CN107059382A - 一种漂白衬布生产工艺 - Google Patents

一种漂白衬布生产工艺 Download PDF

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CN107059382A
CN107059382A CN201710472783.7A CN201710472783A CN107059382A CN 107059382 A CN107059382 A CN 107059382A CN 201710472783 A CN201710472783 A CN 201710472783A CN 107059382 A CN107059382 A CN 107059382A
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bleaching
washing
cloth
lining cloth
desizing
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许明良
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HAIYAN SITONG PIPELINE MANUFACTURING Co Ltd
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HAIYAN SITONG PIPELINE MANUFACTURING Co Ltd
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Abstract

本发明公开了一种漂白衬布生产工艺通过缝头、烧毛；退浆煮漂处理：在加入含烧碱10‑15g/L，环保精炼剂6g/L退浆液的料槽中堆置10‑12h后在退煮联合机前三平洗格95℃以上平洗退浆；煮漂:将织物浸轧含有烧碱、精炼剂、水玻璃、纯碱的煮练液，控制温度120‑130℃，在煮锅中煮练5‑6h,然后充分水洗，至织物毛细管效应达8cm/30min以上；漂白：将水洗后的织物浸轧有多功能精炼酶20g/L、双氧水15g/L在100℃汽蒸一小时，然后95℃热洗四格，开幅轧水烘干；防缩整理：二浸二轧80g/L的防缩整理液；涂层等处理步骤，能够减小衬布的缩水率，漂白效果好，并且改善生物酶去除化学浆效果差的问题，减少前处理碱的用量，减轻污水处理的负担。

Description

一种漂白衬布生产工艺
【技术领域】
本发明涉及衬布生产的技术领域，特别是一种漂白衬布生产工艺的技术领域。
【背景技术】
衬布是改善服装外观、手感和服装性能的一种辅料，对服装整体性能呢过具有极其重要的作用，人们对服装面料的要求不断提高，对服装衬布的要求也随之提高，特别是一些出口产品，不仅要求衬布与面料白度、色光相同，同时要求衬布与面料具有防缩功能，因此有必要提供一种漂白衬布生产工艺。
【发明内容】
本发明的目的就是解决现有技术中的问题，提出一种漂白衬布生产工艺，能够减小衬布的缩水率，漂白效果好，并且改善生物酶去除化学浆效果差的问题，减少前处理碱的用量，减轻污水处理的负担。
为实现上述目的，本发明提出了一种漂白衬布生产工艺，包括以下步骤：
a缝头、烧毛:缝头、烧毛处理，保证织物平直不卷边，布面光洁，净度达3.5级；
b退浆煮漂处理：退浆：在加入含烧碱10-15g/L，环保精炼剂6g/L退浆液的料槽中堆置10-12h后在退煮联合机前三平洗格95℃以上平洗退浆；煮漂:将织物浸轧含有烧碱、精炼剂、水玻璃、纯碱的煮练液，控制温度120-130℃，在煮锅中煮练5-6h,然后充分水洗，至织物毛细管效应达8cm/30min以上；
c漂白：将水洗后的织物浸轧有多功能精炼酶20g/L、双氧水15g/L在100℃汽蒸一小时，然后95℃热洗四格，开幅轧水烘干；
d防缩整理：平幅进布，二浸二轧80g/L的防缩整理液，所述防缩整理液的配方为：SR剂50g/L、超低甲醛树脂80g/L、催化剂13g/L、增白剂9g/L，控制酸浴pH值为5，然后80-100℃松式烘干，控制带液率30-40％，出布热风预烘；
e涂层：衬布平幅进布，经过一号热油辊预热，接着用二号热油辊预热，进入到雕刻辊进行粉点涂层，基浆可以是聚丙烯酸、聚丙烯酸酯、聚氨酯树脂、聚氨酯树脂、聚酰胺、聚氨酯的单个物质或混合物；涂敷量为28g/m2，雕刻辊内部用90-100℃热水循环，涂粉后的衬布经过三号热油辊加热后，立即用冷却辊进行冷却。
作为优选，所述步骤b将织物浸轧含有15g/L烧碱、2.5g/L精炼剂A-114、1.4g/L水玻璃、1.2g/L纯碱的煮练液，控制温度130℃，在煮锅中煮练6h,然后充分水洗，至织物毛细管效应达14cm/30min以上。
作为优选，所述步骤c还包括丝光和复漂，丝光：将初次漂白后的织物在第一轧碱槽中浸轧220-240g/L烧碱液，绷布透风处理55秒，再在第二轧碱槽中浸轧200-220g/L烧碱液，然后进入布铗拉幅并淋洗除碱，最后进行烘干；复漂：丝光后将织物平幅浸轧由双氧水、水玻璃、精炼剂A-114组成的氧漂液，在102℃汽蒸一小时，平幅水洗，中和布面至pH值为6。
作为优选，所述步骤d中热风预烘为非接触式预烘干，过程为：先80-90℃短环预烘，然后150℃预烘干拉幅，在用160-165℃，焙烘2min。
本发明的有益效果：本发明一种漂白衬布生产工艺，能够减小衬布的缩水率，漂白效果好，并且改善生物酶去除化学浆效果差的问题，减少前处理碱的用量，减轻污水处理的负担。
【具体实施方式】
本发明一种漂白衬布生产工艺，包括以下步骤：
a缝头、烧毛:缝头、烧毛处理，保证织物平直不卷边，布面光洁，净度达3.5级；
b退浆煮漂处理：退浆：在加入含烧碱10-15g/L，环保精炼剂6g/L退浆液的料槽中堆置10-12h后在退煮联合机前三平洗格95℃以上平洗退浆；煮漂:将织物浸轧含有烧碱、精炼剂、水玻璃、纯碱的煮练液，控制温度120-130℃，在煮锅中煮练5-6h,然后充分水洗，至织物毛细管效应达8cm/30min以上；
c漂白：将水洗后的织物浸轧有多功能精炼酶20g/L、双氧水15g/L在100℃汽蒸一小时，然后95℃热洗四格，开幅轧水烘干；
d防缩整理：平幅进布，二浸二轧80g/L的防缩整理液，所述防缩整理液的配方为：SR剂50g/L、超低甲醛树脂80g/L、催化剂13g/L、增白剂9g/L，控制酸浴pH值为5，然后80-100℃松式烘干，控制带液率30-40％，出布热风预烘；
e涂层：衬布平幅进布，经过一号热油辊预热，接着用二号热油辊预热，进入到雕刻辊进行粉点涂层，基浆可以是聚丙烯酸、聚丙烯酸酯、聚氨酯树脂、聚氨酯树脂、聚酰胺、聚氨酯的单个物质或混合物；涂敷量为28g/m2，雕刻辊内部用90-100℃热水循环，涂粉后的衬布经过三号热油辊加热后，立即用冷却辊进行冷却。
所述步骤b将织物浸轧含有15g/L烧碱、2.5g/L精炼剂A-114、1.4g/L水玻璃、1.2g/L纯碱的煮练液，控制温度130℃，在煮锅中煮练6h,然后充分水洗，至织物毛细管效应达14cm/30min以上。所述步骤c还包括丝光和复漂，丝光：将初次漂白后的织物在第一轧碱槽中浸轧220-240g/L烧碱液，绷布透风处理55秒，再在第二轧碱槽中浸轧200-220g/L烧碱液，然后进入布铗拉幅并淋洗除碱，最后进行烘干；复漂：丝光后将织物平幅浸轧由双氧水、水玻璃、精炼剂A-114组成的氧漂液，在102℃汽蒸一小时，平幅水洗，中和布面至pH值为6。所述步骤d中热风预烘为非接触式预烘干，过程为：先80-90℃短环预烘，然后150℃预烘干拉幅，在用160-165℃，焙烘2min。
上述实施例是对本发明的说明，不是对本发明的限定，任何对本发明简单变换后的方案均属于本发明的保护范围。

