CN108357182B - Full-automatic damping fin mounting machine - Google Patents

Full-automatic damping fin mounting machine Download PDF

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Publication number
CN108357182B
CN108357182B CN201810306628.2A CN201810306628A CN108357182B CN 108357182 B CN108357182 B CN 108357182B CN 201810306628 A CN201810306628 A CN 201810306628A CN 108357182 B CN108357182 B CN 108357182B
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China
Prior art keywords
damping fin
full
mounting machine
automatic
discharging
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CN201810306628.2A
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CN108357182A (en
Inventor
陈灿华
王雄军
冯瀚
张健波
张宝平
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Guangdong Ward Precision Technology Co ltd
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World Precision Manufacturing Dongguan Co Ltd
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Publication of CN108357182A publication Critical patent/CN108357182A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0046Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B41/00Arrangements for controlling or monitoring lamination processes; Safety arrangements

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Vibration Prevention Devices (AREA)
  • Feeding Of Articles By Means Other Than Belts Or Rollers (AREA)

Abstract

The invention discloses a full-automatic damping fin mounting machine, which is used for mounting an ultrathin damping fin on a buffering elastic piece for a mobile phone vibration motor, wherein the buffering elastic piece comprises two elastic supporting feet which are clamped at a certain angle, the full-automatic damping fin mounting machine comprises two conveying channels which are arranged in parallel, a feeding device and a discharging device which are arranged at one end sides of the two conveying channels, a mounting device is arranged at the other end sides of the two conveying channels, the full-automatic damping fin mounting machine further comprises clamp bearing mechanisms which are respectively arranged at the two conveying channels, and the clamp bearing mechanisms move among the feeding device, the mounting device and the discharging device along the conveying channels; the lower side of the clamp bearing mechanism is connected with the conveying channel in a sliding way, the upper side of the clamp bearing mechanism is provided with a bearing part for bearing the buffer elastic sheet, and the clamp bearing mechanism further comprises a rotary driving piece for driving the bearing part to rotate, so that an elastic supporting leg of the buffer elastic sheet is parallel or perpendicular to the sliding direction of the clamp bearing mechanism relative to the conveying channel.

Description

Full-automatic damping fin mounting machine
Technical Field
The invention relates to an automatic production machine, in particular to a full-automatic mounting machine for mounting damping sheets on buffer elastic sheets in a vibration motor of a mobile phone.
Background
The mobile phone vibration motor can generate more violent vibration under the charging condition to drive the mobile phone to vibrate integrally. The internal components of the mobile phone are precise and fragile, so as to reduce damage to the electric components in the mobile phone in the vibration process of the mobile phone vibration motor, a buffer spring is usually arranged outside the mobile phone vibration motor, an elastic piece is arranged between the buffer spring and the motor, and buffer blocks or damping strips are respectively arranged at two ends of the motor, the buffer spring and the inner side of the buffer spring, so that vibration of the motor is buffered, and vibration impact to other components in the mobile phone is reduced.
At present, a damping fin is attached to a buffering elastic sheet in a manual operation mode. Because the size of the buffer spring plate and the damping plate is very small, the manual operation efficiency is low and the production quality cannot be ensured. With the increasing labor costs, it is necessary to provide a mounting system that can implement automated mounting for the mounting process.
Disclosure of Invention
The invention aims to provide a full-automatic damping fin mounting machine so as to realize the mounting of an ultrathin damping fin on a buffering elastic sheet, thereby reducing the production cost and ensuring the production quality.
In order to achieve the above purpose, the invention discloses a full-automatic damping fin mounting machine, which mounts ultrathin damping fins on a buffering elastic piece for a mobile phone vibration motor, wherein the buffering elastic piece comprises two elastic supporting feet which are clamped at a certain angle, the full-automatic damping fin mounting machine comprises two conveying channels which are arranged in parallel, a feeding device and a discharging device which are arranged at one end sides of the two conveying channels, a mounting device is arranged at the other end sides of the two conveying channels, the full-automatic damping fin mounting machine further comprises clamp bearing mechanisms which are respectively arranged at the two conveying channels, and the clamp bearing mechanisms move among the feeding device, the mounting device and the discharging device along the conveying channels; the lower side of the clamp bearing mechanism is connected with the conveying channel in a sliding way, the upper side of the clamp bearing mechanism is provided with a bearing part for bearing the buffer elastic sheet, and the clamp bearing mechanism further comprises a rotary driving piece for driving the bearing part to rotate, so that an elastic supporting leg of the buffer elastic sheet is parallel or perpendicular to the sliding direction of the clamp bearing mechanism relative to the conveying channel.
Compared with the prior art, the full-automatic damping piece mounting machine provided by the invention has the advantages that the buffer elastic pieces at the feeding device are transferred to the mounting device through the two parallel conveying channels, the processed buffer elastic pieces are transferred to the discharging device, and the buffer elastic pieces to be processed, which move along the two conveying channels, are not synchronous in movement, so that the mounting action of the mounting device is not intermittent, and the production efficiency is improved. The invention also aims at two elastic supporting feet which are clamped by the buffer elastic piece and form a certain angle, and a rotary driving piece capable of driving the bearing part to rotate is arranged on the clamp bearing mechanism, so that one elastic supporting foot of the buffer elastic piece is arranged in parallel or perpendicular to the sliding direction of the clamp bearing mechanism relative to the conveying channel, and an ultrathin damping piece is conveniently attached to the elastic supporting foot.
Preferably, the bearing part is fixedly provided with a positioning clamp for positioning the buffering elastic sheet; the damping fin full-automatic mounting machine further comprises a material taking mechanism arranged between the conveying channel and the feeding device and a discharging mechanism arranged between the conveying channel and the discharging device, wherein the material taking mechanism is used for conveying the buffer elastic piece at the feeding device to the positioning clamp, and the discharging mechanism is used for conveying the buffer elastic piece after the ultra-thin damping fin is mounted in the positioning clamp to the discharging device.
