WO2020225919A1 - Adhesive set, and structure manufacturing method - Google Patents
Adhesive set, and structure manufacturing method Download PDFInfo
- Publication number
- WO2020225919A1 WO2020225919A1 PCT/JP2019/018620 JP2019018620W WO2020225919A1 WO 2020225919 A1 WO2020225919 A1 WO 2020225919A1 JP 2019018620 W JP2019018620 W JP 2019018620W WO 2020225919 A1 WO2020225919 A1 WO 2020225919A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- component
- adhesive
- group
- base material
- agent
- Prior art date
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- 230000001070 adhesive effect Effects 0.000 title claims abstract description 63
- 239000000853 adhesive Substances 0.000 title claims abstract description 60
- 238000004519 manufacturing process Methods 0.000 title claims description 7
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- -1 acrylic polyol Chemical class 0.000 claims abstract description 37
- 229920005862 polyol Polymers 0.000 claims abstract description 29
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims abstract description 24
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- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims description 47
- 239000000203 mixture Substances 0.000 claims description 29
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- 229920001155 polypropylene Polymers 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 13
- 238000002156 mixing Methods 0.000 claims description 9
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- 238000001723 curing Methods 0.000 description 64
- 239000002585 base Substances 0.000 description 38
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 18
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- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 12
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- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 description 1
- 238000004704 ultra performance liquid chromatography Methods 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
- 239000010456 wollastonite Substances 0.000 description 1
- 229910052882 wollastonite Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/08—Macromolecular additives
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
Definitions
- the present invention relates to an adhesive set and a method for manufacturing a structure.
- Steel plates are generally used for interior and exterior parts of automobile bodies, front doors, rear doors, back doors, front bumpers, rear bumpers, rocker moldings, etc., but weight reduction is required to meet recent demands for improved fuel efficiency. Has been done. For this reason, plastic materials such as polypropylene are increasingly used as interior / exterior parts of automobiles instead of steel plates. Since plastic materials such as polypropylene have lower strength than steel sheets, it is common to add talc, glass filler, or the like to improve the strength.
- Urethane-based compositions have been proposed as an adhesive between plastic automobile parts such as polypropylene.
- a one-component composition called a moisture-curing type, which is cured by moisture in the air
- an adhesive set composed of a main agent and a curing agent are used to prepare a main agent and a curing agent.
- two-component compositions that mix. Among these, from the viewpoint of workability in the bonding process, sufficient pot life (time until the paint starts to cure due to a chemical reaction in a pot life or a multi-component paint) can be sufficiently secured, and quick curing becomes possible. Two-component compositions tend to be preferred.
- polypropylene base material has a small surface polarity and is difficult to adhere. Therefore, in order to facilitate adhesion, a surface treatment for introducing a polar group into the surface of the base material is performed. Examples of the surface treatment include frame treatment and the like. Furthermore, since it is difficult to directly apply the urethane-based composition to the adhesion between the surface-treated polypropylene base materials, the urethane-based composition is applied after the primer treatment is performed on each polypropylene base material as a pretreatment. It is common to do. However, in recent years, from the viewpoint of simplifying the process, improving the working environment, etc., improvement of adhesiveness (that is, non-primer adhesiveness) when primer treatment is not performed has been required.
- Patent Document 1 discloses a two-component curable composition in which a main agent containing an isocyanate compound (first liquid) and a curing agent containing ketimine (second liquid) are mixed during work. ..
- the two-component curable composition used is an excellent non-primer even for a base material that has been frame-treated under a wide range of treatment conditions (that is, a base material having a different surface tension (wetting property)). It is required to have adhesiveness.
- the conventional two-component curable composition does not have sufficient non-primer adhesiveness to a substrate that has been frame-treated under a wide range of treatment conditions, and there is room for further improvement.
- the main invention of the present invention is to provide an adhesive set capable of preparing an adhesive having excellent non-primer adhesiveness even on a substrate that has been frame-treated under a wide range of treatment conditions. The purpose.
- the adhesive set can be applied to a substrate which has been frame-treated under a wide range of treatment conditions by using a specific component in the curing agent. They have found that it is possible to prepare an adhesive having excellent non-primer adhesiveness, and have completed the present invention.
- One aspect of the present invention is an adhesive set composed of a main agent and a curing agent, wherein the main agent contains a urethane prepolymer having an isocyanate group as an end group, and the curing agent is a polyol containing an acrylic polyol.
- the adhesive set to be contained.
- the present invention attaches a first substrate and a second substrate to a structure via a mixture obtained by mixing a main agent and a curing agent in the above-mentioned adhesive set.
- a method for manufacturing a structure which comprises a step of obtaining.
- At least one of the first base material and the second base material may be a polypropylene base material.
- an adhesive set capable of preparing an adhesive having excellent non-primer adhesiveness even on a substrate that has been frame-treated under a wide range of processing conditions. Further, according to the present invention, there is provided a method for manufacturing a structure using an adhesive set.
- the numerical range indicated by using “-" indicates the range including the numerical values before and after "-" as the minimum value and the maximum value, respectively.
- the upper limit value or the lower limit value of the numerical range of one step may be replaced with the upper limit value or the lower limit value of the numerical range of another step.
- the upper limit value or the lower limit value of the numerical range may be replaced with the value shown in the examples.
- the adhesive set according to one embodiment is composed of a main agent and a curing agent.
- a mixture two-component curing urethane-based composition
- the mixture cures over time and can act as an adhesive that adheres the substrates.
- the main agent contains (a) urethane prepolymer having an isocyanate group as a terminal group.
- the main agent (A) may further contain the interfacial adhesive component (b).
- the curing agent contains (c) polyol containing an acrylic polyol.
- At least one of (A) main agent and (B) curing agent may contain any one of (d) curing catalyst, (e) carbon black, (f) filler, and (g) plasticizer.
- the component (a) is a reaction product of a compound having two or more active hydrogen groups and a polyisocyanate compound having two or more isocyanate groups.
- a component having an isocyanate group as a terminal group can be obtained by reacting so that the number of isocyanate groups becomes excessive.
- the active hydrogen group include a hydroxy group (OH group), a carboxyl group (COOH group), an amino group (NH 2 group), a mercapto group (SH group) and the like.
- the compound having two or more active hydrogen groups may be a polyol which is a compound having two or more hydroxy groups (OH groups), or may be a (a-1) polyether polyol.
- polyisocyanate compound examples include aromatic polyisocyanates in which an isocyanate group is bonded to an aromatic hydrocarbon, and alicyclic polyisocyanates in which an isocyanate group is bonded to an alicyclic hydrocarbon.
- the polyisocyanate compound may be (a-2) aromatic polyisocyanate or diphenylmethane diisocyanate.
- the compound having two or more active hydrogen groups and the polyisocyanate compound having two or more isocyanate groups one kind may be used alone or two or more kinds may be used in combination.
- the component (a-1) is not particularly limited as long as it is a polyether polyol having two or more OH groups. Specific examples thereof include polyethylene glycol (PEG), polypropylene glycol (PPG), ethylene oxide / propylene oxide copolymer, polytetramethylene ether glycol (PTMEG), and sorbitol-based polyol. Among these, the component (a-1) may be polypropylene glycol (PPG). Further, as the component (a-1), one type may be used alone, or two or more types may be used in combination.
