgKOH/g and acid number is 10mgKOH/g~65mgKOH/g, the hydroxyl value of further preferred polymer is 30mgKOH/g~100mgKOH/g and acid number is 10mgKOH/g~35mgKOH/g, the hydroxyl value of particularly preferred polymer is 30mgKOH/g~100mgKOH/g and acid number is 15mgKOH/g~35mgKOH/g.It should be noted that in the present invention, polymer hydroxyl value for 30mgKOH/g~ In the case of 100mgKOH/g, the acid number of polymer is 5mgKOH/g~65mgKOH/g (preferably 5mgKOH/g~35mgKOH/ G) it is also preferred mode.In addition, the acidic group preferably carboxyl mainly having in the polymer of composition adhesive layer surface.
Above-mentioned acid number is the polymer using ultraviolet pre-irradiation (before solidification) as sample and according to JIS K5601-2-1: 1999 acid numbers determined.In addition, hydroxyl value is the hydroxyl value determined according to JIS K 0070.
It should be noted that in this specification, " hydroxyl value " be the polymer of ultraviolet pre-irradiation (before solidification) solid into The hydroxyl value divided, i.e., obtain the hydroxyl value obtained by the hydroxyl required for being acylated using KOH;" acid number " be ultraviolet pre-irradiation (Gu Before change) polymer solid constituent acid number, i.e., by the use of as required by the KOH for neutralizing the alkali required for the acidic-group such as carboxyl The acid number gone out.
In above-mentioned adhesive phase the weight average molecular weight of ultra-violet solidified polymer used be 10000~2000000, it is excellent Elect 50000~2000000 as, in addition, in the case where the polymer and other polymer are shared, the polymerization preferably shared The weight average molecular weight of thing is also within the above range.
If the weight average molecular weight of polymer used is excessive in above-mentioned adhesive phase, polymerization is difficult, abbe number is uprised, So as to the polymer containing low molecule amount, thus cohesiveness is possible to step-down.On the other hand, if molecular weight is too small, polymer The cohesiveness meeting step-down of itself, thus easily become cull Producing reason.In the adhesive tape of the present invention, used in adhesive phase The weight average molecular weight of polymer is preferably 200000~800000.
Weight average molecular weight is calculated as follows:By gel permeation chromatography, (Waters societies manufacture, the name of an article:150-C ALC/ GPC) to being dissolved in tetrahydrofuran obtained from 1% solution be measured, the value determined is converted as polystyrene Weight average molecular weight and calculate.
(Photoepolymerizationinitiater initiater)
The adhesive phase of the present invention particularly preferably contains Photoepolymerizationinitiater initiater.Triggered by the photopolymerization for adjusting adhesive phase The blend amount of agent, can control the bonding force after crosslinking.As such Photoepolymerizationinitiater initiater, specifically, benzene can be enumerated Acyloin, benzoin methylether, benzoin ethyl ether, benzoin iso-propylether, benzyldiphenyl thioether, tetramethylthiuram monosulfide, idol Nitrogen bis-isobutyronitrile, two benzils, diacetyl, β-chloroanthraquinone etc..Photoepolymerizationinitiater initiater is generally with relative to ethylenic insatiable hunger With the polymer of group and the mass parts of total amount 100 of the compound with ethylenic unsaturated group are the matter of 0.1 mass parts~10 The ratio of amount part is used.By the ultra-violet solidified adhesive phase irradiation ultraviolet radiation to being thusly-formed, it can be greatly reduced Bonding force, easily can peel off the adhesive tape from clung body.
(crosslinking agent)
In the present invention, crosslinking agent is preferably comprised in adhesive phase.It is used as the reactive group of the crosslinkable groups of crosslinking agent The crosslinking agent preferably reacted with the reactive group β of the polymer with reactive group β.
For example, in the case where the reactive group β of the resin with reactive group β is carboxyl or hydroxyl, being used as friendship The reactive group for joining the crosslinkable groups of agent is preferably acid anhydrides, NCO, epoxy radicals, the halogen atom of ring-type, more preferably For NCO or epoxy radicals.
By using such crosslinking agent, the anti-of the polymer with reactive group β can be adjusted according to its blend amount Answering property group β remaining quantity, can be by surface free energy control in desired scope.
In addition, by using crosslinking agent, the cohesiveness of adhesive phase can also be controlled.
As the crosslinking agent for being preferred for above-mentioned adhesive phase, polyhydric isocyanate compound, polynary epoxy can be enumerated Compound, polynary nitrogen heterocycle propane compound, chelate compound etc.., specifically, can be with as polyhydric isocyanate compound Enumerate toluene di-isocyanate(TDI), methyl diphenylene diisocyanate, hexamethylene diisocyanate, IPDI With their addition product type etc..
As polynary epoxide, ethylene glycol diglycidylether, terephthalic acid diglycidyl ester can be enumerated Acrylate etc..Polynary nitrogen heterocycle propane compound can enumerate three -2,4,6- (1- '-aziridinos) -1,3,5- triazines, three [1- (2- methyl)-'-aziridino] phosphine oxide, six [1- (2- methyl)-'-aziridino] triphosphoric acid triazines etc..In addition, as sequestration Compound, can enumerate ethyl acetoacetate aluminum-diisopropoxide, three (ethyl acetoacetate) aluminium etc..
Alternatively, it is also possible to which there is at least two above ethylenic not using intramolecular in adhesive used in the present invention The crosslinking agent of saturated group, the crosslinking agent for preferably using oligomer or polymer, crosslinking agent are itself served as ultra-violet solidified Resin.
There is the low molecular compound of at least two above ethylenic unsaturated group as intramolecular, for example, can enumerate Trimethylolpropane trimethacrylate, tetramethylol methane tetraacrylate, pentaerythritol triacrylate, pentaerythrite 4 third Olefin(e) acid ester, dipentaerythritol monohydroxypentaacryande, dipentaerythritol acrylate, 1,4 butanediol diacrylate, 1,6 hexanediyl esters, polyethyleneglycol diacrylate, oligoester acrylate etc..