Specifically, the material taking mechanism and the unloading mechanism are provided with clamping structures for clamping the buffer elastic sheets, and the clamping structures comprise two clamping jaws for clamping two elastic supporting legs from the left side and the right side, and clamping blocks extending between the two elastic supporting legs to clamp the two elastic supporting legs to keep open; because the two elastic supporting legs of the buffer elastic sheet can be elastically unfolded and folded, the two elastic supporting legs for directly clamping the buffer elastic sheet can be unstable in clamping, in the full-automatic damping sheet mounting machine provided by the invention, the buffer elastic sheet is clamped from outside to inside through the two clamping jaws, and meanwhile, the two elastic supporting legs are supported from inside to outside through the clamping blocks extending into the space between the two elastic supporting legs, so that the damping elastic sheet can be reliably clamped by the clamping structure.
Preferably, the ultrathin damping fin that the pick-and-place head of the attaching device obtained is vertically arranged, a first image detection mechanism is further arranged at the pick-and-place position where the pick-and-place head obtains the ultrathin damping fin, the first image detection mechanism comprises an image acquisition part arranged at the lower side of the pick-and-place head and a refraction part arranged at the outer side of the horizontal direction of the pick-and-place head, and the refraction surface of the refraction part is obliquely arranged and faces the pick-and-place head and the image acquisition part.
Preferably, the full-automatic damping fin mounting machine further comprises an automatic feeding device for feeding the ultra-thin damping fin to the mounting device, wherein the automatic feeding device is loaded with an ultra-thin damping fin material belt, and the automatic feeding device drives the ultra-thin damping fin material belt to pass through a material taking position of the mounting device so as to realize feeding of the ultra-thin damping fin; the full-automatic damping fin mounting machine further comprises a second image detection mechanism, and the second image detection mechanism faces the front side of the ultrathin damping fin material belt in the feeding and moving direction.
Preferably, the full-automatic damping fin mounting machine further comprises a third image detection mechanism and a fourth image detection mechanism which are respectively and fixedly arranged above one end of the two conveying channels facing the mounting device so as to detect the position of the buffering elastic piece.
Preferably, the full-automatic damping fin mounting machine further comprises a fifth image detection mechanism, wherein the fifth image detection mechanism is fixedly arranged above the two conveying channels, one side of the fifth image detection mechanism is a mounting device, and the other side of the fifth image detection mechanism is a feeding device and a discharging device; the fifth image detection mechanism is used for detecting the mounting state of the buffer elastic sheet and the ultrathin damping sheet.
Preferably, the full-automatic damping fin mounting machine further comprises a pressure maintaining mechanism, wherein the pressure maintaining mechanism is arranged above the conveying channel and is positioned at one side of the mounting device facing the feeding device and the discharging device; the pressure maintaining mechanism comprises a pressure maintaining head, and the pressure maintaining head stretches into the space between two elastic supporting legs of the buffering elastic sheet and moves towards the direction of the ultrathin damping sheet so as to press the ultrathin damping sheet towards the corresponding elastic supporting leg.
Specifically, the pressure maintaining mechanism comprises a pressure maintaining component and a driving piece for driving the pressure maintaining component to move and press the ultrathin damping fin, the pressure maintaining component comprises a pressure maintaining head and a pressure spring for buffering the pressing force of the pressure maintaining head for pressing the ultrathin damping fin, and a pressure measuring element is further arranged between the pressure spring and the pressure maintaining head.
Preferably, the bearing part is provided with positioning fingers which can extend into the two elastic supporting legs of the buffer elastic sheet, and the positioning fingers stretch the elastic supporting legs outwards to position the elastic supporting legs.
Preferably, the blanking device comprises a buffering elastic piece blanking mechanism, a charging tray blanking mechanism and a defective product discharging mechanism, wherein the buffering elastic piece blanking mechanism is arranged on one side close to the conveying channel, the charging tray blanking mechanism is positioned on one side, far away from the conveying channel, of the buffering elastic piece blanking mechanism, and the defective product discharging mechanism can slidably extend into between the buffering elastic piece blanking mechanism and the charging tray blanking mechanism and is suspended above the buffering elastic piece blanking mechanism, so that the defective product is placed into the defective product discharging mechanism by the discharging mechanism.
Specifically, the bearing part is fixedly provided with a plurality of positioning fixtures for positioning the buffering elastic sheet, and the clamping structures for clamping the buffering elastic sheet and the unloading mechanism are corresponding in number to the positioning fixtures.
Drawings
Fig. 1 is a schematic diagram of a process of attaching a buffer spring and an ultrathin damping fin.
Fig. 2 is a schematic structural view of a full-automatic mounting machine for damping sheets according to the present invention.
Fig. 3 is a schematic view of the internal structure of the full-automatic mounting machine for damping sheets according to the present invention.
Fig. 4 is a top view of the full-automatic mounting machine for damping fin according to the present invention.
Fig. 5 is a schematic structural view of the feeding device and the take-out mechanism.
Fig. 6 is an enlarged view of a portion a in fig. 5.
Fig. 7 is an enlarged view of the portion B in fig. 5.
Fig. 8 and 9 are schematic views of the clamping structure in a contracted state and an expanded state, respectively.
Fig. 10 is a schematic structural view of the clip carrying mechanism.
Fig. 11 and 12 are schematic structural views of the positioning jig.
Fig. 13 is a schematic structural view of the attaching device, the automatic feeding device, and the pressure maintaining mechanism.
Fig. 14 is a schematic structural view of the attaching device.
Fig. 15 is an enlarged view of a portion C in fig. 13.
Fig. 16 is an enlarged view of a portion D in fig. 14.
Fig. 17 is a schematic structural view of the first image detection mechanism.
Fig. 18 is a schematic structural diagram of the pressure maintaining assembly.
Fig. 19 is a schematic structural view of the discharging device and the discharging mechanism.
Fig. 20 is a schematic diagram of a process of clamping the buffer spring by the clamping structure.
