KR101215032B1 - Oranic bed soil - Google Patents

Abstract

PURPOSE: A manufacturing method of granular pellet formed bed soil is provided to manufacture the bed soil for raising the seeding and waterworks suitable for organic farming using granite soil in expanded and softened rice hulls. CONSTITUTION: A manufacturing method of granular pellet formed bed soil comprises the following steps. A manufacturing acidity controlled granite soil by pulverizing 0.001-4mm of granite soil and adding an acidity controller to the pulverized bed soil; a manufacturing builder agent by expanding and softening rice hulls and mixing and pulverizing the expanded and softened rice hulls and the acidity controlled bed soil; manufacturing a pellet below 2mm-8mm in diameters by mixing 40-80 wt% of builder agent, 1-10 wt% of molasses, and 10-55 wt% of organic byproduct fertilizer; a manufacturing granular pellet formed bed soil by mixing 50-90 wt% of pelletized organic byproduct mixture and 10-50 wt% of expanded and softened rice hulls. The organic byproduct fertilizer is manufactured by vacuuming, fermenting, and drying 10-20 wt% of animal bones and fish meal, 2-10 wt% of rice bran and oil meal, 7-1 wt% of shells, 2-10 wt% of molasses, 15-25 wt% of carbohydrates, 2-8 wt% of expanded and softened rice hull, 2-8 wt% of fruit processing residuum, and 10-35 wt% of muck for 3-4 hours at 45-65°C. The acidity controller can be sulfur, lactic acid, citric acid, or concentrated sulfuric acid. [Reference numerals] (AA) Dust collecting dust collector; (BB) Sulfur storage; (CC) Completion of acidity adjustment; (DD) Sample extracting and inspection

Description

Organic granular pellet molding clay and its manufacturing method {Oranic bed soil}

The present invention relates to an organic granular pellet-forming clay and a manufacturing method thereof, and more particularly, to an acidic oxidizing agent suitable for a crop to be cultivated using a material capable of producing organic products by an organic (planting, tapping, etc.) method, Granular pellet molding by mixing one or two or more of the Masato fine powder collected during the sorting and crushing drying process, granite talc sludge, and the Masato sludge generated during the production of aggregate, and adding fermented organic by-product fertilizer. Fertilizer mixed soil 'and organic granular pellet-forming clay, which is prepared by mixing expanded chaff and pellet-formed expanded chaff, and a method for producing the same.

Today's agriculture is rapidly becoming mechanized according to economic needs, and various ways to improve the quality of agricultural products are proposed.

The selection of topsoil used in the cultivation of horticultural crops can have a very important impact on the growth of crops, and much effort is being made to produce more efficient and economical topsoil.

In addition, the recent changes in agricultural conditions and the growing awareness of the importance of seedlings require more precise conditions than conventional soils. Since more precise soil physicochemical properties are required, all the organic material of the soil used is imported.

Therefore, there is a problem that waste of foreign currency is caused, the price of the top soil is raised, and there is no organic material that can satisfy these conditions so far in our country.

Among the organic materials produced in our country, the production volume is high and the reproducibility of the material is representative, and the content of the fertilizer trielement is relatively low, and the structure of the tissue is resistant to microbial degradation.

Therefore, chaff has relatively suitable characteristics as an organic material of light mixed clay, but when used in unprocessed chaff, there are problems such as inhibiting crop growth, weed generation, and seedling disease.

As the consumption of fertilizer increases in proportion to the agricultural production in the world, many studies are being conducted to improve the environmental problems such as sustainability degradation of the arable land ecosystem, soil pollution and groundwater pollution. In addition, as the amount of fertilizer used increased, the accumulation of nutrients in the soil was excessively necessary, and facility plantations deteriorated to the level of concern due to over-accumulation of salts of Oyang.

Recently, as domestic and foreign interests in well-being and sustainable consumption have increased, people do not use any synthetic chemicals such as eco-friendly livestock feed additives, but use only natural materials such as organic matter, natural ore and microorganism. Interest in eco-friendly agriculture is increasing greatly.

In addition, due to the expansion of the government's environmentally friendly agricultural policy, the number of farms and areas of organic farming has increased, and farmers who grow non-agricultural or low-pest agricultural products tend to prefer organic farming without using chemical fertilizers.

Organic farming is the ultimate form of environmentally friendly farming and recycling farming, which uses materials obtained only through physical collection / decomposition and biological maturation / composting without artificial chemical treatment. As agriculture, when the existing soil was used, fertilizers and additives contained in the soil were chemically processed and applied only to low pesticide-free and pesticide-free agriculture, so there was no soil applicable to the transitional and organic farming.

In order to improve this problem, various types of soils have been studied, which have been modified with conventional fertilizers. However, as the general materials, the growth rate has decreased significantly, and the seedlings cannot be nurtured as compared with the existing soils. There are problems leading to simulated atrophy and various diseases.