- the number average molecular weight of the component (a-1) may be 10,000 or less, and may be 9000 or less, 8000 or less, 7000 or less, or 6000 or less. When the number average molecular weight of the component (a-1) is 10,000 or less, the number of cross-linking points tends to increase and the mechanical properties at the time of curing tend to improve.
- the number average molecular weight of the component (a-1) is not particularly limited, but may be, for example, 500 or more.
- the "number average molecular weight" is calculated by using gel permeation chromatography (GPC) and using a standard polystyrene calibration curve.
- GPC gel permeation chromatography
- the GPC measurement conditions are as follows. Measuring instrument: ACQUITY UPLC APC system (manufactured by Waters) Columns: APC XT-900, APC XT-200, APC XT-125, APC XT-45 (manufactured by Waters) Carrier: tetrahydrofuran (THF) Detector: Differential refractometer Sample: 0.5 mass% THF solution Calibration curve: Polystyrene
- ((A-2) Aromatic polyisocyanate
- Examples of the component (a-2) include 4,4'-diphenylmethane diisocyanate (4,4'-MDI (monomeric MDI)), 2,4'-diphenylmethane diisocyanate) (2,4'-MDI) and the like. Can be mentioned.
- the content of the component (a) may be 20 to 55% by mass, 25 to 50% by mass, or 30 to 45% by mass based on the total amount of the main agent (A).
- the content of the component (a) is 20% by mass or more based on the total amount of the main agent (A)
- the amount is 55% by mass or less based on the total amount of (A) main agent, deterioration of the adhesive properties after curing tends to be prevented.
- (b-1) a multimer of hexamethylene diisocyanate having an unmodified isocyanurate group (hereinafter, may be referred to as “unmodified hexamethylene diisocyanate multimer”), (b-. 2) A silane coupling agent having a mercapto group or an amino group, a multimer of hexamethylene diisocyanate having an isocyanate group modified with the components (b-3) and (b-2) and at least two unmodified isocyanate groups ( Hereinafter, it may be referred to as “modified hexamethylene diisocyanate multimer”) and the like.
- the component (b-1) is not particularly limited as long as it is a multimer of hexamethylene diisocyanate having an unmodified isocyanate group, but for example, isocyanurate, biuret, trimethylolpropane (TMP) adduct, and the like. It may be a trimer. Examples of such trimeric commercial products include Sumijour N3300 (trade name, manufactured by Sumika Bayer Urethane Co., Ltd.), Duranate 24A-100 (trade name, manufactured by Asahi Kasei Corporation), and Duranate E402-100 (product name). Name, manufactured by Asahi Kasei Corporation), etc. As the component (b-1), one type may be used alone, or two or more types may be used in combination.
- the silane coupling agent having a mercapto group is a silane compound having a mercapto group (SH group) which is an active hydrogen group capable of reacting with an isocyanurate group and a hydrolyzable group.
- Examples of the silane coupling agent having a mercapto group include 3-mercaptopropylmethyldimethoxysilane and 3-mercaptopropyltrimethoxysilane.
- the silane coupling agent having a mercapto group one type may be used alone, or two or more types may be used in combination. Further, it may be used in combination with a silane coupling agent having an amino group described later.
- Silane coupling agents having an amino group, an amino group (NH 2 group or NHR group (R: hydrocarbon group)) is an active hydrogen group capable of reacting with isocyanurate groups is a silane compound having a and hydrolyzable groups .
- the silane coupling agent having an amino group include N-2- (aminoethyl) -3-aminopropylmethyldimethoxysilane, N-2- (aminoethyl) -3-aminopropyltrimethoxysilane, and N-2.
- silane coupling agent having an amino group one type may be used alone, or two or more types may be used in combination. Further, it may be used in combination with the above-mentioned silane coupling agent having a mercapto group.
- the component (b-3) is a reaction product of the component (b-1) and the component (b-2).
- the reaction product includes an isocyanate group modified with the component (b-1), the component (b-2), and one component in addition to the component (b-3). It may contain a multimer of hexamethylene diisocyanate having an unmodified isocyanate group.
- an unmodified hexamethylene diisocyanate trimer is used as the component (b-1)
- the component (b-3) contains an isocyanate group modified with the component (b-2) and two unmodified isocyanate groups.
- the isocyanate group modified with the component (b-2) in the component (b-3) contributes to the improvement of the interfacial adhesive force with the polypropylene base material, and at least two unmodified isocyanate groups are contained in the curing agent.
- (C) Can contribute to the formation of crosslinks with polyols.
- the component (b-3) is the equivalent ratio of the component (b-1) and the component (b-2) to the SH group or NH group of the component (b-2) and the NCO group of the component (b-1). It can be obtained by adjusting the NCO group / SH group or NH group). For example, when an unmodified hexamethylene diisocyanate trimeric is used as the component (b-1), it usually has three NCO groups, and therefore (NCO group / SH group or NH group) is 2.5 to 3. By adjusting to the range of 5, a component (b-3) having an isocyanate group modified with the component (b-2) and two unmodified isocyanate groups can be obtained.
- the reaction between the component (b-1) and the component (b-2) may be carried out in the presence of a catalyst.
- the catalyst may be, for example, the same as the curing catalyst (d) described later.
- the content of the catalyst can be appropriately set according to the types of the component (b-1) and the component (b-2).
- the temperature and time for reacting the component (b-1) and the component (b-2) may be, for example, 35 to 50 ° C. and 2 to 5 hours.
- the content of the component (b) may be 2 to 10% by mass, 2 to 7% by mass, or 3 to 6% by mass based on the total amount of the (A) main agent.
- the content of the component (b) is 2% by mass or more based on the total amount of the main agent (A)
- the primerless adhesiveness is improved and the adhesive durability between the substrate surface and the adhesive is prevented from being lowered.
- the content of the component (b) is 10% by mass or less based on the total amount of the main agent (A) it tends to be possible to prevent deterioration of the adhesive property at the time of curing.
- the component (c) contains (c-1) acrylic polyol.
- the component (c) may contain a polyol (c-2) component other than the component (c-1).
- the component (c-1) is an acrylic polymer of acrylic acid, methacrylic acid, and an ester thereof, and means an acrylic polymer having two or more OH groups (hydroxyl group-containing acrylic polymer). Since the component (c) contains the component (c-1), it is possible to prepare an adhesive having excellent non-primer adhesiveness even on a substrate that has been frame-treated under a wide range of treatment conditions. Become. The reason for this is not always clear, but for example, polyether polyols such as polyethylene glycol (PEG), polypropylene glycol (PPG), ethylene oxide / propylene oxide copolymer, polytetramethylene ether glycol (PTMEG), and sorbitol-based polyols.
- PEG polyethylene glycol
- PPG polypropylene glycol
- PTMEG polytetramethylene ether glycol
- sorbitol-based polyols sorbitol-based polyols.
- Polyester polyol having an ester bond main skeleton obtained by dehydration condensation of a carboxylic acid and a polyhydric alcohol, and the like all have a polar bond in the main chain.
- the acrylic polyol does not have a polar bond in the main chain and is expected to have a lower polarity than the above-mentioned polyol.
- the present inventors consider that the presence of such a low-polarity acrylic polyol having different properties from the above-mentioned polyol in the curing agent (B) improves the non-primer adhesiveness to the substrate having different treatment conditions. There is.
- Examples of the copolymer component having an OH group constituting an acrylic polymer having two or more OH groups include hydroxyethyl acrylate, hydroxyethyl methacrylate, hydroxypropyl acrylate, hydroxypropyl methacrylate, 3-acrylate. Examples thereof include chloro-2-hydroxypropyl, 3-chloro-2-hydroxypropyl methacrylate, and allyl alcohol.
