CN106347765B - A kind of automatic medicine packing device - Google Patents
A kind of automatic medicine packing device Download PDFInfo
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- CN106347765B CN106347765B CN201611024388.4A CN201611024388A CN106347765B CN 106347765 B CN106347765 B CN 106347765B CN 201611024388 A CN201611024388 A CN 201611024388A CN 106347765 B CN106347765 B CN 106347765B
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- bag
- packaging
- aluminium foil
- guide rod
- servo motor
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- 239000003814 drug Substances 0.000 title claims abstract description 9
- 238000012856 packing Methods 0.000 title claims description 4
- 238000004806 packaging method and process Methods 0.000 claims abstract description 63
- 238000012546 transfer Methods 0.000 claims abstract description 28
- 238000007789 sealing Methods 0.000 claims abstract description 23
- 238000005303 weighing Methods 0.000 claims abstract description 22
- 230000033001 locomotion Effects 0.000 claims description 25
- 239000000463 material Substances 0.000 claims description 5
- 239000005030 aluminium foil Substances 0.000 claims 16
- 239000000654 additive Substances 0.000 claims 3
- 230000000996 additive effect Effects 0.000 claims 3
- 235000004443 Ricinus communis Nutrition 0.000 claims 1
- 230000001360 synchronised effect Effects 0.000 claims 1
- 238000000926 separation method Methods 0.000 abstract description 20
- 210000000078 claw Anatomy 0.000 abstract description 16
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 61
- 229910052782 aluminium Inorganic materials 0.000 description 61
- 239000011888 foil Substances 0.000 description 61
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000009512 pharmaceutical packaging Methods 0.000 description 3
- 238000013459 approach Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000012450 pharmaceutical intermediate Substances 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
- B65B43/14—Feeding individual bags or carton blanks from piles or magazines
- B65B43/16—Feeding individual bags or carton blanks from piles or magazines by grippers
- B65B43/18—Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
- B65B1/32—Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/30—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/46—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using grippers
- B65B43/465—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using grippers for bags
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Quality & Reliability (AREA)
- Basic Packing Technique (AREA)
Abstract
本发明提供了一种全自动药品包装装置,包括取袋机架、上袋机构、吸袋机构、开袋机构、送袋机构、包装机架、称重装料机构和封袋机构;上袋机构包括上袋抽屉、导向杆、上袋伺服电机和上袋丝杆,开袋机构包括上下相对设置的上分离单元和下分离单元,送袋机构包括两个扩口爪、扩口爪驱动单元、两个顶块、支撑板、转动杆、送袋伺服电机和连接板;称重装料机构包括装料输送带、定量包装秤、上料漏斗和漏斗支架,封袋机构包括封口机、封袋气动夹板、包装袋移送带、转向气动夹板、电机、滚轮传送装置、侧挡板、前挡板和尾部挡板。本发明集称重和包装于一体,结构简单,造价低,作业成本低,工作效率高,安全卫生,可广泛适用于各类产品的自动包装。
The invention provides a fully automatic medicine packaging device, comprising a bag-taking frame, a bag-loading mechanism, a bag-suction mechanism, a bag-opening mechanism, a bag-feeding mechanism, a packaging frame, a weighing and charging mechanism, and a bag-sealing mechanism; The mechanism includes a bag-up drawer, a guide rod, a bag-up servo motor and a bag-up screw. The bag opening mechanism includes an upper separation unit and a lower separation unit that are arranged opposite to each other. The bag feeding mechanism includes two flared claws and a flared claw drive unit. , two top blocks, support plate, rotating rod, bag feeding servo motor and connecting plate; Pouch pneumatic cleats, bag transfer belts, steering pneumatic cleats, motors, roller conveyors, side, front and rear fences. The invention integrates weighing and packaging, has simple structure, low manufacturing cost, low operation cost, high work efficiency, safety and sanitation, and can be widely applied to automatic packaging of various products.
Description
技术领域technical field
本发明属于工业自动化领域,具体涉及一种全自动药品包装装置。The invention belongs to the field of industrial automation, and in particular relates to a fully automatic medicine packaging device.
