CN106523536A - Full-automatic assembling machine for tapered roller bearing inner components - Google Patents
Full-automatic assembling machine for tapered roller bearing inner components Download PDFInfo
- Publication number
- CN106523536A CN106523536A CN201611243378.XA CN201611243378A CN106523536A CN 106523536 A CN106523536 A CN 106523536A CN 201611243378 A CN201611243378 A CN 201611243378A CN 106523536 A CN106523536 A CN 106523536A
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- Prior art keywords
- cylinder
- plate
- roller
- support
- mould
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C43/00—Assembling bearings
- F16C43/04—Assembling rolling-contact bearings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2226/00—Joining parts; Fastening; Assembling or mounting parts
- F16C2226/50—Positive connections
- F16C2226/52—Positive connections with plastic deformation, e.g. caulking or staking
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Automatic Assembly (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses a full-automatic assembling machine for tapered roller bearing inner components. The full-automatic assembling machine for the tapered roller bearing inner components comprises a workbench. A turnplate and a drive mechanism used for driving the turnplate to rotate are arranged on the workbench. A plurality of assembling stations are evenly distributed on the turnplate. A retainer feeding mechanism, a roller feeding mechanism, an inner ring feeding mechanism, a sorting mechanism and a pressing mechanism are distributed anticlockwise in sequence on the peripheries of the multiple assembling stations. Through the assembling machine, automatic assembling of the tapered roller bearing inner components is achieved, the labor intensity is relieved, the rejection rate is decreased, the production efficiency is greatly improved, and the production effectiveness can be improved.
Description
Technical field
The present invention relates to the assembly equipment used in the automatic industry of bearing, group in particularly a kind of taper roll bearing
Part full automatic assembly machine.
Background technology
With socio-economic development, scientific and technological progress, replace artificial production operation using automation means, have become
The main trend of domestic production industry.But at present when taper roll bearing inner assembly is produced, majority be all by hand assembled,
Labor strength is big, and percent defective is high, and benefit is low.
The content of the invention
In order to solve above-mentioned the deficiencies in the prior art, it is an object of the invention to provide a kind of taper roll bearing inner assembly is complete
Automatic assembling machine, realizes automatic assembling, and improve production efficiency reduces percent defective.
To achieve these goals, a kind of taper roll bearing inner assembly full automatic assembly machine designed by the present invention, bag
Workbench is included, the workbench is provided with the drive mechanism that rotating disk is rotated with driving rotating disk, if being evenly distributed with the rotating disk
Dry assembly station, some assembly station peripheries by be sequentially distributed counterclockwise retainer feeding mechanism, roller feeding mechanism,
Inner ring feeding mechanism, mechanism for sorting and press-loading device.
Further, the retainer feeding mechanism includes first support, the second support and being fixedly arranged on workbench
Three supports, the first support are provided with supporting table, and the supporting table is provided with retainer storage device, in the second support
It is provided with material transfer platform, the 3rd support is provided with and turns a material device, the retainer storage device includes base plate, panel and some
It is used for wearing the flushing bar of fixed retainer between base plate and panel, the base plate is provided with and some passes through for retainer
Wear material hole, material hole and the flushing bar worn is corresponded, and is provided with the first rotating drive mechanism below the supporting table, described the
One rotating drive mechanism is connected through the rotation of supporting table and base plate, is additionally provided with through hole in the supporting table, the through hole be located at
Feeder below supporting table is connected, and the material transfer platform is provided with blanking table and positioning table, and the blanking table is located at feeder
Underface, the material transfer platform are connected with the first elevating mechanism, so that blanking table is closer or far from feeder, under the supporting table
Side is provided with the first delivery device, and first delivery device is located at remotely located side of blanking table can be closer or far from positioning
Platform, described turn material device includes clip feeder and turns glassware, and the clip feeder is included clamping cylinder and is connected with clamping cylinder
A pair of clampings are grabbed, and the clamping cylinder is connected with lift drive mechanism, so that clamping cylinder is moved up and down, it is described to turn glassware bag
Rotary cylinder is included, the rotary cylinder is fixedly arranged on the 3rd support, and the lift drive mechanism is fixedly arranged on the rotation of rotary cylinder
On arm.
Further, the roller feeding mechanism includes collating unit and stripper, and the collating unit includes inclining
The installing rack of setting, the pair roller on installing rack, the second rotating drive mechanism for driving pair roller rotation and position
If the dry finishing plectrum on a pair roller, if the dry finishing plectrum is located on the periphery of a power transmission shaft and by the transmission
Axle is rotated with the second motor and is connected, and roller adapter is provided between the pair of roller, and the stripper is included just to assembler
The de- material mould of position, the de- material mould include upper die and lower die and rotate positioned at the switchboard between upper mould and lower mould, the lower mould
Upper uniform through there is some de- material roads, the de- material road is gradually reduced from top to bottom apart from the vertical dimension of lower mould centrage, institute
State through there is vertically arranged circuit on mould, the circuit is corresponding with de- material road upper end, is uniformly distributed on the switchboard
There are some material paths, the material path is adapted with de- material road, and the switchboard is connected with reciprocating drive mechanism, so that switch
Plate reciprocating rotation, is rotatably connected to rotating turret on the upper mould, roller connecting tube is equipped with the rotating turret, and the roller connects
Adapter is lower to rectify to circuit, and the roller connecting tube upper end is connected with roller tube, and the roller tube is connected with roller adapter, described
Rotating turret is connected with rotating mechanism, so as to drive rotating turret to rotate with roller tube；
Also include feeding support, the feeding support is provided with the second elevating mechanism and transmission belt, described transmission belt one end
Just to a pair roller, another to rectify to transfer plate, the transfer plate is obliquely installed, and is installed with installation on second elevating mechanism
Block, is installed with hopper on the mounting blocks, the hopper be provided with for the roller in hopper is pushed on transfer plate
Two delivery devices.