- Examples of copolymerization components other than acrylic acid, methacrylic acid, and esters thereof include styrene, ⁇ -methylstyrene, vinyltoluene, acrylamide, methacrylamide and derivatives thereof, vinyl acetate, maleic anhydride, and the like.
- the component (c-1) Commercially available products of the component (c-1) include, for example, UH-2000 (trade name, manufactured by Toa Synthetic Co., Ltd.), UT-1001 (trade name, manufactured by Soken Chemical Co., Ltd.), UH-2190 (product name, manufactured by Toa). Examples include (manufactured by Synthetic Co., Ltd.) and UH-2041 (product name, manufactured by Toa Synthetic Co., Ltd.).
- the component (c-1) one type may be used alone, or two or more types may be used in combination.
- the number average molecular weight of the component (c-1) may be 15,000 or less, 13000 or less, or 12000 or less, and may be 2000 or more and 4000 or more, or 6000 or more.
- the content of the component (c-1) may be 30 to 90% by mass, 40 to 80% by mass, or 50 to 80% by mass based on the total amount of the component (c).
- the content of the component (c-1) is 30% by mass or more based on the total amount of the component (c)
- the adaptability to a wide range of frame-processed surfaces is improved, and when the component is peeled off, interface destruction occurs.
- the content of the component (c-1) is 90% by mass or less based on the total amount of the component (c), it is possible to prevent the adhesive strength from being lowered during curing. Tend to be able to.
- the component (c-2) is not particularly limited as long as it is a polyol having two or more OH groups other than the component (c-1), and is, for example, the polyether exemplified in the above-mentioned component (a-1). Polyxyl can be used.
- the number average molecular weight of the component (c-2) may be the same as the number average molecular weight of the component (a-1).
- the content of the component (c) may be 35 to 65% by mass, 40 to 60% by mass, or 45 to 55% by mass based on the total amount of the (B) curing agent.
- the content of the component (c) is 35% by mass or more based on the total amount of the curing agent (B), it tends to be possible to prevent a decrease in the flexibility of the adhesive during curing, and the component (b)
- the content of (B) is 65% by mass or less based on the total amount of the curing agent (B)
- a known catalyst that promotes the urethanization reaction or the urea conversion reaction can be used.
- the component (d) include a tin catalyst, an amine catalyst, and the like, which can be appropriately selected according to a desired curing rate.
- the tin catalyst include dibutyltin dilaurate, dioctyltin dilaurate, dibutyltin didecanete, dioctyltin didecanate, tin 2-ethylhexanoate and the like.
- the amine catalyst include triethylenediamine, bis (dimethylaminoethyl) ether, di (N, N-dimethylaminoethyl) amine and the like.
- the total content of the component (d) is 0.1 to 10.0% by mass, 0.1 to 5.0% by mass, or 0.1 to 0.1 to 1,0.0% by mass, based on the total amount of (A) main agent and (B) curing agent. It may be 3.0% by mass.
- the component (e) may have an average particle size (D50: particle size of 50% of the volume particle size distribution curve) of 20 to 40 nm or 25 to 35 nm.
- D50 average particle size of 50% of the volume particle size distribution curve
- the average particle size (D50) of carbon black can be measured by a laser diffracted light scattering method using, for example, "Model LS-230" manufactured by Beckman Coulter.
- the component (e) Commercially available products of the component (e) include, for example, Monarch 460 (manufactured by Cabot Corporation), Asahi Carbon 70 (manufactured by Asahi Carbon Co., Ltd.), Seest 3 (manufactured by Tokai Carbon Co., Ltd.), and Mitsubishi Carbon 32 (manufactured by Mitsubishi Chemical Corporation). (Manufactured by), Niteron 200 (manufactured by Shin Nikka Carbon Co., Ltd.) and the like.
- the total content of the component (e) may be 5 to 40% by mass based on the total amount of the (A) main agent and (B) curing agent.
- the strength of the adhesive tends to improve, and when it is 40% by mass or less. If there is, there is a tendency that the strength of the adhesive can be maintained because the dispersibility is improved.
- the total content of the component (e) may be 10 to 30% by mass because the workability and weather resistance of the adhesive can be further improved.
- the component (f) includes kaolin, talc, silica, titanium oxide, calcium carbonate, bentonite, mica, sericite, glass flakes, glass fibers, graphite, magnesium hydroxide, and hydroxide.
- examples thereof include aluminum, antimony trioxide, barium sulfate, zinc borate, alumina, magnesia, wollastonite, zonotrite, whisker and the like.
- the total content of the component (f) may be 5 to 40% by mass or 10 to 30% by mass based on the total amount of the (A) main agent and (B) curing agent.
- phthalate ester compounds examples include dioctyl phthalate (DOP), dibutyl phthalate (DBP), diisononyl phthalate (DINP), diisodecyl phthalate (DIDP), butyl benzyl phthalate (BBP) and the like. ..
- DOP dioctyl phthalate
- DBP dibutyl phthalate
- DINP diisononyl phthalate
- DIDP diisodecyl phthalate
- BBP butyl benzyl phthalate
- the total content of the component (g) may be 5 to 40% by mass or 10 to 30% by mass based on the total amount of the (A) main agent and (B) curing agent.
- At least one of (A) main agent and (B) curing agent is an ultraviolet absorber, a dehydrating agent, a pigment, a dye, an antioxidant, an antioxidant, an antistatic agent, a flame retardant, and an adhesive. It may further contain an imparting agent, a dispersant, a solvent and the like.
- the viscosity of the main agent at 20 ° C. may be, for example, 500 to 2000 Pa ⁇ s, 750 to 1750 Pa ⁇ s, or 1000 to 1500 Pa ⁇ s.
- the viscosity of the main agent at 20 ° C. is 500 Pa ⁇ s or more, the bead shape when the adhesive is applied tends to be easily maintained.
- the viscosity of the main agent at 20 ° C. is 2000 Pa ⁇ s or less, it is not necessary to increase the pressure when discharging the adhesive, and the adhesive tends to be easily discharged.
- the viscosity at 20 ° C. is the viscosity at 20 ° C. measured using a B-type rotational viscometer (trade name: VISCOMETER-TV25H, manufactured by Toki Sangyo Co., Ltd., applicable rotor: No. 7). Means.
- the viscosity of the curing agent (B) at 20 ° C. may be, for example, 500 to 2000 Pa ⁇ s, 750 to 1750 Pa ⁇ s, or 1000 to 1500 Pa ⁇ s.
- the viscosity of the curing agent at 20 ° C. is 500 Pa ⁇ s or more, the bead shape when the adhesive is applied tends to be easily maintained.
- the viscosity at 20 ° C. is 2000 Pa ⁇ s or less, it is not necessary to increase the pressure when discharging the adhesive, and the adhesive tends to be easily discharged.
- the equivalent ratio (NCO group / OH group) of (A) the isocyanate group (NCO) in the main agent to the hydroxyl group (OH) in the (B) curing agent is determined, for example. , 1.0 to 5.0 is preferable.
- the equivalent ratio (NCO group / OH group) is 1.0 or more, the abundance ratio of the unreacted polyol decreases when the main agent and the curing agent are mixed, so that sufficient adhesive properties tend to be obtained. is there.