背景技术Background technique
目前,颗粒状药品中间体包装有半自动机械装袋和手工装袋包装。手工装袋包装劳动强度大,效率低,称量不准确,而且不能保证药品的卫生,已有的目前在颗粒状药品中间体装袋过程中,大都需要人工参与,例如需要人工完成取袋、撑袋、称重、装袋等工序,而在现有的一些装袋机设备中,半自动包装机械大多数采用称重、装袋相结合的组合式形式装袋机,其结构复杂、速度低、磨损大、造价也高。自动取袋、开袋、称重、装袋这一工序始终没有得到很好的实现,通常都需要人工进行取袋开袋,或者需要安排人时刻留意取袋开袋状况,需要人工进行调整,既费工又费力,生产效率低,成本大。At present, the packaging of granular pharmaceutical intermediates includes semi-automatic mechanical bagging and manual bagging. Manual bagging and packaging is labor-intensive, low in efficiency, inaccurate in weighing, and cannot guarantee the hygiene of medicines. At present, most of the existing bagging processes for granular pharmaceutical intermediates require manual participation, such as manual completion of bagging, Bagging, weighing, bagging and other processes, and in some existing bagging machine equipment, most of the semi-automatic packaging machines use a combined bagging machine that combines weighing and bagging, which has a complex structure and low speed. , high wear and tear, and high cost. The process of automatic bag taking, bag opening, weighing, and bag filling has not been well realized. Usually, manual bag taking and opening is required, or people need to be arranged to keep an eye on the bag taking and opening conditions, and manual adjustments are required. Both laborious and laborious, production efficiency is low, and cost is big.
发明内容Contents of the invention
本发明针对上述现有技术的不足,提供了一种能够自动取袋、开袋、称重、装袋的一种全自动药品包装装置。The present invention aims at the deficiencies of the prior art above, and provides a fully automatic medicine packaging device capable of automatically taking out bags, opening bags, weighing and filling bags.
本发明是通过如下技术方案实现的:The present invention is achieved through the following technical solutions:
一种全自动药品包装装置,包括取袋机架、上袋机构、吸袋机构、开袋机构、送袋机构、包装机架、称重装料机构和封袋机构;A fully automatic medicine packaging device, comprising a bag taking frame, a bag loading mechanism, a bag suction mechanism, a bag opening mechanism, a bag feeding mechanism, a packaging frame, a weighing and loading mechanism, and a bag sealing mechanism;
所述取袋机架由型材搭建而成,其结构分为上、中、下三层,下层的底部设置有四个脚轮,中层的底部设置有上袋底板,上层上设置有一立架;The bag-taking frame is constructed of profiles, and its structure is divided into upper, middle and lower layers. The bottom of the lower layer is provided with four casters, the bottom of the middle layer is provided with an upper bag bottom plate, and the upper layer is provided with a stand;
所述上袋机构包括上袋抽屉、导向杆、上袋伺服电机和上袋丝杆,上袋抽屉用于放置包装用的铝箔袋,上袋抽屉设置于上袋底板之上,并可上下移动;导向杆固定于上袋抽屉的下端,用于为上袋抽屉的运动提供导向;上袋伺服电机通过螺钉固定于上袋底板的下端,上袋丝杆与上袋伺服电机和上袋抽屉均相连,用于将上袋伺服电机的旋转运动转换为上袋抽屉的直线运动;上袋伺服电机动作时,通过上袋丝杆使上袋抽屉做上下方向的运动,完成铝箔袋的上袋动作;The bag-up mechanism includes a bag-up drawer, a guide rod, a bag-up servo motor and a bag-up screw rod. The bag-up drawer is used to place aluminum foil bags for packaging. The bag-up drawer is set on the bag-up bottom plate and can move up and down. The guide rod is fixed on the lower end of the upper bag drawer, which is used to provide guidance for the movement of the upper bag drawer; the upper bag servo motor is fixed on the lower end of the upper bag bottom plate through screws, and the upper bag screw rod is connected with the upper bag servo motor and the upper bag drawer. Connected to convert the rotary motion of the bagging servo motor into the linear motion of the bagging drawer; when the bagging servo motor is in motion, the bagging drawer moves up and down through the bagging screw to complete the bagging action of the aluminum foil bag ;