In addition, urethane acrylate oligomer can also be used, specifically, can be extensively using making tool There is (methyl) acrylate of hydroxyl (for example, (methyl) acrylic acid -2- hydroxyl ethyl esters, (methyl) 2-hydroxypropyl acrylate, poly- second Glycol (methyl) acrylate) with terminal isocyanate carbamate prepolymer reaction obtained from material, the terminal isocyanate Acid esters carbamate prepolymer is to make the polyol compound and polyhydric isocyanate compound (example of polyester-type or polyether-type etc. Such as, 2,4- toluene di-isocyanate(TDI)s, 2,6- toluene di-isocyanate(TDI)s, 1,3- XDIs, Isosorbide-5-Nitrae-benzene two are sub- Methyl diisocyanate, diphenyl methane 4,4- diisocyanate etc.) reaction obtained from.
Relative to the mass parts of polymer 100 for constituting adhesive phase, the content of crosslinking agent is preferably 0.1 mass parts~5.0 Mass parts, the more preferably mass parts of 0.5 mass parts~4.0.
(additive)
In the present invention, in addition to those specified above, adhesive phase can also contain additive.
As such additive, such as, as preventing from soaking or improving the additive of sliding, it can enumerate poly- Silicone acrylate (for example, silicone diacrylate, the acrylate of polysiloxanes six), ultraviolet curing accelerator. In addition, as the additive, the amino acrylates as water-proofing agent can also be included.In addition, as the additive, can also Include plasticizer.The surfactant used during alternatively, it is also possible to included in the polymerization of polymer.
(storage modulus)
The storage modulus of adhesive or adhesive phase to the present invention is not particularly limited, if in view of cull or to bumps The tracing ability of shape, then the storage modulus of preferred ultraviolet pre-irradiation be 30000Pa~75000Pa, more preferably 35000Pa~ 60000Pa.(it is 500mJ/cm according to accumulative exposure after the solidification that ultraviolet irradiates2Mode to adhesive phase integrally according to Penetrate ultraviolet and make after it solidifies) the storage modulus of adhesive be preferably more than 100000Pa.
In the adhesive tape of the present invention, as described above, adhesive phase can form to constitute two or more different adhesive laminations Sandwich construction.In the case where adhesive phase is sandwich construction, the composition at least making the layer on the surface of composition adhesive phase is The composition of above-mentioned adhesive phase (i.e. as the mode illustrated by the composition of the adhesive phase of single layer structure).Additionally, it is preferred that multilayer All adhesive phases of structure are the composition of above-mentioned adhesive phase (i.e. as illustrated by the composition of the adhesive phase of single layer structure Mode).
(thickness of adhesive phase)
The thickness of adhesive phase is not particularly limited, preferably 10 μm~300 μm, more preferably 30 μm~200 μm, enter One step is preferably 40 μm~200 μm.
In addition, adhesive phase can be arranged on the two sides of base material film according to purpose.
In order to form adhesive phase on base material film, as set forth above, it is possible to by conventional method at least single of base material film At least one adhesive of face coating.
(other layers)
In the present invention, the intermediate layers such as priming coat can be arranged as required between base material film and adhesive phase.
<Release liner>
The adhesive tape of the present invention can have release liner over the binder layer.As release liner, it is stripped using through silicone Polyethylene terephthalate film of processing etc..Alternatively, it is also possible to be stripped poly- the third of processing using without silicone as needed Alkene film etc..
<Base material film>
As the material of base material film used in the present invention, to protect semiconductor wafer from carrying out grinding to the back side When by impact be main purpose, water is cleaned etc. has water resistance and retentivity with processing component especially important.As Such base material film, for example, can enumerate the base material film described in Japanese Unexamined Patent Publication 2004-186429 publications.
It should be noted that the base material film used in the present invention can use base material film used generally in adhesive tape, example Polyethylene, polypropylene, ethylene-propylene copolymer, polybutene, vinyl-vinyl acetate copolymer, ethene-the third can such as be enumerated It is the homopolymer or copolymer of the alpha-olefins such as olefin(e) acid ester copolymer, ionomer, polyethylene terephthalate, makrolon, poly- The thermoplastic elastomer (TPE)s such as the engineering plastics such as methyl methacrylate, polyurethane, styrene-ethylene-butadiene or amylene based copolymer, Can also be two or more base material film mixed or the base material film of multiple stratification in the group selected from these.
Among these, optimal ethylene-vinyl acetate copolymer, vinyl-acrylate copolymer, amino first in the present invention The copolymer of acid esters acrylate oligomer and isobornyl acrylate.It should be noted that urethane acrylate is low The copolymer of polymers and isobornyl acrylate can be using the Photoepolymerizationinitiater initiater illustrated within the adhesive layer come to amino first Acid esters acrylate oligomer and isobornyl acrylate are manufactured.
In addition, the base material film of the preferred visible light permeability of base material film, the base material film of further preferred ultraviolet permeability.Separately Outside, the thickness of base material film is not particularly limited, preferably 50 μm~500 μm.If the thickness of base material film is less than 50 μm, enter Thickness and precision is easily deteriorated during row manufacture, and rigidity is low, thus the retentivity shortcoming of chip, and conveying mistake is caused sometimes. Conversely, if the thickness of base material film is more than 500 μm, cause conveying mistake because the warpage after grinding becomes greatly, or because rigidity is too strong And adhesive tape can not be made.The thickness of base material film is more preferably 80 μm~300 μm, more preferably 100 μm~300 μm.
And then, as base material film, can also use adhesive carry out ultraviolet curing and membranization into base material film.For example It can use by the base material film manufactured by the method for Japanese Unexamined Patent Publication 11-343469 publications etc..
<<The processing method of semiconductor wafer and semiconductor wafer>>
The semiconductor wafer of the adhesive tape of the application present invention is not particularly limited, the semiconductor of all modes is can apply to Chip.
The processing method of the semiconductor wafer of the adhesive tape of the present invention has been used (to be hereinafter referred to " processing side of the invention Method ") at least include following processes (A)~(D).