- the equivalent ratio (NCO group / OH group) is 5.0 or less, the abundance ratio of isocyanate and prepolymer becomes an appropriate range when the main agent and the curing agent are mixed, and the ratio with the water in the air becomes The reaction ratio can be suppressed, and sufficient curability tends to be obtained.
- the isocyanate group in (A) the main agent is mainly derived from (a) urethane prepolymer, and the hydroxyl group in (B) the curing agent is mainly derived from (c) polyol.
- a mixture (two-component curing type urethane-based composition) can be prepared by mixing (A) a main agent and (B) a curing agent.
- the temperature and time when the main agent (A) and the curing agent (B) are mixed may be, for example, 10 to 35 ° C. for 1 to 5 minutes.
- the method of mixing the main agent (A) and the curing agent (B) is not particularly limited, and for example, a method of mixing by hand coating using a normal caulking gun may be used, and a fixed amount is used for sending the raw material.
- a method may be used in which a flexible pump (for example, a gear pump, a plunger pump, etc.) and a throttle valve are used in combination and mixed using a mechanical rotary mixer, a static mixer, or the like.
- the prepared mixture (two-component curable urethane-based composition) can be an adhesive that adheres the base materials to each other by curing.
- the conditions for curing the mixture may be, for example, 10 to 35 ° C., 30 to 60% RH (relative humidity), and 3 to 7 days.
- the method for producing a structure of one embodiment is a structure in which a first base material and a second base material are bonded together via a mixture obtained by mixing a main agent and a curing agent in the above-mentioned adhesive set. It has a process to obtain a body.
- the structure include a vehicle back door, a trunk lid, a windshield, a spoiler, and the like.
- At least one of the first base material and the second base material may be a polypropylene base material.
- the base material other than the polypropylene base material in the first base material and the second base material include polyvinyl chloride, acryliconitrile / butadiene / styrene copolymer (ABS), polycarbonate (PC), polyamide (PA), and poly ().
- Plastic groups such as methyl methacrylate (PMMA), polyester, epoxy resin, polyurethane (PUR), polyoxymethylene (POM), polyethylene (PE), ethylene / propylene copolymer (EPM), ethylene / propylene / diene polymer (EPDM)
- PMMA methyl methacrylate
- PUR polyurethane
- POM polyoxymethylene
- PE polyethylene
- EPM ethylene / propylene copolymer
- EPDM ethylene / propylene / diene polymer
- fiber reinforced plastic base materials such as materials, carbon fiber reinforced plastics (CFRP) and glass fiber reinforced plastics (GFRP), and resin compound base materials such as sheet molding compounds (SMC).
- the structure is a vehicle back door.
- the first substrate may be an inner panel made of a polypropylene substrate and the second substrate may be an outer panel.
- the equivalent ratio (NCO group / OH group) of the isocyanate group (NCO) in the (A) main agent to the hydroxyl group (OH) in the (B) curing agent may be, for example, 1.0 to 5.0.
- the temperature and time when the (A) main agent and (B) curing agent in the adhesive set are mixed may be, for example, 10 to 35 ° C. for 1 to 5 minutes.
- the conditions for curing the mixture may be, for example, 10-35 ° C., 30-60% RH (relative humidity), 3-7 days.
- Exenol 2020 polypropylene glycol, manufactured by Asahi Glass Co., Ltd., number average molecular weight: 2000, number of functional groups: 2) 20.0 g, UH-2000 (acrylic) in a kneading container with a stirrer, nitrogen introduction pipe, vacuum pump, and heating / cooling device.
- Polypropylene (hydroxyl-containing acrylic polymer), manufactured by Toa Synthetic Co., Ltd., number average molecular weight: 11000, number of functional groups: 2 or more) 80.0 g, EDP-1100 (polypropylene glycol, manufactured by ADEKA Co., Ltd., number average molecular weight: 260, functional Number of groups: 4) 2.4 g, Monarch 460 (carbon black, manufactured by Cabot Corporation) 35.1 g, Iceberg (baked kaolin, manufactured by Shiraishi Calcium Co., Ltd.) 22.6 g, DINP (diisononyl phthalate) 29.3 g, BHT Add 0.4 g of (dibutylhydroxytoluene), 1.2 g of polymer sieve 4A (dehydrating agent), and 1.4 g of KS-1260 (dibutyltin dilaurate, manufactured by Sakai Chemical Industry Co., Ltd.) until the carbon black lumps disappear.
- EDP-1100 polypropylene glyco
- ⁇ Comparative example 1> (Main agent) The main agent of Example 1 was used as it was as the main agent of Comparative Example 1. (Hardener) The same as the curing agent of Example 1 except that 80.0 g of UH-2000 was changed to 80.0 g of Excelol 837 (polypropylene glycol, manufactured by Asahi Glass Co., Ltd., number average molecular weight: 6000, number of functional groups: 3). The curing agent of Comparative Example 1 was obtained.
- the non-primer adhesiveness was evaluated by the method shown below using the above-mentioned main agent and curing agent.
- the mixed mass ratio of the main agent and the curing agent was 1: 1.
- Non-primer adhesiveness (Preparation of base material)
- a base material an olefin-based thermoplastic elastomer base material (inner base material of the back door) and a glass long fiber reinforced polypropylene base material (outer base material of the back door) are prepared, and only for the glass long fiber reinforced polypropylene base material.
- Frame processing was performed. First, as a pretreatment, the surface of the base material was degreased with isopropanol. Next, the surface of the degreased base material was frame-treated. The frame processing was performed by a Bunsen burner (trade name, manufactured by Wazef Co., Ltd.) using propane gas, and the processing speed was set to 80 mm / s.
- the base material was frame-treated 1 to 5 times to prepare base materials having different surface states.
- the surface tension of the glass long fiber reinforced polypropylene base material was 300 ⁇ N / cm (30 dyn / cm) and 350 ⁇ N / cm (35 dyn / cm), respectively, in the untreated, 1, 2, 3, 4, and 5 times.
- 420 ⁇ N / cm (42 dyn / cm) 540 ⁇ N / cm (54 dyn / cm), 650 ⁇ N / cm (65 dyn / cm), and 720 ⁇ N / cm (72 dyn / cm).
- the surface tension was measured by Wako Pure Chemical Industries, Ltd.'s Wetting Tension Test Mixing Solution No. 30, No. 35, No. 42, No. 54, No. 65, using water (720 ⁇ N / cm (72 dyn / cm)), the procedure was carried out according to JIS K6768: 1999.
- Table 1 shows the compounding composition of the materials, and Table 2 shows the evaluation results.
- the adhesive set of Example 1 using the curing agent containing the polyol containing the component (c-1) is compared with the adhesive set of Comparative Example 1 not using such a curing agent.
- the non-primer adhesiveness of the adhesive to the substrates with different number of frame treatments was excellent. From these results, it can be seen that the adhesive set of the present invention can prepare an adhesive having excellent non-primer adhesiveness even on a substrate that has been frame-treated under a wide range of treatment conditions. confirmed.
Abstract
Description
一実施形態に係る接着剤セットは、主剤と硬化剤とで構成される。本実施形態に係る接着剤セットは、主剤と硬化剤とを混合することによって、混合物(二液硬化型ウレタン系組成物)を調製することができる。混合物(二液硬化型ウレタン系組成物)は時間経過とともに硬化し、基材同士を接着する接着剤として作用し得る。 [Adhesive set]
The adhesive set according to one embodiment is composed of a main agent and a curing agent. In the adhesive set according to the present embodiment, a mixture (two-component curing urethane-based composition) can be prepared by mixing the main agent and the curing agent. The mixture (two-component curable urethane-based composition) cures over time and can act as an adhesive that adheres the substrates.
