CN106784251A - A kind of SMC plastic-packageds LED support structure - Google Patents

A kind of SMC plastic-packageds LED support structure Download PDF

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Publication number
CN106784251A
CN106784251A CN201710013366.6A CN201710013366A CN106784251A CN 106784251 A CN106784251 A CN 106784251A CN 201710013366 A CN201710013366 A CN 201710013366A CN 106784251 A CN106784251 A CN 106784251A
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CN
China
Prior art keywords
electrode
smc
terminal pad
short circuit
led
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Pending
Application number
CN201710013366.6A
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Chinese (zh)
Inventor
丁仁雄
敬鑫清
杨涛
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Yichang Huike Technology Co Ltd
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Yichang Huike Technology Co Ltd
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Priority to CN201710013366.6A priority Critical patent/CN106784251A/en
Publication of CN106784251A publication Critical patent/CN106784251A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/483Containers
    • H01L33/486Containers adapted for surface mounting
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/58Optical field-shaping elements
    • H01L33/60Reflective elements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/62Arrangements for conducting electric current to or from the semiconductor body, e.g. lead-frames, wire-bonds or solder balls
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2933/00Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
    • H01L2933/0008Processes
    • H01L2933/0033Processes relating to semiconductor body packages
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2933/00Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
    • H01L2933/0008Processes
    • H01L2933/0033Processes relating to semiconductor body packages
    • H01L2933/0066Processes relating to semiconductor body packages relating to arrangements for conducting electric current to or from the semiconductor body

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Power Engineering (AREA)
  • Led Device Packages (AREA)

Abstract

A kind of SMC plastic-packageds LED support structure, including electrode framework, main body plastic cement.Using short circuit type electrode framework or open ended electrode framework and the heat cure of SMC plastic cement forming LED support construction packages.SMC heat curing-type silica gel compound materials have 90% or bigger light reflectivity for the wavelength between 300nm to 800nm.Use short circuit type electrode framework with the heat cure of SMC plastic cement to form full slice system supporting structure.Use open ended electrode framework with the heat cure of SMC plastic cement to form single separate stand structure.The present invention provides a kind of SMC plastic-packageds LED support structure, effectively solves existing plastic rubber material LED support after long-term lighting, the problem that light reflectivity is decayed more than 5%;Compared to conventional LED package plastic cement, same size encapsulation meets more high-power, with more preferable structural stability and optical stability.