Detailed Description
In order to describe the technical content, the constructional features, the achieved objects and effects of the present invention in detail, the following description is made in connection with the embodiments and the accompanying drawings.
The buffering elastic sheet a10 for the vibration motor of the mobile phone shown in fig. 1 comprises two elastic supporting legs a11, and one ends of the two elastic supporting legs a11 are connected and clamped at a certain angle, so that the structure of the buffering elastic sheet a10 is similar to a V shape. The invention discloses a full-automatic damping fin mounting machine which is used for mounting an ultrathin damping fin b10 on the inner side of an elastic supporting leg a11.
It can be appreciated that the size of the buffer spring a10 for the vibration motor of the mobile phone is very small, and the size of the ultra-thin damping sheet b10 is even larger. In this embodiment, the dimensions of the damping fin are 1.8mm by 0.18mm. The small ultrathin damping fin b10 is accurately attached to the inner side of the elastic supporting leg a11 of the buffer elastic piece a10, and the operation thereof needs to be very precise.
As shown in fig. 2-4, the full-automatic damping fin mounting machine provided by the invention comprises two conveying channels 300, a feeding device 400 and a discharging device 500 which are arranged in parallel, wherein the feeding device 400 and the discharging device 500 are arranged at one end sides of the two conveying channels 300, a mounting device 800 is arranged at the other end sides of the two conveying channels 300, the full-automatic damping fin mounting machine further comprises clamp bearing mechanisms 900 which are respectively arranged at the two conveying channels 300, and the clamp bearing mechanisms 900 move among the feeding device 400, the mounting device 800 and the discharging device 500 along the conveying channels 300; the lower side of the clamp bearing mechanism 900 is slidably connected to the conveying channel 300, the upper side of the clamp bearing mechanism 900 has a bearing portion 910 for bearing the buffer spring a10, and the clamp bearing mechanism 900 further includes a rotation driving member 920 for driving the bearing portion 910 to rotate, so that an elastic supporting leg a11 of the buffer spring a10 is parallel or perpendicular to the sliding direction of the clamp bearing mechanism 900 relative to the conveying channel 300. As shown in connection with fig. 5-20, more specifically:
as shown in fig. 2, the full-automatic damping fin mounting machine provided by the invention comprises a frame 100, wherein control components such as a motor, a control circuit, a PLC and the like are arranged in the lower part of the frame 100, the plurality of devices are respectively arranged on the upper side of the frame 100, a housing 200 is further arranged outside the frame 100, and most of the mechanisms are wrapped in the housing 200, and only the operating parts of a feeding device 400 and a discharging device 500 are left outside, so that the full-automatic damping fin mounting machine can feed and discharge materials without interference to the internal operation. The casing 200 is further provided with an operation panel, a monitor, etc. for monitoring and operating the full-automatic mounting machine for the damping fin.
Referring to fig. 3-5, on the upper side of the frame 100, two conveying channels 300 are disposed in parallel on a side far away from the feeding device 400 and the discharging device 500, the feeding device 400 and the discharging device 500 are located outside one end of the two conveying channels 300, and the other end of the two conveying channels 300 is provided with a bonding device 800. The two conveying channels 300 are respectively provided with a clamp bearing mechanism 900 in a sliding manner. The material taking mechanism 600 is arranged between the conveying channel 300 and the feeding device 400, and is used for transferring the buffer elastic sheet a10 at the feeding device 400 into the clamp bearing mechanism 900 at the conveying channel 300, and the unloading mechanism 700 is arranged between the conveying channel 300 and the unloading device 500, and is used for moving the buffer elastic sheet a10 attached with the ultrathin damping sheet b10 in the clamp bearing mechanism 900 at the conveying channel 300 to the unloading device 500 to realize unloading. At the other ends of the two transfer paths 300, an automatic feeding device 1100 for feeding the ultra-thin damping fin b10 is fixedly provided, and the attaching device 800 moves between the automatic feeding device 1100 and the two transfer paths 300 to transfer the ultra-thin damping fin b10 to the buffer dome a10 in the clamp bearing mechanism 900 at the transfer path 300 and attach the ultra-thin damping fin b10 to the inner side of an elastic supporting leg a11 of the buffer dome a10.
Further, along the conveying direction of the two conveying channels 300, a pressure maintaining mechanism 1000 is further provided and suspended above the two conveying channels 300, one side of the pressure maintaining mechanism 1000 is provided with a pasting device 800, and the other side of the pressure maintaining mechanism 1000 is provided with a feeding device 400 and a discharging device 500. The pressure maintaining mechanism 1000 is used for pressing the ultrathin damping patch b10 attached to the inner side of an elastic supporting leg a11 of the buffer elastic sheet a10, so that the connection between the ultrathin damping patch b10 and the elastic supporting leg a11 is more reliable through the pressure sensitive adhesive of the ultrathin damping patch b10.
Referring to fig. 3-5, the loading device 400 includes a tray loading frame 410 disposed outside the housing 200 and a buffer spring loading mechanism 420 disposed inside the housing 200. Wherein, the tray feeding frame 410 is provided with a feeding level 411 and an empty tray discharging level 412, the buffer dome feeding mechanism 420 is provided with a buffer dome feeding level 421, and the buffer dome feeding level 421, the feeding level 411, and the empty tray discharging level 412 are arranged along a straight line direction perpendicular to the conveying channel 300. As shown in fig. 5, a tray transfer loading mechanism 430 is disposed below the tray loading frame 410 and the buffer leaf spring loading mechanism 420, and the tray transfer loading mechanism 430 moves between the buffer leaf spring loading level 421, the loading level 411, and the empty tray unloading level 412 to feed the material taking mechanism 600. The tray transfer and feeding mechanism 430 transfers the empty tray P loaded with the buffer spring a10 at the buffer spring loading position 421 to the empty tray unloading position 412, and transfers the tray P loaded with the buffer spring a10 at the loading position 411 to the buffer spring loading position 421.
