CN106508486A - Pressing system and technique for pressing stalk powder into plate culture media - Google Patents
Pressing system and technique for pressing stalk powder into plate culture media Download PDFInfo
- Publication number
- CN106508486A CN106508486A CN201611252117.4A CN201611252117A CN106508486A CN 106508486 A CN106508486 A CN 106508486A CN 201611252117 A CN201611252117 A CN 201611252117A CN 106508486 A CN106508486 A CN 106508486A
- Authority
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- China
- Prior art keywords
- straw
- parts
- powder
- storage bin
- conveying worm
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000843 powder Substances 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000003825 pressing Methods 0.000 title abstract 4
- 239000001963 growth medium Substances 0.000 title abstract 2
- 239000010902 straw Substances 0.000 claims abstract description 37
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 21
- 239000010959 steel Substances 0.000 claims abstract description 21
- 238000003860 storage Methods 0.000 claims abstract description 18
- 240000008042 Zea mays Species 0.000 claims abstract description 16
- 235000002017 Zea mays subsp mays Nutrition 0.000 claims abstract description 16
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 claims abstract description 15
- 235000005822 corn Nutrition 0.000 claims abstract description 15
- 235000007164 Oryza sativa Nutrition 0.000 claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 claims abstract description 12
- 235000009566 rice Nutrition 0.000 claims abstract description 12
- 235000013311 vegetables Nutrition 0.000 claims abstract description 7
- 240000007594 Oryza sativa Species 0.000 claims abstract description 5
- 238000003756 stirring Methods 0.000 claims abstract description 5
- 239000011159 matrix material Substances 0.000 claims description 14
- 238000003892 spreading Methods 0.000 claims description 13
- 239000002356 single layer Substances 0.000 claims description 10
- 238000005520 cutting process Methods 0.000 claims description 9
- 238000011049 filling Methods 0.000 claims description 8
- 239000002994 raw material Substances 0.000 claims description 7
- 230000000844 anti-bacterial effect Effects 0.000 claims description 6
- 239000011230 binding agent Substances 0.000 claims description 6
- 238000000855 fermentation Methods 0.000 claims description 6
- 230000004151 fermentation Effects 0.000 claims description 6
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 6
- 230000000813 microbial effect Effects 0.000 claims description 6
- 239000011707 mineral Substances 0.000 claims description 6
- 235000016709 nutrition Nutrition 0.000 claims description 6
- 239000003516 soil conditioner Substances 0.000 claims description 6
- 239000000835 fiber Substances 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 4
- 238000000465 moulding Methods 0.000 claims description 4
- 241000196324 Embryophyta Species 0.000 claims description 3
- 238000003556 assay Methods 0.000 claims description 3
- 238000010923 batch production Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 239000000945 filler Substances 0.000 claims description 3
- 235000013312 flour Nutrition 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 238000012856 packing Methods 0.000 claims description 3
- 238000009966 trimming Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 238000010899 nucleation Methods 0.000 abstract description 2
- 238000003475 lamination Methods 0.000 abstract 1
- 241000209094 Oryza Species 0.000 description 9
- 239000002689 soil Substances 0.000 description 5
- 238000007731 hot pressing Methods 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000004744 fabric Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 235000016383 Zea mays subsp huehuetenangensis Nutrition 0.000 description 1
- 238000012271 agricultural production Methods 0.000 description 1
- 238000009362 arboriculture Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000012258 culturing Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 235000009973 maize Nutrition 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000012946 outsourcing Methods 0.000 description 1
- 239000000575 pesticide Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G24/00—Growth substrates; Culture media; Apparatus or methods therefor
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G24/00—Growth substrates; Culture media; Apparatus or methods therefor
- A01G24/60—Apparatus for preparing growth substrates or culture media
Abstract
A pressing system and technique for pressing straw powder into plate culture media are provided. As a large amount of stalks are produced in corn production, troubles are caused such as influence on seeding quality of cultivation on next year due to stalk returning. The system comprises a special stalk crusher (1), one end of the special stalk crusher is connected to the lower end of first screw conveyer (2), the upper portion of the first screw conveyer is connected to a storage bin (3), the lower portion of the storage bin is provided with second screw conveyer (4), the upper portion of the second screw conveyer is connected to feeding and stirring device (5), the lower portion of the feeding and stirring device is provided with third screw conveyer (6), one end of the upper portion of the third screw conveyer is provided with spreader (7), the lower portion of the spreader is provided with steel band machine (8), one side of the steel band machine is provided with a single lamination hot press (9). The system and technique are applied to the raising of rice seedlings, vegetable seedlings and tree and flower seedlings, and third transplanting.