Description

A kind of SMC plastic-packageds LED support structure
Technical field
A kind of SMC plastic-packageds LED support structure of the present invention, is applied to TV, display, mobile phone backlight, lighting apparatus And film secondary light source.
Background technology
LED new type light sources have been applied to illumination and backlight market.In LED illumination market, due to high brightness, specular removal, The light fixture of low cost is main force's product of future market demand, in backlight market, LED liquid crystal television of being benefited, display screen demand Rapid growth, LED support size show miniaturization, in high-power feature.
From the PPA of the first generation(Thermoplastic plastic)To the ceramic substrate of the second generation, third generation PCT(Poly terephthalic acid oneself Diformazan alcohol ester), the EMC of forth generation(Thermoset epoxy Resin materials).LED encapsulation experienced multiple technology upgrading and product is changed Generation.
1., wherein using PPA as package material, because the power of its plastic material characteristic LED can only be limited within 0.5W.
2., using ceramic substrate as LED package supports, although there is excellent corrosion-resistant, low thermal coefficient of expansion, good Resistance to UV heat resistances, but its material cost greatly increases.
3., using PCT as package material, because it is limited within 1W in thermal coefficient of expansion and resistance to UV features LED power.
So LED encapsulation factory actively imports in being applied to high-power EMC supports, EMC supports processing procedure and past in recent years PPA, PCT differ greatly, but with excellent performance progressively instead of PPA, PCT 1W such as its heat-resisting, resistance to UV, light reflectivity be high with Interior power to 2W products change.But as market is inexpensive to LED and high performance demand, now using SMC(Heat curing-type silicon Glue compound material)More than 2W power and more than 90% light reflectivity are capable of achieving for LED support encapsulation.
The content of the invention
To solve to use ceramic substrate price high in high-power LED encapsulation technology in the prior art, PPA, PCT, EMC are used It is heat-resisting, resistance to UV and shrinkage factor performance, caused initial light reflectivity less than 90%, light rear light decay for a long time more than 5%, encapsulation power Low problem.The present invention provides a kind of SMC plastic-packageds LED support structure, effectively solves existing plastic rubber material LED support long-term After lighting, the problem that light reflectivity is decayed more than 5%;Compared to conventional LED package plastic cement, same size encapsulation meets more high-power, With more preferable structural stability and optical stability.
The technical scheme that the present invention takes is:
Scheme one:
A kind of full slice system short circuit type LED support structure, including cut by copper sheet, the short circuit type electrode framework that punching press is constituted, this is short Road type electrode framework includes multiple LED support units, multiple cutting holes.Each LED support unit includes positive terminal pad, negative pole Pad, electrode separation area;Positive terminal pad, negative terminal pad and other LED support units form short-circuit connection.
Positive terminal pad, negative terminal pad constitute support crystal bonding area, and electrode separation area is filled with SMC plastic cement.Cutting hole position is in list Individual LED support unit surrounding.
Further, the support crystal bonding area is LED support reflector functional areas, and support crystal bonding area is provided with silver coating.
Further, position of the electrode separation area in LED support unit is put or is biased in being.
Further, the SMC plastic cement is filled in short circuit type electrode framework bottom faces area above and electrode separation area In, form multiple reflectors.Wherein SMC plastic cement only one side filling bracket crystal bonding area surrounding and fill single led carrier unit Electrode separation area, expose support crystal bonding area, the one side reflector reflective to form bottom;One side reflector light-emitting window is circle Shape or square.
Further, the short circuit type electrode framework and SMC plastic cement heat cures, form full slice system supporting structure.
Scheme two:
A kind of single separate type open ended LED support structure, including cut by copper sheet, the open ended electrode framework that punching press is constituted, The short circuit type electrode framework includes multiple LED support units, and each LED support unit includes positive terminal pad, negative terminal pad, electricity Pole marker space.Positive terminal pad, negative terminal pad and contact conductor connection, supporting wire disconnect with positive and negative electrode pad.Positive terminal pad, Negative terminal pad constitutes support crystal bonding area.Electrode separation area is filled with SMC plastic cement.
Further, the support crystal bonding area is LED support reflector functional areas, and support crystal bonding area is provided with silver coating.
Further, position of the electrode separation area in LED support unit is put or is biased in being.
Further, the SMC plastic cement is filled in electrode framework side, electrode separation area, and SMC plastic cement is by supporting wire bag Cover.
A kind of SMC plastic-packageds LED support structure of the present invention, technique effect is as follows:
1:Compared to conventional LED package plastic cement, SMC has light reflectivity higher, and it has for the wavelength between 300nm to 800nm There is 95% light reflectivity.
2:Compared to conventional LED package plastic cement, SMC has more preferable structural stability and optical stability, and it is in 150 DEG C of high temperature 1200 hours it is aging after for the wavelength between 300nm to 800nm have 90% light reflectivity.
3:Compared to conventional LED package plastic cement, same size encapsulation, SMC plastic-packageds can meet more high-power.
4:Using short circuit type electrode framework, with the heat cure of SMC plastic cement forming full slice system supporting structure, single LEDs support Arranging density, integrated level are high, reduce copper material framework, plastic cement waste rate.
5:Using open ended electrode framework, with the heat cure of SMC plastic cement to form single separate stand structure, it is in production Test can be lighted before middle cutting, contributes to LED light to adjust in time, improve efficiency.
6:Single LEDs electrode separation area in electrode framework, the mode of putting can simultaneously be applied to positive cartridge chip or upside-down mounting in Chip, improves commonality.
Brief description of the drawings
Fig. 1 is Zhong Zhi electrode separations area short circuit type electrode framework schematic diagram.
Fig. 2 is bias electrode marker space short circuit type electrode framework schematic diagram.
Fig. 3 is bias electrode marker space open ended electrode framework schematic diagram.
Fig. 4 is Zhong Zhi electrode separations area open ended electrode framework schematic diagram.
Fig. 5 be full slice system short circuit type in put electrode separation SMC supporting structure schematic diagrames.
Fig. 6 is that full slice system short circuit type bias electrode separates SMC supporting structure schematic diagrames.
Fig. 7 is that single separate type open ended bias electrode separates SMC supporting structure schematic diagrames.
Fig. 8 be single separate type open ended in put electrode separation SMC supporting structure schematic diagrames.
Fig. 9 is single of Zhong Zhi electrode separations area SMC LED encapsulation structure schematic diagrames(Flip-chip).
Figure 10 is single of Zhong Zhi electrode separations area SMC LED encapsulation structure schematic diagrames(Positive cartridge chip).
Figure 11 is single of bias electrode marker space SMC LED encapsulation structure schematic diagrames(Positive cartridge chip).
Specific embodiment
Wherein:
1st, 1 '-electrode cutting hole;2nd, 2 '-mono- LEDs carrier unit;
3rd, 3 ' positive terminal pad;4th, 4 ' negative terminal pad;
5th, 5 ' electrode separation area;6th, contact conductor
7th, supporting wire 8, reflector
9th, flip chip 10, wire(Gold, copper cash)
11st, formal dress chip 12,12 ', SMC plastic cement.
13rd, electrode framework material strip body.
Specific embodiment
A kind of SMC plastic-packageds LED support structure, including electrode framework, main body plastic cement.Using short circuit type electrode framework, Or open ended electrode framework and the heat cure of SMC plastic cement are forming LED support construction packages.
SMC heat curing-type silica gel compound materials have 90% or bigger light reflectivity for the wavelength between 300nm to 800nm.
Use short circuit type electrode framework with the heat cure of SMC plastic cement to form full slice system supporting structure.
Use open ended electrode framework with the heat cure of SMC plastic cement to form single separate stand structure.