In this embodiment, the buffer spring pieces a10 on the feeding tray P are arranged in 10 rows by 16 columns, and the extracting mechanism 600 clips the buffer spring pieces a10 in rows and clips 8 buffer spring pieces a10 each time, when the extracting mechanism 600 clips the buffer spring pieces a10 in one row, two buffer spring pieces a10 are always left in the feeding tray P. For this purpose, the invention provides the following scheme: the to-be-loaded material level 422 is disposed at one side of the buffer spring loading mechanism 420 facing the conveying channel 300, the to-be-loaded material level 422 has 8 buffer spring a10 storage locations corresponding to the material taking mechanism 600, when the material taking mechanism 600 clips a row of buffer spring a10 and leaves two buffer spring a10 in the row, the next material taking mechanism 600 clips and places the left two buffer spring a10 into the to-be-loaded material level 422 until the to-be-loaded material level 422 is full of 8 buffer spring a10, and at this time, the material taking mechanism 600 once takes the full 8 buffer spring a10 from the to-be-loaded material level 422 and transfers the full buffer spring a10 to the conveying channel 300.
Referring to fig. 19 again, the blanking device 500 has a similar structure to the above-mentioned feeding device 400, and includes a tray blanking mechanism 510 disposed outside the housing 200, a buffer spring blanking mechanism 520 disposed inside the housing 200, and a tray transferring blanking mechanism 530 disposed below the tray blanking mechanism 510 and the buffer spring blanking mechanism 520. The buffer spring plate blanking mechanism 520 is disposed at a side close to the conveying channel 300, and the tray blanking mechanism 510 is disposed at a side of the buffer spring plate blanking mechanism 520 far away from the conveying channel 300. The difference is that: the blanking device 500 further includes a defective product discharging mechanism 540, where the defective product discharging mechanism 540 slidably extends between the buffer elastic piece blanking mechanism 520 and the tray blanking mechanism 510 and is suspended above the buffer elastic piece blanking mechanism 520, so as to implement that the discharging mechanism 700 places the buffer elastic piece defective product into the defective product discharging mechanism 540 to implement blanking.
More specifically, the tray discharging mechanism 510 and the buffer spring discharging mechanism 520 are disposed at intervals, a guide rail 550 is disposed between the tray discharging mechanism 510 and the buffer spring discharging mechanism 520, and the defective product discharging mechanism 540 is slidably connected to the guide rail 550 and extends between the tray discharging mechanism 510 and the buffer spring discharging mechanism 520 through sliding, so that the discharging mechanism 700 places the defective products of the buffer spring into the defective product discharging mechanism 540 to realize discharging. It can be understood that there is not enough space at the blanking device 500, the space between the tray blanking mechanism 510 and the buffer spring blanking mechanism 520 can only accommodate a guide rail 550, and there is not enough space to accommodate the defective product discharging mechanism 540, so the technical scheme provided by the invention is as follows: the defective product discharging mechanism 540 is arranged higher and suspended above the buffering elastic piece discharging mechanism 520, so that only when the discharging mechanism 700 clamps defective products of the buffering elastic pieces, the defective product discharging mechanism 540 slides to the position between the charging tray discharging mechanism 510 and the buffering elastic piece discharging mechanism 520 along the guide rail 550 and is suspended above the buffering elastic piece discharging mechanism 520, defective products of the buffering elastic pieces are placed into the defective product discharging mechanism 540 by the discharging mechanism 700, and after defective products of the buffering elastic pieces are received by the defective product discharging mechanism 540, the defective products of the buffering elastic pieces can slide out to the outer side of the charging tray discharging mechanism 510 and the buffering elastic piece discharging mechanism 520 along the guide rail 550, and normal discharging of the buffering elastic pieces a10 is not affected.
In the full-automatic damping fin mounting machine provided by the invention, the buffer elastic piece feeding mechanism 420 is only provided with one buffer elastic piece feeding position 421, so that space is saved and layout is more compact, and the full-automatic damping fin mounting machine provided by the invention sequentially realizes feeding and discharging through the two conveying channels 300, so that the material taking mechanism 600 stops working for a short time even in the process of replacing the feeding disc P at the buffer elastic piece feeding position 421, and the mounting action of the mounting device 800 is not interrupted. The buffer spring discharging mechanism 520 is provided with two buffer spring discharging levels 521, because the size of the discharging tray P' is smaller than that of the charging tray P, and enough space is provided above the frame 100 to accommodate the buffer spring discharging mechanism 520 with two buffer spring discharging levels 521. The buffer spring pieces a10 in the discharging tray P' are arranged in 14×4, and the number of the buffer spring pieces a10 is not consistent with that of the buffer spring pieces a10 taken and placed at a time by the discharging mechanism 700, so that the discharging device 500 is also provided with a discharging waiting position 522. In order to save space, as shown in fig. 19, the structure of the blanking waiting position 522 is similar to that of the defective product discharging mechanism 540, and is also composed of a tray extending above the buffer elastic sheet blanking mechanism 520 in a sliding manner along the guide rail, and detailed description thereof will not be repeated.
Referring back to fig. 3-5, the extracting mechanism 600 includes a first portal frame 610 spanning two conveying channels 300 and the buffer dome feeding mechanism 420, and an extracting end 620, where the extracting end 620 slides along the first portal frame 610 to transfer the buffer dome a10 at the material feeding position to the conveying channels 300; as shown in fig. 3, 4, and 19, the unloading mechanism 700 includes a second portal frame 710 spanning across the two conveying channels 300 and the buffer dome blanking mechanism 520, and an unloading end 720, and the unloading end 720 slides along the second portal frame 710 to transfer the buffer dome a10 attached with the ultra-thin damping sheet b10 at the conveying channel 300 to the material blanking level. Wherein the first gantry 610 and the second gantry 710 are parallel. Based on the parallel arrangement of the first portal frame 610 and the second portal frame 710 and the perpendicular arrangement of the two conveying channels 300, the full-automatic damping fin mounting machine provided by the invention has a very compact structure, the material taking end 620 can transfer the buffering elastic piece a10 at the feeding device 400 to any conveying channel 300, the material discharging end 720 can also transfer the buffering elastic piece a10 of the two conveying channels 300, which is attached with the ultrathin damping fin b10, to the discharging device 500, and the actions of the two devices are mutually not interfered, so that the production efficiency is improved.