Description
Technical field：
The present invention relates to a kind of compact system and drawing method that board-like culture matrix is pressed into by powder of straw, is not only solved
Fetch earth during raising rice seedlings difficult problem, while also solving corn straw burns the pollution problem to environment.
Background technology：
The problems of agricultural environment is related to the comprehensive coordinate and sustainability of agricultural development, is related to build a well-off society in an all-round way big
Office.As the straw amount produced in Maize Production is larger, carry out straw-returning and process bringing as dragged to cultivating for peasant's next year
Many troubles such as heap, impact seeding quality.Therefore, the mode that straw is processed after harvest corn is often burned.Straw burns
Substantial amounts of smog is produced during burning, severe contamination is caused to air ambient, this is also one of haze Producing reason simultaneously.
In the case that environmental improvement is more and more urgent, crop straw burning is reduced, solves the problems, such as that stalk comprehensive utilization is extremely urgent.
For example：65,000,000 mu of Heilungkiang Monitoring of Paddy Rice Plant Area, mainly based on culturing and transplanting seedlings.Rice in Hei Longjiang Province nursery is about
Standardization booth 110-120 ten thousand (being 360 square metres per standard booth).Every booth needs high-quality bed soil 8-10 cubic meter,
High-quality soil total amount is needed to be about 1100-1200 ten thousand steres every year.The seedling raising mannerses of Oryza sativa L., consume substantial amounts of land resource
Seedbed soil.Simultaneously because chemical fertilizer, a large amount of of pesticide are used so that Pesticide-Polluted Soil is exceeded in agricultural production, it is impossible to meet Oryza sativa L.
Requirement of the seedling to bed soil, therefore, the solution difficulty that fetches earth has become grower's focus of attention.
The content of the invention：
It is an object of the invention to provide a kind of compact system and and process that board-like culture matrix is pressed into by powder of straw.
Above-mentioned purpose is realized by following technical scheme：
A kind of compact system that board-like culture matrix is pressed into by powder of straw, its composition are included：Straw Special grinder for disintegrating, which is special
Levying is：One end of described straw Special grinder for disintegrating is connected with the lower end of conveying worm one, described conveying worm one
Top is connected with storage bin, and the bottom of described storage bin has a conveying worm two, the top of described conveying worm two
It is connected with filling and agitating device, the bottom of described filling and agitating device has conveying worm three, and described bolt is defeated
Send three upper one end of machine that there is spreading machine, described spreading machine bottom is provided with steel belt machine, described steel belt machine both sides wherein
Side is provided with single-layer hot press, and the other end of described steel belt machine is provided with cutting device.
The described compact system that board-like culture matrix is pressed into by powder of straw, described single-layer hot press are batch (-type)
The hot press of production.
The drawing method of the described compact system that board-like culture matrix is pressed into by powder of straw, the method includes as follows
Step：
Raw material includes：200 parts of corn stalk powder after crushing, rice seedling seedling stage, vegetable seedling phase, the life of flower tree Seedling Stage
10 parts of mineral matter nutritional needed for long, 1 part of antibacterial, 3 parts of soil conditioner, 4 parts of microbial fermentation product, 2 parts of binding agent, its
Corn stalk powder after middle crushing is 80 mesh or so.