Further, second delivery device includes push pedal and the second push cylinder being fixedly arranged on hopper, the material
Bucket is provided with the perforation passed through for push pedal near mounting blocks side, and second push cylinder is connected with push pedal, so that push pedal
Along perforation closer or far from hopper upper surface, the hopper upper surface is just to transfer plate.
Further, the fixed hopper one end of the mounting blocks is obliquely installed.
Further, described to arrange installation portion, connecting portion and the clicking section that plectrum includes being sequentially connected, the installation portion is solid
On power transmission shaft, the width of the clicking section is less than the width of connecting portion.
Further, the inner ring feeding mechanism includes the 4th support on workbench, and the 4th support is provided with
Slide unit support, the slide unit support are provided with the first slider cylinder, and first slider cylinder is provided with contiguous block, the connection
Block is connected with upper and lower air cylinders, and the upper and lower air cylinders are connected with connecting plate, and the connecting plate is installed with handss and grabs cylinder, and the handss grab cylinder
It is connected with inner ring fixture；
Also include transmission support, the transmission support is provided with conveyer belt, and the conveyer belt is provided with a pair with its setting in the same direction
Isolating bar, the isolating bar by isolating bar support be fixedly arranged on transmission support on.
Further, the mechanism for sorting includes that neglected loading detection means, mechanical hand, non-defective unit transfer device and defective products are rejected
Device, the neglected loading detection means include the optic fibre detector being located in one of on assembly station, the optic fibre detector with
Mechanical hand be connected, the non-defective unit mobile device include opening-closing plate, drive opening-closing plate folding drive cylinder, on opening-closing plate
The second slider cylinder that transfer fixture and driving opening-closing plate slide, the transfer fixture are adapted with bearing inner assembly periphery,
The defective products device for eliminating includes removal station and rejects cylinder, and the rejecting cylinder is just to removal station.
Further, the opening-closing plate includes fixed plate and movable plate, and drive cylinder, the drive are installed with the fixed plate
The cylinder arm of cylinder of taking offence is fixedly connected with movable plate, so that movable plate is closer or far from fixed plate, the drive cylinder and
Two slider cylinders are fixedly connected, so that opening-closing plate slides with the slip of the second slider cylinder, the transfer fixture includes
The fixed block being fixedly arranged in fixed plate and the movable block being fixedly arranged on movable plate, the movable block are equal with fixed block opposite side
Fixing groove is provided with, the fixing groove is adapted with bearing inner assembly periphery.
Further, the press-loading device includes the 5th support on workbench, is installed with the 5th support
Installing plate and lower installation board, the upper mounting plate are fixedly arranged on above lower installation board by some guide rods, solid on the upper mounting plate
Riveting cylinder is provided with, the cylinder arm of the riveting cylinder is passed down through upper mounting plate and is installed with mould on riveting, the lower installation
Ejection cylinder is installed with below plate, the ejection cylinder upper end passes through lower installation board and is installed with mould under riveting, on the riveting
Riveting space is formed between mould under mould and riveting on mould, and the riveting under mould correspondence riveting, the opening-closing plate is in the second slide unit
Enter in the presence of cylinder or leave the riveting space, the opening-closing plate is provided with the ejection hole for being available for mould under riveting to pass through, institute
State and on opening-closing plate, be additionally provided with out material clamp, it is described go out material clamp with discharging drive mechanism be connected so that go out material clamp transferring
Move back and forth above fixture.
Compared with prior art, a kind of taper roll bearing inner assembly full automatic assembly machine that the present invention is obtained, which is beneficial
Effect is：By above-mentioned assembly machine, realize that taper roll bearing inner assembly is assembled automatically, reduce labor intensity, reduce not
Qualification rate, substantially increases production efficiency, improves productivity effect.
Description of the drawings
Fig. 1 is the structural representation of taper roll bearing inner assembly full automatic assembly machine of the present invention.
Fig. 2 is the structural representation of turntable of the present invention.
Fig. 3 is the structural representation of turntable of the present invention and drive mechanism.
Fig. 4 is the structural representation of retainer storage device in the present invention.
Fig. 5 is the structural representation of panel in the present invention.
Fig. 6 is the structural representation of material transfer platform and the first delivery device in the present invention.
Fig. 7 is another structural representation of Fig. 6.
Fig. 8 is the structural representation of transfer material device of the present invention.
Fig. 9 is the structural representation of feeding support in the present invention.
Figure 10 is collating unit partial structural diagram in the present invention.
Figure 11 is the structural representation of collating unit in the present invention.
Figure 12 is the structural representation of stripper in the present invention.
Figure 13 is the top view of breaker in middle plate of the present invention and lower mould.
Figure 14 is the structural representation of transmission support in the present invention.
Figure 15 is the structural representation of slide unit support in the present invention.
Figure 16 is the structural representation of neglected loading detection means in the present invention.
Figure 17 is the structural representation of defective products device for eliminating in the present invention.
Figure 18 is the structural representation of non-defective unit transfer device in the present invention.
