CN106936277B - Full-automatic laminating machine of motor frame - Google Patents
Full-automatic laminating machine of motor frame Download PDFInfo
- Publication number
- CN106936277B CN106936277B CN201710214442.XA CN201710214442A CN106936277B CN 106936277 B CN106936277 B CN 106936277B CN 201710214442 A CN201710214442 A CN 201710214442A CN 106936277 B CN106936277 B CN 106936277B
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- discharging
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- 238000010030 laminating Methods 0.000 title claims abstract description 49
- 239000000463 material Substances 0.000 claims abstract description 159
- 230000007246 mechanism Effects 0.000 claims abstract description 75
- 238000007599 discharging Methods 0.000 claims abstract description 63
- 230000002950 deficient Effects 0.000 claims description 24
- 238000001514 detection method Methods 0.000 claims description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 7
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 6
- 230000009471 action Effects 0.000 description 5
- 210000000078 claw Anatomy 0.000 description 4
- 238000011027 product recovery Methods 0.000 description 4
- 238000012840 feeding operation Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000002452 interceptive effect Effects 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 239000013072 incoming material Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/14—Casings; Enclosures; Supports
Abstract
The invention discloses a full-automatic laminating machine of a motor frame, which is used for laminating buffer blocks on the inner side of a frame outside a mobile phone vibration motor, wherein the full-automatic laminating machine of the motor frame comprises two material conveying channels which are arranged in parallel, a feeding device and a discharging device which are arranged on one sides of the two material conveying channels, a material taking mechanism which is respectively arranged between the material conveying channels and the feeding device, and a discharging mechanism which is respectively arranged between the material conveying channels and the discharging device, wherein one ends of the two material conveying channels are provided with laminating devices, and the full-automatic laminating machine of the motor frame also comprises a buffer block automatic feeding device which is used for supplying the buffer blocks to the laminating devices; after the frame moves to the pasting device along any material conveying channel and the buffer block pasting is completed, the frame moves back to the unloading mechanism along the material conveying channel. The full-automatic laminating machine of the motor frame provided by the invention has compact and reasonable layout, higher production efficiency and production quality, and can effectively replace manual operation.
Description
Technical Field
The invention relates to an automatic production machine, in particular to a full-automatic laminating machine for a motor frame in a mobile phone vibration device.
Background
The mobile phone vibration motor can generate more violent vibration under the charging condition to drive the mobile phone to vibrate integrally. The inside components and parts of cell-phone are comparatively accurate and fragile, in order to reduce cell-phone vibrations motor and cause the damage at the inside electrical components of vibrations in-process cell-phone, can set up the frame in the cell-phone vibrations motor outside, set up the elastic component between frame and motor generally to be provided with the buffer block respectively at motor both ends, elastic component and frame inboard, in order to cushion the vibrations of motor, reduce the vibrations impact that other components and parts of cell-phone inside received.
At present, a plurality of buffer blocks are respectively attached to target positions in a manual mode. Because the sizes of the frame, the buffer piece and the motor arranged in the mobile phone are very small, the manual operation efficiency is low, and the production quality cannot be improved. With the continuous rise of labor cost, it is necessary to provide a laminator capable of realizing automated lamination for the lamination process.
Disclosure of Invention
The invention aims to provide a full-automatic laminating machine for a motor frame, which is used for laminating a buffer piece on the inner side of the frame on the outer side of a vibrating motor of a mobile phone, so as to reduce the production cost and improve the production quality.
In order to achieve the above purpose, the invention discloses a full-automatic laminating machine of a motor frame, which is used for laminating buffer blocks on the inner side of a frame outside a mobile phone vibration motor, wherein the full-automatic laminating machine of the motor frame comprises two material conveying channels arranged in parallel, a feeding device and a discharging device which are arranged on one sides of the two material conveying channels, a material taking mechanism which is respectively arranged between the material conveying channels and the feeding device, and a discharging mechanism which is respectively arranged between the material conveying channels and the discharging device, wherein one ends of the two material conveying channels are provided with the laminating devices, and the full-automatic laminating machine of the motor frame also comprises a buffer block automatic feeding device for supplying the buffer blocks to the laminating devices; after the frame moves to the pasting device along any material conveying channel and the buffer block pasting is completed, the frame moves back to the unloading mechanism along the material conveying channel.