（1）After above material is weighed in proportion, first corn stalk powder is put in container, sequentially adds 10 parts
Rice seedling seedling stage, the vegetable seedling phase, the mineral matter nutritional needed for flower tree Growth of Seedling, 3 parts of soil conditioner, 4
Part microbial fermentation product, the antibacterial of 2 parts of binding agent and 1 part thoroughly puddles uniform in container for totally 200 parts, will puddle
After the completion of raw material pour crushing straw Special grinder for disintegrating into.
（2）Crushing straw Special grinder for disintegrating：Crushing straw Special grinder for disintegrating is by more dry straw（Such as corn stalk
Stalk）, tiny fiber powdery is ground into special pulverizer.
（3）Storage bin：Powder conveying worm is transported in storage bin, to ensure being carried out continuously for subsequent production.
（4）Filler and agitating device：Powder in storage bin is attached to into filling and agitating device, and by plant growing institute
The various elements of needs are pressed（Formula）Carry out stir about 10 minutes after ratio addition, it is to be mixed it is uniform after be added to tailored flour and mat formation
In machine.
（5）Spreading machine：It is that according to certain thickness, equably spreading is conveyed in steel belt machine by powder by evenly mixing
Take.
（6）Temperature-pressure molding：120 degree are warmed to using the heating platen under conveyer belt and on forcing press, it is close in being pressurized to
Pressure pressurize 5 minutes required for degree sheet metal forming.Next procedure is transported to by conveying steel belt to after drying forming.
（7）Cutting device：By required specification severing and trimming, the size of requirement is made up to.
（8）Vanning：The online packing and binding after the assay was approved of Jing.
Beneficial effects of the present invention：
1. the present invention using the single-layer hot press production line of a conveyer belt carry out production be it is both economical rationally, meet reality
's.Single-layer hot press belongs to the hot press of batch production.It is mainly used in medium density fibre board (MDF) production, is a kind of semi-automatic life
Product system.It is characterized in the steel band using circulation, the slab paved by the traction of steel band（Powder）Hot pressing is carried out into press,
Medium-density plate after hot pressing is taken out of press by which and enters next procedure.Single-layer hot press breadth is larger, is strip, and can basis
Require adjustment length.Long strip type makes follow-up cutting out, and equipment simplifies, workload is reduced, cutting edge loss is also little.Production efficiency is relative
It is higher.For multidaylight press, its critical process is mated formation, hot pressing, unload plate be capable of achieving mechanized operation（If fabric width is 550 millis
10 meters of rice hot press length, its productivity ratio that runs well are 66m/hour.If design fabric width is 20 meters of 1.1 meters of press length,
240m can be produced per hour）.The system manufacturing cost is relatively low, because its structure it is simpler.Except the accessory and equipment of necessary outsourcing
Outward, from the point of view of for the matrix substrate of 4 millimeters thicks for producing, in the case where the safety and performance of equipment is met, it is possible to use
The making that less raw material puts into complete equipment.
Single-layer hot press breadth of the present invention is larger, is strip, and can adjust length as requested.Long strip type makes follow-up
Cut out equipment simplify, workload reduce, cutting edge loss it is also little.As breadth width is set to 550 millimeters, its length can be at 5～20 meters
Between select as needed.The steel band of semi-automatic production system circulation, the slab paved by the traction of steel band（Powder）Into
Press carries out hot pressing.
Accompanying drawing 1 is the structural representation of the present invention.
Specific embodiment：
Embodiment 1：
A kind of compact system that board-like culture matrix is pressed into by powder of straw, its composition are included：Straw Special grinder for disintegrating 1, institute
The one end for the straw Special grinder for disintegrating stated is connected with the lower end of conveying worm 1, the top of described conveying worm one with
Storage bin 3 connects, and the bottom of described storage bin has a conveying worm 24, the top of described conveying worm two with add
Material and agitating device 5 connect, and the bottom of described filling and agitating device has conveying worm 36, described bolt conveying
Three upper one end of machine has spreading machine 7, and described spreading machine bottom is provided with steel belt machine 8, described steel belt machine both sides wherein
Side is provided with single-layer hot press 9, and the other end of described steel belt machine is provided with cutting device 10.