(A) in the process of the surface laminating of semiconductor wafer adhesive tape of the invention;
(B) to the surface (back side of chip) with the binding face opposite side of the adhesive tape of the present invention of above-mentioned semiconductor wafer The process being ground;
(C) radioactive ray are irradiated to the adhesive tape of the present invention and makes the process of the adhesive tape solidification of the present invention;
(D) process that the adhesive tape of the present invention is peeled off from above-mentioned semiconductor wafer.
The radioactive ray of irradiation refer to the ionization of the light or electron ray of ultraviolet etc etc in above-mentioned operation (C) Radioactive ray.The radioactive ray of irradiation are preferably ultraviolet in above-mentioned operation (C).The accumulative irradiation of radioactive ray in above-mentioned operation (C) Amount is preferably 300mJ/cm2~1000mJ/cm2Left and right.
The adhesive tape of the present invention is also suitable for the surface for the semiconductor wafer for having insulating barrier as the binding face in the adhesive tape Protection band.That is, even if there is the insulating barrier for including polyimide resin etc. in semiconductor wafer surface, it can also take into account good Adaptation and good fissility.
Even if in addition, the binding face in adhesive tape has the projections such as electrode, good adaptation can also be taken into account and good Fissility.Even if for example, the height of the projection such as electrode is more than 15 μm and then is more than 50 μm, can also take into account good close Conjunction property and good fissility.From practicality, the height of above-mentioned projection is less than 300 μm.
In addition, the thickness that thin film semiconductor's chip that the back side is ground has been carried out by the processing method of the present invention is preferably 20 μm~500 μm, more preferably 50 μm~200 μm.
By using the processing method of the present invention, thin film semiconductor's chip can be obtained with high finished product rate.That is, it is of the invention The processing method of semiconductor wafer is suitably as the manufacture method of thin film semiconductor's chip.
Embodiment
Hereinafter, based on embodiment, the present invention will be described in more detail, but the present invention is not limited to these embodiments.
Embodiment 1
Urethane acrylate system oligomer (the Xin Zhong villages chemical industry strain formula meeting that mixture weight average molecular weight is 3500 Society manufacture) 50 mass parts, the mass parts of isobornyl acrylate 50, Irgacure184 (the BASF societies systems as Photoepolymerizationinitiater initiater Make) 5.0 mass parts, obtain ultraviolet-curing resin composition., will be resulting by pond mould (fountain die) mode PET film (the Dongli Ltd. that ultraviolet-curing resin composition is applied to as cast donor sheets using 270 μm of thickness Manufacture:38 μm of thickness) on, form resin composition layer.Just after coating, the further lamination identical on resin composition layer PET film, afterwards using high-pressure sodium lamp (160W/cm, height 10cm) with light quantity 500mJ/cm2Condition carry out ultraviolet irradiation, Thus make resin composition layer crosslinked/cured, obtain the base material film that thickness is 270 μm.
Mixture methacrylic acid 1.5mol%, acrylic acid-2-ethyl caproite 64mol%, acrylic acid -2- hydroxyl ethyl esters 34.5mol%, is polymerize in the solution, so as to obtain polymer solution.In the solution, relative to the mass of polymer 100 The mass parts of part mixing isocyanic acid 2- methacryloyloxyethyls 18 (Showa Denko K. K's manufacture, Karenz MOI), to Hydroxyl imports ethylenic unsaturated group, thus synthesizes the acrylic copolymer polymer (weight containing ethylenic unsaturated group Average molecular weight:400000;Hydroxyl value 99.1mgKOH/g;Acid number 10.5mgKOH/g).
In the acrylic copolymer polymer of the unsaturated group containing ethylenic mixture as crosslinking agent CORONET L (Nippon Polyurethane Industry Co., Ltd.'s manufacture) 2.5 mass parts, (the BASF societies systems of Irgacure 184 as Photoepolymerizationinitiater initiater Make) 5.0 mass parts, obtain adhesive composition.
In the way of the thickness of adhesive is 40 μm, adhesive composition is applied to by lamination in above-mentioned two sides On the above-mentioned base material film that PET film is peeled off, fitted with transparent release liner (50 μm of thickness), so as to obtain the glue of 310 μm of thickness Band.
<Embodiment 2>
Mixture methacrylic acid 2.0mol%, acrylic acid-2-ethyl caproite 70mol%, acrylic acid -2- hydroxyl ethyl esters 28mol% is polymerize in the solution, so as to obtain polymer solution.In the solution, it is mixed relative to the mass parts of polymer 100 The mass parts of isocyanic acid 2- methacryloyloxyethyls 10 (Showa Denko K. K's manufacture, Karenz MOI) are closed, to hydroxyl Ethylenic unsaturated group is imported, the acrylic copolymer polymer containing ethylenic unsaturated group is thus synthesized and (divides equally again Son amount:500000, hydroxyl value 50.8mgKOH/g, acid number 10.5mgKOH/g).
In the acrylic copolymer polymer of the unsaturated group containing ethylenic mixture as crosslinking agent CORONET L (Nippon Polyurethane Industry Co., Ltd.'s manufacture) 0.5 mass parts, (the BASF societies systems of Irgacure 184 as Photoepolymerizationinitiater initiater Make) 5.0 mass parts, obtain adhesive composition.
In the way of the thickness of adhesive is 130 μm, resulting adhesive composition is applied to transparent stripping Pad on (50 μm of thickness), fitted with 100 μm ethane-acetic acid ethyenyl ester (EVA) film of thickness, so as to obtain 230 μm of thickness Adhesive tape.
<Embodiment 3>
Mixture methacrylic acid 4.0mol%, acrylic acid-2-ethyl caproite 76mol%, acrylic acid -2- hydroxyl ethyl esters 20mol%, is polymerize in the solution, so as to obtain polymer solution.In the solution, relative to the mass parts of polymer 100 The mass parts of isocyanic acid 2- acryloyloxyethyl esters 10 (Showa Denko K. K's manufacture, Karenz AOI) are mixed, are led to hydroxyl Enter ethylenic unsaturated group, thus synthesize the acrylic copolymer polymer (Weight-average molecular containing ethylenic unsaturated group Amount:350000, hydroxyl value 33.8mgKOH/g, acid number 19.9mgKOH/g).