(a)成分は、活性水素基を2個以上有する化合物とイソシアネート基を2個以上有するポリイソシアネート化合物との反応生成物である。(a)成分は、イソシアネート基の数が過剰となるように反応させることによって、末端基としてイソシアネート基を有するものを得ることができる。活性水素基としては、例えば、ヒドロキシ基(OH基)、カルボキシル基(COOH基)、アミノ基(NH2基)、メルカプト基(SH基)等が挙げられる。活性水素基を2個以上有する化合物は、ヒドロキシ基(OH基)を2個以上有する化合物であるポリオールであってよく、(a-1)ポリエーテルポリオールであってもよい。 <(A) Urethane prepolymer>
The component (a) is a reaction product of a compound having two or more active hydrogen groups and a polyisocyanate compound having two or more isocyanate groups. As the component (a), a component having an isocyanate group as a terminal group can be obtained by reacting so that the number of isocyanate groups becomes excessive. Examples of the active hydrogen group include a hydroxy group (OH group), a carboxyl group (COOH group), an amino group (NH 2 group), a mercapto group (SH group) and the like. The compound having two or more active hydrogen groups may be a polyol which is a compound having two or more hydroxy groups (OH groups), or may be a (a-1) polyether polyol.
(a-1)成分は、OH基を2個以上有するポリエーテルポリオールであれば特に制限されない。具体的には、ポリエチレングリコール(PEG)、ポリプロピレングリコール(PPG)、エチレンオキサイド/プロピレンオキサイド共重合体、ポリテトラメチレンエーテルグリコール(PTMEG)、ソルビトール系ポリオール等が挙げられる。これらの中でも、(a-1)成分は、ポリプロピレングリコール(PPG)であってよい。また、(a-1)成分は、1種を単独で用いてもよく、2種以上を併用してもよい。 ((A-1) Polyether polyol)
The component (a-1) is not particularly limited as long as it is a polyether polyol having two or more OH groups. Specific examples thereof include polyethylene glycol (PEG), polypropylene glycol (PPG), ethylene oxide / propylene oxide copolymer, polytetramethylene ether glycol (PTMEG), and sorbitol-based polyol. Among these, the component (a-1) may be polypropylene glycol (PPG). Further, as the component (a-1), one type may be used alone, or two or more types may be used in combination.
GPC測定条件は、下記のとおりである。
測定器:ACQUITY UPLC APCシステム(Waters社製)
カラム:APC XT-900、APC XT-200、APC XT-125、APC XT-45 (Waters社製)
キャリア:テトラヒドロフラン(THF)
検出器:示差屈折
サンプル:0.5質量%THF溶液
検量線:ポリスチレン In the present specification, the "number average molecular weight" is calculated by using gel permeation chromatography (GPC) and using a standard polystyrene calibration curve.
The GPC measurement conditions are as follows.
Measuring instrument: ACQUITY UPLC APC system (manufactured by Waters)
Columns: APC XT-900, APC XT-200, APC XT-125, APC XT-45 (manufactured by Waters)
Carrier: tetrahydrofuran (THF)
Detector: Differential refractometer Sample: 0.5 mass% THF solution Calibration curve: Polystyrene
(a-2)成分としては、例えば、4,4’-ジフェニルメタンジイソシアネート(4,4’-MDI(モノメリックMDI))、2,4’-ジフェニルメタンジイソシアネート)(2,4’-MDI)等が挙げられる。 ((A-2) Aromatic polyisocyanate)
Examples of the component (a-2) include 4,4'-diphenylmethane diisocyanate (4,4'-MDI (monomeric MDI)), 2,4'-diphenylmethane diisocyanate) (2,4'-MDI) and the like. Can be mentioned.
(b)成分としては、例えば、(b-1)未変性のイソシアヌレート基を有するヘキサメチレンジイソシアネートの多量体(以下、「未変性ヘキサメチレンジイソシアネート多量体」という場合がある。)、(b-2)メルカプト基又はアミノ基を有するシランカップリング剤、(b-3)(b-2)成分で変性されているイソシアネート基及び少なくとも2つの未変性のイソシアネート基を有するヘキサメチレンジイソシアネートの多量体(以下、「変性ヘキサメチレンジイソシアネート多量体」という場合がある。)等が挙げられる。 <(B) Interface adhesive component>
As the component (b), for example, (b-1) a multimer of hexamethylene diisocyanate having an unmodified isocyanurate group (hereinafter, may be referred to as “unmodified hexamethylene diisocyanate multimer”), (b-. 2) A silane coupling agent having a mercapto group or an amino group, a multimer of hexamethylene diisocyanate having an isocyanate group modified with the components (b-3) and (b-2) and at least two unmodified isocyanate groups ( Hereinafter, it may be referred to as “modified hexamethylene diisocyanate multimer”) and the like.
(b-1)成分は、未変性のイソシアネート基を有するヘキサメチレンジイソシアネートの多量体であれば特に制限されないが、例えば、イソシアヌレート体、ビウレット体、トリメチロールプロパン(TMP)のアダクト体等の3量体であってよい。このような3量体の市販品としては、例えば、スミジュールN3300(商品名、住化バイエルウレタン株式会社製)、デュラネート24A-100(商品名、旭化成株式会社製)、デュラネートE402-100(商品名、旭化成株式会社製)等が挙げられる。(b-1)成分は、1種を単独で用いてもよく、2種以上を併用してもよい。 ((B-1) Unmodified hexamethylene diisocyanate multimer)
The component (b-1) is not particularly limited as long as it is a multimer of hexamethylene diisocyanate having an unmodified isocyanate group, but for example, isocyanurate, biuret, trimethylolpropane (TMP) adduct, and the like. It may be a trimer. Examples of such trimeric commercial products include Sumijour N3300 (trade name, manufactured by Sumika Bayer Urethane Co., Ltd.), Duranate 24A-100 (trade name, manufactured by Asahi Kasei Corporation), and Duranate E402-100 (product name). Name, manufactured by Asahi Kasei Corporation), etc. As the component (b-1), one type may be used alone, or two or more types may be used in combination.
メルカプト基を有するシランカップリング剤は、イソシアヌレート基と反応し得る活性水素基であるメルカプト基(SH基)及び加水分解性基を有するシラン化合物である。メルカプト基を有するシランカップリング剤としては、例えば、3-メルカプトプロピルメチルジメトキシシラン、3-メルカプトプロピルトリメトキシシラン等が挙げられる。メルカプト基を有するシランカップリング剤は、1種を単独で用いてもよく、2種以上を併用してもよい。また、後述のアミノ基を有するシランカップリング剤と組み合わせて用いてもよい。 ((B-2) Silane coupling agent having a mercapto group or an amino group)
The silane coupling agent having a mercapto group is a silane compound having a mercapto group (SH group) which is an active hydrogen group capable of reacting with an isocyanurate group and a hydrolyzable group. Examples of the silane coupling agent having a mercapto group include 3-mercaptopropylmethyldimethoxysilane and 3-mercaptopropyltrimethoxysilane. As the silane coupling agent having a mercapto group, one type may be used alone, or two or more types may be used in combination. Further, it may be used in combination with a silane coupling agent having an amino group described later.