On the other hand, in the production of environmentally friendly clay, the clay should be environmentally friendly, stable supply and demand of raw materials, uniformity of materials, ease of manufacture and low cost of raw materials, soils suitable for mechanized agriculture, and no damage by harmful substances.

In the quality of the topsoil, the physical properties (breathability, drainage, water retention) should be good, and the chemicals and nutrients necessary for the growth of plants, the proper harmony of moisturizing and porosity, and the seedling support (the weight of the topsoil varies depending on the growth period) and aseptic Sterilized, insecure, and seedless.

The raw materials that can be used for commercial use are the ones that can be used by the Ministry of Rural Development Administration Announcement No. 2011-95 of `` Regulation and Designation of Fertilizer Process Standard ''. The available raw materials of clay are "Zeolite, peat, biotite." , Diatomaceous earth, masato, limestone, red-yellow soil, peat moss, vermiculite, perlit, guano, langbeite, feldspar, dolomite, foliate, Humic acid, pyrite, cocopeat, bulrush chaff, chaff charcoal, coal ash, rice bran "

[Article 6, Clause 4, to Partial Amendment (draft) Administrative Notification of Rural Development Administration Announcement No. 2011-95 `` Setting and Designation of Fertilizer Process Standards ''

"In order to manufacture powdered powder in fertilizer products from Article 2 (1) 1 to 10, it can be used granules that have secured stability without degrading the quality of fertilizers. In case of organic fertilizer of Paragraph 9, only molasses or starch can be used as granulation agent. "

Most of the raw materials available depend on imports, and diatomaceous earth, loess, vermiculite, pearlite and elvan are produced in Korea, but the quality is uneven and the price is high.

Also, the raw materials which can be obtained domestically without being imported at present are purchased by the consumer for the purpose of farming, and they need to purchase separate soils, boiled chaff, chaff charcoal, loess, etc. This is cumbersome and inconvenient to use by adjusting the acidity.

In particular, dependence on imports of raw materials implies fluctuations in raw material prices and is unstable. Aging of agricultural workforces, mechanization of agriculture, uniformity and stable supply and demand of soil affect economics and competitiveness.

Document 1. Patent Registration No. 0318085 (Registered Dec. 07, 2001) Document 2. Patent Registration No.0923207 (Registration of October 15, 2009) Document 3. Patent Registration No. 0727120 (registered September 15, 2006) Document 4. Patent Registration No. 0438049 (Registered June 19, 2004)

Therefore, the problem of the present invention devised to solve such a conventional drawback, according to the crop to constantly adjust the acidity suitable as an oxidizing agent to the crop to be cultivated, and artificially cultivated, the consumer is not difficult to use conveniently and organically Its purpose is to produce granular pellets of soil suitable for agriculture (for seedlings and water).

Another object of the present invention, 44 ~ 80 weight of granulated granules mixed with any one or two or more of the Masato fine powder collected during the sorting and crushing, drying process, granite talc sludge, Masato sludge generated during the production of aggregates %, Molasses 1-10% by weight, organic fertilizer 10-55% by weight, dried, crushed and mixed with a vacuum fermentation dryer and pellet-formed by pellet forming machine. It is an object of the present invention to produce granulated pellet-forming soils suitable for plants, depending on the crop to be cultivated by mixing 10-50% by weight of the expanded chaff and pellet-formed expanded chaff.

Another problem of the present invention is to obtain a uniform, economical and stable supply of raw materials easily available in the country to maintain a uniform quality, to reduce the weight of the soil, to reach the physical and chemical properties of the soil required for plants The present invention aims to provide organic granular pellet-forming clay that is easy for the consumer to handle, convenient and eco-friendly.

The present invention is a 0.001mm ~ 0.2mm fine powder mixed with one or two or more of the Masato 0.001mm ~ 0.2mm fine powder collected during the sorting and crushing, drying process, granite talc sludge, Masato sludge generated during the production of aggregates Granular pellet-forming organic by-product fertilizer mixed soil 50 ~ 90% by weight of granulation agent, 44 ~ 80% by weight, molasses 1 ~ 10% by weight, organic fertilizer 10 ~ 55% by weight, dried, mixed and crushed by vacuum fermentation dryer Organic pellets (granular) characterized in that the granulated pellets suitable for plants according to the crop to be grown by mixing 10 ~ 50% by weight of the expanded chaff and pellet-formed expanded chaff expanded and expanded raw chaff It is to make the molding topsoil.