Compared with the prior art, the full-automatic laminating machine for the motor frame provided by the invention has the advantages that the frame to be processed at the feeding device is transferred to the laminating device through the two material conveying channels which are arranged in parallel, the processed frame is transferred to the discharging device, and the frame to be processed which moves along the two material conveying channels is asynchronous in movement, so that the laminating action of the laminating device is not intermittent, and the production efficiency is improved. Compared with the prior art, the full-automatic laminating machine of the motor frame has compact and reasonable layout, higher production efficiency and production quality, and can effectively replace manual operation.
Preferably, the material taking mechanism comprises a first portal frame which spans two material conveying channels and is arranged above the feeding device and a material taking end moving along the first portal frame, and the material discharging mechanism comprises a second portal frame which spans two material conveying channels and is arranged above the discharging device and a material discharging end moving along the second portal frame; the first portal frame and the second portal frame are arranged in parallel, and the first portal frame and the second portal frame are perpendicular to the material conveying channel; the first portal frame and the second portal frame are arranged in parallel and are perpendicular to the two material conveying channels, so that the structure is very compact, the material taking end can transfer the frame to be processed at the feeding device to any material conveying channel, the material discharging end can also transfer the processed frame at the two material conveying channels to the discharging device, and the actions of the two materials are mutually non-interfering, so that the production efficiency is further improved.
Preferably, the material taking end head comprises a plurality of material taking clamping claws arranged along a straight line, and the spacing between the plurality of material taking clamping claws corresponds to the frame spacing in the frame feeding tray; the discharging end comprises a plurality of discharging clamping jaws which are arranged along a straight line, and the intervals among the plurality of discharging clamping jaws are adjustable so as to respectively correspond to the frame interval in the frame feeding tray and the frame interval in the frame discharging tray; the interval between the discharge clamping jaws is adjustable to make the frame after the buffer block is paid in the full-automatic rigging machine of this motor frame place the interval in frame unloading dish and change, in order to should follow-up processing.
Specifically, the two discharge clamping jaws are connected in a sliding manner through guide positioning rods arranged along the linear direction, the material taking clamping jaw at one end part is fixedly arranged, and the material taking clamping jaw at the other end part is driven to move along the linear direction so as to adjust the space between the four material taking clamping jaws; according to the structure, after the material taking clamping jaw at the end part is driven to linearly move, the middle two material taking clamping jaws also move so that the space between the four material taking clamping jaws changes, and the adjustment space between the four material taking clamping jaws is determined by the length of the guide positioning rod, so that the space is very convenient to adjust.
Preferably, the two material conveying channels are respectively provided with a frame clamp in a sliding manner, and the two frame clamps respectively move in a circulating manner among the first portal frame, the attaching device and the second portal frame in sequence.
Specifically, the frame clamp comprises a clamp base and a clamping part, wherein the clamp base is used for being connected to the material conveying channel in a sliding mode, the clamping part is rotatably arranged on the clamp base, and the clamping part is turned over relative to the clamp base to adjust the angle of the frame; the clamping part is turned over, so that the frame in the clamping part can keep an angle convenient for clamping and transferring during transferring and an angle convenient for attaching during attaching the buffer block.
Preferably, the blanking device comprises a material blanking frame and a material tray taking and placing operation frame, and a defective product collecting frame is arranged between the material tray taking and placing operation frame and the material blanking frame; the defective products are collected through the defective product collecting frame so as to separate the defective products from the defective product area, and the defective products on the defective product collecting frame are taken out regularly, so that the normal loading and unloading of the frame are not affected.
Preferably, the attaching device includes two suction head pieces arranged in parallel, and the two suction head pieces simultaneously and respectively absorb one buffer block, and attach the two buffer blocks to the frame sequentially.
Specifically, the attaching device further includes a pressure maintaining mechanism that presses the buffer block attached to the frame so that the buffer block is reliably connected to the frame; the main body of the buffer block is a buffer function part, and pressure sensitive adhesive is arranged on one side of the buffer function part, and the pressure sensitive adhesive on one side acts by pressing the buffer block, so that the reliable attachment of the buffer block and the frame is realized.
Preferably, the attaching device further comprises a plurality of image detection mechanisms, wherein the plurality of image detection mechanisms are respectively used for detecting whether the buffer blocks are fed, whether the two material conveying channels are in place or not, and attaching the frame and the buffer blocks.
Drawings
Fig. 1 is a schematic structural view of a frame.
Fig. 2 is a schematic structural view of the loading tray.
Fig. 3 is a schematic structural view of a full-automatic laminating machine with a motor frame according to the present invention.