所述吸袋机构包括两个吸嘴、气动导杆、剥刀和剥刀驱动单元;气动导杆安装于立架上,气动导杆的动作端可做上下直线运动;两个吸嘴通过一连接块安装于气动导杆的动作端,由气动导杆驱动做上下直线运动;剥刀安装于取袋机架上层的底部,剥刀由剥刀驱动单元驱动,可做水平方向的前后运动;剥刀的前后运动可使被吸起的铝箔袋与下一个铝箔袋分离;The suction bag mechanism includes two suction nozzles, a pneumatic guide rod, a stripping knife and a stripping knife driving unit; The connecting block is installed on the action end of the pneumatic guide rod, driven by the pneumatic guide rod to move up and down linearly; the stripping knife is installed on the bottom of the upper layer of the bag taking frame, and the stripping knife is driven by the stripping knife drive unit, which can move forward and backward in the horizontal direction; The forward and backward movement of the peeling knife can separate the sucked aluminum foil bag from the next aluminum foil bag;
所述开袋机构包括结构相同、上下相对设置的上分离单元和下分离单元,所述上分离单元和下分离单元均包括两个吸嘴和一个气动导杆,气动导杆安装于取袋机架上,气动导杆的动作端可做上下直线运动;两个吸嘴通过一连接块安装于气动导杆的动作端,由气动导杆驱动做上下直线运动;The bag opening mechanism includes an upper separation unit and a lower separation unit with the same structure, which are arranged opposite to each other up and down. Both the upper separation unit and the lower separation unit include two suction nozzles and a pneumatic guide rod, and the pneumatic guide rod is installed on the bag taking machine. On the frame, the moving end of the pneumatic guide rod can move up and down linearly; two suction nozzles are installed on the moving end of the pneumatic guide rod through a connecting block, and are driven by the pneumatic guide rod to move up and down linearly;
所述送袋机构包括两个扩口爪、扩口爪驱动单元、两个顶块、支撑板、转动杆、送袋伺服电机和连接板,连接板通过螺钉固定在取袋机架上,送袋伺服电机固定安装在连接板上,转动杆与送袋伺服电机的输出轴相连,可由送袋伺服电机驱动做旋转运动;支撑板与转动杆连接在一起,与转动杆联动;两个扩口爪均安装在支撑板的下端中部,由扩口爪驱动单元驱动两个扩口爪相互靠近或远离;两个顶块分别安装在支撑板的下端两侧,两个顶块用于为两个扩口爪的运动提供限位;The bag feeding mechanism includes two expanding claws, a driving unit for expanding the claws, two top blocks, a support plate, a rotating rod, a bag feeding servo motor and a connecting plate, the connecting plate is fixed on the bag taking frame by screws, and the feeding The bag servo motor is fixedly installed on the connecting plate, and the rotating rod is connected with the output shaft of the bag feeding servo motor, which can be driven by the bag feeding servo motor to rotate; the supporting plate is connected with the rotating rod and linked with the rotating rod; two flares The jaws are all installed in the middle of the lower end of the support plate, and the two expansion jaws are driven by the drive unit of the expansion jaws to approach or move away from each other; two top blocks are respectively installed on both sides of the lower end of the support plate, and the two top blocks are used for two The movement of the flaring jaw provides a limit;
所述包装机架由型材搭建而成,称重底板通过螺钉连接固定在包装机架上;The packaging frame is constructed of profiles, and the weighing bottom plate is fixed on the packaging frame through screw connections;
所述称重装料机构包括装料输送带、定量包装秤、上料漏斗和漏斗支架,装料输送带安装在称重底板上,定量包装秤固定在装料输送带上,与装料输送带同步运动;由送袋机构移送来的铝箔袋放置在定量包装秤上,装料输送带每转一周输送一个铝箔袋;上料漏斗安装在漏斗支架上,漏斗支架通过螺钉连接固定在包装机架上;当送袋机构将铝箔袋送至定量包装秤上时,物料通过上料漏斗流动到铝箔袋内,定量包装秤测量装料重量,当装料重量达到系统设定值时,系统停止上料,通过装料输送带将铝箔袋移送至下一工位,完成称重装料动作;The weighing and charging mechanism includes a loading conveyor belt, a quantitative packaging scale, a feeding funnel and a funnel support, the loading conveyor belt is installed on the weighing base plate, and the quantitative packaging scale is fixed on the charging conveyor belt, and is connected with the loading conveyor The belt moves synchronously; the aluminum foil bag transferred by the bag feeding mechanism is placed on the quantitative packaging scale, and the feeding conveyor belt conveys an aluminum foil bag every revolution; the feeding funnel is installed on the funnel bracket, and the funnel bracket is fixed on the packaging machine through screw connection When the bag feeding mechanism sends the aluminum foil bag to the quantitative packaging scale, the material flows into the aluminum foil bag through the feeding funnel, and the quantitative packaging scale measures the weight of the material. When the weight of the material reaches the system set value, the system stops Loading, transfer the aluminum foil bag to the next station through the loading conveyor belt, and complete the weighing and loading action;