The present invention is a Masato preparation step of controlling the acidity by supplying an acidity regulator after crushing by supplying 0.001 ~ 4mm Masato;

A step of preparing a chaff chaff swelling raw chaff into a chaff chaff and a step of pelletizing the chaff chafing, storage, weighing, feeding step;

Of 0.001mm ~ 0.2mm fine granules mixed with one or two or more of Masato 0.001mm ~ 0.2mm fine powder collected during the sorting and crushing and drying process, and granite talc sludge and Masato sludge produced during aggregate production. Preparation step;

A pelletizing step of granulating pellets by drying, crushing, and mixing 44 to 80% by weight of the granulating agent, 1 to 10% by weight of molasses and 10 to 55% by weight of organic byproduct fertilizer in a vacuum fermentation dryer;

Mixing 50 ~ 90 wt% of the granular pellet-formed organic by-product fertilizer mixed soil and raw chaff and mixing 10 ~ 50% by weight of the expanded chaff and pellet-formed chaff; Through the organic granular pellet forming clay is characterized in that the manufacturing.

According to the present invention, as the main raw material Masato generated in the granite quarry complex, the fine powder of 0.001 ~ 0.2mm obtained from Masato during the selection, crushing, drying, granite talc sludge, sludge generated during the production of aggregates or two Granular pellet-forming organic by-products formed by pelletizing with a pellet forming machine by drying, mixing and crushing 44 ~ 80% by weight of granules composed of at least two kinds, molasses 1-10% by weight, and organic byproduct fertilizer 10-55% by weight with a vacuum fermentation dryer. 50 ~ 90% by weight of fertilizer mixed soil and raw chaff expanded by expanding 10 ~ 50% by weight of expanded chaff and pellet-formed chaff which are expanded into granules. It provides the effect of supplying organic granular pellet forming tops.

The present invention maintains a uniform quality as a raw material of Masato by-products that can be easily obtained in Korea and economical and stable supply, lighten the weight of the clay using expanded chaff, drainage properties that are the physical properties of the soil required for plants It is to provide an eco-friendly organic granular pellet-forming clay which has a water retention, breathability and agro-mechanism affinity, reaches seedling support and this chemical property, is easy for the consumer to handle, and convenience and no harmful ingredients are detected.

The present invention is abundant resources and stable supply in the country, eco-friendly and contains a large amount of silicic acid, with good resistance to disease, seedling support, and sesame bran mixed with conservative, breathable, warm insulation excellent In the long run, soil physical properties are improved. This reduces watering and mixes with the added organic by-product fertilizer, which increases the breathability and oxygen supply.

In addition, since the stability of the raw material is secured, organically available, and pre-packaged, each does not require mixing with a separate machine or acidity control, thus providing concise, convenient and economical effects for farmers.

1 is a state diagram showing the acidity adjustment process of the present invention
Figure 2 is an installation state showing the state of manufacturing the top soil by mixing with granular pellet-formed organic by-product fertilizer mixed soil by storing, weighing and supplying the expanded chaff and the pellet-formed expanded chaff expanded and expanded raw chaff of the present invention Degree
Figure 3 is a state in which the clay is prepared by mixing the masato and masato fine powder and organic by-product fertilizer [hereinafter referred to as 'organic mixed soil') and the prepared chaff and pellet-formed chaff chaff produced in the organic powder-like clay of the present invention State of installation shown
Figure 4 is an installation state showing the manufacturing process for producing the organic by-product fertilizer of the present invention
5 is a state diagram for the microbial culture tank of the present invention
Figure 6 is a photograph of the rice paddy soil and control group for # 1 of the present invention
Figure 7 is a photograph of the rice paddy soil and control group for # 2 of the present invention
Figure 8 is a photograph of the rice paddy soil and control group for # 3 of the present invention
9 is a test report of the present invention
10 is another test report of the present invention
FIG. 11 is an installation state diagram illustrating a process of preparing the organic by-product fertilizer mixed soil of the present invention and mixing the organic by-product fertilizer mixed soil with the expanded chaff and pellet-formed expanded chaff to produce organic granular pellet-shaped clay.

Hereinafter, the process performed in each process of the present invention will be described in detail with reference to the accompanying drawings.

The present invention, first, the main raw material Masato generated in the granite quarry complex, it is necessary to adjust the acidity suitable for the crop to be grown Provides separate Masato fine powder raw materials and subsidiary raw materials acidity control process.

Second, because the weight of the topsoil should be lightened, use a light-weight expanded chaff and pellet-shaped expanded chaff.

Third, because of its good physical properties and its affinity for organic farming and agricultural mechanization, it is organic in its mass-rich masato granules rich in silicic acid, breathable, water-retaining, organic bulgye and pellet-shaped bulge bran, and their proper weight combination of particle size and particle size. It has industrial and agricultural mechanization affinity.

Fourth, seedling support and physicochemical properties are required.