Fig. 4 is a schematic view of the internal structure of the full-automatic laminating machine of the motor frame of the present invention.
Fig. 5 is a top view of the full-automatic laminator of the motor frame of the invention.
Fig. 6 is a schematic structural view of the loading device and the take-off mechanism.
Fig. 7 is a schematic structural view of the tray pushing mechanism.
Fig. 8 is a schematic view of the structure of the material transfer passage and the material taking mechanism and discharging mechanism.
Fig. 9 and 10 are schematic structural views of the frame jig.
Fig. 11 and 12 are schematic views showing a state in which the frame is clamped.
Fig. 13 is a schematic structural view of the attaching device and the buffer block feeding device.
Fig. 14 is a schematic structural view of a buffer block feeding device.
Fig. 15 is an enlarged view of a portion a in fig. 14.
FIG. 16 is a schematic view of the structure of the tip assembly.
Fig. 17 is a schematic structural view of the discharging device and the discharging mechanism.
Fig. 18 is an enlarged view of a portion C in fig. 17.
Detailed Description
In order to describe the technical content, the constructional features, the achieved objects and effects of the present invention in detail, the following description is made in connection with the embodiments and the accompanying drawings.
The L-shaped frame b10 shown in fig. 1 is configured to be disposed at an outer side of the vibration motor of the mobile phone, and specifically forms a rectangular frame structure by combining the two same frames b10, so as to form a surrounding frame in a vibration direction around the vibration motor of the mobile phone. In order to reduce the impact force of the vibration motor of the mobile phone, a buffer block a10 is required to be provided on the inner side of the frame b10 in the vibration direction toward the vibration motor of the mobile phone. In general, the buffer block a10 includes a buffer function portion for achieving a buffer effect and a connection portion, which is preferably a pressure-sensitive adhesive, provided at one side of the buffer function portion for achieving connection of the buffer block a10 and the frame b10.
When the frame b10 is fed, as shown in fig. 2, the frame b10 is placed in the illustrated feeding tray, and is arranged in the feeding tray in a 12-12-8-12-12 manner.
The full-automatic laminating machine of the motor frame, provided by the invention, can directly use the feeding disc of the incoming material, which is provided with the frame b10, for processing without intermediate operation, in order to improve the production efficiency.
As shown in fig. 3 to 5, the full-automatic laminating machine with a motor frame provided by the invention comprises two material conveying channels 300 arranged in parallel, a feeding device 400 and a discharging device 500 arranged at one sides of the two material conveying channels 300, a material taking mechanism 600 respectively arranged between the material conveying channels 300 and the feeding device 400, and a discharging mechanism 700 arranged between the material conveying channels 300 and the discharging device 500; at the ends of the two material transfer paths 300, there are provided attaching means 800, and the attaching means 800 sucks the buffer block a10 and attaches the buffer block a10 to the frame b10 transferred to the attaching means 800 via the material transfer paths 300. As shown in connection with fig. 6-18, more specifically:
as shown in fig. 3, the full-automatic laminating machine with a motor frame provided by the invention comprises a frame 100, wherein control components such as a motor, a control circuit, a PLC and the like are arranged in the lower part of the frame 100, the plurality of devices are respectively arranged on the upper side of the frame 100, a shell 200 is further arranged outside the frame 100, and the shell 200 covers most of the mechanisms, only the operating parts of a feeding device 400 and a discharging device 500 are left outside, so that the full-automatic laminating machine with the motor frame can feed and discharge materials without interfering the internal operation. The housing 200 is also provided with an operation panel, a monitor, etc. for monitoring and operating the full-automatic laminator of the motor frame.