In the acrylic copolymer polymer of the unsaturated group containing ethylenic mixture as crosslinking agent CORONET L (Nippon Polyurethane Industry Co., Ltd.'s manufacture) 1.5 mass parts and TETRAD-X (Mitsubishi Gas Chemical Co., Ltd's manufacture) 0.3 Mass parts, Irgacure 651 (manufacture of BASF societies) 5.0 mass parts as Photoepolymerizationinitiater initiater, obtain adhesive composition.
In the way of the thickness of adhesive is 130 μm, resulting adhesive composition is applied to transparent stripping On pad, 100 μm low density polyethylene (LDPE) (LDPE) film of the adhesive phase formed and thickness is fitted, so as to obtain thickness 230 μm of adhesive tape.
<Embodiment 4>
Mixture methacrylic acid 6.0mol%, ethyl acrylate 74mol%, acrylic acid -2- hydroxyl ethyl ester 20mol%, molten It is polymerize in liquid, so as to obtain polymer solution.In the solution, relative to the mass parts of polymer 100 mixing isocyanic acid 2- The mass parts of methacryloyloxyethyl 10 (Showa Denko K. K's manufacture, Karenz MOI), ethylenic is imported to hydroxyl Unsaturated group, thus synthesizes the acrylic copolymer polymer (weight average molecular weight containing ethylenic unsaturated group:700000, Hydroxyl value 33.7mgKOH/g, acid number 33.1mgKOH/g).
In the acrylic copolymer polymer of the unsaturated group containing ethylenic mixture as crosslinking agent CORONETL (Nippon Polyurethane Industry Co., Ltd.'s manufacture) 0.9 mass parts, the EsacureKIP-150 as Photoepolymerizationinitiater initiater (manufacture of Lamberte societies) 5.0 mass parts, obtain adhesive composition.
In the way of the thickness of adhesive is 130 μm, resulting adhesive composition is applied to transparent stripping Pad on (50 μm of thickness), fitted with 100 μm of EVA film of thickness, so as to obtain the adhesive tape of 230 μm of thickness.
<Embodiment 5>
Mixture methacrylic acid 1.0mol%, acrylic acid-2-ethyl caproite 78mol%, acrylic acid -2- hydroxyl ethyl esters 21mol%, is polymerize in the solution, so as to obtain polymer solution.In the solution, relative to the mass parts of polymer 100 The mass parts of isocyanic acid 2- methacryloyloxyethyls 10 (Showa Denko K. K's manufacture, Karenz MOI) are mixed, to hydroxyl Base imports ethylenic unsaturated group, and thus synthesizing the acrylic copolymer polymer containing ethylenic unsaturated group, (weight is equal Molecular weight:750000, hydroxyl value 33.7mgKOH/g, acid number 5.6mgKOH/g).
In the acrylic copolymer polymer of the unsaturated group containing ethylenic mixture as crosslinking agent CORONETL (Nippon Polyurethane Industry Co., Ltd.'s manufacture) 2.0 mass parts, the EsacureKIP-150 as Photoepolymerizationinitiater initiater (manufacture of Lamberte societies) 5.0 mass parts, obtain adhesive composition.
In the way of the thickness of adhesive is 150 μm, resulting adhesive composition is applied to transparent stripping Pad on (50 μm of thickness), fitted with 80 μm polypropylene (PP) film of thickness, so as to obtain the adhesive tape of 230 μm of thickness.
<Embodiment 6>
Mixture methacrylic acid 1.0mol%, acrylic acid-2-ethyl caproite 78mol%, acrylic acid -2- hydroxyl ethyl esters 21mol%, is polymerize in the solution, so as to obtain polymer solution.In the solution, relative to the mass parts of polymer 100 The mass parts of isocyanic acid 2- methacryloyloxyethyls 6 (Showa Denko K. K's manufacture, Karenz MOI) are mixed, to hydroxyl Ethylenic unsaturated group is imported, the acrylic copolymer polymer containing ethylenic unsaturated group is thus synthesized and (divides equally again Son amount:600000, hydroxyl value 55.6mgKOH/g, acid number 5.9mgKOH/g).
In the acrylic copolymer polymer of the unsaturated group containing ethylenic mixture as crosslinking agent CORONETL (Nippon Polyurethane Industry Co., Ltd.'s manufacture) 0.5 mass parts, the EsacureKIP-150 as Photoepolymerizationinitiater initiater (manufacture of Lamberte societies) 5.0 mass parts, obtain adhesive composition.
In the way of the thickness of adhesive is 150 μm, resulting adhesive composition is applied to transparent stripping Pad on (50 μm of thickness), fitted with 150 μm of EVA film of thickness, so as to obtain the adhesive tape of 300 μm of thickness.
<Comparative example 1>
Mixture acrylic acid-2-ethyl caproite 78mol%, acrylic acid -2- hydroxyl ethyl esters 21mol%, methacrylic acid 1mol%, It is polymerize in the solution, so as to obtain the polymer solution that weight average molecular weight is 700,000.In the solution, relative to the polymer 100 mass parts mixing isocyanic acid 2- methacryloyloxyethyls 10 mass parts (Showa Denko K. K's manufacture, Karenz MOI), ethylenic unsaturated group is imported to hydroxyl, thus synthesizes the acrylic copolymer containing ethylenic unsaturated group and gather Compound (weight average molecular weight:600000, hydroxyl value 50.1mgKOH/g, acid number 6.1mgKOH/g).
In the acrylic copolymer polymer of the unsaturated group containing ethylenic mixture as crosslinking agent CORONET L (manufacture of Japanese polyurethane industry society) 1.5 mass parts, the Irgacure 184 (manufacture of BASF societies) 3.0 as Photoepolymerizationinitiater initiater Mass parts, Ebecryl 350 (manufacture of DAICEL-ALLNEX societies) 0.3 mass parts as additive, obtain adhesive composition.
In the way of the thickness of adhesive is 130 μm, resulting adhesive composition is applied to transparent stripping On pad, 100 μm of EVA film of the adhesive phase formed and thickness is fitted, so as to obtain the adhesive tape of 230 μm of thickness.