As a result of the soil analysis, the effective silicic acid of Masato itself is good (157 mg / kg) (enhancing disease resistance and insect resistance, promoting the absorption of fertilizer components, enhancing weather disaster resistance), displaceable cations of calcium 5.5cmol + / kg, potassium 0.2cmol + / kg, magnesium 0.6cmol + / kg (improve root and stem development and plant resistance, improve weather resistance, prevent acidification), acidity of 8.4 ~ 8.7ph, acidity control and organic by-product fertilizer suitable for the crops to be grown It is possible to supply nutrients by addition, and sterilization, insecticide, and seed are removed during the heating and drying process, so it is very eco-friendly because no harmful ingredients are detected or detected above the content.

Figure 1 relates to the installation state diagram showing the Masato acidity control process of the present invention, the required acidity is different depending on the plant, for example, the legal regulatory standard acidity of rice paddy soil is pH 4.5 ~ 5.8.

According to the Masato test report of FIG. 9, Masato acidity is 8.59. In order to lower the acidity 3.5, when adjusting the acidity, the acidity 1 is lowered. The lactic acid is diluted 100 times in 100-kg soil and 60-70 ml of lactic acid, and the acidity is adjusted 4 ~ 5 days before planting. The acidity requires 3.2 = 22.4 liters, sulfur is 100kg of soil, 70g ~ 80g 1 month before the acidity is adjusted, to lower the pH 3.5, 70g ~ 80g X 3.2 = 224g ~ 256g.

Based on the data of the rice hull, the pH of the rice hull is PH6.6 and the pH should be lowered.

Masato raw materials and subsidiary materials to be provided through separate acidity control according to crops to be grown below,

Masato, which is the main raw material of Masato generated from the granite quarry complex, is selected in a size of 0.001-4 mm and stored in the Masato supply device 100, and supplies the required amount. The Masato supplied from the Masato supply hopper 100 is a bucket lift. In the process of crushing and supplying the mass of Masato in a lump state while supplying the rotary mill 120 through the rotary mill 120, the particulates are collected.

Masato fine particles to be collected from the dust collector has a size of 0.001 ~ 0.2mm it is preferable to prepare the granular pellets to mix the organic by-product fertilizer to be mixed into the organic clay mixture raw material and the soil improving agent blending raw material.
The masato fine particles and granite talc sludge, one or two or more of the sludge generated during the production of aggregate is used as a granulating agent.

The rotary crusher 120 is supplied to the pH control mixer 150 by storage and metering by supplying the pulverized Masato to the Masato storage supply device 140, at this time, to the sulfur storage supply device 130 for acidity control Sulfur is supplied to the acid control mixing device 150 by storage and metering to adjust the acidity by mixing.

The acidity control mixing device 150 is installed in the form of a pair of dampa and connected to the acidity regulator input device 170, when Masato is supplied with any one acidity regulator mixed with fresh water of lactic acid, citric acid, agricultural oil It can be supplied together to adjust the acidity.

That is, the acidity control mixing device 150 receives sulfur from the sulfur storage supply device 130 while receiving Masato or selectively selects one of the acidity regulators of lactic acid, citric acid and agricultural oil from the acidity regulator input device 170. It will be supplied to adjust the acidity.

Masato adjusted to the acidity in the acidity control mixing device 150 is supplied to the conveying conveyor 180 and weighed when Masato is metered from the organic by-product fertilizer supply device 160 as required for acidity control of the organic by-product fertilizer. The organic by-product fertilizer is added to the acid control mixing device 150 at the same time to adjust the acidity or complete the acidity control.

The organic acid fertilizer supply unit 160 is connected to the acidity-controlled mixing device 150 to supply the metered organic by-product fertilizer to the acidity-controlled mixing device 150 when Masato is metered according to the need for acidity adjustment of the organic by-product fertilizer. When the acidity of the organic by-product fertilizer is not required to be adjusted at the same time or the pH of the organic by-product fertilizer is not necessary, the organic by-product fertilizer from the organic by-product fertilizer supply unit 160 to the conveying conveyor 180 is discharged from the acid-adjusting mixing unit 150 together with the masato. It is loaded, transported and piled up.

Masato and Masato particles 40 to 80% by weight discharged from the acidity control mixing device 150 carried on the conveying conveyor 180, it is preferably made of 10 to 30% by weight of organic by-product fertilizer. (10 ~ 30% by weight of expanded chaff and granulated pelleted chaff)

Masato supplied with adjusted acidity in the transfer mixer 180 is to check acidity after 3-7 days of feeding lactose, citric acid, and agricultural oils to the acidity regulator. After that, the acidity is checked, and after one month, the acidity is checked and supplied to Masato's manufacturing process.