(b-3)成分は、(b-1)成分と(b-2)成分との反応生成物である。当該反応生成物を(b)成分として用いる場合、反応生成物は、(b-3)成分以外に、(b-1)成分、(b-2)成分で変性されているイソシアネート基及び1つの未変性のイソシアネート基を有するヘキサメチレンジイソシアネートの多量体等を含むものであってよい。(b-1)成分として、未変性ヘキサメチレンジイソシアネート3量体を用いる場合、(b-3)成分は、(b-2)成分で変性されているイソシアネート基及び2つの未変性のイソシアネート基を有するヘキサメチレンジイソシアネートの3量体であってよい。(b-3)成分における(b-2)成分で変性されているイソシアネート基は、ポリプロピレン基材との界面接着力の向上に寄与し、少なくとも2つの未変性のイソシアネート基は、硬化剤に含まれる(c)ポリオールとの架橋形成に寄与し得る。 ((B-3) Modified Hexamethylene Diisocyanate Multimer)
The component (b-3) is a reaction product of the component (b-1) and the component (b-2). When the reaction product is used as the component (b), the reaction product includes an isocyanate group modified with the component (b-1), the component (b-2), and one component in addition to the component (b-3). It may contain a multimer of hexamethylene diisocyanate having an unmodified isocyanate group. When an unmodified hexamethylene diisocyanate trimer is used as the component (b-1), the component (b-3) contains an isocyanate group modified with the component (b-2) and two unmodified isocyanate groups. It may be a trimer of hexamethylene diisocyanate having. The isocyanate group modified with the component (b-2) in the component (b-3) contributes to the improvement of the interfacial adhesive force with the polypropylene base material, and at least two unmodified isocyanate groups are contained in the curing agent. (C) Can contribute to the formation of crosslinks with polyols.
(c)成分は、(c-1)アクリルポリオールを含む。(c)成分は、(c-1)成分以外のポリオール(c-2)成分を含んでいてもよい。 <(C) polyol>
The component (c) contains (c-1) acrylic polyol. The component (c) may contain a polyol (c-2) component other than the component (c-1).
(c-1)成分は、アクリル酸、メタクリル酸、及びそれらのエステルのアクリル系ポリマーであって、OH基を2個以上有するアクリル系ポリマー(水酸基含有アクリル系ポリマー)を意味する。(c)成分が(c-1)成分を含むことによって、幅広い処理条件でフレーム処理が施された基材に対しても、優れたノンプライマー接着性を有する接着剤を調製することが可能となる。この理由は、必ずしも明らかではないが、例えば、ポリエチレングリコール(PEG)、ポリプロピレングリコール(PPG)、エチレンオキサイド/プロピレンオキサイド共重合体、ポリテトラメチレンエーテルグリコール(PTMEG)、ソルビトール系ポリオール等のポリエーテルポリオール、カルボン酸と多価アルコールを脱水縮合することにより得られる、エステル結合主骨格とするポリエステルポリオール等は、いずれも主鎖に極性結合を有している。これに対して、アクリルポリオールは主鎖に極性結合を有しておらず、上記ポリオールと比較して低極性であることが予想される。このような上記ポリオールと性質の異なる低極性のアクリルポリオールが(B)硬化剤に存在することによって、処理条件の異なる基材に対するノンプライマー接着性が向上していると本発明者らは考えている。 ((C-1) Acrylic polyol)
The component (c-1) is an acrylic polymer of acrylic acid, methacrylic acid, and an ester thereof, and means an acrylic polymer having two or more OH groups (hydroxyl group-containing acrylic polymer). Since the component (c) contains the component (c-1), it is possible to prepare an adhesive having excellent non-primer adhesiveness even on a substrate that has been frame-treated under a wide range of treatment conditions. Become. The reason for this is not always clear, but for example, polyether polyols such as polyethylene glycol (PEG), polypropylene glycol (PPG), ethylene oxide / propylene oxide copolymer, polytetramethylene ether glycol (PTMEG), and sorbitol-based polyols. , Polyester polyol having an ester bond main skeleton obtained by dehydration condensation of a carboxylic acid and a polyhydric alcohol, and the like all have a polar bond in the main chain. On the other hand, the acrylic polyol does not have a polar bond in the main chain and is expected to have a lower polarity than the above-mentioned polyol. The present inventors consider that the presence of such a low-polarity acrylic polyol having different properties from the above-mentioned polyol in the curing agent (B) improves the non-primer adhesiveness to the substrate having different treatment conditions. There is.
(c-2)成分は、(c-1)成分以外であって、OH基を2個以上有するポリオールであれば特に制限されないが、例えば、上述の(a-1)成分で例示したポリエーテルポリオールを使用することができる。(c-2)成分の数平均分子量は、(a-1)成分の数平均分子量と同様であってよい。 (Polycarbonate other than (c-1) acrylic polyol (c-2))
The component (c-2) is not particularly limited as long as it is a polyol having two or more OH groups other than the component (c-1), and is, for example, the polyether exemplified in the above-mentioned component (a-1). Polyxyl can be used. The number average molecular weight of the component (c-2) may be the same as the number average molecular weight of the component (a-1).
(d)成分は、ウレタン化反応又は尿素化反応を促進する公知の触媒が使用できる。(d)成分としては、例えば、スズ触媒、アミン触媒等が挙げられ、所望の硬化速度に合わせて適宜選択することができる。スズ触媒としては、例えば、ジブチルスズジラウレート、ジオクチルスズジラウレート、ジブチルスズジデカネート、ジオクチルスズジデカネート、2-エチルヘキサン酸スズ等が挙げられる。アミン触媒としては、例えば、トリエチレンジアミン、ビス(ジメチルアミノエチル)エーテル、ジ(N,N-ジメチルアミノエチル)アミン等が挙げられる。 <(D) Curing catalyst>
As the component (d), a known catalyst that promotes the urethanization reaction or the urea conversion reaction can be used. Examples of the component (d) include a tin catalyst, an amine catalyst, and the like, which can be appropriately selected according to a desired curing rate. Examples of the tin catalyst include dibutyltin dilaurate, dioctyltin dilaurate, dibutyltin didecanete, dioctyltin didecanate, tin 2-ethylhexanoate and the like. Examples of the amine catalyst include triethylenediamine, bis (dimethylaminoethyl) ether, di (N, N-dimethylaminoethyl) amine and the like.
(e)成分は、その平均粒子径(D50:体積粒度分布曲線の50%値の粒径)が20~40nm又は25~35nmであるものであってよい。カーボンブラックの平均粒子径が上記範囲であることによって、接着剤の粘性及びカーボンブラックの分散性がより適切な範囲に調整され、接着剤の作業性及び強度がより向上する傾向にある。なお、カーボンブラックの平均粒子径(D50)は、例えば、ベックマン・コールター社製「モデルLS-230」を用いて、レーザー回折光散乱法によって測定することができる。 <(E) Carbon black>
The component (e) may have an average particle size (D50: particle size of 50% of the volume particle size distribution curve) of 20 to 40 nm or 25 to 35 nm. When the average particle size of the carbon black is in the above range, the viscosity of the adhesive and the dispersibility of the carbon black are adjusted in a more appropriate range, and the workability and strength of the adhesive tend to be further improved. The average particle size (D50) of carbon black can be measured by a laser diffracted light scattering method using, for example, "Model LS-230" manufactured by Beckman Coulter.