Figure 19 is the structural representation of press-loading device in the present invention.
Specific embodiment
The present invention is further described with reference to the accompanying drawings and examples.
As shown in Fig. 1 ~ 19, a kind of taper roll bearing inner assembly full automatic assembly machine, including workbench 1, the work
Platform is provided with the drive mechanism that rotating disk 2 is rotated with driving rotating disk, and some assembly stations 3, this reality are evenly distributed with the rotating disk
Apply the assembly station in example and have six, and to be provided with the first annulus that downwards depression is formed recessed for the centre of each frock station
Groove 4, the bottom centre of first ring groove are recessed downwards to form the second ring groove 5, the bottom of second ring groove
Portion center extends vertically to form fixed column 6 upwards, and the radius of second ring groove is less than the radius of the first ring groove, institute
State the second ring groove to be adapted with bearing inner assembly, the upper end of the fixed column is slightly above the upper surface with assembly station, institute
State some assembly station peripheries by be sequentially distributed counterclockwise retainer feeding mechanism, roller feeding mechanism, inner ring feeding mechanism,
Mechanism for sorting and press-loading device.
In the present embodiment, as shown in figure 3, the drive mechanism includes the first motor 7 and the dispenser 8 for rotating connection, institute
State the first motor to be located at below workbench with dispenser, the dispenser is rotated with rotating disk through workbench and is connected.
As shown in Fig. 4 ~ 8, first support that the retainer feeding mechanism includes being fixedly arranged on workbench, second support with
And the 3rd support, the first support is provided with supporting table 9, and the supporting table is provided with retainer storage device, and described second
Support is provided with material transfer platform 10, and the 3rd support is provided with and turns material device, and the retainer storage device includes base plate 11, face
Base plate is typically set by plate 12 and some flushing bars 13 for being used for wearing fixed retainer between base plate and panel with panel
Be set to circle, in the present embodiment, flushing bar be four, the base plate be provided with it is some for retainer pass through wear material hole（Figure
In do not mark）, the material hole of wearing is corresponded with flushing bar, in order to be conducive to retainer down to run from flushing bar, per root
Briquetting 14 is equipped with flushing bar, the spacing between supporting table and base plate is less than a retainer height, the supporting table
Lower section is provided with the first rotating drive mechanism, and first rotating drive mechanism is rotated with base plate through supporting table and is connected, described
Through hole is additionally provided with support platform, the through hole is connected with the feeder 15 being located at below supporting table, it is big in through hole and feeder
It is little with retainer by as standard, it is impossible to it is too big, can not be too little, the material transfer platform 10 is provided with blanking table 16 and positioning table
17, the blanking table is located at immediately below feeder, and the material transfer platform is connected with the first elevating mechanism so that blanking table it is close or
Away from feeder, the first delivery device below the supporting table, is provided with, it is remotely located that first delivery device is located at blanking table
Platform side and can closer or far from positioning table, in order that output of the retainer between blanking table and positioning table is more smooth,
A pair of guide rails 100, and the spacing between guide rail near blanking table are provided between blanking table and positioning table somewhat than elsewhere
It is larger, while in order that blanking table can preferably place retainer, the cross section of the blanking table is arranged in indent arc,
And the radian of indent is less, described turn of material device includes clip feeder and turns glassware, the clip feeder include clamping cylinder 18 and
A pair of clampings being connected with clamping cylinder grab 19, and the clamping cylinder is connected with lift drive mechanism, so that on clamping cylinder
Lower movement, the glassware that turns include rotary cylinder 20, and the rotary cylinder is fixedly arranged on the 3rd support 21, the elevator drive machine
Structure is fixedly arranged on the turning arm 22 of rotary cylinder.
In the present embodiment, first rotating drive mechanism is the first rotary electric machine 23, and first delivery device is the
One push cylinder 24, first elevating mechanism are the first lift cylinder 25, and the lift drive mechanism is the second lift cylinder
26。
The roller feeding mechanism includes collating unit and stripper, as shown in Figure 10,11, the collating unit bag
Include be obliquely installed installing rack 27, the pair roller 28 on installing rack, drive a pair roller rotate second rotation drive
If mechanism and the dry finishing plectrum 29 on a pair roller, if the dry finishing plectrum is located on the periphery of a power transmission shaft 30
Go up and pass through the power transmission shaft to be connected with the rotation of the second motor 31, between the pair of roller, be provided with roller adapter 32, the present embodiment
In, the right-hand member of installing rack is higher than left end, and roller takes over the left end near installing rack, so as to facilitate slip of the roller on roller,
In order that compacter on workbench, the left end of installing rack just to retainer feeding mechanism, wherein the second rotating drive mechanism is
Second rotary electric machine 33, the second rotary electric machine pull a pair roller rotating in same direction simultaneously, arrange plectrum rotationally clockwise, are
Can make roller it is little upside down, greatly head-up, it is described arrange installation portion 34, connecting portion 35 that plectrum includes being sequentially connected with
And clicking section 36, the installation portion is fixedly arranged on power transmission shaft, the width of the width of the clicking section less than connecting portion, and stirred
The side in portion is flushed with the side of connecting portion and is connected, and arranges platform 37 so as to the opposite side in clicking section and connecting portion form one.
In order to ensure to arrange the service life of plectrum, the arrangement plectrum is integrally formed.While in order to protect roller whole
Injury-free during reason, the arrangement plectrum is polyurethane material.