Figure 2 is a state diagram showing the state of producing a top soil by mixing the raw chaff of the present invention by expanding the expanded chaff or granulated pellets of expanded chaff and granulated pellets of the organic by-product fertilizer mixed soil of granular pellets, Lightweight chaff or granulated pellets are used to reduce the weight, and the manufacturing process such as raw chaff sorting, expanding, storage of chaff, feeding, weighing and mixing will be described in detail.

When the chaff is supplied to the bulk vehicle input hopper 220, the chaff sorter 250 is supplied through the transfer screw 240 in the rice hull path 230, and then supplied to and stored in the chaff path 230 with the Lutzbrowa 210. After being screened and transported to), it is supplied to the swelling machine 260 and is made of swelled rice husk and is supplied to the two-way dama 280a from the feed screw 280.

In the two-way dam 280a, one line is supplied to the chain conveyor 300 to package and ship the bulge chaff in the tone bag 310, and the other line is a Lutzbrowa 290a at the feed screw 290. The bulge chaff is transferred to and stored in the cyclo 320.

The expanded chaff stored in the expanded chaff 320 is discharged from the transfer screw 330 and supplied to the expanded chaff metering supply 350 from Lutzbrowa 340 and stored while 10 to 50% by weight The expanded chaff, which is weighed or pelletized into granulated pellets, is introduced into the bucket lifter and the hopper 391 and stored in the expanded chaff storage tank 390 and passed through the slide gate and the transfer screw 392 in the bucket lift 393. The expanded chaff obtained by granulated pellets of the expanded chaff or expanded chaff supplied to the expanded chaff metering supply device 350 is supplied to the continuous mixing device 480 to 10 to 50% by weight, the organic by-product fertilizer mixed soil is measured by organic by-product fertilizer mixed soil 50 ~ 90% by weight from the feeder at the same time to be mixed together in a continuous mixing device (480) and fed together, loaded on a conveying conveyor (490) into the packaging system process organic pellets ( Granular) shows a step of producing a molded topsoil.

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The physicochemical components of the expanded chaff are shown in Table 1, and the comparison of the water absorption of the chaff and the general chaff is shown in Table 2.

Physicochemical Components of Puffed Chaff          Analysis item           Analysis moisture(%) 23.41% Nitrogen (N) 0.44% Carbon (C) 32.41% Carbon ratio (C / N) 73.66   PH 6.6 Electrical conductivity (EC) 0.62ms / cm P₂O5 0.20% K₂O 0.38% SiO₂ 8.88%

Comparison of Moisture Absorption Rate between Buffet and Plain Bran division moisture (%) Water absorption (%) Bulging chaff Singularity (25%) 31.8 580.0 Singularity (15%) 23.9 560.0 Raw chaff 11.9 165.0

Figure 3 shows the state of producing organic powdery clay by formulating the organic clay soil mixed with masato and masato fine powder and organic by-product fertilizer when the organic powdery clay production of the present invention is mixed with It is related to the installation state diagram, and the Masato and Masato fine powder rich in silicic acid component make the affinity of organic farming and agricultural mechanization by the appropriate weight combination of the breathable and water-retaining chaff and their particle size and particle size.

The acidity prepared in FIG. 1 is supplied to and stored in a controlled organic mixed soil feed hopper 400, and is supplied to the gas dryer 420 from the bucket lift 410 to be adjusted according to the moisture content of the raw material and to a temperature of 400 to 600 ° C. Continuous heating, and in the gas dryer 420 is to remove the job seed, pesticide, sterilization, drying.

The organic mixed soil dried in the gas dryer 420 is discharged from the two-way dam 430 to the residue top soil production process, or is supplied to the sorter 450 in the bucket lifter 431.

In the sorter 450, the fine powder (15-25 wt%) of 0.001-0.2 mm is collected and supplied to the bag filter 440, and foreign matters of 4 mm or more are sorted.

In the lower hopper of the bag filter 440 is stored in the fine particle storage box 445 through the feed screw 443 and the inclined feed screw 444 from the rotary valve 441, and a part of the sorter (at the feed screw 442) 450) is supplied back to the lower hopper and stored in the organic mixed soil metering feeder (460).

The fine powder re-supplied from the transfer screw 442 to the lower hopper of the sorter 450 may be in the range of 5 to 35% by weight of the total weight of masato.

In the organic mixed soil metering and supplying device 460, 50 to 90% by weight of the organic mixed soil controlled acidity is supplied to the continuous mixing device 480, and at the same time, the expanded chaff and pellet-shaped expanded chaff produced to be shipped in FIG. 10 to 50% by weight of the expanded chaff and pellet-formed chaff chaff and the pellet-formed chaff chaff in the cheongchi chaff metering supply device 350 is fed to the continuous mixing device 480 and the organic mixed soil and chaff chaff and pellet-formed chaff chaff Is combined with the transport conveyor 490 and then weight-packed in the packaging system to represent the process of manufacturing and shipping organic powdery soil.