(f)成分としては、上述の(e)成分の他に、カオリン、タルク、シリカ、酸化チタン、炭酸カルシウム、ベントナイト、マイカ、セリサイト、ガラスフレーク、ガラス繊維、黒鉛、水酸化マグネシウム、水酸化アルミニウム、三酸化アンチモン、硫酸バリウム、ホウ酸亜鉛、アルミナ、マグネシア、ウォラストナイト、ゾノトライト、ウィスカー等が挙げられる。 <(F) Filler>
In addition to the above-mentioned component (e), the component (f) includes kaolin, talc, silica, titanium oxide, calcium carbonate, bentonite, mica, sericite, glass flakes, glass fibers, graphite, magnesium hydroxide, and hydroxide. Examples thereof include aluminum, antimony trioxide, barium sulfate, zinc borate, alumina, magnesia, wollastonite, zonotrite, whisker and the like.
(g)成分としては、例えば、フタル酸エステル系化合物、アルキルスルホン酸エステル系化合物、アジピン酸エステル系化合物等が挙げられる。フタル酸エステル系化合物の具体例としては、フタル酸ジオクチル(DOP)、フタル酸ジブチル(DBP)、フタル酸ジイソノニル(DINP)、フタル酸ジイソデシル(DIDP)、フタル酸ブチルベンジル(BBP)等が挙げられる。 <(G) Plasticizer>
Examples of the component (g) include phthalate ester compounds, alkyl sulfonic acid ester compounds, adipate ester compounds and the like. Specific examples of the phthalate ester compound include dioctyl phthalate (DOP), dibutyl phthalate (DBP), diisononyl phthalate (DINP), diisodecyl phthalate (DIDP), butyl benzyl phthalate (BBP) and the like. ..
撹拌機、窒素導入管、真空ポンプ、及び加熱冷却装置付き混練容器に、エクセノール837(ポリプロピレングリコール、旭硝子株式会社製、数平均分子量:6000、官能基数:3)80.0g、エクセノール2020(ポリプロピレングリコール、旭硝子株式会社製、数平均分子量:2000、官能基数:2)20.0g、モナーク460(カーボンブラック、キャボットコーポレーション社製)45.5g、アイスバーグ(焼成カオリン、白石カルシウム株式会社製)91.0g、DINP(フタル酸ジイソノニル)49.7g、及びKOSMOS29(2-エチルヘキサン酸スズ、エボニックジャパン株式会社)0.02gを仕込み、カーボンブラックの塊がなくなるまで、室温(25℃)で30分間撹拌した。次いで、内容物が100℃となるまで混練容器を加熱し、真空ポンプにより混練容器内部が2.7kPa(20mmHg)になるまで減圧して、内容物を1時間撹拌した。次いで、内容物の温度が70℃になるまで冷却し、混練容器にミリオネートMT(4,4’-ジフェニルメタンジイソシアネート、東ソー株式会社製、NCO含有量:33.6%)24.0gを添加し、窒素導入後、内容物を1時間撹拌した。内容物の温度を40℃になるまで冷却し、これを主剤中間品とした。 [Preparation of main agent intermediate product]
In a kneading container with a stirrer, nitrogen introduction pipe, vacuum pump, and heating / cooling device, Exenol 837 (polypropylene glycol, manufactured by Asahi Glass Co., Ltd., number average molecular weight: 6000, number of functional groups: 3) 80.0 g, Excelol 2020 (polypropylene glycol) , Asahi Glass Co., Ltd., Number average molecular weight: 2000, Number of functional groups: 2) 20.0 g, Monarch 460 (carbon black, manufactured by Cabot Corporation) 45.5 g, Iceberg (baked kaolin, manufactured by Shiraishi Calcium Co., Ltd.) 91. Add 0 g, DINP (diisononyl phthalate) 49.7 g, and KOSMOS29 (tin 2-ethylhexanoate, Ebonic Japan Co., Ltd.) 0.02 g, and stir at room temperature (25 ° C) for 30 minutes until the carbon black lumps disappear. did. Next, the kneading container was heated until the content reached 100 ° C., the pressure was reduced to 2.7 kPa (20 mmHg) inside the kneading container by a vacuum pump, and the content was stirred for 1 hour. Next, the contents were cooled to 70 ° C., and 24.0 g of millionate MT (4,5'-diphenylmethane diisocyanate, manufactured by Tosoh Corporation, NCO content: 33.6%) was added to the kneading vessel. After the introduction of nitrogen, the contents were stirred for 1 hour. The temperature of the contents was cooled to 40 ° C., and this was used as the main agent intermediate product.
<実施例1>
(主剤)
上記主剤中間品に、ヘキサメチレンジイソシアネートのイソシアヌレート3量体(商品名:スミジュールN3300、住化バイエルウレタン株式会社製)10.2g、N-フェニル-3-アミノプロピルトリメトキシシラン(商品名:KBM-573、信越化学株式会社製)3.5g、及びDINP(フタル酸ジイソノニル)6.8gを添加し、10分間撹拌することによって、実施例1の主剤を得た。
(硬化剤)
撹拌機、窒素導入管、真空ポンプ、及び加熱冷却装置付き混練容器に、エクセノール2020(ポリプロピレングリコール、旭硝子株式会社製、数平均分子量:2000、官能基数:2)20.0g、UH-2000(アクリルポリオール(水酸基含有アクリル系ポリマー)、東亜合成株式会社製、数平均分子量:11000、官能基数:2以上)80.0g、EDP-1100(ポリプロピレングリコール、株式会社ADEKA製、数平均分子量:260、官能基数:4)2.4g、モナーク460(カーボンブラック、キャボットコーポレーション社製)35.1g、アイスバーグ(焼成カオリン、白石カルシウム株式会社製)22.6g、DINP(フタル酸ジイソノニル)29.3g、BHT(ジブチルヒドロキシトルエン)0.4g、脱水剤モレキュラーシーブ4A(脱水剤)1.2g、及びKS-1260(ジブチルスズジラウレート、堺化学工業株式会社製)1.4gを仕込み、カーボンブラックの塊がなくなるまで、室温(25℃)で30分間撹拌した。次いで、内容物が100℃となるまで混練容器を加熱し、真空ポンプにより混練容器内部が2.7kPa(20mmHg)になるまで減圧して、内容物を1時間撹拌した。内容物の温度を40℃になるまで冷却し、これを硬化剤とした。 [Preparation of adhesive set]
<Example 1>
(Main agent)
Hexamethylene diisocyanate isocyanurate trimerate (trade name: Sumijuru N3300, manufactured by Sumika Bayer Urethane Co., Ltd.) 10.2 g, N-phenyl-3-aminopropyltrimethoxysilane (trade name:) KBM-573 (manufactured by Shin-Etsu Chemical Co., Ltd.) (3.5 g) and DINP (diisononyl phthalate) (6.8 g) were added and stirred for 10 minutes to obtain the main agent of Example 1.