Claims (4)

1.一种漂白衬布生产工艺，其特征在于：包括以下步骤：
a缝头、烧毛:缝头、烧毛处理，保证织物平直不卷边，布面光洁，净度达3.5级；
b退浆煮漂处理：退浆：在加入含烧碱10-15g/L，环保精炼剂6g/L退浆液的料槽中堆置10-12h后在退煮联合机前三平洗格95℃以上平洗退浆；煮漂:将织物浸轧含有烧碱、精炼剂、水玻璃、纯碱的煮练液，控制温度120-130℃，在煮锅中煮练5-6h,然后充分水洗，至织物毛细管效应达8cm/30min以上；
c漂白：将水洗后的织物浸轧有多功能精炼酶20g/L、双氧水15g/L在100℃汽蒸一小时，然后95℃热洗四格，开幅轧水烘干；
d防缩整理：平幅进布，二浸二轧80g/L的防缩整理液，所述防缩整理液的配方为：SR剂50g/L、超低甲醛树脂80g/L、催化剂13g/L、增白剂9g/L，控制酸浴pH值为5，然后80-100℃松式烘干，控制带液率30-40％，出布热风预烘；
e涂层：衬布平幅进布，经过一号热油辊预热，接着用二号热油辊预热，进入到雕刻辊进行粉点涂层，基浆可以是聚丙烯酸、聚丙烯酸酯、聚氨酯树脂、聚氨酯树脂、聚酰胺、聚氨酯的单个物质或混合物；涂敷量为28g/m2，雕刻辊内部用90-100℃热水循环，涂粉后的衬布经过三号热油辊加热后，立即用冷却辊进行冷却。
2.如权利要求1所述的一种漂白衬布生产工艺，其特征在于：所述步骤b将织物浸轧含有15g/L烧碱、2.5g/L精炼剂A-114、1.4g/L水玻璃、1.2g/L纯碱的煮练液，控制温度130℃，在煮锅中煮练6h,然后充分水洗，至织物毛细管效应达14cm/30min以上。
3.如权利要求1所述的一种漂白衬布生产工艺，其特征在于：所述步骤c还包括丝光和复漂，丝光：将初次漂白后的织物在第一轧碱槽中浸轧220-240g/L烧碱液，绷布透风处理55秒，再在第二轧碱槽中浸轧200-220g/L烧碱液，然后进入布铗拉幅并淋洗除碱，最后进行烘干；复漂：丝光后将织物平幅浸轧由双氧水、水玻璃、精炼剂A-114组成的氧漂液，在102℃汽蒸一小时，平幅水洗，中和布面至pH值为6。
4.如权利要求1所述的一种漂白衬布生产工艺，其特征在于：所述步骤d中热风预烘为非接触式预烘干，过程为：先80-90℃短环预烘，然后150℃预烘干拉幅，在用160-165℃，焙烘2min。
CN201710472783.7A 2017-06-21 2017-06-21 一种漂白衬布生产工艺 Pending CN107059382A (zh)

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