In order that roller is smoothly rolled at roller adapter along roller, a pair of protection boards are additionally provided with above a pair roller
38, if the dry finishing plectrum is located between above-mentioned a pair of protection boards.
As shown in Figure 12,13, the stripper includes the de- material mould just to assembly station, and the de- material mould includes mould
39th, positioned at the switchboard 41 between upper mould and lower mould, uniformly running through on the lower mould has some de- material roads for lower mould 40 and rotation
42（A de- material road is cut in figure only）, the de- material road is gradually reduced from top to bottom apart from the vertical dimension of lower mould centrage,
Through there is vertically arranged circuit 43 on the upper mould, the circuit is corresponding with de- material road upper end, uniform on the switchboard
Some material paths 44 are distributed with, the material path is adapted with de- material road, and the switchboard is connected with reciprocating drive mechanism, so as to
Switchboard reciprocating rotation is made, in the present embodiment, reciprocating drive mechanism is reciprocating air cylinder 45, when reciprocating air cylinder drives switchboard to turn
It is dynamic, make material path and de- material road upper end to it is corresponding when roller by fallen into by material path in de- material road from circuit, then reciprocal gas
Cylinder drives switchboard to return to original state, and material path is mutually staggered with de- material road upper end, and roller cannot fall into de- from circuit
In material road, so that each switch of switchboard reaches passing through from material path for a roller, it is rotatably connected on the upper mould
Rotating turret 46, is equipped with roller connecting tube 47 on the rotating turret, rectify to circuit under the roller connecting tube, and the roller connects
Adapter upper end is connected with roller tube 48, and the roller tube is connected with roller adapter, and the rotating turret is connected with rotating mechanism, so as to
Rotating turret is driven to rotate with roller tube, in the present embodiment, rotating mechanism is the 3rd rotary electric machine 49；
Also include feeding support 50, the feeding support is provided with the second elevating mechanism and transmission belt 51, the transmission belt
One rectifies to a pair roller 28, and another to rectify to transfer plate 52, the transfer plate is obliquely installed, solid on second elevating mechanism
Mounting blocks 53 are provided with, hopper 54 on the mounting blocks, is installed with, the hopper is provided with for the roller in hopper is pushed to
The second delivery device on transfer plate.In the present embodiment, the second elevating mechanism adopts the 3rd lift cylinder 55.
In order that the roller on transmission belt is smoothly rolled into roller, typically one can be arranged between roller and transmission belt
Inclined transport way, and the height of transmission belt is higher than the height of roller.
Second delivery device includes push pedal 56 and the second push cylinder 57 being fixedly arranged on hopper, and the hopper is leaned on
Nearly mounting blocks side is provided with the perforation passed through for push pedal, and second push cylinder is connected with push pedal so that push pedal along
Closer or far from hopper upper surface, the hopper upper surface is just to transfer plate for perforation.
In order that roller smoothly can be pushed on transfer plate from hopper, the fixed hopper one end of the mounting blocks inclines and sets
Put.In the present embodiment, the inclination of the fixed hopper one end of mounting blocks be by the right side turn left on be obliquely installed, transfer plate is from upper right toward lower-left
It is obliquely installed.It is arranged such, the upper surface of hopper can be made to be inclined to set, roller is easy to roll out hopper.
Transmission belt is fixedly arranged on feeding support by belt bracing frame 58, and drives transmission belt to pass by motor 59
It is dynamic.In order to control the lifting displacement of mounting blocks, can lead limit switch be set on transfer plate typically, mounting blocks encounter stroke control
During system switch, i.e., the 3rd lift cylinder is out of service, when the roller in hopper is pushed to a certain extent, the 3rd lift cylinder band
Dynamic mounting blocks and hopper walk downward, convenient to increase roller toward in hopper.
In the present embodiment, cylinder mounting plate 60 below hopper, is installed with, cylinder mounting plate is concave, the second push cylinder
It is fixedly arranged on cylinder mounting plate, and the cylinder arm of second push cylinder is fixedly connected with push pedal, the slant setting of push pedal is simultaneously
And it is parallel with the end face of the fixed hopper of mounting blocks.
As shown in Figure 14,15, the inner ring feeding mechanism includes the 4th support 61 on workbench, described 4th
Frame is provided with slide unit support 62, and the slide unit support is provided with the first slider cylinder 63, and first slider cylinder is provided with company
Block 64 is connect, the contiguous block is connected with upper and lower air cylinders 65, and the upper and lower air cylinders are connected with connecting plate 66, and the connecting plate is installed with handss
Cylinder 67 is grabbed, the handss are grabbed cylinder and are connected with inner ring fixture 68；
Also include transmission support 69, the transmission support is provided with conveyer belt 70, the conveyer belt be provided with a pair it is in the same direction with which
The isolating bar 71 of setting, the isolating bar are fixedly arranged on transmission support by isolating bar support 72, in the present embodiment, the pair of
The spacing of isolating bar is equal with the external diameter of inner ring.