所述封袋机构包括封口机、封袋气动夹板、包装袋移送带、转向气动夹板、电机、滚轮传送装置、侧挡板、前挡板和尾部挡板;The bag sealing mechanism includes a sealing machine, a bag sealing pneumatic splint, a packaging bag transfer belt, a steering pneumatic splint, a motor, a roller transmission device, a side baffle, a front baffle and a tail baffle;
包装袋移送带与装料输送带紧邻设置,铝箔袋从装料输送带移出后,进入包装袋移送带;所述封袋气动夹板包括两个相对设置的夹紧臂,两个夹紧臂相互靠近时可将铝箔袋夹紧;所述封口机安装在包装机架上,并位于封袋工位上方,用于将铝箔袋的开口端密封;The packaging bag transfer belt and the loading conveyor belt are arranged next to each other. After the aluminum foil bag is removed from the loading conveyor belt, it enters the packaging bag transfer belt; the bag sealing pneumatic splint includes two opposite clamping arms. The aluminum foil bag can be clamped when approaching; the sealing machine is installed on the packaging frame, and is located above the bag sealing station, and is used to seal the open end of the aluminum foil bag;
所述电机通过螺钉固定在包装机架上,转向气动夹板通过螺钉与电机连接,可由电机驱动做旋转运动,转向气动夹板下方对应的工位为转向工位;转向气动夹板包括两个相对设置的夹紧臂,两个夹紧臂相互靠近时可将铝箔袋夹紧;侧挡板安装在包装袋移送带的侧边,用于防止铝箔袋掉落;前挡板横跨安装在包装袋移送带的上方,与包装袋移送带之间留有一定间隙,用于将铝箔袋推倒,使其平躺运动;所述滚轮传送装置设置在包装袋移送带的末端,尾部挡板通过螺钉固定在滚轮传送装置的尾部,用于使铝箔袋停止运动。The motor is fixed on the packaging frame by screws, and the steering pneumatic splint is connected with the motor through screws, and can be driven by the motor to rotate. The corresponding station below the steering pneumatic splint is the steering station; the steering pneumatic splint includes two oppositely arranged Clamping arm, the aluminum foil bag can be clamped when the two clamping arms are close to each other; the side fence is installed on the side of the bag transfer belt to prevent the aluminum foil bag from falling; the front fence is installed across the bag transfer belt There is a certain gap between the belt and the packaging bag transfer belt, which is used to push down the aluminum foil bag and make it lie flat; the roller conveyor is set at the end of the packaging bag transfer belt, and the tail baffle is fixed on the The tail of the roller conveyor, used to stop the movement of the aluminum foil bag.
本发明所述的一种全自动药品包装装置具有如下有益效果:A fully automatic medicine packaging device described in the present invention has the following beneficial effects:
1、本发明采用了上袋抽屉来储存铝箔袋,这种抽屉式的储袋结构,可以更加快速的供应铝箔袋。同时上袋抽屉还可以上下运动,通过伺服电机和丝杠可以精确控制铝箔袋的供袋高度,提高上袋效率。1. The present invention adopts the upper bag drawer to store the aluminum foil bags. This kind of drawer-type storage bag structure can supply the aluminum foil bags more quickly. At the same time, the bag-loading drawer can also move up and down, and the bag-supply height of the aluminum foil bag can be precisely controlled through the servo motor and the lead screw to improve the bag-loading efficiency.
2、本发明在吸袋机构中采用了双吸嘴吸起铝箔袋,这样可以有效防止铝箔袋发生翘边、弯曲等情况。同时吸嘴、气动导杆和剥刀的组合使用,可使铝箔袋完全分离,无需人工干预。2. The present invention adopts double suction nozzles in the suction bag mechanism to suck up the aluminum foil bag, which can effectively prevent the aluminum foil bag from warping and bending. At the same time, the combination of suction nozzle, pneumatic guide rod and peeling knife can completely separate the aluminum foil bag without manual intervention.
3、本发明的开袋机构中采用了上下两个分离单元,通过两个分离单元相互远离的相对运动,可快速打开铝箔袋口,提高开袋的成功率和效率。3. Two upper and lower separation units are used in the bag opening mechanism of the present invention. Through the relative movement of the two separation units away from each other, the opening of the aluminum foil bag can be opened quickly, and the success rate and efficiency of bag opening can be improved.
4、本发明的送袋机构中通过扩口爪驱动单元带动两个扩口爪相对运动,可使铝箔袋完全夹紧在顶块上,使铝箔袋完全定位。4. In the bag feeding mechanism of the present invention, the drive unit of the expanding claw drives the two expanding claws to move relative to each other, so that the aluminum foil bag can be completely clamped on the top block and the aluminum foil bag can be completely positioned.