Referring again to fig. 5 and 7, in this embodiment, the take-off head 620 includes 8 gripping structures 621 arranged in a straight line. As shown in fig. 8 and 9, the distance between the 8 clamping structures 621 can be adjusted by itself to automatically adapt to the space between the buffer spring pieces a10 in the loading tray P and the space between the positioning jigs 930 at the jig carrying mechanism 900. Similar to the material taking end 620, the material discharging end 720 also includes 8 clamping structures 721 disposed along a straight line, and the distance between the 8 clamping structures 721 can be automatically adjusted to automatically adapt to the spacing of the positioning jigs 930 at the jig carrying mechanism 900 and the spacing of the buffer spring pieces a10 in the discharging tray P'. It will be appreciated that the number of positioning grippers 930 at the gripper carrier 900 is likewise 8. In other embodiments, the number of the clamping structures 621 of the material taking end 620, the clamping structures 721 of the material discharging end 720, and the positioning jigs 930 at the jig carrying mechanism 900 may be any other number, as long as the number of the three is kept consistent.
It can be understood that, since the two elastic supporting legs a11 of the buffer elastic sheet a10 can be elastically opened and closed, the two elastic supporting legs a11 directly clamping the buffer elastic sheet a10 may have unstable clamping. In contrast, in the full-automatic damping fin mounting machine provided by the present invention, the material taking mechanism 600 and the material discharging mechanism 700 adopt the similar clamping structure 621 and clamping structure 721 to clamp the buffering elastic piece a10. The following description will take the clamping structure 721 as an example, with reference to fig. 19 and 20: the clamping structure 721 includes two clamping jaws 721a for clamping the two elastic supporting legs a11 from the left and right outer sides, and a clamping block 721b extending between the two elastic supporting legs a11 to clamp the two elastic supporting legs a11 to keep open; when the clamping structure 721 clamps the buffer elastic sheet a10, the clamping block 721b moves downward to extend between the two elastic supporting legs a11, and clamps the two elastic supporting legs a11 from inside to outside so as to keep an open state; then, the two clamping jaws 721a move to the outer sides of the two elastic supporting legs a11 to clamp the two elastic supporting legs a11 from outside to inside, so that the clamped buffering elastic piece a10 cannot deform, the buffering elastic piece a10 is reliably clamped by the clamping structure 721, and further the buffering elastic piece a10 is taken and placed.
Referring to fig. 3 and 10 again, the clamp bearing mechanism 900 is slidably connected to the conveying channel 300, and has a bearing portion 910 on an upper side for bearing the buffer spring a10, and the clamp bearing mechanism 900 further includes a rotation driving member 920 for driving the bearing portion 910 to rotate. A row of 8 positioning fixtures 930 are fixedly arranged at the bearing part 910. It can be understood that the structure of the buffer spring piece a10 positioned in the positioning fixture 930 approximates to a V shape, and the two elastic supporting legs a11 are not parallel or perpendicular to the transferring direction of the fixture bearing mechanism 900, so that there is a certain difficulty in controlling the position of the elastic supporting legs a11 when the ultrathin damping shim b10 is attached. In this embodiment, the two elastic supporting legs a11 clamp an included angle of 12.28 °, and the buffer spring a10 is disposed perpendicular to the transferring direction of the clamp carrying mechanism 900, and each elastic supporting leg a11 forms an included angle of 6.14 ° from the perpendicular direction of the transferring direction of the clamp carrying mechanism 900. In order to avoid the positioning problem during the subsequent attaching of the ultra-thin damping fin b10, in the full-automatic damping fin attaching machine provided by the present invention, the rotary driving member 920 drives the carrying portion 910 to rotate by a certain angle, specifically in this embodiment, the rotary driving member 920 drives the carrying portion 910 to rotate by 6.14 ° along a direction, so that one elastic supporting leg a11 is perpendicular to the transferring direction of the clamp carrying mechanism 900, and the other elastic supporting leg a11 forms an angle of 12.28 ° with the perpendicular direction of the transferring direction of the clamp carrying mechanism 900, and then the ultra-thin damping fin b10 is attached to the elastic supporting leg a11 perpendicular to the transferring direction of the clamp carrying mechanism 900 in the buffer elastic sheet a10. In other embodiments different from the present embodiment, the rotary driving member 920 drives the supporting portion 910 to rotate by 6.14 ° reversely, or rotates 83.86 ° to make an elastic supporting leg a11 parallel to the transferring direction of the clamp supporting mechanism 900, and at this time, the ultrathin damping shim b10 can be attached to an elastic supporting leg a11 of the buffering elastic sheet a10 more conveniently.
As shown in fig. 11 and 12, the positioning jig 930 includes a positioning surface 931 provided with a magnet 931a, and a slide positioning block 932 movable relative to the positioning surface 931, the side of the slide positioning block 932 opposite to the positioning surface 931 abuts against the positioning cushion spring a10 from the outside of the cushion spring a10, and further, an air-blowing port 932a is provided at the slide positioning block 932, and the cushion spring a10 located between the slide positioning block 932 and the positioning surface 931 is blown toward the positioning surface 931 via the air-blowing port 932a and is attracted by the magnet 931 a. It can be understood that the opposite sides of the sliding positioning block 932 and the positioning surface 931 clamp a V shape similar to the buffer spring a10, and at the end of the sliding positioning block 932 and the positioning surface 931 that is far away from each other, a wedge-shaped positioning block 933 extending between the sliding positioning block 932 and the positioning surface 931 is provided, and the wedge-shaped positioning block 933 is used for supporting and positioning the buffer spring a10 from inside to outside between two elastic supporting legs a11 of the buffer spring a10. Furthermore, the positioning fixture 930 is further provided with a positioning ridge 934 corresponding to the groove on the lower side of the buffer spring plate a10.