<Comparative example 2>
Mixture methacrylic acid 20mol%, acrylic acid-2-ethyl caproite 30mol%, acrylic acid -2- hydroxyl ethyl esters 10mol%, methyl acrylate 40mol%, are polymerize in the solution, so that it is molten to obtain the polymer that weight average molecular weight is 600,000 Liquid.The hydroxyl value of the polymer is that 28.1mgKOH/g, acid number are 60.8mgKOH/g.
In the polymer solution, relative to the mass parts of polymer 100, mixture is used as the 6 of ultraviolet reaction resin Urethane acrylate oligomer (manufacture of chemical industry Co., Ltd. of Xin Zhong villages) 100 mass parts of function and 3 functions Urethane acrylate oligomer (manufacture of chemical industry Co., Ltd. of Xin Zhong villages) 50 mass parts, it is used as crosslinking agent CORONET L (Nippon Polyurethane Industry Co., Ltd.'s manufacture) 4.0 mass parts, the Irgacure 184 as Photoepolymerizationinitiater initiater (manufacture of BASF societies) 10 mass parts, Ebecryl350 (manufacture of DAICEL-ALLNEX Co., Ltd.) 0.5 mass as additive Part, obtain adhesive composition.
In the way of the thickness of adhesive is 130 μm, resulting adhesive composition is applied to transparent stripping On pad, 100 μm LDPE (low density polyethylene (LDPE)) film of the adhesive phase formed and thickness is fitted, so as to obtain thickness 230 μm of adhesive tape.
<Comparative example 3>
Mixture methacrylic acid 20mol%, acrylic acid-2-ethyl caproite 30mol%, acrylic acid -2- hydroxyl ethyl esters 10mol%, methyl acrylate 40mol%, are polymerize in the solution, so that it is molten to obtain the polymer that weight average molecular weight is 600,000 Liquid.The hydroxyl value of the polymer is that 33.5mgKOH/g, acid number are 48.6mgKOH/g.
In the polymer solution, relative to the mass parts of polymer 100, mixture is used as the 5 of ultraviolet reaction resin Urethane acrylate oligomer (manufacture of chemical industry Co., Ltd. of Xin Zhong villages) 100 mass parts of function and 3 functions The carbamic acid of urethane acrylate oligomer (manufacture of chemical industry Co., Ltd. of Xin Zhong villages) 10 mass parts and 2 functions Ester acrylate oligomer (manufacture of chemical industry Co., Ltd. of Xin Zhong villages) 30 mass parts, the CORONET L (days as crosslinking agent This polyurethane industrial Co., Ltd. manufacture) 4.0 mass parts, the Irgacure 184 (manufacture of BASF societies) as Photoepolymerizationinitiater initiater 5 mass parts, Ebecryl 350 (manufacture of DAICEL-ALLNEX Co., Ltd.) 0.5 mass parts as additive, are bonded Agent composition.
In the way of the thickness of adhesive is 130 μm, resulting adhesive composition is applied to transparent stripping On pad, 100 μm of LDPE films of the adhesive phase formed and thickness are fitted, so as to obtain the adhesive tape of 230 μm of thickness.
<Comparative example 4>
Mixture methacrylic acid 20mol%, acrylic acid-2-ethyl caproite 35mol%, acrylic acid -2- hydroxyl ethyl esters 5mol%, Methyl acrylate 40mol%, is polymerize in the solution, so as to obtain the polymer solution that weight average molecular weight is 200,000.This gathers The hydroxyl value of compound is that 5.5mgKOH/g, acid number are 60.8mgKOH/g.
In the polymer solution, relative to the mass parts of polymer 100, mixture is used as the 6 of ultraviolet reaction resin Urethane acrylate oligomer (manufacture of chemical industry Co., Ltd. of Xin Zhong villages) 80 mass parts and the ammonia of 2 functions of function Urethane acrylate oligomer (manufacture of chemical industry Co., Ltd. of Xin Zhong villages) 20 mass parts, it is used as crosslinking agent CORONET L (Nippon Polyurethane Industry Co., Ltd.'s manufacture) 4.0 mass parts, the Irgacure 184 as Photoepolymerizationinitiater initiater (manufacture of BASF societies) 2.5 mass parts, Ebecryl350 (manufacture of DAICEL-ALLNEX Co., Ltd.) 0.5 matter as additive Part is measured, adhesive composition is obtained.
In the way of the thickness of adhesive is 150 μm, resulting adhesive composition is applied to transparent stripping On pad, 100 μm of LDPE films of the adhesive phase formed and thickness are fitted, so as to obtain the adhesive tape of 250 μm of thickness.
<Comparative example 5>
Mixture methacrylic acid 20mol%, acrylic acid-2-ethyl caproite 60mol%, methyl acrylate 20mol%, molten It is polymerize in liquid, so as to obtain the polymer solution that weight average molecular weight is 400,000.The hydroxyl value of the polymer is 0mgKOH/g, acid It is worth for 48.8mgKOH/g.
In the polymer solution, relative to the mass parts of polymer 100, mixture as crosslinking agent CORONET L (days This polyurethane industrial Co., Ltd. manufacture) 1.0 mass parts, TETRAD-X (Mitsubishi Gas Chemical Co., Ltd's manufacture) 1.0 mass Part, obtain adhesive composition.
In the way of the thickness of adhesive is 130 μm, resulting adhesive composition is applied to transparent stripping On pad, 100 μm of LDPE films of the adhesive phase formed and thickness are fitted, so as to obtain the adhesive tape of 230 μm of thickness.
<Comparative example 6>
Mixture acrylic acid-2-ethyl caproite 78mol%, acrylic acid -2- hydroxyl ethyl esters 21mol%, methacrylic acid 1mol%, It is polymerize in the solution, so as to obtain the polymer solution that weight average molecular weight is 700,000.In the solution, relative to the polymer 100 mass parts mixing isocyanic acid 2- methacryloyloxyethyls 5.0 mass parts (Showa Denko K. K's manufacture, Karenz MOI), ethylenic unsaturated group is imported to hydroxyl, thus synthesizes the acrylic copolymer containing ethylenic unsaturated group and gather Compound (weight average molecular weight:700000, hydroxyl value 38.0mgKOH/g, acid number 6.5mgKOH/g).