Referring to fig. 3-5, the loading device 400 includes a tray loading operation frame 410 disposed outside the housing 200 and a material loading frame 420 disposed inside the housing 200. Wherein the tray operation frame is provided with a loading level 411 and an empty tray unloading level 412, and the material loading frame 420 is provided with a frame loading level 421, and the frame loading level 421, the loading level 411, and the empty tray unloading level 412 are arranged in a straight direction perpendicular to the material transfer path 300. As shown in fig. 6, a tray transfer loading mechanism 430 is disposed below the tray loading ledges 410 and 420, and the tray transfer loading mechanism 430 moves between a frame loading level 421, a loading level 411, and an empty tray unloading level 412 to feed the take-out mechanism 600. Specifically, as shown in fig. 6, a feeding guide rail is disposed below the tray feeding operation frame 410 and the material feeding frame 420 in a direction perpendicular to the material transfer passage 300; below the tray feeding operation frame 410 and the material feeding frame 420, corresponding to the frame feeding level 421, the feeding level 411 and the empty tray discharging level 412, respectively, limiting fingers (not shown) are provided, and the limiting fingers are respectively used for lifting the trays; a vertical limit rod 413 is arranged above the tray feeding operation frame 410 and corresponds to the peripheral edge of the feeding level 411 and the peripheral edge of the empty tray discharging level 412 respectively, so that a plurality of feeding trays can be accommodated at the feeding level 411 and the empty tray discharging level 412 at one time; the tray transfer loading mechanism 430 shown in fig. 7 includes a fixed loading rail 431 and a transfer mechanism 432 sliding along the loading rail 431, wherein the transfer mechanism 432 moves along the loading rail 431 between a frame loading level 421, a loading level 411 and an empty tray unloading level 412 to transfer the empty loaded tray loaded at the frame loading level 421 to the empty tray unloading level 412 and transfer the loaded tray loaded at the loading level 411 with the frame b10 to be processed to the frame loading level 421. It will be appreciated that during the process of taking and placing the trays at each station by the tray transfer and feed mechanism 430, the spacing fingers retract to release the lifting spacing for the trays.
In this embodiment, as shown in fig. 2, the frames b10 on the loading tray are arranged in five rows of 12-12-8-12-12, and the take-out mechanism 600 takes out and puts 8 frames b10 at a time. For this purpose, the invention provides the following scheme: an adjusting position 422 is arranged on one side of the material loading rack 420 facing the material conveying channel 300, the adjusting position 422 is provided with 8 frame storage positions corresponding to the material mechanism, when the material taking mechanism 600 only takes out 4 frames b10 in the material loading tray at a time, the 4 frames b10 are firstly placed in the adjusting position 422, after the material taking mechanism 600 takes out the 4 frames b10 at the other row in the material loading tray, the 4 frames b10 are placed in the adjusting position 422, and at the moment, the material taking mechanism 600 can take out 8 frames b10 in the adjusting position 422 at a time and convey the 8 frames to the material conveying channel 300.
Referring to fig. 17 and 18, the blanking device 500 has a similar structure to the above-mentioned feeding device 400, and includes a tray blanking operation frame 510 disposed outside the housing 200, a material blanking frame 520 disposed inside the housing 200, and a tray transferring and blanking mechanism 540 disposed below the tray blanking operation frame 510 and the material blanking frame 520. The difference is that: two frame blanking levels 521 are provided at the material blanking frame 520 in a straight direction perpendicular to the material transfer passage 300. The two frame blanking levels 521 at the material blanking rack 520 allow the continuous operation of the discharge mechanism 700; preferably, a defective product collecting frame 530 is arranged between the tray taking and placing operation frame and the material discharging frame 520 so as to separate defective products from defective product areas, and defective products on the defective product collecting frame 530 are taken out regularly, so that normal loading and unloading of the frame b10 are not affected.
In the full-automatic laminating machine with a motor frame provided by the invention, the material loading frame 420 is only provided with one frame loading position 421, so that space is saved and layout is more compact, and the full-automatic laminating machine with the motor frame provided by the invention sequentially realizes loading and unloading through the two material conveying channels 300, so that the material taking mechanism 600 stops working for a short time even in the process of replacing a loading disc at the frame loading position 421, and the pasting action of the pasting device 800 is not interrupted. The material discharging rack 520 is provided with two frame discharging levels 521, because the size of the discharging tray is smaller than that of the feeding tray, and there is enough space above the frame 100 to accommodate the discharging device 500 with the two frame discharging levels 521. The frames b10 in the blanking tray are 6*4, and the number of the frames b10 is not consistent with that of the frames b10 taken and put at a time by the unloading mechanism 700, so that the blanking device 500 is also provided with a blanking adjustment position 522.
Referring again to fig. 6 and 8, the reclaimer mechanism 600 includes a first gantry 610 and a reclaimer head 620 that span across the two material transfer channels 300 and the material loading rack 420, the reclaimer head 620 sliding along the first gantry 610 to transfer the frame b10 to be processed at the material loading level to the material transfer channels 300; the discharge mechanism 700 includes a second portal frame 710 and a discharge head 720 that span across the two material transfer paths 300 and the material discharging frame 520, the discharge head 720 sliding along the second portal frame 710 to transfer the frame b10 with the buffer block a10 attached thereto at the material transfer path 300 to the material discharging level. Wherein the first gantry 610 and the second gantry 710 are parallel. Based on the parallel arrangement of the first portal frame 610 and the second portal frame 710 and the perpendicular arrangement of the two material conveying channels 300, the full-automatic laminating machine with the motor frame provided by the invention has very compact structure, the material taking end 620 can transfer the frame b10 to be processed at the feeding device 400 to any material conveying channel 300, the material discharging end 720 can also transfer the processed frame b10 at the two material conveying channels 300 to the discharging device 500, the actions of the two materials do not interfere with each other, and the production efficiency is improved.