5、本发明的称重装料机构采用高精度动态计量法,可消除由手工操作时计量误差,计量准确率高。5. The weighing and charging mechanism of the present invention adopts a high-precision dynamic measurement method, which can eliminate measurement errors during manual operation, and has high measurement accuracy.
6、本发明集称重和包装于一体,结构简单,造价低,作业成本低,工作效率高,安全卫生,可广泛适用于各类产品的自动包装。6. The present invention integrates weighing and packaging, has simple structure, low cost, low operation cost, high work efficiency, safety and sanitation, and can be widely applied to automatic packaging of various products.
附图说明Description of drawings
图1为全自动药品包装装置的取袋部分的结构图;Fig. 1 is a structural diagram of the bag taking part of the fully automatic pharmaceutical packaging device;
图2为全自动药品包装装置的封袋部分的结构图;Fig. 2 is a structural diagram of the bag sealing part of the fully automatic pharmaceutical packaging device;
图3为全自动药品包装装置的整体结构图;Fig. 3 is an overall structural diagram of a fully automatic pharmaceutical packaging device;
图中各标号的含义为:The meanings of the symbols in the figure are:
取袋机架1、脚轮2、上袋抽屉3、导向杆4、上袋伺服电机5、下分离单元6、上分离单元8、剥刀10、上袋底板11、立架12、铝箔袋13、封口机14、封袋气动夹板15、侧挡板16、滚轮传送装置17、尾部挡板18、前挡板19、转向气动夹板20、电机21、定量包装秤22、称重底板23、漏斗支架24、上料漏斗25、包装机架26、包装袋移送带27、扩口爪71、顶块72、支撑板73、转动杆74、送袋伺服电机75、连接板76、吸嘴91、气动导杆92。Bag taking frame 1, casters 2, bag-up drawer 3, guide rod 4, bag-up servo motor 5, lower separation unit 6, upper separation unit 8, peeling knife 10, bag-up bottom plate 11, stand 12, aluminum foil bag 13 , sealing machine 14, bag sealing pneumatic splint 15, side baffle 16, roller conveying device 17, tail baffle 18, front baffle 19, steering pneumatic splint 20, motor 21, quantitative packaging scale 22, weighing bottom plate 23, funnel Support 24, feeding funnel 25, packaging frame 26, packaging bag transfer belt 27, flaring claw 71, top block 72, support plate 73, rotating rod 74, bag delivery servo motor 75, connecting plate 76, suction nozzle 91, Pneumatic guide rod 92.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明做进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
如图1-3所示,本发明提供了一种全自动药品包装装置,包括取袋机架1、上袋机构、吸袋机构、开袋机构、送袋机构、包装机架26、称重装料机构和封袋机构。As shown in Figure 1-3, the present invention provides a kind of fully automatic medicine packaging device, comprises bag taking frame 1, bag loading mechanism, suction bag mechanism, bag opening mechanism, bag feeding mechanism, packaging frame 26, weighing Loading mechanism and bag sealing mechanism.
所述取袋机架1由型材搭建而成,其结构分为上、中、下三层,下层的底部设置有四个脚轮2,中层的底部设置有上袋底板11,上层上设置有一立架12。The bag-taking frame 1 is built by profiles, and its structure is divided into upper, middle and lower layers. The bottom of the lower layer is provided with four casters 2, the bottom of the middle layer is provided with an upper bag bottom plate 11, and the upper layer is provided with a stand. Rack 12.
所述上袋机构包括上袋抽屉3、导向杆4、上袋伺服电机5和上袋丝杆,上袋抽屉3用于放置包装用的铝箔袋,上袋抽屉3设置于上袋底板11之上,并可上下移动;导向杆4固定于上袋抽屉3的下端,用于为上袋抽屉3的运动提供导向。上袋伺服电机5通过螺钉固定于上袋底板11的下端,上袋丝杆与上袋伺服电机5和上袋抽屉3均相连,用于将上袋伺服电机5的旋转运动转换为上袋抽屉3的直线运动。上袋伺服电机5动作时,通过上袋丝杆使上袋抽屉3做上下方向的运动,完成铝箔袋的上袋动作。The bag-up mechanism includes a bag-up drawer 3, a guide rod 4, a bag-up servo motor 5 and a bag-up screw rod, the bag-up drawer 3 is used to place aluminum foil bags for packaging, and the bag-up drawer 3 is arranged on the bag-up bottom plate 11 and can move up and down; the guide rod 4 is fixed on the lower end of the upper bag drawer 3, and is used to provide guidance for the movement of the upper bag drawer 3. The upper bag servo motor 5 is fixed on the lower end of the upper bag bottom plate 11 by screws, and the upper bag screw rod is connected with the upper bag servo motor 5 and the upper bag drawer 3, and is used to convert the rotary motion of the upper bag servo motor 5 into the upper bag drawer. 3 linear motion. When the bag-up servo motor 5 moves, the bag-up drawer 3 is moved up and down by the bag-up screw mandrel to complete the bag-up action of the aluminum foil bag.