As shown in Figure 16,17,18, the mechanism for sorting include neglected loading detection means, mechanical hand, non-defective unit transfer device and
Defective products device for eliminating, the neglected loading detection means include the optic fibre detector 73 being located in one of on assembly station, this reality
Apply in example, optic fibre detector is a pair, and be symmetrical arranged according to the extension line of the fixed column on assembly station, the fiber laser arrays
Device is fixedly arranged in connecting shaft 75 by detecting support 74, and the connecting shaft is connected with the 4th rotary electric machine 76, so that optical fiber inspection
Device is surveyed in detection, can be rotated, be detected more accurate.The optic fibre detector is connected with mechanical hand, the non-defective unit movement dress
Put including opening-closing plate, the drive cylinder 77 for driving opening-closing plate folding, the transfer fixture on opening-closing plate and drive opening-closing plate
The second slider cylinder 78 slided, the transfer fixture are adapted with bearing inner assembly periphery, the defective products device for eliminating bag
Include removal station 79 and reject cylinder 80, the rejecting cylinder is just to removal station.
The opening-closing plate includes fixed plate 81 and movable plate 82, and drive cylinder 77 is installed with the fixed plate, general to drive
Cylinder of taking offence is clamping cylinder, and the cylinder arm of the drive cylinder is fixedly connected with movable plate so that movable plate closer or far from
Fixed plate, the drive cylinder are fixedly connected with the second slider cylinder by cylinder contiguous block 97, so that opening-closing plate is with
The slip of two slider cylinders and slide, it is described transfer fixture include the fixed block 83 being fixedly arranged in fixed plate and be fixedly arranged on movement
Movable block 84 on plate, the movable block are equipped with fixing groove 85, the fixing groove and group in bearing with fixed block opposite side
Part periphery is adapted.
The removal station is provided with guided way 86, and, just to guided way, the rejecting cylinder is just to being oriented to for the rejecting cylinder
Rejecting head is provided with rail, the rejecting head is adapted with bearing inner race periphery, it is ensured that defective products is gone out along guided way is disallowable.
As shown in Figure 18,19, the press-loading device includes the 5th support on workbench, solid on the 5th support
Upper mounting plate 88 and lower installation board 89 are provided with, the upper mounting plate is fixedly arranged on above lower installation board by some guide rods 90, described
Riveting cylinder 91 is installed with upper mounting plate, the cylinder arm of the riveting cylinder is passed down through upper mounting plate and is installed with riveting
Mould 92, is installed with ejection cylinder 93 below the lower installation board, the ejection cylinder upper end passes through lower installation board and is installed with riveting
Pressure mould 94, forms riveting space 95 between mould under mould and riveting on mould, and the riveting under mould correspondence riveting on the riveting,
The opening-closing plate is entered in the presence of the second slider cylinder or leaves the riveting space, and the opening-closing plate is provided with and is available for riveting
The ejection hole 96 that lower mould is passed through, the size for ejecting hole are less than after movable block is combined with the fixed block size formed by fixing groove, and
Positioned at the centre position of fixing groove after combination, but can not be too small, it is ensured that bearing inner assembly can be ejected cylinder ejector, institute
State and on opening-closing plate, be additionally provided with out material clamp 98, it is described go out material clamp with discharging drive mechanism be connected so that go out material clamp shifting
Send.
The one end for going out material clamp arranges blow tank 99, and the periphery of blow tank is adapted with the periphery of bearing inner assembly, discharges
Drive mechanism is generally reciprocating motor.
In order to, in running, bearing inner assembly does not sustain damage, wherein inner ring fixture, reject head, transfer fixture, go out
The blow tank of material clamp is polyformaldehyde material.
Operationally, the first rotary electric machine 23 drives base plate 11, panel 12 and flushing bar 13 to rotate, and when flushing bar, wears
Material hole and base plate through hole it is corresponding when, the retainer on flushing bar in the presence of briquetting 14, through through hole and blanking
Device 15 is fallen on blanking table 16, before falling into blanking table, and material transfer platform 10 can be risen to certain position by the first lift cylinder 25, make
Material transfer platform upper surface is advisable to the lower end distance of feeder less times greater than the height of retainer, it is ensured that will not damage retainer, protects
Hold after frame falls into blanking table, the first push cylinder 24 promotes the retainer on blanking table to be pushed to positioning table 17 along guide rail
On, then the second lift cylinder 26 drives material folding cylinder 18 to move down, material folding cylinder make a pair of clampings grab 19 catch be located at it is fixed
Retainer on the platform of position, the second lift cylinder drive material folding cylinder up to move, and rotary cylinder drives clamping cylinder to turn to dress
Above station, the second lift cylinder drives material folding cylinder to move down, and retainer is put in the second ring groove 5, so
Material folding cylinder rises back to initial position continuation crawl retainer afterwards, in order to provide packaging efficiency, in the present embodiment, turns material device
There are a pair.After the retainer transfer on a flushing bar is finished, the first rotary electric machine is rotated further by certain angle, makes on base plate
Through hole is corresponding with flushing bar, carry out on another flushing bar retainer transfer, one of station place retainer it
Afterwards, the first motor 7 drives dispenser 8 to rotate, so that rotating disk turns an angle, retainer is put into next assembler
On position.3rd lift cylinder 55 drives mounting blocks 53 and hopper 54 up to move, and then push pedal 56 is in the second push cylinder 57