Referring to fig. 6 and 8 again, the material taking end 620 includes a plurality of material taking jaws arranged along a straight line, and the spacing between the plurality of material taking jaws corresponds to the spacing between the frames b10 in the tray on the frame b 10; the discharging end 720 comprises a plurality of discharging clamping jaws which are arranged along a straight line, and the intervals among the plurality of discharging clamping jaws are adjustable so as to respectively correspond to the intervals of the frames b10 in the feeding tray of the frame b10 and the intervals of the frames b10 in the discharging tray of the frame b 10; the interval between the discharge clamping jaws is adjustable, so that the interval between the frame b10, which is placed in the blanking disc of the frame b10 after the buffer block a10 is attached by the full-automatic attaching machine with the motor frame, is changed, and the subsequent processing treatment is convenient. In this embodiment, the number of the material taking claws and the number of the material discharging claws are 8. The plurality of discharging clamping jaws are connected in a sliding manner through guide positioning rods arranged along the linear direction, the material taking clamping jaw at one end part is fixedly arranged, and the material taking clamping jaw at the other end part is driven to linearly move so as to adjust the interval between the eight material taking clamping jaws; according to the structure, after the material taking clamping jaw at the end part is driven to linearly move, the six material taking clamping jaws in the middle also move, so that the space between the eight material taking clamping jaws is changed, and the adjustment space between the six material taking clamping jaws is determined by the length of the guide positioning rod, so that the space is very convenient to adjust.
Referring to fig. 9-10, two material conveying channels 300 are respectively slidably provided with a frame b10 fixture, and the two frame b10 fixtures respectively circulate between the first portal frame 610, the attaching device 800, and the second portal frame 710, so as to drive the reliably positioned frame b10 to complete the operation of attaching the buffer block a10. Specifically, the frame b10 clamp includes a clamp base 310 for sliding connection to the material transfer passage 300 and a clamping portion 320 rotatably provided to the clamp base 310, the clamping portion 320 also having eight clamping jaws to correspond to the number of the material taking jaws and the material discharging jaws; the eight clamping parts 320 are fixedly arranged, and two ends of each of the eight fixing parts are respectively and rotatably connected with a positioning plate fixedly arranged relative to the clamp base 310; the rotary cylinder 330 is fixed to the outer side of the positioning plate, and the output end of the rotary cylinder 330 passes through the positioning plate and drives the eight clamping parts 320 to turn over, so that the frame b10 located in the clamping parts 320 can maintain an angle at which the clamping and transferring are convenient when transferring, and an angle at which the attaching is convenient when attaching the buffer block a10.
Further, as shown in fig. 11 and 12, the clamping part 320 includes a receiving cavity for receiving the frame b10 and a clamping block for clamping the frame b10, and when the clamping part 320 is in a horizontal direction, so that the material taking jaw and the material discharging jaw take and put the frame b10, the clamping block takes a release position, as shown in fig. 11; when the clamping part 320 is vertically turned over to be as shown in fig. 12 under the driving of the rotary cylinder 330, the clamping block also acts to clamp the frame b10 in the accommodating cavity, so as to reliably position the frame b10.
It will be appreciated that the frame b10 clamp may be driven by a lead screw nut arrangement, pneumatic elements or the like to move between devices, as is known in the art, and will not be discussed again.
Referring to fig. 3 and 13, the attaching device 800 and the buffer block automatic feeding device 900 are disposed at ends of the two material conveying channels 300 away from the feeding device 400 and the discharging device 500, and the buffer block automatic feeding device 900, the feeding device 400 and the discharging device 500 are disposed at the same side of the material conveying channels 300. As shown in fig. 14 and 15, the automatic buffer block feeding device 900 includes a feeding mechanism a00 and a discharging mechanism a00, and the feeding mechanism a00 on the reel sequentially passes through the end of the automatic buffer block feeding device 900 opposite to the attaching device 800, so that the attaching device 800 removes the buffer block a10 on the feeding mechanism a00 and attaches it to the frame b10 in the fixture of the frame b10.