Referring to fig. 10 again, the supporting portion 910 is provided with positioning fingers 911 that can extend into two elastic supporting legs a11 of the buffer elastic sheet a10, and the positioning fingers 911 stretch the elastic supporting legs a11 outwards to position the elastic supporting legs a11. Specifically, the positioning finger 911 is disposed obliquely above the positioning fixture 930, and the positioning finger 911 is driven by a vertical driving member (not shown) and an extending driving member (not shown) together, and when the buffer elastic sheet a10 is placed in the positioning fixture 930, the positioning finger 911 extends above the buffer elastic sheet a10 under the driving of the extending driving member, then moves downward between two elastic supporting feet a11 of the buffer elastic sheet a10 under the driving of the vertical driving member, and presses an elastic supporting foot a11 close to the positioning surface 931 against the positioning surface 931 under the driving of the extending driving member, thereby further enhancing the positioning of the buffer elastic sheet a10, and simultaneously facilitating the attachment device 800 to attach the ultrathin damping sheet b10 to the buffer elastic sheet a10 and the connection of the ultrathin damping sheet b10 and the buffer elastic sheet a10 by the pressure maintaining mechanism 1000.
Referring to fig. 13 to 16, in the full-automatic damping-sheet mounting machine provided by the present invention, two mounting devices 800 and two automatic feeding devices 1100 are respectively and correspondingly disposed. The two automatic feeders 1100 are disposed opposite to each other, and the two attaching devices 800 move the ultrathin damping fin b10 fed by the corresponding automatic feeder 1100 to the conveying channel 300 and attach the ultrathin damping fin b to the buffer spring a10 positioned by the positioning fixture 930.
As shown in fig. 13, 14, 16, and 17, the ultrathin damping fin b10 obtained by the pick-and-place head 810 of the attaching device 800 is disposed vertically, and a first image detection mechanism 1200 is further disposed at a material taking position where the pick-and-place head obtains the ultrathin damping fin b10. As shown in fig. 17, the first image detecting mechanism 1200 includes an image capturing element 1210 disposed on the lower side of the pick-and-place head and a refraction element 1220 disposed on the outer side of the pick-and-place head in the horizontal direction, and the refraction surface of the refraction element 1220 is inclined toward the pick-and-place head and the image capturing element 1210, the pick-and-place head 810 and the ultrathin damping sheet b10 positioned by the pick-and-place head 810 are disposed close to the refraction element 1220, the image of the pick-and-place head 810 and the ultrathin damping sheet b10 positioned by the pick-and-place head 810 is refracted by the refraction element 1220 to the image capturing element 1210 on the lower side of the pick-and-place head, so the image capturing element 1210 on the lower side of the pick-and-place head can also obtain the side images of the pick-and-place head 810 and the ultrathin damping sheet b10 positioned by the pick-and-place head 810, so as to determine whether the ultrathin damping sheet b10 is good or not and the ultrathin damping sheet b10 is positioned to the correct position by the pick-and place head 810. It is understood that the refractive element 1220 may be a refractive mirror in particular.
Referring to fig. 13 and 17, the automatic feeding device 1100 is loaded with the material tape of the ultrathin damping fin b10, and the automatic feeding device 1100 drives the material tape of the ultrathin damping fin b10 to pass through the material taking position of the attaching device 800 so as to realize feeding of the ultrathin damping fin b10. As shown in fig. 17, the full-automatic damping fin mounting machine further includes a second image detection mechanism, and the second image detection mechanism faces the front side of the ultrathin damping fin b10 material belt in the feeding displacement direction.
Preferably, the full-automatic damping fin mounting machine further comprises a third image detection mechanism 1300 and a fourth image detection mechanism 1400 which are respectively and fixedly arranged above one end of the two conveying channels 300 facing the mounting device 800, wherein the third image detection mechanism 1300 and the fourth image detection mechanism 1400 are respectively and fixedly arranged, and respectively detect the state of the buffer spring piece a10 passing through the clamp bearing mechanism 900 of the corresponding conveying channel 300. Further, the full-automatic damping fin mounting machine further comprises a fifth image detection mechanism, wherein the fifth image detection mechanism is fixedly arranged above the two conveying channels 300, one side of the fifth image detection mechanism is provided with a mounting device 800, and the other side of the fifth image detection mechanism is provided with a feeding device 400 and a discharging device 500; the fifth image detection mechanism is used for detecting the mounting state of the buffering elastic sheet a10 and the ultrathin damping sheet b10.
After the defective products are detected by the image detection mechanisms, the positions of the defective products are marked, and the defective products are transferred to the defective product discharge mechanism 540 in the process of discharging the defective products through the discharge mechanism 700 so as to separate the defective products from the defective product areas.
Further, in the present embodiment, the body of the ultrathin damping fin b10 is a buffering functional portion, and a pressure sensitive adhesive for connecting the buffering elastic sheet a10 is disposed on one side of the buffering functional portion. The pressure maintaining mechanism 1000 is provided even for ensuring reliable connection of the damper elastic sheet a10 and the ultra-thin damper sheet b10. The pressure maintaining mechanism 1000 is arranged above the conveying channel 300 and is positioned on one side of the attaching device 800 facing the feeding device 400 and the discharging device 500; the pressure maintaining mechanism 1000 includes a pressure maintaining head 1011, and extends between two elastic supporting legs a11 of the buffering elastic sheet a10 through the pressure maintaining head 1011 and moves toward the ultrathin damping strip b10 to press the ultrathin damping strip b10 against the corresponding elastic supporting leg a11. Specifically, the pressure maintaining mechanism 1000 includes a pressure maintaining component 1010 and a driving member 1020 for driving the pressure maintaining component 1010 to move and press the ultrathin damping fin b10, wherein the driving member 1020 may be an air cylinder or the like, and the driving member 1020 drives the pressure maintaining component 1010 to move up and down relative to the positioning fixture 930 to be close to the buffer elastic sheet a10 and move back and forth to press the ultrathin damping fin b10; the pressure maintaining assembly 1010 includes a pressure maintaining head 1011 and a pressure spring 1012 for buffering the pressing force of the pressure maintaining head 1011 against the ultra-thin damping sheet b10, a load cell 1013 is further provided between the pressure spring 1012 and the pressure maintaining head 1011, and the pressure maintaining head 1011 is controlled via the load cell 1013 so that the pressing force of the pressure maintaining head 1011 against the ultra-thin damping sheet b10 is always maintained within a preset range.