Embodiment 2：
The compact system that board-like culture matrix is pressed into by powder of straw according to embodiment 1, described single-layer hot press
For the hot press of batch production.
Embodiment 3：
Matrix substrate, its shape can be square（Raising rice seedlings etc.）, circular ring type（Arboriculture etc.）.Category medium density fibre board (MDF).
Embodiment 4：
A kind of drawing method of the compact system that board-like culture matrix is pressed into by powder of straw described in one of embodiment 13,
It is characterized in that：The method comprises the steps：
Raw material includes：200 parts of corn stalk powder after crushing, rice seedling seedling stage, vegetable seedling phase, the life of flower tree Seedling Stage
10 parts of mineral matter nutritional needed for long, 1 part of antibacterial, 3 parts of soil conditioner, 4 parts of microbial fermentation product, 2 parts of binding agent, its
Corn stalk powder after middle crushing is 80 mesh or so.
（1）After above material is weighed in proportion, first corn stalk powder is put in container, sequentially adds 10 parts
Rice seedling seedling stage, the vegetable seedling phase, the mineral matter nutritional needed for flower tree Growth of Seedling, 3 parts of soil conditioner, 4
Part microbial fermentation product, the antibacterial of 2 parts of binding agent and 1 part thoroughly puddles uniform in container for totally 200 parts, will puddle
After the completion of raw material pour crushing straw Special grinder for disintegrating into.
（2）Crushing straw Special grinder for disintegrating：Crushing straw Special grinder for disintegrating is by more dry straw（Such as corn stalk
Stalk）, tiny fiber powdery is ground into special pulverizer.
（3）Storage bin：Powder conveying worm is transported in storage bin, to ensure being carried out continuously for subsequent production.
（4）Filler and agitating device：Powder in storage bin is attached to into filling and agitating device, and by plant growing institute
The various elements of needs are pressed（Formula）Carry out stir about 10 minutes after ratio addition, it is to be mixed it is uniform after be added to tailored flour and mat formation
In machine.
（5）Spreading machine：It is that according to certain thickness, equably spreading is conveyed in steel belt machine by powder by evenly mixing
Take.
（6）Temperature-pressure molding：120 degree are warmed to using the heating platen under conveyer belt and on forcing press, it is close in being pressurized to
Pressure pressurize 5 minutes required for degree sheet metal forming.Next procedure is transported to by conveying steel belt to after drying forming.
（7）Cutting device：By required specification severing and trimming, the size of requirement is made up to.
（8）Vanning：The online packing and binding after the assay was approved of Jing.
Embodiment 5：
This project need to build the constructions of structures such as workshop, storehouse, dormitory, office according to produce reality demand, wherein：It is raw
Producing workshop needs 400 square metres, long 40 meters, wide 10 meters, height 8-10 rice；Other infrastructure such as finished stock storage storehouse can basis
Situation determines on the spot.
Claims (3)
1. a kind of compact system that board-like culture matrix is pressed into by powder of straw, its composition are included：Straw Special grinder for disintegrating, its
It is characterized in that：One end of described straw Special grinder for disintegrating is connected with the lower end of conveying worm one, described conveying worm one
Top be connected with storage bin, the bottom of described storage bin has a conveying worm two, described conveying worm two it is upper
Portion is connected with filling and agitating device, and the bottom of described filling and agitating device has conveying worm three, described bolt
Three upper one end of conveyer has spreading machine, and described spreading machine bottom is provided with steel belt machine, and described steel belt machine both sides are wherein
Side is provided with single-layer hot press, and the other end of described steel belt machine is provided with cutting device.
2. the compact system that board-like culture matrix is pressed into by powder of straw according to claim 1, is characterized in that：It is described
Single-layer hot press for batch production hot press.
3. the compact system that board-like culture matrix is pressed into by powder of straw described in a kind of one of claims 12
Process, is characterized in that：The process comprises the steps：
Raw material includes：200 parts of corn stalk powder after crushing, rice seedling seedling stage, vegetable seedling phase, the life of flower tree Seedling Stage
10 parts of mineral matter nutritional needed for long, 1 part of antibacterial, 3 parts of soil conditioner, 4 parts of microbial fermentation product, 2 parts of binding agent, its
Corn stalk powder after middle crushing is 80 mesh or so.