For the ease of understanding the present invention, the present invention is described more fully below with reference to relevant drawings.But, this Invention can be realized with many different forms, however it is not limited to embodiment described herein.
Embodiment 1:
A kind of full slice system short circuit type LED support structure,
1), cutting short circuit type electrode framework:0.15 ± 0.1mm size copper sheets are cut according to practical application request, punching press, The short circuit type electrode framework shown in Fig. 1, Fig. 2 is obtained, wherein after cutting, punching press, forming multiple LED support units 2, multiple cuttings Hole 1.Positive terminal pad 4, negative terminal pad 3 form short-circuit connection with other LED support units.Positive terminal pad 4, negative terminal pad 3 are constituted Support crystal bonding area, electrode separation area 5 carries out plastic cement filling for being molded section.The cutting width of hole 1 is 0.15mm, respectively positioned at single The surrounding of LED support unit 2, after the completion of being encapsulated in order to LED, multiple LED units is divided into by full wafer support.
2), electroplated electrode framework:The support die bond region that positive terminal pad 4, negative terminal pad 3 are constituted, completes support injection It is LED support reflector functional areas after encapsulation, to meet high reflectance, support crystal bonding area is provided with silver coating.
3), injection:By SMC silica gel compound material via injection mould and Zhong Zhi electrode separations area short circuit type electrode framework or Bias electrode marker space short circuit type electrode framework, completes construction packages, SMC plastic cement 12 is filled in electrode framework side and cutting Hole 1, electrode separation area 5, put in full slice system short circuit type as shown in Figure 5 electrode separation SMC supports to be formed, or shown in Fig. 6 it is whole Chip short circuit type bias electrode separates SMC supports, and the wherein plastic cement of LED support unit 2 is in one state.
4), put electrode separation SMC supports in full slice system short circuit type or full slice system short circuit type bias electrode separates SMC branch Frame, fixed wafer is welded with Fig. 9 flip chips;Or the connection of Figure 10 formal dress chip(Figure 11 formal dress chip is connected), its feature is Packing forms commonality is strong.
5), transversely, the position of longitudinally cutting hole 1 will, the full wafer LED that has encapsulated cutting obtains single LEDs.
Embodiment 2:
A kind of single separate type open ended LED support structure,
1), cutting electrode framework:0.15 ± 0.1mm size copper sheets are cut according to practical application request, punching press, obtain figure 3rd, the open ended electrode framework shown in Fig. 4, wherein forming multiple LED support units 2 ' after cutting, punching press.
Each LED support unit 2 ' includes positive terminal pad 4 ', negative terminal pad 3 ', electrode separation area 5 '.
Negative terminal pad 3 ', positive terminal pad 4 ' are connected with contact conductor 6, and supporting wire 7 disconnects with positive and negative electrode pad.
Positive terminal pad 4, negative terminal pad 3 constitute support crystal bonding area.
Electrode separation area 5 ' carries out plastic cement filling for being molded section.
2), electroplated electrode framework:The support die bond region that positive terminal pad 4 ', negative terminal pad 3 ' are constituted, completes support note It is LED support reflector functional areas after packaged by plastic, to meet high reflectance, support crystal bonding area is provided with silver coating.
3), injection:By SMC silica gel compound material via injection mould and Zhong Zhi electrode separations area open ended electrode framework or Bias electrode marker space open ended electrode framework, completes construction packages, SMC plastic cement 12 ' is filled in electrode framework side and electricity Be coated with for supporting wire 7 to be formed put electrode separation SMC in mono- separate type open ended of Fig. 8 by pole marker space 5 ', SMC plastic cement 12 ' Electrode separation SMC supports are put in mono- separate type open ended of support or Fig. 7.
4), complete injection after, contact conductor 6 is cut into disconnections, retain supporting wire 7 to realize LED unit open circuit.
5), electrode separation SMC supports or single separate type open ended bias electrode point are put in single separate type open ended Every SMC supports, fixed wafer is welded with Fig. 9 flip chips or Figure 10 formal dress chip is connected(Figure 11 formal dress chip is connected), its Feature is:Packing forms commonality is strong.