Figure 4 is an installation state diagram showing the organic by-product fertilizer manufacturing process of the present invention, Figure 5 shows an installation state diagram for the microbial culture tank of the present invention.

The need for seedling support and physicochemical properties, and the long seedling period, should be supplemented with nutrients such as N. P. K, which are supplemented with environmentally friendly organic by-product fertilizers, and explain the process of manufacturing organic by-product fertilizers.

Organic by-product fertilizer produced in the manufacturing process of organic by-product fertilizer is a subsidiary additive for making quality organic pellet (granular) shaped tops for use as a substitute for chemical fertilizer as a nutrient source for crops with long growing periods. Animal bone, fish meal, rice bran And a subsidiary material consisting of any one of ink, shellfish, molasses, carbohydrates, dill chaff, fruit processing dregs, and flakes or a mixture of two or more thereof.

The subsidiary material is 10 to 20% by weight of any one animal bone and fish meal, 2 to 10% by weight of rice bran and ink, 7 to 15% shellfish, 2 to 10% molasses, 15 to 25% carbohydrates, It is preferable that it consists of 2-8 weight% of expanded chaff, 2-8 weight% of fruit processing dregs, and 10-35 weight% of shaft fractions.

After supplying the subsidiary material to the organic additive subsidiary material supply hopper 500, it is pulverized to a predetermined size in the pulverizer 510, and then supplied to the vacuum fermentation dryer 520 and fast fermentation for 3 to 4 hours at a temperature of 45 ~ 65 ℃ By the action of the indigenous microbial group by the odor is removed, dried, sterilized, indigenous microbial culture is provided, the native microbial group in which nutrients are alive is provided, the primary or secondary fermentation is made.

Food waste should be kept at 121 ° C or higher for at least 30 minutes.

The three-phase induction electric boiler and the gas boiler 530 and the cooling tower 540 are connected to the vacuum fermentation dryer 520 so that water vapor is recovered as water from the heat exchanger and the inner heat medium uses oil to maintain a predetermined temperature. It is.

Subsidiary materials dried in the vacuum fermentation dryer (520) is transferred to the secondary or tertiary ripening fermentation plant (560) after being unloaded with a feed transfer screw (550) to receive the microbial culture solution from the microbial culture tank (570), and to reverse Ripening fermentation.

In the microbial culture tank 570 for supplying the microbial dispensing liquid to the primary fermentation or the secondary fermented subsidiary materials sent to the secondary or tertiary fermentation fermentation plant 560, a mixed multi-pore tube 573 is installed therein. It is connected to the valve 574 and the main valve 575 is installed on the lower side is connected to the pump 576, the pump 576 is connected to the control valve 571 and the safety valve (not shown).

The valve 574 and the pump 576 are connected to the valve 577 to improve the supply of the microbial culture solution to the secondary or tertiary ripening fermentation plant 560, and the temperature of the microbial culture tank 570 is heated. The adjusting rod 572 is provided.

The microorganism culture tank 570 is made of rice hot water in the process of rubbing the rice or rice bran in a burlap cloth, filling only 90% of the volume in the place and the container where the light is not transmitted.

The brown water standard brown sugar 150 ~ 200: 1, sun salt 400: 1 is added, and mixed while injecting air into the blower, or by forming the main valve 575 of the pump 576 as a bypass valve to serve as mixing and spraying Can be.

The temperature is maintained at 20 to 30 ° C. with a temperature heating control rod 572, and a safety valve and a low pressure automatic gas discharge valve are installed on the upper side of the microbial culture tank 570 to be sealed and stored after one week to ten days. The culture solution is sprayed to the secondary or tertiary ripening fermentation plant 560 by opening the valve 577, and used as the moisture regulator bulge chaff.

The secondary or tertiary ripening fermentation plant 560 is to supply sufficient oxygen to the inverting and sending device for oxygen supply to remove the odor by the activity of the indigenous microbial group to help the ripening fermentation of the compost.

Figure 6 shows a picture of the rice paddy soil and control group for # 1 of the present invention, Figure 7 is a photo of the rice paddy soil and control group for # 2 of the present invention, Figure 8 is a # of the present invention Figure 3 shows the photos of rice bed tops and controls for rice.

The rice paddy soil has acidity of 4.5 or more and less than 5.8, as shown in Table 3 below.

Mixing ratio of rice paddy soil Material Name Martha Sludge Stone powder POF Fertilizer Puffed Chaff # 1 rice nail 65% 20% 0% 20% # 2 rice nail 65% 15% 3% 17% # 3 rice nail 70% 15% 5% 10%

As a result of experiments using the above-mentioned soil, rice is uniformly vegetated, the thickness of the growing season is thicker, the seedling capacity is increased, which enables highly stable production, and the physical properties such as air permeability, drainage and water retention are improved. It can be seen that.