所述吸袋机构包括两个吸嘴91、气动导杆92、剥刀10和剥刀驱动单元,气动导杆92安装于立架12上,气动导杆92的动作端可做上下直线运动;两个吸嘴91通过一连接块安装于气动导杆92的动作端,由气动导杆92驱动做上下直线运动;剥刀10安装于取袋机架1上层的底部,剥刀10由剥刀驱动单元驱动,可做水平方向的前后运动。剥刀10的前后运动可使被吸起的铝箔袋与下一个铝箔袋分离。当上袋动作完成时,气动导杆92驱动两个吸嘴91向下运动,吸住铝箔袋的后端;同时剥刀10向前运动,将被吸起的铝箔袋与下一个铝箔袋分离,完成吸袋动作。The suction bag mechanism includes two suction nozzles 91, a pneumatic guide rod 92, a stripping knife 10 and a stripping knife drive unit, the pneumatic guide rod 92 is installed on the stand 12, and the action end of the pneumatic guide rod 92 can move up and down in a straight line; The two suction nozzles 91 are installed on the action end of the pneumatic guide rod 92 through a connecting block, and are driven by the pneumatic guide rod 92 to move up and down in a straight line; Driven by the drive unit, it can move back and forth in the horizontal direction. The back and forth movement of stripping knife 10 can separate the aluminum foil bag being sucked up from the next aluminum foil bag. When the action of loading the bag is completed, the pneumatic guide rod 92 drives the two suction nozzles 91 to move downward to suck the rear end of the aluminum foil bag; at the same time, the peeling knife 10 moves forward to separate the sucked aluminum foil bag from the next one , to complete the suction bag action.
所述开袋机构包括结构相同、上下相对设置的上分离单元8和下分离单元6,所述上分离单元8和下分离单元6均包括两个吸嘴和一个气动导杆,气动导杆安装于取袋机架1上,气动导杆的动作端可做上下直线运动;两个吸嘴通过一连接块安装于气动导杆的动作端,由气动导杆驱动做上下直线运动。当吸袋机构吸起铝箔袋后端时,上分离单元8和下分离单元6动作,上分离单元8吸住铝箔袋前端上侧,下分离单元6吸住铝箔袋前端下侧,之后上分离单元8的吸嘴向上运动,下分离单元6的吸嘴向下运动,将铝箔袋袋口打开,完成开袋动作。The bag-opening mechanism includes an upper separation unit 8 and a lower separation unit 6 with the same structure and oppositely arranged up and down. Both the upper separation unit 8 and the lower separation unit 6 include two suction nozzles and a pneumatic guide rod, and the pneumatic guide rod is installed On the bag taking frame 1, the moving end of the pneumatic guide rod can move up and down linearly; two suction nozzles are installed on the moving end of the pneumatic guide rod through a connecting block, and are driven by the pneumatic guide rod to move up and down linearly. When the suction bag mechanism sucks up the rear end of the aluminum foil bag, the upper separation unit 8 and the lower separation unit 6 act, the upper separation unit 8 sucks the upper side of the front end of the aluminum foil bag, and the lower separation unit 6 sucks the lower side of the front end of the aluminum foil bag, and then the upper separation unit The suction nozzle of the unit 8 moves upward, and the suction nozzle of the lower separation unit 6 moves downward to open the mouth of the aluminum foil bag to complete the bag opening action.