As shown in fig. 13, the attaching device 800 also includes a third portal frame 810 and suction heads 820 moving along the portal frame between the buffer block automatic feeding device 900 and the material transfer path 300, and the suction heads 820 remove the buffer blocks a10 on the material strip a00 by negative pressure suction force and attach them to the frame b10 in the fixture of the frame b10.
As shown in fig. 14 and 15, on the material belt a00 on the material reel, two rows of buffer blocks a10 are arranged along the length direction of the material belt a00, and only one buffer block a10 needs to be attached to each frame b10. To solve this contradiction, as shown in fig. 16 and 17, the attaching device 800 has two suction heads 820, and the two suction heads 820 are operated synchronously when sucking the buffer block a10 from the tape a00, and when attaching the buffer block a10 to the frame b10, the two suction heads 820 are operated respectively to attach the two buffer blocks a10 to the inner sides of a frame b10 respectively.
In this embodiment, the main body of the buffer block a10 is a buffer function portion, and a pressure-sensitive adhesive for connecting the frame b10 is provided at one side of the buffer function portion. In order to realize reliable connection between the frame b10 and the buffer block a10, the full-automatic laminating machine of the motor frame further comprises a pressure maintaining mechanism 1000, wherein the pressure maintaining mechanism 1000 also comprises a portal frame which spans two material conveying channels 300 and a pressure maintaining head which moves along the portal frame, and the pressure maintaining head can move up and down relative to the frame 100 through components such as an air cylinder; the holding heads have eight corresponding to the clamps of the frame b10, and when the frame b10 carrying the attached buffer blocks a10 moves back to the unloading mechanism 700 along the material conveying channel 300, the buffer blocks a10 on the eight frames b10 are pressed by the holding heads through the pressure maintaining mechanism 1000 and are suspended, so that the pressure sensitive adhesive is exerted, and the buffer blocks a10 and the frame b10 are attached reliably.
It will be appreciated that the full-automatic laminator for motor frames of the invention is very small in size for both the machined frame b10 and the buffer block a10. In order to ensure that the buffer block a10 can be attached to the target position of the frame b10, the full-automatic attaching machine of the motor frame of the present invention should also have an image detecting mechanism 1100. The image detection mechanism 1100 may have a plurality of features including, but not limited to: the first image detection mechanism 1110 is arranged above the two discharging and conveying channels and is used for vertically detecting whether the frame b10 fed is clamped in place or not and whether the frame b10 attached to the buffer block a10 is attached to be qualified or not; the second image detection mechanism 1120 is arranged at the side parts of the two discharging and conveying channels and is used for transversely detecting whether the fed frame b10 is clamped in place or not and whether the frame b10 attached to the buffer block a10 is attached to be qualified or not; the third image detection mechanism 1130 is arranged above the feeding position of the buffer block automatic feeding device 900 and is used for detecting whether the feeding position of the buffer block a10 is accurate, and the feeding position of the buffer block a10 is ensured by feeding back the buffer block automatic feeding device 900; a fourth image detection mechanism 1140 disposed between the buffer block automatic feeding device 900 and the attaching device 800, wherein the fourth image detection mechanism 1140 is used for checking the position of the buffer block a10 after the buffer block a10 is absorbed by the suction head 820, a defective product recovery gun 1141 is further disposed on one side of the fourth image detection mechanism 1140, when the fourth image detection mechanism 1141 finds that the buffer block a10 is not aligned, the suction head 820 moves above the defective product recovery gun, the absorption is stopped by the suction head 820, and the negative pressure absorption by the defective product recovery gun 1141 is performed, so that the buffer block a10 at the suction head 820 falls into the defective product recovery gun 1141; a fifth image detecting mechanism 1150 and a sixth image detecting mechanism 1160 that detect whether the frames b10 at the two material conveying paths 300 are moved in place, respectively.
Further, after each image detection mechanism detects a defective product, the position of the defective product is marked, and in the process of unloading the defective product through the unloading mechanism 700, the defective product is transferred to the defective product collecting rack 530, so as to separate the defective product from the defective product.