In the presence of up promote, the roller above push pedal is pushed to 52 on transfer plate from hopper, then roller is along transmission
Plate is sent on transmission belt 51, and transmission belt is rolled on roller transmission to roller 28 toward 32 direction of roller adapter along roller
Dynamic, in rolling process, protection board 38 can prevent roller from rolling out roller, and through arranging the arrangement of plectrum 29, make roller fall
Enter when roller is taken over it is little upside down, greatly head-up, then roller falls into roller tube 48 and into roller connecting tube from roller adapter
47, as rotating turret 46 and roller connecting tube are rotated under the drive of the 3rd rotary electric machine 49, so that passing through roller connecting tube
Roller into circuit 43 is may be uniformly distributed in circuit, and reciprocating air cylinder 45 drives 41 reciprocating rotation of switchboard, on switchboard
Material path 44 with when circuit and de- 42 corresponding connection of material road, roller is fallen in de- material road from material path, and from de- material road
Fall in assembly station, the material path on switchboard it is not big with de- material it is corresponding connection when, roller cannot be called in de- material road, when which
In after roller in an assembly station is in place, while the retainer in an adjacent assembly station is also mounted to position,
Rotating disk is rotated further by a position, and inner ring is transmitted on conveyer belt 70, and Jing after isolating bar 71 is arranged, reaches to meet to put and want
The inner ring asked, 63 band of the first slider cylinder start to grab cylinder 67 to above conveyer belt, and handss grab cylinder in the presence of upper and lower air cylinders
Near conveyer belt, and inner ring being caught with inner ring fixture 68, then up moving away from conveyer belt, the first slider cylinder band starts to grab
Cylinder is slided on one of installation station, has installed retainer and roller on this installation station now, and handss grab gas
Cylinder moves down and inner ring is put in the second ring groove, and then rotating disk is rotated further by the angle of a station, optic fibre detector
73 the 4th rotary electric machine 76 drive rotate the roller in assembly station is detected, when find roller quantity it is not right
When, there is neglected loading situation, optic fibre detector is signaled to mechanical hand, and the inner assembly of neglected loading roller is grabbed rejecting by mechanical hand
On platform 79, reject cylinder 80 and promote rejecting 87, make rejecting head promote defective products to release along guided way 86, it is ensured that defective products is not
Into next step operation sequence, the accurately qualified bearing inner assembly of roller quantity is grabbed the transfer on opening-closing plate by mechanical hand
In fixture, then drive cylinder 77 drives movable plate 82 and movable block 84 near fixed plate 81 and fixed block 83, so as to be formed
Qualified bearing inner assembly, in the presence of the second slider cylinder 78, is transplanted on riveting space by one complete transfer fixture
In 95, riveting cylinder 91 drives mould 92 on riveting to push, and carries out riveting to the bearing inner assembly in riveting space, after riveting,
Move on mould on riveting, eject cylinder 93 and drive mould 94 under riveting by the bearing inner assembly ejection transfer fixture after riveting, to go out feed collet
Bearing inner assembly after riveting is pushed to certified products collecting region by tool 98, facilitates following process to use.
During whole operation, artificial labor intensity is greatly reduced, can more efficiently assemble bearing inner assembly,
And the qualification rate of the bearing inner assembly after assembling is greatly promoted, and quality is relatively reliable.
Claims (10)
1. a kind of taper roll bearing inner assembly full automatic assembly machine, including workbench, it is characterised in that：Set on the workbench
The drive mechanism for having rotating disk to rotate with driving rotating disk, is evenly distributed with some assembly stations, some assemblings on the rotating disk
Station periphery by be sequentially distributed retainer feeding mechanism, roller feeding mechanism, inner ring feeding mechanism, mechanism for sorting counterclockwise with
And press-loading device.
2. taper roll bearing inner assembly full automatic assembly machine according to claim 1, it is characterised in that：The retainer
Feeding mechanism includes first support, second support and the 3rd support being fixedly arranged on workbench, and the first support is provided with
Supporting table, the supporting table are provided with retainer storage device, and the second support is provided with material transfer platform, on the 3rd support
Be provided with turn material a device, the retainer storage device include base plate, panel and it is some between base plate and panel be used for wear
If the flushing bar of fixed retainer, the base plate be provided with it is some for retainer pass through wear material hole, it is described wear material hole with string
Material bar is corresponded, and the first rotating drive mechanism is provided with below the supporting table, and first rotating drive mechanism is through support
Platform is rotated with base plate and is connected, and through hole is additionally provided with the supporting table, and the through hole is connected with the feeder below supporting table
Logical, the material transfer platform is provided with blanking table and positioning table, and the blanking table is located at immediately below feeder, the material transfer platform and first
Elevating mechanism is connected, so that blanking table is closer or far from feeder, the first delivery device is provided with below the supporting table, described
First delivery device be located at remotely located side of blanking table and can closer or far from positioning table, described turn expect device include material folding
Device with turn glassware, the clip feeder includes clamping cylinder and a pair of clampings being connected with clamping cylinder are grabbed, the clamping cylinder
It is connected with lift drive mechanism, so that clamping cylinder is moved up and down, the glassware that turns includes rotary cylinder, the rotary cylinder
It is fixedly arranged on the 3rd support, the lift drive mechanism is fixedly arranged on the turning arm of rotary cylinder.