Claims (10)

1. a kind of full slice system short circuit type LED support structure, it is characterised in that:Including the short circuit type for being cut by copper sheet, punching press is constituted Electrode framework, the short circuit type electrode framework includes multiple LED support units(2), multiple cutting holes(1), each LED support list Unit(2)Including positive terminal pad(4), negative terminal pad(3), electrode separation area(5);Positive terminal pad(4), negative terminal pad(3)With other LED support unit forms short-circuit connection;Positive terminal pad(4), negative terminal pad(3)Constitute support crystal bonding area;Electrode separation area(5)Fill out Filled with SMC plastic cement(12).
2. a kind of full slice system short circuit type LED support structure according to claim 1, it is characterised in that:Cutting hole(1)Positioned at list Individual LED support unit(2)Surrounding.
3. a kind of full slice system short circuit type LED support structure according to claim 1, it is characterised in that:The support crystal bonding area It is LED support reflector functional areas, support crystal bonding area is provided with silver coating.
4. a kind of full slice system short circuit type LED support structure according to claim 1, it is characterised in that:The SMC plastic cement(12) It is filled in short circuit type electrode framework bottom faces area above and electrode separation area(5)In, form multiple reflectors(8);
Wherein SMC plastic cement(12)Only one side filling bracket crystal bonding area surrounding and fill the electrode separation of single led carrier unit Area(5), expose support crystal bonding area, the one side reflector reflective to form bottom;One side reflector light-emitting window is circular or side Shape.
5. a kind of full slice system short circuit type LED support structure according to claim 1, it is characterised in that:The short circuit type electrode Framework and SMC plastic cement(12)Heat cure, forms full slice system supporting structure.
6. a kind of short circuit type LED preparation methods, it is characterised in that comprise the following steps:
1), cutting short circuit type electrode framework:Copper sheet is cut according to practical application request, punching press, obtained short circuit type electrode Framework, wherein after cutting, punching press, forming multiple LED support units(2), multiple cutting holes(1), positive terminal pad(4), negative pole weldering Disk(3)Short-circuit connection is formed with other LED support units;Positive terminal pad(4), negative terminal pad(3)Constitute support crystal bonding area, electrode Marker space(5)Plastic cement filling is carried out for being molded section, hole is cut(1)Single led carrier unit is located at respectively(2)Surrounding, so as to After the completion of LED encapsulation, full wafer support is divided into multiple LED units;
2), electroplated electrode framework:Positive terminal pad(4), negative terminal pad(3)The support die bond region of composition, completes support injection It is LED support reflector functional areas after encapsulation, to meet high reflectance, support crystal bonding area is provided with silver coating;
3), injection:By SMC silica gel compound material via injection mould and Zhong Zhi electrode separations area short circuit type electrode framework or biasing Electrode separation area short circuit type electrode framework, completes construction packages, makes SMC plastic cement(12)It is filled in electrode framework side and cutting hole (1), electrode separation area(5), to form full slice system short circuit type electrode separation SMC supports, wherein LED support unit(2)Plastic cement is in One state;
4), put electrode separation SMC supports in full slice system short circuit type or full slice system short circuit type bias electrode separates SMC supports, Gu Determine chip to be welded with flip chip;Or the connection of formal dress chip, its feature is that packing forms commonality is strong;
5), transversely, longitudinally cutting hole(1)Position is by the full wafer LED cuttings for having encapsulated obtain single LEDs.
7. a kind of single separate type open ended LED support structure, it is characterised in that:Including being cut by copper sheet, punching press is constituted opens Road type electrode framework, the short circuit type electrode framework includes multiple LED support units(2’), each LED support unit(2’)Bag Include positive terminal pad(4’), negative terminal pad(3’), electrode separation area(5’);Positive terminal pad(4’), negative terminal pad(3’)Draw with electrode Line(6)Connection, supporting wire(7)Disconnected with positive and negative electrode pad;Positive terminal pad(4’), negative terminal pad(3’)Constitute support die bond Area;Electrode separation area(5’)Filled with SMC plastic cement(12’).
8. a kind of full slice system short circuit type LED support structure according to claim 7, it is characterised in that:The support crystal bonding area It is LED support reflector functional areas, support crystal bonding area is provided with silver coating.
9. a kind of full slice system short circuit type LED support structure according to claim 7, it is characterised in that:The SMC plastic cement (12’)It is filled in electrode framework side, electrode separation area(5’), SMC plastic cement(12’)By supporting wire(7)Cladding.
10. a kind of open ended LED preparation methods, it is characterised in that comprise the following steps:
1), cutting electrode framework:Copper sheet is cut according to practical application request, punching press, obtain open ended electrode framework, its Multiple LED support units are formed after middle cutting, punching press(2’), each LED support unit(2’)Including positive terminal pad(4’), it is negative Pole pad(3’), electrode separation area(5’);Positive terminal pad(4’), negative terminal pad(3’)With contact conductor(6)Connection, supporting wire (7)Disconnected with positive and negative electrode pad;Positive terminal pad(4’), negative terminal pad(3’)Constitute support crystal bonding area;Electrode separation area(5’)With Plastic cement filling is carried out in injection section;
2), electroplated electrode framework:Positive terminal pad(4’), negative terminal pad(3’)The support die bond region of composition, completes support note It is LED support reflector functional areas after packaged by plastic, to meet high reflectance, support crystal bonding area is provided with silver coating;
3), injection:By SMC silica gel compound material via injection mould and Zhong Zhi electrode separations area open ended electrode framework or biasing Electrode separation area open ended electrode framework, completes construction packages, makes SMC plastic cement(12’)It is filled in electrode framework side and electrode Marker space(5’), SMC plastic cement(12’)By supporting wire(7)It is coated with to be formed put electrode separation SMC in single separate type open ended Electrode separation SMC supports are put in support or single separate type open ended;
4), complete injection after, by contact conductor(6)Cutting disconnects, and retains supporting wire(7)To realize that LED unit is opened a way.
CN201710013366.6A 2017-01-09 2017-01-09 A kind of SMC plastic-packageds LED support structure Pending CN106784251A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111916435A (en) * 2020-08-14 2020-11-10 盐城东山精密制造有限公司 Flip LED packaging device and preparation method and application thereof
CN113707791A (en) * 2021-09-02 2021-11-26 鸿利智汇集团股份有限公司 LED manufacturing process

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CN103400927A (en) * 2013-07-25 2013-11-20 晶科电子(广州)有限公司 High-reliability LED (light emitting diode) bracket and LED device thereof
US20160148860A1 (en) * 2014-11-21 2016-05-26 Cree, Inc. Leadframe based light emitter components and related methods

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101696771A (en) * 2009-10-13 2010-04-21 深圳市九洲光电子有限公司 Led light source
CN102163663A (en) * 2011-03-11 2011-08-24 深圳市瑞丰光电子股份有限公司 Manufacturing process of low-power TOP LED (light-emitting diode) support, and product and LED module thereof
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111916435A (en) * 2020-08-14 2020-11-10 盐城东山精密制造有限公司 Flip LED packaging device and preparation method and application thereof
CN113707791A (en) * 2021-09-02 2021-11-26 鸿利智汇集团股份有限公司 LED manufacturing process

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