With reference to fig. 1 to 18, a detailed description is made of the working process of the full-automatic laminating machine with a motor frame provided by the invention:
an operator or other machine device places the trays in a stack at a loading level 411 above the tray loading bay 410 and removes the controlled trays stacked at a tray unloading level 412; the tray transfer loading mechanism 430 transfers the empty tray of the frame b10 at the frame loading level 421 to the tray unloading level 412, and transfers the tray of the full frame b10 at the loading level 411 to the frame loading level 421 again;
the material taking end 620 of the material taking mechanism 600 takes the frame b10 from the feeding tray at the material loading position 421 of the frame, temporarily puts the frame b10 to the adjusting position 422 when the number of the taken frames b10 is less than 8, and transfers the eight frames b10 to be processed to the frame b10 clamp sliding along the material conveying channel 300 after the eight frames are aligned twice;
the frame b10 fixture transfers eight frames b10 to be processed to one end of the material transfer channel and the position opposite to the attaching device 800; two suction heads 820 of the attaching device 800 simultaneously suck two buffer blocks a10 side by side on the buffer block automatic feeding device 400, and the two suction heads 820 sequentially work to attach the two buffer blocks a10 to corresponding positions of a frame b10 in sequence;
in the process that the frame b10 carrying the attached buffer blocks a10 moves back to the unloading mechanism 700 along the material conveying channel 300, the frame b10 is passed through the pressure maintaining mechanism and is suspended, and the pressure maintaining heads are used for pressing the buffer blocks a10 on the eight frames b10, so that the pressure sensitive adhesive is exerted, and the buffer blocks a10 and the frames b10 are reliably attached; subsequently, the frame b10 clamp continues to carry the frame b10 back to a position facing the discharge mechanism 700;
the unloading mechanism 700 simultaneously takes down eight frames b10, and six frames b10 are placed in a blanking tray at a frame blanking position 521 on the material blanking frame 520, and the other two frames b10 are placed in a blanking adjustment position 521; this operation is repeated until six frames b10 are provided in the discharging adjustment position 521, and the discharging mechanism 700 takes down the six frames b10 to be placed in the corresponding positions in the discharging tray;
after the tray at the frame blanking level 521 is full of material, the tray transfer blanking mechanism transfers the tray to the tray blanking level 412 on the tray blanking operation rack 510 and transfers the empty tray at the loading level 411 on the tray blanking operation rack 510 to the original frame blanking level 521 on the material blanking rack 520, in which process the unloading mechanism 700 may discharge the frame b10 to another frame blanking level 521 on the material blanking rack 520.
When a plurality of trays loaded with the frame b10 attached with the buffer block a10 are stacked at the tray discharging position 412 on the tray discharging operation frame 510, an operator can take down the stacked trays once and place the empty tray at the loading position 411 on the tray discharging operation frame 510.
Compared with the prior art, the full-automatic laminating machine of the motor frame provided by the invention has the advantages that the frame b10 to be processed at the feeding device 400 is transferred to the laminating device 800 through the two material conveying channels 300 which are arranged in parallel, and the processed frame b10 is transferred to the discharging device 500, and the movement of the frame b10 to be processed, which moves along the two material conveying channels 300, is asynchronous, so that the laminating action of the laminating device 800 is not intermittent, and the production efficiency is improved. Compared with the prior art, the full-automatic laminating machine of the motor frame has compact and reasonable layout, higher production efficiency and production quality, and can effectively replace manual operation.
The foregoing description of the preferred embodiments of the present invention is not intended to limit the scope of the claims, which follow, as defined in the claims.
Claims (10)
1. The full-automatic laminating machine of the motor frame is used for laminating buffer blocks on the inner side of a frame outside a mobile phone vibration motor and is characterized by comprising two material conveying channels which are arranged in parallel, a feeding device and a discharging device which are arranged on one side of each material conveying channel, a material taking mechanism which is respectively arranged between the material conveying channels and the feeding device, a discharging mechanism which is respectively arranged between the material conveying channels and the discharging device, a laminating device which is arranged at one end of each material conveying channel, and a buffer block automatic feeding device which is used for supplying buffer blocks to the laminating device; after the frame moves to the pasting device along any material conveying channel and the buffer block pasting is completed, the frame moves back to the unloading mechanism along the material conveying channel.
2. The motorized frame full-automatic doubler of claim 1 wherein the take-off mechanism includes a first gantry spanning both the material transfer passages and over the loading device and a take-off head moving along the first gantry, and the take-off mechanism includes a second gantry spanning both the material transfer passages and over the unloading device and a take-off head moving along the second gantry; the first portal frame and the second portal frame are arranged in parallel, and the first portal frame and the second portal frame are perpendicular to the material conveying channel.