9 is a test report of the present invention, Figure 10 shows another test report of the present invention.

Hazardous ingredients and acidity were not detected or detected above the hazardous ingredient content, and sterilization, pest extermination, and seed removal were removed during the vacuum drying fermentation process.

11 is an installation state diagram showing a process for manufacturing the organic granulated pellet-forming topsoil of the present invention, the dust collected from the rotary grinding device 120 in FIG. 1 or the particulate inclined screw 444 at the time of drying in FIG. Granules consisting of 0.001 to 0.2 mm of fine powder collected in the fine powder storage box 445, granulated talc sludge, 0.001 to 0.2 mm of fine powder mixed with one or two or more of the sludge generated during the production of aggregates. And stored in the stock hopper 620, another stock hopper 630 stores the organic by-product fertilizer produced in the secondary or tertiary ripening fermentation 560 of FIG.

44 ~ 80% by weight of the granulating agent in the stock hopper 620, molasses storage supply tank and feed pump (630a) molasses 1 ~ 10% by weight, organic by-product fertilizer 10 ~ 55% by weight of organic by-product fertilizer mixed soil production vacuum fermentation dryer After supplying to (640), drying, mixing, and crushing, the organic by-product fertilizer mixed soil having a water content of 20% to 30% is supplied to the quantitative feeder 650, and the quantitative feeder 650 is quantitatively supplied to the pellet forming machine 660 to pellet forming machine. At 660, the organic by-product fertilizer mixed soil is formed into pellets having a size of 2 to 8 mm, and the pellets having the size of the organic by-product fertilizer mixed soil pellets having a size of 2 to 8 mm are supplied to the drying and cooling apparatus 680 through a bucket lifter 690. Drying and cooling is stored in the organic by-product fertilizer mixed soil storage metering supply (800).

The pellets formed by mixing the granulation agent and the organic by-product fertilizer are dried and supplied to the cooling device 680 through the bucket lifter 670, and dried and cooled, and the particles of 1.8 mm or less are recovered from the discharger 690 and used as raw materials. The first, and the size or more is stored in the organic by-product fertilizer mixed soil storage metering supply device (800).

Dust generated in the drying and cooling device 680 is stored in the dust storage tank 700 and recovered and re-introduced as raw materials.

The 'organic by-product fertilizer mixed soil' of the pellet state supplied from the drying and cooling device 680 is stored in the storage metering supply device 800 and weighed 50 to 90% by weight and supplied to the continuous mixing device 480, and at the same time 10 to 50% by weight of the expanded chaff and pellet-formed expanded chaff stored in the expanded chaff metering supply device 350 in 2 to the continuous mixing device 480 to be continuously mixed and loaded together in a transport conveyor (490) to the packaging system The weight is automatically packed and manufactured from organic granulated pellet-forming tops.

The present invention can be blended when mixing the raw materials using natural pigments to have a different color for each product.

The present invention is environmentally friendly, has good physical and chemical properties of soil and is suitable for content of silicic acid. It is to provide a molded seedling and tap water.

100: Masato feed hopper 110, 410, 431: bucket lift
120: rotary grinding device 130: sulfur storage supply device
140: Masato storage supply device 150: acidity control mixing device
160: organic by-product fertilizer supply device 170: acidity regulator input device
180, 490: conveying conveyor 230: rice hull
250: chaff sorter 260: dilatizer
280a: Two-way Dampa 290a: Lutzbrowa
320: bulk chaff siro 350: bulk chaff metering supply device
480: continuous mixing device 460: Masato metering supply device
390: granulated pellet-shaped expanded chaff storage tank
391: Bucket lift and hopper 392: Slide gate and feed screw
393: bucket lift 400: Masato feed hopper
420: gas dryer 440: bag filter (dust collector)
450: sorting machine 500: organic additive material supply hopper
510: Grinder
520: Vacuum by-product fermentation dryer for organic by-product fertilizer
550: Supply Conveyor 560: Second or Third Fushui Fermentation Plant
570: microbial culture tank
640: Vacuum fermentation dryer for producing organic by-product fertilizer mixed soil

Claims (13)