（1）After above material is weighed in proportion, first corn stalk powder is put in container, sequentially adds 10 parts of water
Rice seedlings seedling stage, vegetable seedling phase, the mineral matter nutritional needed for flower tree Growth of Seedling, 3 parts of soil conditioner, 4 parts
Microbial fermentation product, the antibacterial of 2 parts of binding agent and 1 part are thoroughly puddled uniform for totally 200 parts in container, will puddle and complete
Raw material afterwards pours crushing straw Special grinder for disintegrating into.
（2）Crushing straw Special grinder for disintegrating：Crushing straw Special grinder for disintegrating is by more dry straw（Such as corn straw）, use
Special pulverizer is ground into tiny fiber powdery.
（3）Storage bin：Powder conveying worm is transported in storage bin, to ensure being carried out continuously for subsequent production.
（4）Filler and agitating device：Powder in storage bin is attached to into filling and agitating device, and by required for plant growing
Various elements press（Formula）Carry out stir about 10 minutes after ratio addition, it is to be mixed it is uniform after be added to tailored flour spreading machine
It is interior.
（5）Spreading machine：Be by powder by evenly mixing according to certain thickness equably spreading on steel belt machine conveyer belt.
（6）Temperature-pressure molding：120 degree are warmed to using the heating platen under conveyer belt and on forcing press, medium-density plate is pressurized to
Pressure required for molding pressurize 5 minutes.Next procedure is transported to by conveying steel belt to after drying forming.
（7）Cutting device：By required specification severing and trimming, the size of requirement is made up to.
（8）Vanning：The online packing and binding after the assay was approved of Jing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611252117.4A CN106508486A (en) | 2016-12-30 | 2016-12-30 | Pressing system and technique for pressing stalk powder into plate culture media |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611252117.4A CN106508486A (en) | 2016-12-30 | 2016-12-30 | Pressing system and technique for pressing stalk powder into plate culture media |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106508486A true CN106508486A (en) | 2017-03-22 |
Family
ID=58335546
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611252117.4A Pending CN106508486A (en) | 2016-12-30 | 2016-12-30 | Pressing system and technique for pressing stalk powder into plate culture media |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106508486A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108323356A (en) * | 2018-04-08 | 2018-07-27 | 肖免 | The degradable rice seedling nursing disc of multifunctional biomass and preparation method |
| CN111602582A (en) * | 2020-05-14 | 2020-09-01 | 廖玉龙 | Soil block former plants up |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0476828A1 (en) * | 1990-08-09 | 1992-03-25 | Minister Of Agriculture Fisheries And Food In Her Britannic Majesty's Gov. Of The U.K. Of Great Britain And Northern Ireland | Straw slab hydroponic substrate |
| CN101248738A (en) * | 2008-03-28 | 2008-08-27 | 济南市鲁青园艺研究所 | Melon raise seedling or stalk cultivation ground mass and method for manufacturing same |
| CN101691044A (en) * | 2009-10-16 | 2010-04-07 | 王维海 | Method for preparing maize straw board |
| CN103626586A (en) * | 2013-11-30 | 2014-03-12 | 湖南省农业生物资源利用研究所 | Vegetable and fruit biological activity seedling culture matrix as well as preparation method and application thereof |
| CN103787792A (en) * | 2014-01-24 | 2014-05-14 | 中农未来(北京)生物技术有限公司 | Matrix material board for cultivating fresh seedling crops and preparation method of matrix material board |
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2016
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108323356A (en) * | 2018-04-08 | 2018-07-27 | 肖免 | The degradable rice seedling nursing disc of multifunctional biomass and preparation method |
| CN111602582A (en) * | 2020-05-14 | 2020-09-01 | 廖玉龙 | Soil block former plants up |
| CN111602582B (en) * | 2020-05-14 | 2022-07-15 | 廖玉龙 | Soil block former plants up |
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Application publication date: 20170322 |