In the acrylic copolymer polymer of the unsaturated group containing ethylenic mixture as crosslinking agent CORONET L (Nippon Polyurethane Industry Co., Ltd.'s manufacture) 1.0 mass parts, TETRAD-X (Mitsubishi Gas Chemical Co., Ltd's manufacture) 0.5 matter Part, Irgacure 184 (manufacture of BASF societies) 5.0 mass parts as Photoepolymerizationinitiater initiater are measured, adhesive composition is obtained.
In the way of the thickness of adhesive is 130 μm, resulting adhesive composition is applied to transparent stripping On pad, 100 μm of EVA film of the adhesive phase formed and thickness is fitted, so as to obtain the adhesive tape of 230 μm of thickness.
<Comparative example 7>
Using the mass parts of acrylic acid-2-ethyl caproite 95, the mass parts of acrylic acid -2- hydroxyl ethyl esters 5, it is used as optical free radical initiator Irgacure 651 (BASF societies manufacture, 50% ethyl acetate solution) 0.2 mass parts and the mass parts of lauryl mercaptan 0.01 it is molten Solution obtains solution in ethyl acetate.The solution irradiation ultraviolet radiation is polymerize, the ethyl acetate for obtaining polymer is molten Liquid.And then, the mass parts of solid constituent 100 relative to the solution make isocyanic acid 2- methacryloyloxyethyl (Showa electricians Co., Ltd.'s manufacture, Karenz MOI) 3.5 mass parts are reacted, and it is that 700,000, hydroxyl value is to have synthesized weight average molecular weight 11.1mgKOH/g, acid number are handed over for 0.9mgKOH/g's as (methyl) acrylic resin for containing ethylenic unsaturated group Conjuncted acrylic copolymer.
Mixture is used as Photoepolymerizationinitiater initiater in the acrylic copolymer polymer of the unsaturated group containing ethylenic (manufacture of BASF societies) 1.0 mass parts of Irgacure 184 and the U-324A (in new as urethane acrylate oligomer Chemical industry Co., Ltd. of village manufactures) 2.0 mass parts, obtain adhesive composition.
In the way of the thickness of adhesive is 130 μm, resulting adhesive composition is applied to transparent stripping On pad, 100 μm of EVA film of the adhesive phase formed and thickness is fitted, so as to obtain the adhesive tape of 230 μm of thickness.
<Comparative example 8>
Using the mass parts of acrylic acid-2-ethyl caproite 95, the mass parts of acrylic acid -2- hydroxyl ethyl esters 5, it is used as optical free radical initiator Irgacure 651 (BASF societies manufacture, 50% ethyl acetate solution) 0.2 mass parts and the mass parts of lauryl mercaptan 0.01 It is dissolved in ethyl acetate, obtains solution.The solution irradiation ultraviolet radiation is polymerize, the ethyl acetate for obtaining polymer is molten Liquid.And then, the mass parts of solid constituent 100 relative to the solution make isocyanic acid 2- methacryloyloxyethyl (Showa electricians Co., Ltd.'s manufacture, Karenz MOI) 3.5 mass parts are reacted, and it is that 700,000, hydroxyl value is to have synthesized weight average molecular weight 12.2mgKOH/g, acid number are handed over for 0.9mgKOH/g's as (methyl) acrylic resin for containing ethylenic unsaturated group Conjuncted acrylic copolymer.
Mixture is used as Photoepolymerizationinitiater initiater in the acrylic copolymer polymer of the unsaturated group containing ethylenic Irgacure 184 (manufacture of BASF societies) 1.0 mass parts, U-324A (the Xin Zhong villages as urethane acrylate oligomer Chemical industry Co., Ltd. manufactures) 2.0 mass parts and SE4050 (Co., Ltd. Admatechs manufactures) 150 matter as filler Part is measured, adhesive composition is obtained.
In the way of the thickness of adhesive is 130 μm, resulting adhesive composition is applied to transparent stripping On pad, 100 μm of EVA film of the adhesive phase formed and thickness is fitted, so as to obtain the adhesive tape of 230 μm of thickness.
<Comparative example 9>
Mixture methacrylic acid 2.0mol%, acrylic acid-2-ethyl caproite 71mol%, acrylic acid -2- hydroxyl ethyl esters 27mol%, is polymerize in the solution, so as to obtain the polymer solution that weight average molecular weight is 200,000.In the solution, relative to The mass parts of the mass parts of polymer 100 mixing isocyanic acid 2- acryloyloxyethyl esters 20 (Showa Denko K. K's manufacture, Karenz AOI), ethylenic unsaturated group is imported to hydroxyl, the acrylic acid containing ethylenic unsaturated group is thus synthesized and is total to Polymerized polymers (weight average molecular weight:300000, hydroxyl value 12.3mgKOH/g, acid number 7.8mgKOH/g).
In the acrylic copolymer polymer of the unsaturated group containing ethylenic mixture as crosslinking agent CORONET L (Nippon Polyurethane Industry Co., Ltd.'s manufacture) 1.5 mass parts, (the BASF societies systems of Irgacure 184 as Photoepolymerizationinitiater initiater Make) 5.0 mass parts, obtain adhesive composition.
In the way of the thickness of adhesive is 150 μm, resulting adhesive composition is applied to transparent stripping On pad, 100 μm of LDPE films of the adhesive phase formed and thickness are fitted, so as to obtain the adhesive tape of 250 μm of thickness.
<Comparative example 10>
Mixture butyl acrylate 96mol%, acrylic acid -2- hydroxyl ethyl ester 4mol%, are polymerize, so as to obtain in the solution Weight average molecular weight is 700,000 polymer solution.The hydroxyl value of the polymer is that 16.7mgKOH/g, acid number are 0mgKOH/g.