With reference to fig. 1 to 20, a detailed description is made of the working process of the full-automatic damping fin mounting machine provided by the invention:
a worker or other machine places the trays P in a stack at a loading level 411 above the tray loading rack 410 and removes the controlled trays P stacked at a tray unloading level 412; the tray transferring and feeding mechanism 430 transfers the empty loading tray P with the buffer elastic sheet a10 at the buffer elastic sheet loading level 421 to the unloading level 412 of the loading tray P, and transfers the loading tray P with the full buffer elastic sheet a10 at the loading level 411 to the buffer elastic sheet loading level 421 again;
the material taking end 620 of the material taking mechanism 600 takes the buffer elastic pieces a10 from the material loading tray P at the material loading position 421 of the buffer elastic pieces, temporarily places the buffer elastic pieces a10 to the material loading position 422 when the number of the taken buffer elastic pieces a10 is less than 8, transfers the 8 buffer elastic pieces a10 to the clamp bearing mechanism 900 sliding along the conveying channel 300 after the number of the buffer elastic pieces a10 at the material loading position 422 is 8, and reliably positions the positioning clamp 930;
the rotation driving member 920 acts to drive the bearing portion 910 to rotate by 6.14 ° so that an elastic supporting leg a11 of the buffer elastic sheet a10 positioned in the positioning fixture 930 is disposed perpendicular to the sliding direction of the fixture bearing mechanism 900 relative to the conveying channel 300;
the clamp bearing mechanism 900 transfers the 8 buffer spring pieces a10 to the other end of the conveying channel 300 and to the position opposite to the attaching device 800; the attaching device 800 sucks the ultrathin damping fin b10 from the automatic feeding device 1100, transfers the ultrathin damping fin b10 into the buffer elastic piece a10 positioned by the positioning clamp 930 at the conveying channel 300, and attaches the ultrathin damping fin b10 to the inner side of an elastic supporting leg a11 in the buffer elastic piece a10, which is perpendicular to the sliding direction of the clamp bearing mechanism 900 relative to the conveying channel 300; in the process that the clamp bearing mechanism 900 carries the buffer elastic sheet a10 attached with the ultrathin damping sheets b10 along the conveying channel 300 and moves back to the unloading mechanism 700, the pressure maintaining mechanism 1000 is used for suspending, and the pressure maintaining head 1011 presses the ultrathin damping sheets b10 on the 8 buffer elastic sheets a10, so that the pressure sensitive adhesive plays a role, and the ultrathin damping sheets b10 and the buffer elastic sheets a10 are reliably attached; subsequently, the clamp bearing mechanism 900 continues to carry the buffer spring piece a10 back to a position opposite to the unloading mechanism 700; in the process, the buffer elastic sheet a10 and the ultrathin damping sheet b10 pass through each image detection mechanism and are detected by each image detection mechanism, and when one buffer elastic sheet a10 and one ultrathin damping sheet b10NG are detected, the positions of defective products are marked for subsequent discharge;
the unloading mechanism 700 takes down 8 buffer spring pieces a10 at the clamp bearing mechanism 900 and puts them into the blanking disc P 'at the buffer spring piece blanking mechanism 520, when the unloading mechanism 700 clamps the defective buffer spring pieces, the defective product discharging mechanism 540 slides along the guide rail 550 to the position between the blanking mechanism 510 and the blanking mechanism 520 and hangs above the blanking mechanism 520, the unloading mechanism 700 puts the defective buffer spring pieces into the defective product discharging mechanism 540, and after the defective buffer spring pieces are received by the defective buffer spring piece discharging mechanism 540, the defective buffer spring pieces are slid out along the guide rail 550 to the outer side of the blanking mechanism 510 and the blanking mechanism 520, and then the unloading mechanism 700 can put the defective buffer spring pieces a10OK products into the blanking disc P' at the blanking position 52;
after the material is fully loaded on the blanking disc P ' at the buffer spring unloading level 521, the disc transfer unloading mechanism 530 transfers the blanking disc P ' to the disc unloading level on the disc unloading mechanism 510, and transfers the empty blanking disc P ' at the loading level on the disc unloading mechanism 510 to the original buffer spring unloading level 521 on the buffer spring unloading mechanism 520, and in this process, the unloading mechanism 700 can unload the buffer spring to another buffer spring unloading level 521 on the buffer spring unloading mechanism 520.
When a plurality of trays P ' with the ultrathin damping fins b10 attached thereon are stacked at the tray discharging position on the tray discharging mechanism 510, an operator can take down the stacked trays P ' at one time and place the empty trays P ' at the feeding position on the tray discharging mechanism 510.
Compared with the prior art, the full-automatic damping fin mounting machine provided by the invention has the advantages that the buffer elastic piece a10 at the feeding device 400 is transferred to the mounting device 800 through the two parallel conveying channels 300, the buffer elastic piece a10 after the ultra-thin damping fin b10 is mounted is transferred to the discharging device 500, and the buffer elastic pieces a10 moving along the two conveying channels 300 are not synchronous in movement, so that the mounting action of the mounting device 800 is not intermittent, and the production efficiency is improved. The present invention further provides a rotation driving member 920 for driving the bearing portion 910 to rotate on the clamp bearing mechanism 900 for clamping two elastic supporting legs a11 of the buffer elastic sheet a10, so that one elastic supporting leg a11 of the buffer elastic sheet a10 is disposed parallel to the sliding direction of the clamp bearing mechanism 900 relative to the conveying channel 300, and thus the ultrathin damping sheet b10 is conveniently attached to the elastic supporting leg a11.