3. taper roll bearing inner assembly full automatic assembly machine according to claim 1, it is characterised in that：The roller enters
Material mechanism includes collating unit and stripper, and the collating unit includes the installing rack being obliquely installed, on installing rack
If a pair roller, drive the second rotating drive mechanism that a pair roller rotates and dry finishing on a pair roller to dial
Piece, if the dry finishing plectrum is located on the periphery of a power transmission shaft and is rotated with the second motor by the power transmission shaft being connected, institute
State and between a pair roller, be provided with roller adapter, the stripper includes the de- material mould just to assembly station, the de- material mould bag
Include upper die and lower die and rotate positioned at the switchboard between upper mould and lower mould, uniformly running through on the lower mould there are some de- material roads,
The de- material road is gradually reduced from top to bottom apart from the vertical dimension of lower mould centrage, and running through on the upper mould has vertically arranged
Circuit, the circuit are corresponding with de- material road upper end, are evenly distributed with some material paths on the switchboard, the material path with
De- material road is adapted, and the switchboard is connected with reciprocating drive mechanism, so that switchboard reciprocating rotation, rotates on the upper mould
Rotating turret is connected with, roller connecting tube on the rotating turret, is equipped with, is rectified to circuit under the roller connecting tube, the roller
Connecting tube upper end is connected with roller tube, and the roller tube is connected with roller adapter, and the rotating turret is connected with rotating mechanism, so as to
Rotating turret is driven to rotate with roller tube；
Also include feeding support, the feeding support is provided with the second elevating mechanism and transmission belt, described transmission belt one end
Just to a pair roller, another to rectify to transfer plate, the transfer plate is obliquely installed, and is installed with installation on second elevating mechanism
Block, is installed with hopper on the mounting blocks, the hopper be provided with for the roller in hopper is pushed on transfer plate
Two delivery devices.
4. taper roll bearing inner assembly full automatic assembly machine according to claim 3, it is characterised in that：Described second pushes away
Mechanism is sent to include push pedal and the second push cylinder being fixedly arranged on hopper, the hopper is provided with for pushing away near mounting blocks side
The perforation that plate is passed through, second push cylinder are connected with push pedal so that push pedal along perforation closer or far from hopper upper end
Face, the hopper upper surface is just to transfer plate.
5. the taper roll bearing inner assembly full automatic assembly machine according to claim 3 or 4, it is characterised in that：The peace
The fixed hopper one end of dress block is obliquely installed.
6. the taper roll bearing inner assembly full automatic assembly machine according to claim 3 or 4, it is characterised in that：It is described whole
Reason plectrum includes installation portion, connecting portion and the clicking section being sequentially connected, and the installation portion is fixedly arranged on power transmission shaft, described to stir
Width of the width in portion less than connecting portion.
7. taper roll bearing inner assembly full automatic assembly machine according to claim 1, it is characterised in that：The inner ring enters
Material mechanism includes the 4th support on workbench, and the 4th support is provided with slide unit support, sets on the slide unit support
There is the first slider cylinder, first slider cylinder is provided with contiguous block, and the contiguous block is connected with upper and lower air cylinders, described upper and lower
Cylinder is connected with connecting plate, and the connecting plate is installed with handss and grabs cylinder, and the handss are grabbed cylinder and are connected with inner ring fixture；
Also include transmission support, the transmission support is provided with conveyer belt, and the conveyer belt is provided with a pair with its setting in the same direction
Isolating bar, the isolating bar by isolating bar support be fixedly arranged on transmission support on.
8. taper roll bearing inner assembly full automatic assembly machine according to claim 1, it is characterised in that：The sorter
Structure includes neglected loading detection means, mechanical hand, non-defective unit transfer device and defective products device for eliminating, and the neglected loading detection means includes
The optic fibre detector being located in one of on assembly station, the optic fibre detector are connected with mechanical hand, the non-defective unit movement dress
Put including opening-closing plate, the drive cylinder for driving opening-closing plate folding, the transfer fixture on opening-closing plate and drive opening-closing plate to slide
The second dynamic slider cylinder, the transfer fixture are adapted with bearing inner assembly periphery, and the defective products device for eliminating includes picking
Except platform and rejecting cylinder, the rejecting cylinder is just to removal station.
9. taper roll bearing inner assembly full automatic assembly machine according to claim 8, it is characterised in that：The opening-closing plate
Including fixed plate and movable plate, drive cylinder in the fixed plate, is installed with, the cylinder arm of the drive cylinder is solid with movable plate
Fixed to connect, so that movable plate is closer or far from fixed plate, the drive cylinder is fixedly connected with the second slider cylinder, so that
Opening-closing plate slides with the slip of the second slider cylinder, the transfer fixture include the fixed block that is fixedly arranged in fixed plate and
The movable block being fixedly arranged on movable plate, the movable block are equipped with fixing groove, the fixing groove and axle with fixed block opposite side
Hold inner assembly periphery to be adapted.