In the polymer solution, relative to the mass parts of polymer 100, mixture as crosslinking agent CORONET L (days This polyurethane industrial Co., Ltd. manufactures) 2.5 mass parts, obtain adhesive composition.
In the way of the thickness of adhesive is 130 μm, resulting adhesive composition is applied to transparent stripping On pad, 100 μm of LDPE films of the adhesive phase formed and thickness are fitted, so as to obtain the adhesive tape of 230 μm of thickness.
Following experiment is carried out for the adhesive tape made in above-described embodiment and comparative example, its performance is evaluated.Evaluation result It is recorded in table 1 below and 2.
<Measure/analysis>
The measure of contact angle and the calculating of surface free energy:
The face for being not provided with adhesive phase of base material film is fixed to the flat chip in surface using two-sided tape.
Thereafter, release liner is peeled off, diiodomethane and pure water is added dropwise to mutually different position over the binder layer, The FACE contact angle meter CA-S150 types manufactured using Kyowa Chemical Industry Co., Ltd are measured to each contact angle θ.
Then, it is sharp in order to determine the adhesive phase for irradiating and solidifying through ultraviolet to diiodomethane and the contact angle of pure water Adhesive tape is fixed to the flat chip in surface with method same as described above.Then, entered using high-pressure sodium lamp from release liner side Row ultraviolet irradiates, and accumulative exposure is reached 500mJ/cm2.After ultraviolet irradiation, place 1 hour, thereafter by release liner Peel off, and diiodomethane and pure water are added dropwise to mutually different position, manufactured using Kyowa Chemical Industry Co., Ltd FACE contact angle meter CA-S150 types are measured to each contact angle θ.
Contact angle θ obtained above value is substituted into above-mentioned<Formula 1>Simultaneous equations, calculate adhesive layer surface Surface free energy.
Hydroxyl value:
It is measured according to JIS K 0070.
Acid number:
According to JIS K5601-2-1:1999 are measured.
<Test example 1>The evaluation of marginal swell
The DR8500III (trade name) manufactured using Dong Jing machines society, on 725 μm of thickness, the silicon wafer of 8 inches of diameter Form thick about 10 μm of polyimide film [HD-8820 (trade name, the manufacture of HD MicroSystems Co., Ltd.)], using by O2The etching that plasma is carried out is cleaned to wafer surface.By the adhesive tape gluing made in above-described embodiment and comparative example extremely The chip with polyimides.Thereafter, using the grinder [DFG8760 of Co., Ltd. DISCO manufactures with Xian Nei mechanisms (trade name)] be ground to thickness for 250 μm.25 operations are implemented to each adhesive tape.By the wafer storage after grinding defeated In the box sent, lid is closed, visually the protuberance at observation edge.
(edge part protuberance metewand)
A:25 wholes can't see protuberance
B:It was observed that protuberance for less than 12
C:It was observed that protuberance for more than 13
<Test example 2>Fissility is tested
The fissility experiment of the chip of bumpless:
By the adhesive tape gluing made in embodiment and comparative example to the band utilized with the preparation of the above-mentioned identical method of test example 1 The surface of the chip of polyimides.Thereafter, using the grinder [DFG8760 of Co., Ltd. DISCO manufactures with Xian Nei mechanisms (trade name)] be ground to thickness for 75 μm, use chip mounter RAD2700 (trade name, Lintec plant with Xian Nei mechanisms Formula commercial firm manufactures) adhesive tape is peeled off from the chip after grinding.Herein, the adhesive tape for applying the comparative example 5 of Pressuresensitive Adhesive enters Gone 50 DEG C heating peel off.In addition, applying the embodiment 1~6 of ultraviolet-curing adhesive, comparative example 1~4,6~10 Adhesive tape using high-pressure sodium lamp to add up exposure as 500mJ/cm2Mode irradiation ultraviolet radiation after peeled off.
(fissility metewand)
A:Adhesive tape can all be peeled off
B:Peeling-off mistake (heat sealing adhesive bad or adhesive tape cutting) can not peel off
The fissility experiment of bumped wafer:
By the adhesive tape gluing made in above-described embodiment and comparative example to the weldering with 100 μm of height, 200 μm of projection spacing Expect projection 8 inches of diameter it is with projection silicon wafer and further in 50 μm of height, the copper pillar bumps of 100 μm of projection spacing The surface of chip with 7 μm of polyimide films [HD-8820 (trade name, the manufacture of HD MicroSystems Co., Ltd.)].
Using the chip identical method with above-mentioned bumpless by the grinding wafer with solder projection to 100 μ m-thicks, by band The grinding wafer of copper pillar bumps to 50 μ m-thicks, and using with above-mentioned bumpless chip identical method from the chip after grinding by glue Band is peeled off.
(fissility metewand)
A:Adhesive tape can all be peeled off
B:Peeling-off mistake (because heat sealing adhesive is bad or adhesive tape cutting caused by peel off mistake) or can not peel off
<Test example 3>Cull is evaluated
Using light microscope to having peeled off the chip with solder projection of adhesive tape in above-mentioned test example 2 and convex with copper post The wafer surface of the chip of block is observed, and the presence or absence of cull is evaluated.
(cull metewand)
A:Without cull
B:Any one of chip with copper pillar bumps or the chip with solder projection have cull
C:Chip with solder projection and the chip with copper pillar bumps have cull
<Test example 4>Fitness test
The DR8500III (trade name) manufactured using Dong Jing machines society, in operating temperature and roll temperature:Normal temperature (23 DEG C), laminate pressure:By the adhesive tape gluing made in above-described embodiment and comparative example to 100 μ of height under conditions of 0.4MPa M, 8 inches of the diameter of the solder projection of 200 μm of projection the spacing surface with projection silicon wafer.
Adaptation now is confirmed by visual observation, whetheing there is air between investigation adhesive tape and chip is mixed into.
(metewand of adaptation)
A:Also it was mixed into after laminating more than 48 hours without air
B:After laminating more than 24 to 48 hours between have being mixed into for air
C:After firm laminating~there is being mixed into for air between 24 hours
Show the result in table 1 below.