The foregoing description of the preferred embodiments of the present invention is not intended to limit the scope of the claims, which follow, as defined in the claims.

Claims (9)

1. The full-automatic damping fin mounting machine is characterized by comprising two parallel conveying channels, a feeding device and a discharging device which are arranged at one end sides of the two conveying channels, a mounting device which is arranged at the other end sides of the two conveying channels, and a clamp bearing mechanism which is respectively arranged at the two conveying channels, wherein the clamp bearing mechanism moves among the feeding device, the mounting device and the discharging device along the conveying channels; the lower side of the clamp bearing mechanism is slidingly connected with the conveying channel, the upper side of the clamp bearing mechanism is provided with a bearing part for bearing the buffer spring plate, and the clamp bearing mechanism also comprises a rotary driving piece for driving the bearing part to rotate, so that an elastic supporting leg of the buffer spring plate is parallel or perpendicular to the sliding direction of the clamp bearing mechanism relative to the conveying channel; the bearing part is provided with positioning fingers which can extend into the two elastic supporting feet of the buffer elastic sheet, and the positioning fingers stretch the elastic supporting feet outwards to position the elastic supporting feet.
2. The full-automatic damping fin mounting machine according to claim 1, wherein the bearing part is fixedly provided with a positioning clamp for positioning the buffering elastic piece; the full-automatic damping fin mounting machine further comprises a material taking mechanism arranged between the conveying channel and the feeding device and a material discharging mechanism arranged between the conveying channel and the discharging device, wherein the material taking mechanism is used for conveying the buffering elastic sheets at the feeding device to the positioning clamp, and the material discharging mechanism is used for conveying the buffering elastic sheets after the ultra-thin damping fins are mounted in the positioning clamp to the discharging device.
3. The full-automatic damping fin mounting machine according to claim 2, wherein the material taking mechanism and the material discharging mechanism are provided with clamping structures for clamping the buffering elastic pieces, the clamping structures comprise two clamping jaws for clamping the two elastic supporting legs from the left side and the right side, and clamping blocks extending between the two elastic supporting legs to clamp the two elastic supporting legs to keep open.
4. The full-automatic damping fin mounting machine according to claim 1, wherein the ultrathin damping fin obtained by the pick-and-place head of the mounting device is arranged vertically, a first image detection mechanism is further arranged at a pick-and-place position where the ultrathin damping fin is obtained by the pick-and-place head, the first image detection mechanism comprises an image acquisition part arranged at the lower side of the pick-and-place head and a refraction part arranged at the horizontal outer side of the pick-and-place head, and the refraction surface of the refraction part is arranged obliquely and faces the pick-and-place head and the image acquisition part.
5. The full-automatic damping fin mounting machine according to claim 1, further comprising an automatic feeding device for feeding ultra-thin damping fins to the mounting device, wherein the automatic feeding device is loaded with ultra-thin damping fin material belts, and drives the ultra-thin damping fin material belts to pass through a material taking position of the mounting device so as to realize feeding of ultra-thin damping fins; the full-automatic damping fin mounting machine further comprises a second image detection mechanism, and the second image detection mechanism is opposite to the front side of the ultrathin damping fin material belt in the material taking displacement direction.
6. The full-automatic damping fin mounting machine according to claim 1, further comprising a pressure maintaining mechanism arranged above the conveying channel and on one side of the mounting device facing the feeding device and the discharging device; the pressure maintaining mechanism comprises a pressure maintaining head, and the pressure maintaining head stretches into the space between two elastic supporting legs of the buffering elastic sheet and moves towards the direction of the ultrathin damping sheet so as to press the ultrathin damping sheet to the corresponding elastic supporting leg.
7. The full-automatic damping fin mounting machine according to claim 6, wherein the pressure maintaining mechanism comprises a pressure maintaining component and a driving piece for driving the pressure maintaining component to move and press the ultra-thin damping fin, the pressure maintaining component comprises a pressure maintaining head and a pressure spring for buffering the pressing force of the pressure maintaining head for pressing the ultra-thin damping fin, and a pressure measuring element is further arranged between the pressure spring and the pressure maintaining head.
8. The full-automatic damping fin mounting machine according to claim 2, wherein the blanking device comprises a buffering elastic piece blanking mechanism, a charging tray blanking mechanism and a defective product discharging mechanism, the buffering elastic piece blanking mechanism is arranged on one side close to the conveying channel, the charging tray blanking mechanism is located on one side, far away from the conveying channel, of the buffering elastic piece blanking mechanism, and the defective product discharging mechanism slidably stretches into a position between the buffering elastic piece blanking mechanism and the charging tray blanking mechanism and is suspended above the buffering elastic piece blanking mechanism, so that the discharging mechanism can place defective products into the defective product discharging mechanism.
9. The full-automatic damping fin mounting machine according to any one of claims 1 to 8, wherein the carrying part is fixedly provided with a plurality of positioning fixtures for positioning the buffering elastic pieces, and the material taking mechanism and the material discharging mechanism are used for clamping the clamping structures of the buffering elastic pieces and the positioning fixtures are corresponding in number.
CN201810306628.2A 2018-04-08 2018-04-08 Full-automatic damping fin mounting machine Active CN108357182B (en)

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CN109368344B (en) * 2018-11-23 2023-09-05 杭州之江有机硅化工有限公司 Damping fin traction device and damping fin composite production system

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Address after: No. 6, Wanjiang Section, Gangkou Avenue, Wanjiang Street, Dongguan City, Guangdong Province, 523000

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