所述送袋机构包括两个扩口爪71、扩口爪驱动单元、两个顶块72、支撑板73、转动杆74、送袋伺服电机75和连接板76,连接板76通过螺钉固定在取袋机架1上,送袋伺服电机75固定安装在连接板76上,转动杆74与送袋伺服电机75的输出轴相连,可由送袋伺服电机75驱动做旋转运动;支撑板73与转动杆74连接在一起,与转动杆74联动;两个扩口爪71均安装在支撑板73的下端中部,由扩口爪驱动单元驱动两个扩口爪71相互靠近或远离;两个顶块72分别安装在支撑板73的下端两侧,两个顶块72用于为两个扩口爪71的运动提供限位。当开袋动作完成时,扩口爪驱动单元控制两个扩口爪71插入铝箔袋的袋口,然后两个扩口爪71做相互远离的运动,即向相反方向运动,使袋口完全打开,运动到顶块72处使铝箔袋被夹紧;此时送袋伺服电机75动作,带动转动杆74和支撑板73旋转90度,从而将夹住铝箔袋的竖直的支撑板73移送至水平位置,之后放下铝箔袋,完成送袋动作。Described bag sending mechanism comprises two flaring claws 71, flaring claw driving unit, two top blocks 72, support plate 73, rotating rod 74, bag feeding servo motor 75 and connecting plate 76, and connecting plate 76 is fixed on by screw On the bag-taking frame 1, the bag-feeding servomotor 75 is fixedly installed on the connecting plate 76, and the rotating rod 74 is connected with the output shaft of the bag-feeding servomotor 75, which can be driven by the bag-feeding servomotor 75 to rotate; The rods 74 are connected together and linked with the rotating rod 74; the two flared claws 71 are installed in the middle of the lower end of the support plate 73, and the two flared claws 71 are driven by the flared claw drive unit to approach or move away from each other; the two top blocks 72 are installed on both sides of the lower end of the support plate 73 respectively, and the two top blocks 72 are used to provide a limit for the movement of the two flared claws 71 . When the bag opening action is completed, the expansion claw drive unit controls the two expansion claws 71 to insert into the pocket opening of the aluminum foil bag, and then the two expansion claws 71 move away from each other, that is, move in the opposite direction, so that the pocket opening is fully opened , move to the top block 72 to clamp the aluminum foil bag; at this time, the bag feeding servo motor 75 acts, driving the rotating rod 74 and the support plate 73 to rotate 90 degrees, thereby moving the vertical support plate 73 clamping the aluminum foil bag to the horizontal position, and then put down the aluminum foil bag to complete the bag delivery action.
所述包装机架26由型材搭建而成,称重底板23通过螺钉连接固定在包装机架26上。The packing frame 26 is constructed by profiles, and the weighing base plate 23 is fixed on the packing frame 26 through screw connection.
所述称重装料机构包括装料输送带、定量包装秤22、上料漏斗25和漏斗支架24,装料输送带安装在称重底板23上,定量包装秤22固定在装料输送带上,与装料输送带同步运动;由送袋机构移送来的铝箔袋13放置在定量包装秤22上,装料输送带每转一周输送一个铝箔袋13;上料漏斗25安装在漏斗支架24上,漏斗支架24通过螺钉连接固定在包装机架26上。当送袋机构将铝箔袋13送至定量包装秤22上时,物料通过上料漏斗25流动到铝箔袋13内,定量包装秤22测量装料重量,当装料重量达到系统设定值时,系统停止上料,通过装料输送带将铝箔袋13移送至下一工位,完成称重装料动作。Described weighing charging mechanism comprises loading conveyor belt, quantitative packaging scale 22, feeding funnel 25 and funnel support 24, and loading conveyor belt is installed on the weighing base plate 23, and quantitative packaging scale 22 is fixed on the loading conveyor belt , move synchronously with the feeding conveyor belt; the aluminum foil bag 13 transferred by the bag feeding mechanism is placed on the quantitative packaging scale 22, and the charging conveyor belt conveys an aluminum foil bag 13 every revolution; the feeding funnel 25 is installed on the funnel support 24 , The funnel support 24 is fixed on the packaging frame 26 by screw connection. When the bag feeding mechanism sends the aluminum foil bag 13 to the quantitative packaging scale 22, the material flows into the aluminum foil bag 13 through the feeding funnel 25, and the quantitative packaging scale 22 measures the loading weight. When the loading weight reaches the system setting value, The system stops feeding, and the aluminum foil bag 13 is transferred to the next station through the feeding conveyor belt to complete the weighing and charging action.
所述封袋机构包括封口机14、封袋气动夹板15、包装袋移送带27、转向气动夹板20、电机21、滚轮传送装置17、侧挡板16、前挡板19和尾部挡板18。The bag sealing mechanism includes a sealing machine 14, a bag sealing pneumatic splint 15, a bag transfer belt 27, a steering pneumatic splint 20, a motor 21, a roller conveyor 17, a side baffle 16, a front baffle 19 and a tail baffle 18.