The adhesive tape of comparative example 1~4 is the example of the surface free energy reduction in the adhesive face after ultraviolet (UV) irradiation.If Using the adhesive tape of comparative example 1~4, then the result for occurring the marginal swell caused by box is stored with high probability can be obtained.And then, than Compared with being poor result at least one assessment item of the adhesive tape in fissility, cull and adaptation of example 1~4.
The adhesive tape of comparative example 5 and 10 has used Pressuresensitive Adhesive, as a result easily occurs marginal swell (comparative example 5), separately Outside, substantial amounts of cull (comparative example 5 and 10) is produced when peeling off.
Although the surface free energy that the adhesive tape of comparative example 6~8 is the adhesive face after UV irradiations rises its degree and is less than The example of scope given to this invention.If using the adhesive tape of comparative example 6~8, obtaining the result that cull occurs after stripping. And then, the adhesive tape of comparative example 6~8 turns into poor at least one assessment item in marginal swell, fissility and adaptation As a result.
The surface free energy of the adhesive of the UV pre-irradiations of the adhesive tape of comparative example 9 is less than value given to this invention Value.Its result:Peeling force from projection chip is not enough, although do not have cull in the chip with solder projection, but with polyamides The copper pillar bumps chip of imines film has cull.
On the other hand, in the case of using the adhesive tape of embodiment 1~6, all non-flanged is swelled.In addition, even for tool The surface for having the projection of 100 μm of height also shows that excellent adaptation, even if also unconfirmed to sky more than 48 hours after laminating Gas is mixed into.And then, when peeling off, adhesive tape will not be cut off, and cull does not also occur.
With reference to embodiments thereof, the present invention is described, but applicants contemplate that, as long as no specifying, then originally Invention is not limited in any details of explanation, should not violate spirit and scope shown in appended claims In the case of carry out wide in range explanation.
This application claims the Japanese Patent Application 2014-205465's for carrying out patent submission in Japan based on October 6th, 2014 Priority, by it with reference to this and using its content as this specification contents a part introduce.
Symbol description
10 adhesive tapes
11 base material films
12 adhesive phases
13 semiconductor wafers

Claims (8)

1. a kind of band projection semiconductor wafer surface protection adhesive tape, it is to have ultra-violet solidified bonding on base material film The band projection semiconductor wafer surface protection adhesive tape of oxidant layer, it is characterised in that
It is less than more than 10,000 200 ten thousand and with the carbon-to-carbon double bond of type containing radiation-curing that the adhesive phase, which contains weight average molecular weight, (methyl) acrylate copolymer of group, hydroxyl and carboxyl,
The surface free energy of the adhesive layer surface of ultraviolet pre-irradiation be 25.5mN/m less than 35mN/m,
The surface of the adhesive phase after the solidification that ultraviolet irradiates and the surface phase of the adhesive phase of ultraviolet pre-irradiation High more than the 5mN/m of specific surface free energy,
The surface of the adhesive phase after the solidification that ultraviolet irradiates and the surface phase of the adhesive phase of ultraviolet pre-irradiation Than, it is small to the contact angle of diiodomethane,
(methyl) acrylate copolymer is made before the importing radiation-curing type carbon-to-carbon double bond group with hydroxyl and carboxyl Polymer with radiation-curing type carbon-to-carbon double bond group compound reaction obtained from polymer, formed this lead In the whole monomer components for entering the polymer before radiation-curing type carbon-to-carbon double bond group, (methyl) acrylic acid 1mol% is included ~10mol%,
The hydroxyl value for constituting the polymer of described adhesive layer surface is 30mgKOH/g~100mgKOH/g,
The acid number for constituting the polymer of described adhesive layer surface is 5mgKOH/g~65mgKOH/g.
2. band projection semiconductor wafer surface protection adhesive tape as claimed in claim 1, it is characterised in that described that there is radiation The compound of line curing type carbon-to-carbon double bond group is isocyanic acid 2- (methyl) acryloyloxyethyl ester.
3. band projection semiconductor wafer surface protection adhesive tape as claimed in claim 2, it is characterised in that relative to described The mass parts of (methyl) acrylate copolymer 100, the blend amount of isocyanic acid 2- (methyl) acryloyloxyethyl ester is 1 mass parts ~20 mass parts.
4. such as band projection semiconductor wafer surface protection adhesive tape according to any one of claims 1 to 3, it is characterised in that Relative to the mass parts of (methyl) acrylate copolymer 100, the mass parts of mass parts of mixture crosslinking agent 0.1~5.
5. such as band projection semiconductor wafer surface protection adhesive tape according to any one of claims 1 to 4, it is characterised in that The acid number for constituting the polymer of described adhesive layer surface is 10mgKOH/g~35mgKOH/g.
6. a kind of processing method with projection semiconductor wafer, it is the band projection any one of usage right requirement 1~5 The processing method with projection semiconductor wafer of semiconductor wafer surface protection adhesive tape, it is characterised in that the processing method bag Include following processes (A)~(D):
Process (A), has the surface laminating band projection semiconductor wafer surface of projection in the formation with projection semiconductor wafer The process of protection adhesive tape;
Process (B), to the projection semiconductor wafer and patch with projection semiconductor wafer surface protection adhesive tape The process that the surface of conjunction face opposite side is ground;
Process (C), makes the band projection partly lead the band projection semiconductor wafer surface protection with adhesive tape irradiation ultraviolet radiation The process that body wafer surface protection adhesive tape solidifies;And
Process (D), from described with the projection semiconductor wafer stripping work with projection semiconductor wafer surface protection adhesive tape Sequence.
7. the processing method as claimed in claim 6 with projection semiconductor wafer, it is characterised in that the band projection semiconductor Chip has insulating barrier with the binding face with projection semiconductor wafer surface protection adhesive tape.
8. the processing method with projection semiconductor wafer as claimed in claims 6 or 7, it is characterised in that the height of the projection Spend for more than 15 μm.
CN201580056130.XA 2014-01-23 2015-04-30 The processing method of semiconductor wafer surface protection adhesive tape and semiconductor wafer Active CN107075322B (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP2014010821 2014-01-23
JP2014-205465 2014-10-06
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