10. taper roll bearing inner assembly full automatic assembly machine according to claim 8, it is characterised in that：It is described to press-fit
Mechanism includes the 5th support on workbench, is installed with upper mounting plate and lower installation board on the 5th support, it is described on
Installing plate is fixedly arranged on above lower installation board by some guide rods, and riveting cylinder, the riveting gas are installed with the upper mounting plate
The cylinder arm of cylinder is passed down through upper mounting plate and is installed with mould on riveting, and ejection cylinder, institute are installed with below the lower installation board
Ejection cylinder upper end is stated through lower installation board and mould under riveting is installed with, mould under mould correspondence riveting on the riveting, and the riveting
Form riveting space in pressure under mould and riveting between mould, the opening-closing plate is entered in the presence of slider cylinder or leaves the riveting
Space, the opening-closing plate are provided with the ejection hole for being available for mould under riveting to pass through, and material clamp is additionally provided with out on the opening-closing plate, described
Go out material clamp to be connected with discharging drive mechanism, so that go out material clamp moving back and forth above transfer fixture.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611243378.XA CN106523536B (en) | 2016-12-29 | 2016-12-29 | A kind of taper roll bearing inner assembly full automatic assembly machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611243378.XA CN106523536B (en) | 2016-12-29 | 2016-12-29 | A kind of taper roll bearing inner assembly full automatic assembly machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106523536A true CN106523536A (en) | 2017-03-22 |
| CN106523536B CN106523536B (en) | 2018-10-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611243378.XA Active CN106523536B (en) | 2016-12-29 | 2016-12-29 | A kind of taper roll bearing inner assembly full automatic assembly machine |
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| CN107009128A (en) * | 2017-06-05 | 2017-08-04 | 广州市嘉特斯机电制造有限公司 | A kind of press mounting system being arranged on seat ring and conduit on cylinder cap |
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| CN107414460A (en) * | 2017-06-30 | 2017-12-01 | 嘉善中正电子科技有限公司 | A kind of rotating disc type bearing tooling device |
| CN107520606A (en) * | 2017-07-06 | 2017-12-29 | 浙江兆丰机电股份有限公司 | A kind of automobile hub bearing inner assembly puts together machines |
| CN107520606B (en) * | 2017-07-06 | 2019-06-21 | 浙江兆丰机电股份有限公司 | A kind of automobile hub bearing inner assembly puts together machines |
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| CN107585537B (en) * | 2017-10-11 | 2024-02-27 | 合肥工业大学 | Ball bearing wave-shaped retainer homodromous material-mixing split charging equipment |
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| CN108705282A (en) * | 2018-06-25 | 2018-10-26 | 阳江市锦泰制造有限公司 | A kind of ball automatic inlaying machine |
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| CN110273929A (en) * | 2019-07-22 | 2019-09-24 | 淮南师范学院 | A kind of full-automatic cylinder roller bearing assembly system |
| CN110762128A (en) * | 2019-11-13 | 2020-02-07 | 杭州会锋科技有限公司 | Assembly machine for assembling tiny bearing |
| CN111941037A (en) * | 2020-09-11 | 2020-11-17 | 广东兆力电机有限公司 | Riveting assembly machine for oil-containing bearing assembly |
| CN111941037B (en) * | 2020-09-11 | 2024-05-24 | 广东兆力电机集团有限公司 | Riveting assembly machine for oil-containing bearing assembly |
| CN112222816A (en) * | 2020-09-14 | 2021-01-15 | 贾文东 | Cylindrical roller bearing assembling equipment |
| CN112032209A (en) * | 2020-09-23 | 2020-12-04 | 杨正新 | Full-automatic cylindrical roller bearing assembly device |
| CN112621160A (en) * | 2020-12-25 | 2021-04-09 | 襄阳华中科技大学先进制造工程研究院 | Needle bearing nylon retainer assembly machine |
| CN112855781A (en) * | 2021-01-06 | 2021-05-28 | 刘兵 | High-precision bearing assembling device for bearing machining |
| CN112855781B (en) * | 2021-01-06 | 2022-11-01 | 山东袁氏精密轴承制造有限公司 | High-precision bearing assembling device for bearing machining |
| CN113417943A (en) * | 2021-08-03 | 2021-09-21 | 昆山奥德鲁自动化技术有限公司 | Assembly equipment for inner assembly of tapered roller bearing |
| CN114162596B (en) * | 2021-12-10 | 2023-12-26 | 安徽科菱智能装备有限公司 | Material overlapping prevention mechanism for conical bearing retainer |
| CN114162596A (en) * | 2021-12-10 | 2022-03-11 | 安徽科菱智能装备有限公司 | Material overlapping prevention mechanism for conical bearing retainer |
| CN114962470B (en) * | 2022-02-17 | 2024-04-19 | 港宇威玛(浙江)轴承制造有限公司 | Automatic assembly line for inner assemblies of tapered roller bearings |
| CN114962470A (en) * | 2022-02-17 | 2022-08-30 | 港宇威玛(浙江)轴承制造有限公司 | Automatic assembly line for components in tapered roller bearing |
| CN116699403B (en) * | 2023-05-12 | 2024-01-05 | 江苏风驰碳基新材料研究院有限公司 | Automatic detection device for sodium ion battery |
| CN116699403A (en) * | 2023-05-12 | 2023-09-05 | 江苏风驰碳基新材料研究院有限公司 | Automatic detection device for sodium ion battery |
| CN117340188A (en) * | 2023-10-27 | 2024-01-05 | 邢台迈驰轴承制造有限公司 | Cold extrusion riveting device for bearing wave-shaped retainer |
| CN117340188B (en) * | 2023-10-27 | 2024-05-07 | 邢台迈驰轴承制造有限公司 | Cold extrusion riveting device for bearing wave-shaped retainer |
| CN117817340A (en) * | 2024-03-03 | 2024-04-05 | 无锡仓佑汽车配件有限公司 | Gearbox oil pump assembly equipment |
| CN117817340B (en) * | 2024-03-03 | 2024-05-24 | 无锡仓佑汽车配件有限公司 | Gearbox oil pump assembly equipment |
| CN118081327A (en) * | 2024-04-26 | 2024-05-28 | 瓦房店远东轴承股份有限公司 | Automatic material guiding device for tapered roller bearing production and use method |
| CN118081327B (en) * | 2024-04-26 | 2024-07-05 | 瓦房店远东轴承股份有限公司 | Automatic material guiding device for tapered roller bearing production and use method |
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|---|---|
| CN106523536B (en) | 2018-10-19 |
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