44 ~ 80% by weight of granules from 0.001 ~ 0.2mm fine powder obtained from Masato during sorting, crushing and drying, any one or two or more of granite talc sludge, Masato sludge produced during aggregate production, molasses 1-10 Granulated pellet-forming organic by-product fertilizer mixed soil 50 ~ 90% by weight and raw chaff swelled by drying, mixing and crushing by weight, 10 ~ 55% by weight of organic by-product fertilizer by vacuum fermentation dryer An organic granular pellet-forming clay, wherein the chaff and pellet-formed expanded chaff are blended at 10 to 50% by weight, and granular pellet-molded to a diameter of 2 mm to 8 mm or less.
The method of claim 1,
The granulating agent is an organic granular pellet forming clay characterized in that any one or two or more of granule powder Masato made of 0.001 ~ 0.2mm size, granite talc sludge, masato sludge generated during the production of aggregates are mixed.
Masato preparation step of controlling the acidity by supplying the acidity regulator by milling after supplying 0.001 ~ 4mm Masato;
Buffet chaff preparation step of swelling the chaff into a bulge chaff;
Preparatory chaff storage prepared step granulated pellets with chaff chaff;
Preparing a granulating agent including masato fine powder generated in the process of feeding, crushing and drying the prepared masato in the masato preparation step;
A pelletizing step of mixing 44 to 80% by weight of the granulating agent, and 10 to 55% by weight of molasses 1 to 10% by weight of organic by-product fertilizer, into a pellet by rapid fermentation and dry crushing sterilization with a vacuum fermentation dryer;
Mixing 50 to 90% by weight of the pelletized organic byproduct fertilizer mixed soil and 10 to 50% by weight of chaff chaff; Organic granular pellet forming method for producing clay, characterized in that through the manufacturing process.
The method of claim 3,
Masato prepared in the Masato preparation step is supplying 0.001 ~ 4mm to collect the particulate granules of 0.001 ~ 0.2mm characterized in that the organic granular pellet forming method of manufacturing clay.
The method of claim 3,
Method for producing an organic granular pellet-forming soil, characterized in that to adjust the acidity by supplying any one of sulfur, lactose, citric acid, agricultural oils and the like mixed with the masato and masato fine powder, organic by-product fertilizer prepared in the masato preparation step.
The method of claim 3,
44 ~ 80% by weight of the granulation agent, molasses 1 ~ 10% by weight, organic by-product fertilizer 10 ~ 55% by weight of the fermentation, drying, crushing, sterilization and treatment by vacuum fermentation dryer, organic by-product fertilizer mixed soil 2mm ~ A method for producing organic granular pellet-forming clay, which is produced by granular pellet molding of 8 mm.
The method according to claim 6,
10 to 50 of chaff and granulated pellets prepared by expansion of rice hulls and granular pellets with respect to the weight of the organic fermentation fertilizer mixed soil produced by granular pellet molding having a diameter of 2 mm to 8 mm or less by rapid fermentation, drying, crushing, sterilization and processing with the vacuum fermentation dryer. A method for producing organic granular pellet-forming clay, comprising a mixture of wt%.
The method of claim 3,
The organic by-product fertilizer of the mixing step is a subsidiary material consisting of any one of animal bones and fish meal, rice bran and sake, shellfish, molasses, carbohydrates, bulrush chaff, fruit processing dregs, axial meal or a mixture of two or more A method for producing organic granular pellet-forming clay, which is produced by fermentation, low temperature drying, sterilization and crushing by vacuum fermentation dryer at 45-65 ° C. for 3 to 4 hours.
The method of claim 8,
The animal bone and fish meal 10 to 20% by weight, rice bran and ink 2-10% by weight, shells 7-15% by weight, molasses 2-10% by weight, carbohydrates 15-25% by weight, bulge chaff 2-8% by weight , 2-8% by weight of fruit processing residue, 10-35% by weight of axial fraction, vacuum fermentation dryer for 3-4 hours at 45 ~ 65 ℃, vacuum, fermentation, low temperature, drying, sterilization and crushing to produce organic by-product fertilizer Method for producing organic granular pellet-forming tops, characterized in that.
The method of claim 8,
The organic by-product fertilizer is dried by vacuum drying the subsidiary materials in a second aftersook fermentation plant 150 ~ 200: 1 in salt water and brown sugar, 400: 1 in salt water and sun-dried salt by heating to a temperature of 20 ~ 30 ℃ 1 Spraying the microbial culture medium which has passed the week, and the weight of the microbial culture medium, either chitosan powder or calcium phosphate powder 0.1 to 10% by weight of the microbial culture solution is added to fermentation, or spraying in a separate tank to ferment the organic granular pellets forming clay, characterized in that fermentation.
The method of claim 10,
Each storage tank, feed pump, and fermentation system are configured to produce fermented pig liquor with nitrogen content of 0.29% or less, chitosan solution, and calcium phosphate solution by spraying with organic by-product fertilizer. As a method for producing organic granular pellet forming clay.
The method of claim 8,
An organic by-product fertilizer production, characterized in that the addition of expanded chaff and granulated pelleted chaff as a moisture control agent and a method for producing organic granular pellet-shaped clay as a combination thereof.
The method of claim 3,
A method for producing organic granular pellet-forming clay, characterized in that it is blended when mixing raw materials using natural pigments to have different colors for each product.

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