包装袋移送带27与装料输送带紧邻设置,铝箔袋13从装料输送带移出后,进入包装袋移送带27。所述封袋气动夹板15包括两个相对设置的夹紧臂,两个夹紧臂相互靠近时可将铝箔袋13夹紧;所述封口机14安装在包装机架26上,并位于封袋工位上方,用于将铝箔袋13的开口端密封。当装料输送带27将铝箔袋13移送至封袋工位时,封袋气动夹板15动作,将铝箔袋13夹紧,之后封口机14动作,对铝箔袋13进行封口操作。封口后的铝箔袋13通过包装袋移送带27移送至下一工位(转向工位)。The packaging bag transfer belt 27 is adjacent to the loading conveyor belt, and the aluminum foil bag 13 enters the packaging bag transfer belt 27 after being removed from the loading conveyor belt. The bag sealing pneumatic splint 15 includes two clamping arms that are arranged oppositely, and the aluminum foil bag 13 can be clamped when the two clamping arms are close to each other; the sealing machine 14 is installed on the packaging frame 26 and is located Above the station, it is used to seal the open end of the aluminum foil bag 13. When the feeding conveyor belt 27 moves the aluminum foil bag 13 to the bag sealing station, the bag sealing pneumatic splint 15 acts to clamp the aluminum foil bag 13, and then the sealing machine 14 acts to seal the aluminum foil bag 13. The sealed aluminum foil bag 13 is transferred to the next station (turning station) by the bag transfer belt 27 .
所述电机21通过螺钉固定在包装机架26上,转向气动夹板20通过螺钉与电机21连接,可由电机21驱动做旋转运动,转向气动夹板20下方对应的工位为转向工位。转向气动夹板20包括两个相对设置的夹紧臂,两个夹紧臂相互靠近时可将铝箔袋13夹紧。当装料输送带27将铝箔袋13移送至转向工位时,转向气动夹板20动作,将铝箔袋13夹紧;之后电机21动作,带动转向气动夹板20和铝箔袋13旋转90度后松开铝箔袋13,包装袋移送带27带动铝箔袋13继续前行。侧挡板16安装在包装袋移送带27的侧边,用于防止铝箔袋13掉落。前挡板19横跨安装在包装袋移送带27的上方,与包装袋移送带27之间留有一定间隙,用于将铝箔袋13推倒,使其平躺运动。The motor 21 is fixed on the packaging frame 26 by screws, and the steering pneumatic splint 20 is connected with the motor 21 by screws, and can be driven by the motor 21 to rotate, and the corresponding station below the steering pneumatic splint 20 is a steering station. The steering pneumatic splint 20 includes two opposite clamping arms, which can clamp the aluminum foil bag 13 when the two clamping arms are close to each other. When the feeding conveyor belt 27 transfers the aluminum foil bag 13 to the steering station, the steering pneumatic splint 20 acts to clamp the aluminum foil bag 13; then the motor 21 moves to drive the steering pneumatic splint 20 and the aluminum foil bag 13 to rotate 90 degrees and release Aluminum foil bag 13, packaging bag transfer belt 27 drives aluminum foil bag 13 to move on. The side baffle 16 is installed on the side of the packaging bag transfer belt 27 to prevent the aluminum foil bag 13 from falling. The front baffle plate 19 is installed across the top of the packaging bag transfer belt 27, and there is a certain gap between the packaging bag transfer belt 27, which is used to push down the aluminum foil bag 13 to make it lie flat.
所述滚轮传送装置17设置在包装袋移送带的末端,尾部挡板18通过螺钉固定在滚轮传送装置17的尾部,用于使铝箔袋13停止运动,从而完成自动封袋动作。The roller conveyor 17 is arranged at the end of the packaging bag transfer belt, and the tail baffle 18 is fixed on the tail of the roller conveyor 17 by screws to stop the aluminum foil bag 13 from moving, thereby completing the automatic bag sealing action.
本发明可改变为多种方式对本领域的技术人员是显而易见的,这样的改变不认为脱离本发明的范围。所有这样的对所述领域的技术人员显而易见的修改,将包括在本权利要求的范围之内。It will be obvious to those skilled in the art that the present invention may be modified in various ways and such modifications are not to be regarded as departing from the scope of the present invention. All such modifications obvious to those skilled in the art are intended to be included within the scope of this claim.
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CN111990834B (en) * | 2020-07-27 | 2022-06-10 | 上海电机学院 | Chinese herbal medicine formula auxiliary system |
CN112141434A (en) * | 2020-08-26 | 2020-12-29 | 浙江工业职业技术学院 | Automatic weighing and packaging machine |
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