(Hardener)
Exenol 2020 (polypropylene glycol, manufactured by Asahi Glass Co., Ltd., number average molecular weight: 2000, number of functional groups: 2) 20.0 g, UH-2000 (acrylic) in a kneading container with a stirrer, nitrogen introduction pipe, vacuum pump, and heating / cooling device. Polypropylene (hydroxyl-containing acrylic polymer), manufactured by Toa Synthetic Co., Ltd., number average molecular weight: 11000, number of functional groups: 2 or more) 80.0 g, EDP-1100 (polypropylene glycol, manufactured by ADEKA Co., Ltd., number average molecular weight: 260, functional Number of groups: 4) 2.4 g, Monarch 460 (carbon black, manufactured by Cabot Corporation) 35.1 g, Iceberg (baked kaolin, manufactured by Shiraishi Calcium Co., Ltd.) 22.6 g, DINP (diisononyl phthalate) 29.3 g, BHT Add 0.4 g of (dibutylhydroxytoluene), 1.2 g of polymer sieve 4A (dehydrating agent), and 1.4 g of KS-1260 (dibutyltin dilaurate, manufactured by Sakai Chemical Industry Co., Ltd.) until the carbon black lumps disappear. , Stirred at room temperature (25 ° C.) for 30 minutes. Next, the kneading container was heated until the content reached 100 ° C., the pressure was reduced to 2.7 kPa (20 mmHg) inside the kneading container by a vacuum pump, and the content was stirred for 1 hour. The temperature of the contents was cooled to 40 ° C., which was used as a curing agent.
(主剤)
実施例1の主剤をそのまま比較例1の主剤として用いた。
(硬化剤)
80.0gのUH-2000を、80.0gのエクセノール837(ポリプロピレングリコール、旭硝子株式会社製、数平均分子量:6000、官能基数:3)に変更した以外は、実施例1の硬化剤と同様にして、比較例1の硬化剤を得た。 <Comparative example 1>
(Main agent)
The main agent of Example 1 was used as it was as the main agent of Comparative Example 1.
(Hardener)
The same as the curing agent of Example 1 except that 80.0 g of UH-2000 was changed to 80.0 g of Excelol 837 (polypropylene glycol, manufactured by Asahi Glass Co., Ltd., number average molecular weight: 6000, number of functional groups: 3). The curing agent of Comparative Example 1 was obtained.
(基材の作製)
基材として、オレフィン系熱可塑性エラストマー基材(バックドアのインナー基材)及びガラス長繊維強化ポリプロピレン基材(バックドアのアウター基材)を準備し、ガラス長繊維強化ポリプロピレン基材のみに対してフレーム処理を行った。まず、前処理として、当該基材の表面を、イソプロパノールを用いて脱脂した。次いで、脱脂した基材の表面に対して、フレーム処理を行った。フレーム処理は、ブンゼンバーナー(商品名、ワーゼフ株式会社製)によって、プロパンガスを用いて行い、処理速度を80mm/sとした。基材に対して、1~5回の範囲でフレーム処理を行い、基材の表面状態が異なる基材を作製した。ガラス長繊維強化ポリプロピレン基材の表面張力は、未処理、1回、2回、3回、4回、及び5回において、それぞれ300μN/cm(30dyn/cm)、350μN/cm(35dyn/cm)、420μN/cm(42dyn/cm)、540μN/cm(54dyn/cm)、650μN/cm(65dyn/cm)、及び720μN/cm(72dyn/cm)であった。なお、表面張力の測定は、和光純薬株式会社製ぬれ張力試験用混合液No.30、No.35、No.42、No.54、No.65、水(720μN/cm(72dyn/cm))を用い、JIS K6768:1999に準じて行った。 [Non-primer adhesiveness]
(Preparation of base material)
As a base material, an olefin-based thermoplastic elastomer base material (inner base material of the back door) and a glass long fiber reinforced polypropylene base material (outer base material of the back door) are prepared, and only for the glass long fiber reinforced polypropylene base material. Frame processing was performed. First, as a pretreatment, the surface of the base material was degreased with isopropanol. Next, the surface of the degreased base material was frame-treated. The frame processing was performed by a Bunsen burner (trade name, manufactured by Wazef Co., Ltd.) using propane gas, and the processing speed was set to 80 mm / s. The base material was frame-treated 1 to 5 times to prepare base materials having different surface states. The surface tension of the glass long fiber reinforced polypropylene base material was 300 μN / cm (30 dyn / cm) and 350 μN / cm (35 dyn / cm), respectively, in the untreated, 1, 2, 3, 4, and 5 times. , 420 μN / cm (42 dyn / cm), 540 μN / cm (54 dyn / cm), 650 μN / cm (65 dyn / cm), and 720 μN / cm (72 dyn / cm). The surface tension was measured by Wako Pure Chemical Industries, Ltd.'s Wetting Tension Test Mixing Solution No. 30, No. 35, No. 42, No. 54, No. 65, using water (720 μN / cm (72 dyn / cm)), the procedure was carried out according to JIS K6768: 1999.
上述の実施例1及び比較例1の主剤及び硬化剤を混合して得られた混合物を、作製した基材に厚みが5mmとなるように塗布し、塗布した基材を23℃、50%RH(相対湿度)で72時間養生することによって試験体を作製した。各試験体を、養生後の混合物(接着剤)をナイフでカットし、カット部分を手で摘まんで引っ張ることによって剥離させ、その剥離状態を観察した(ナイフカットによる手剥離試験)。なお、表1中、「CF100」は、養生後の混合物(接着剤)が、接着面の全域(100%)において凝集破壊が発生したことを示し、「AF100」は、養生後の混合物(接着剤)が、接着面の全域(100%)において界面破壊が発生したことを示す。表1中、「CF」及び「AF」の両方が記載されているものは、それぞれ接着面に対して記載されている数値の割合で凝集破壊及び界面破壊が発生したことを示す。なお、本試験においては、接着面に対する凝集破壊の割合が大きいほど、ノンプライマー接着性に優れることを意味する。 (Knife cut test)
The mixture obtained by mixing the main agent and the curing agent of Example 1 and Comparative Example 1 described above was applied to the prepared base material so as to have a thickness of 5 mm, and the applied base material was applied at 23 ° C. and 50% RH. Specimens were prepared by curing at (relative humidity) for 72 hours. Each test piece was peeled off by cutting the cured mixture (adhesive) with a knife, picking the cut portion by hand and pulling it, and observing the peeling state (hand peeling test by knife cutting). In Table 1, "CF100" indicates that the mixture (adhesive) after curing caused cohesive failure in the entire area (100%) of the adhesive surface, and "AF100" indicates the mixture (adhesive) after curing. The agent) indicates that interfacial fracture occurred over the entire adhesive surface (100%). In Table 1, when both "CF" and "AF" are described, it indicates that cohesive fracture and interfacial fracture occurred at the ratio of the numerical values described with respect to the adhesive surface, respectively. In this test, the larger the ratio of cohesive failure to the adhesive surface, the better the non-primer adhesiveness.
Claims (3)
- 主剤と硬化剤とで構成される接着剤セットであって、
前記主剤が、末端基としてイソシアネート基を有するウレタンプレポリマーを含有し、
前記硬化剤が、アクリルポリオールを含むポリオールを含有する、接着剤セット。 An adhesive set consisting of a main agent and a curing agent.
The main agent contains a urethane prepolymer having an isocyanate group as a terminal group,
An adhesive set in which the curing agent contains a polyol containing an acrylic polyol. - 請求項1に記載の接着剤セットにおける前記主剤と前記硬化剤とを混合して得られる混合物を介して、第1の基材と第2の基材とを貼り合わせて構造体を得る工程を備える、構造体の製造方法。 A step of laminating a first base material and a second base material to obtain a structure via a mixture obtained by mixing the main agent and the curing agent in the adhesive set according to claim 1. A method for manufacturing a structure.
- 前記第1の基材及び前記第2の基材の少なくとも一方が、ポリプロピレン基材である、請求項2に記載の構造体の製造方法。 The method for producing a structure according to claim 2, wherein at least one of the first base material and the second base material is a polypropylene base material.
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