3. The full-automatic laminating machine of a motor frame according to claim 2, wherein the material taking end head comprises a plurality of material taking clamping jaws which are arranged along a straight line, and the spacing between the material taking clamping jaws corresponds to the frame spacing in a material tray on the frame; the discharging end comprises a plurality of discharging clamping jaws which are arranged along a straight line, and the intervals among the plurality of discharging clamping jaws are adjustable so as to respectively correspond to the frame interval in the frame feeding tray and the frame interval in the frame discharging tray.
4. A full-automatic laminating machine of a motor frame according to claim 3, wherein a plurality of said discharge clamping jaws are slidably connected by guide positioning rods arranged in a straight line direction, said discharge clamping jaw at one end is fixedly arranged, and said discharge clamping jaw at the other end is driven to linearly move so as to adjust the intervals between four discharge clamping jaws.
5. The full-automatic laminator of claim 2, wherein two of the material transfer passages are each slidably provided with a frame jig, and the two frame jigs are each sequentially moved cyclically between the first gantry, the laminator, and the second gantry.
6. The full-automatic laminator of claim 5, wherein the frame clamp includes a clamp base for sliding connection to the material transfer passage and a clamp portion rotatably disposed to the clamp base, the clamp portion being flipped relative to the clamp base to adjust the angle of the frame.
7. The full-automatic laminating machine of a motor frame according to claim 1, wherein the blanking device comprises a material blanking frame and a material tray taking and placing operation frame, and a defective product collecting frame is arranged between the material tray taking and placing operation frame and the material blanking frame.
8. The full-automatic bonding machine of a motor frame according to claim 1, wherein the bonding device comprises two suction head pieces arranged in parallel, and both suction head pieces suck one of the buffer blocks respectively at the same time, and sequentially bond both of the buffer blocks to the frame.
9. The full-automatic mounter according to claim 8, wherein said mounting device further includes a pressure maintaining mechanism that presses a buffer block mounted to a frame so that the buffer block is reliably connected to said frame.
10. The full-automatic laminating machine of a motor frame according to claim 1, wherein the laminating device further comprises a plurality of image detection mechanisms, and the plurality of image detection mechanisms are respectively used for detecting feeding of the buffer block, whether two material conveying channels are in place or not, and laminating of the frame and the buffer block.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710214442.XA CN106936277B (en) | 2017-04-01 | 2017-04-01 | Full-automatic laminating machine of motor frame |
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| CN201710214442.XA CN106936277B (en) | 2017-04-01 | 2017-04-01 | Full-automatic laminating machine of motor frame |
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| CN106936277A CN106936277A (en) | 2017-07-07 |
| CN106936277B true CN106936277B (en) | 2023-09-05 |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107504033B (en) * | 2017-09-19 | 2023-05-16 | 东莞市沃德精密机械有限公司 | Full-automatic pressure maintaining equipment |
| CN108311863A (en) * | 2018-04-08 | 2018-07-24 | 东莞市沃德精密机械有限公司 | Buffering spring sheet charge and discharge mechanism and its charge and discharge end |
| CN108357182B (en) * | 2018-04-08 | 2023-09-08 | 东莞市沃德精密机械有限公司 | Full-automatic damping fin mounting machine |
| CN110429768B (en) * | 2019-08-01 | 2020-08-28 | 浙江松田汽车电机系统股份有限公司 | Production equipment of micro motor |
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| CN105406664A (en) * | 2015-12-28 | 2016-03-16 | 东莞市沃德精密机械有限公司 | Motor rotor automatic assembling machine |
| CN105836199A (en) * | 2016-05-30 | 2016-08-10 | 东莞市沃德精密机械有限公司 | Fully-automatic film laminator |
| CN206948155U (en) * | 2017-04-01 | 2018-01-30 | 东莞市沃德精密机械有限公司 | The Full automatic doubler of motor frame |
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| JPH09301526A (en) * | 1996-05-10 | 1997-11-25 | Mutual Corp | Aligning device |
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Address after: No. 6, Wanjiang Section, Gangkou Avenue, Wanjiang Street, Dongguan City, Guangdong Province, 523000 Patentee after: Guangdong Ward Precision Technology Co.,Ltd. Guo jiahuodiqu after: China Address before: No.8, Chuangye Industrial Road, Xinhe community, Wanjiang District, Dongguan City, Guangdong Province Patentee before: World Precision Manufacturing (Dongguan) Co.,Ltd. Guo jiahuodiqu before: China |