CN106260418A - 一种新型蛋白软糖 - Google Patents
一种新型蛋白软糖 Download PDFInfo
- Publication number
- CN106260418A CN106260418A CN201610647940.9A CN201610647940A CN106260418A CN 106260418 A CN106260418 A CN 106260418A CN 201610647940 A CN201610647940 A CN 201610647940A CN 106260418 A CN106260418 A CN 106260418A
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- Prior art keywords
- prepares
- novel protein
- parts
- liquid
- soft sweet
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
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- A—HUMAN NECESSITIES
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- A—HUMAN NECESSITIES
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
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Landscapes
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- Botany (AREA)
- Coloring Foods And Improving Nutritive Qualities (AREA)
- Preparation Of Fruits And Vegetables (AREA)
- Cosmetics (AREA)
Abstract
一种新型蛋白软糖,以重量份为单位,包括以下原料:桂圆肉210‑294份、甘薯淀粉65‑93份、蛋白粉23‑29份、阿拉伯胶24‑40份、果胶酸12‑18份、结冷胶5‑9份、砂糖32‑50份、蜂蜜4‑8份、甜叶菊甙0.4‑0.6份、维生素2‑3份、氨基酸1‑2份、微量元素1‑2份。本发明提供的新型蛋白软糖携带方便、独特口感、营养丰富、可以增加免疫力、促进肠胃蠕动;同时可以有效解决桂圆小果、次果的销路问题,开拓了桂圆小果、次果附加值与消费空间。
Description
【技术领域】
本发明属于农产品深加工技术领域,具体涉及了一种新型蛋白软糖。
【背景技术】
桂圆,又称龙眼,是无患子科中的龙眼属植物。其含有蛋白质、脂肪、16.2%的糖类及丰富的 Vc、硫胺素、核黄素、尼克酸及钙、磷、铁等,还含有酒石酸、腺嘌呤、胆碱等物质。桂圆性温、味甘、具有开胃健脾、养血安神、壮阳益气、补虚益智的功效。
胶原蛋白是人体内含量最多的蛋白质,占体内蛋白质总量的三分之一,约占人体重量的6%.它是结缔组织的主要组成部分,主要以胶原纤维的形式存在,主要存在于皮肤、肌肉、骨骼、牙齿、内脏( 如胃、肠、心脑、血管与食道) 与眼睛等部位.胶原蛋白具有美容(抗皱、保湿、塑身)、保障运动系统( 骨骼、肌肉和关节) 和心脑血管系统健康、调控内分泌、养护脏器、提高人体免疫力等多重功效.另外,因为胶原蛋白还具有良好的生物相容性、营养性、修复性、保湿性、配伍性和亲和性,所以可被广泛应用于生物医学材料、化妆品、食品及保健品等功能性产品中胶原蛋白与肌体的生长、衰老和疾病有着极其密切的联系,
是可以护佑人一生的重要营养物质。
软糖是一种消费者普遍喜欢的糖果,随着人们生活水平的提高,人们对软糖质量的要求也越来越高。软糖的制备大多数是以明胶等为胶凝剂,以糖浆或者砂糖为主料,添加其他辅料,经过熬煮调配成风味独特的凝胶糖果。由于软糖在风味、口感、色泽、形状上有多种变化,而被人们所喜爱,但长期食用传统配方的软糖,会造成维生素和矿物质的缺乏,肥胖病等问题。
目前市场上出现的桂圆食品中大多以饮料类、酒类、保健药类等形式出现,将桂圆制成软糖可以享受桂圆的另一独特口感,将丰富桂圆深加工产品品种。
【发明内容】
本发明提供了一种新型蛋白软糖,以解决长期食用传统软糖会造成维生素和矿物质的缺乏,易得肥胖病等问题。本发明的新型蛋白软糖具有携带方便、独特口感、营养丰富、可以增加免疫力、促进肠胃蠕动等效益。
为解决以上技术问题,本发明采用以下技术方案:
一种新型蛋白软糖,以重量份为单位,包括以下原料:圆肉210-294份、甘薯淀粉65-93份、蛋白粉23-29份、阿拉伯胶24-40份、果胶酸12-18份、结冷胶5-9份、砂糖32-50份、蜂蜜4-8份、甜叶菊甙0.4-0.6份、维生素2-3份、氨基酸1-2份、微量元素1-2份;
所述维生素以重量份为单位,由以下组分组成:生素A0.6-1份、维生素 B10.6-0.8份、维生素B20.4-0.6份、维生素D0.4-0.6份;
所述氨基酸以重量份为单位,由以下组分组成:甘氨酸0.3-0.6份、胱氨酸0.3-0.6份、脯氨酸0.2-0.4份、丝氨酸0.2-0.4份;
所述微量元素以重量份为单位,由以下组分组成:铁元素0.2-0.4份、锌元素0.2-0.4份、硒元素0.2-0.4份、碘元素0.1-0.2份、铜元素0.1-0.2份、锰元素0.1-0.2份、铬元素0.1-0.2份;
所述新型蛋白软糖的制备方法,包括以下步骤:
S1:将桂圆肉烘干至含水量≤8%后粉碎,在料液比为1:5-7(W/V),微波功率为160-240W,提取温度为85-95℃下提取40-60min,接着滤渣,制得桂圆汁;
S2:将步骤S1制得的桂圆汁与阿拉伯胶混合加热至55-78℃直至阿拉伯胶完全溶解后加入果胶酸、结冷胶,制得混合胶,接着再加入甘薯淀粉加热煮沸1-2h后冷却至52-56℃,制得化胶液;
S3:将砂糖、蜂蜜、甜叶菊甙、维生素、氨基酸、微量元素混合均匀后加入其1.2-2.4倍的水煮沸至糖液经糖度计测定达到68-78Brix时停止熬煮,制得糖液;
所述甜叶菊甙的制备方法,包括以下步骤:
S31:将甜叶菊叶子粉碎后浸于水中浸泡1.5-1.7h,固液比为1:16-18(W/V),在超声波功率为150-180W,提取温度为65-70℃,提取时间为14-18min下提取,制得甜叶菊药液;
S32:将步骤S31制得的甜叶菊药液过200-240目的滤布,制得甜叶菊过滤液;
S33:向步骤S32制得的甜叶菊过滤液加入过滤液重量百分比1.4%-1.7%的KAl(SO4)2和过滤液重量百分比1.5%-1.6%的NaOH,调pH值为7.3-7.4,在温度40-43℃下,静置3.6-3.8h,制得除杂质后的溶液;
S34:将步骤S33制得的除杂质后的溶液用滤器过滤并浓缩至每毫升中含甜叶菊甙26%-30%,采用大孔吸附树脂ADS-8分离提纯制得甜叶菊甙的液体,条件为:解析剂为66%-70% 的乙醇溶液,其用量是大孔吸附树脂体积的1.5-2.5倍,水洗区为去离子水,大孔吸附树脂吸附再生溶剂为5%-6%的NaOH溶液,吸附区流速7-9BV/h,解吸区流速16-18BV/h,水洗区流速22-24BV/h,再生区流速5-9BV/h,切换时间为720-740s,温度为42-48℃,压力为0.5-0.8MPa;
S35:将步骤S34制得的甜叶菊甙液体进行浓缩,在温度为225-230℃下进行喷雾干燥至含水量≤6%,制得甜叶菊甙;
S4:将步骤S2制得的化胶液、步骤S3制得的糖液和蛋白粉混合后在62-65℃下加热搅拌25-32min,冷却后制得新型蛋白软糖糖液;
所述蛋白粉的制备方法,包括以下步骤:
S41:把猪皮用水清洗干净后,使用浓度为6%-10%的 KOH 溶液浸泡10-15min,把猪皮清洗至中性为止,晾干至含水量≤8%,制得预处理猪皮;
S42:称取步骤S41制得的预处猪皮460-480g,按物料比1:2.5-3.5(W/V)加水,在76-78℃下灭菌32-35min,冷却至38-43℃,制得料液混合物;
S43:向步骤S42制得的料液混合物中加入丝氨酸蛋白酶0.4-0.6g,调节pH值为6-6.3,在44-46℃下水解5.5-6h,接着在76-78℃下灭菌32-35min,离心过滤,制得水解液;
S44:将步骤S43制得的水解液使用截留分子量为7000-8000的中空纤维膜超滤,制得超滤液;
S45:将步骤S44制得的超滤液进行冷冻干燥,粉碎后过200-300筛,制得蛋白粉;
S5:将步骤S4制得的新型蛋白软糖糖液进行浇注成型,在36-38℃干燥箱中干燥处理至含水量9%-14%,接着进行脱模、包装,制得新型蛋白软糖。
进一步地,步骤S1中所述提取桂圆汁的条件:料液比为1:7,微波功率为240W,提取温度为95℃,提取时间为40min。
进一步地,步骤S2中所述桂圆汁与阿拉伯胶混合加热至78℃直至阿拉伯胶完全溶解后加入果胶酸、结冷胶。
进一步地,步骤S3中将砂糖、蜂蜜、甜叶菊甙、维生素、氨基酸、微量元素混合均匀后加入其2.4倍的水煮沸至糖液经糖度计测定达到78Brix时停止熬煮。
进一步地,步骤S31中提取甜叶菊药液的条件:固液比为1:18(W/V),超声波功率为180W,提取温度为70℃,提取时间为14min。
进一步地,步骤S43中向料液混合物加入丝氨酸蛋白酶0.6g,调节pH值为6.3,在46℃下水解5.5h。
进一步地,步骤S5中新型蛋白软糖糖液浇注成型后在38℃干燥箱中干燥处理至含水量为14%。
与现有技术相比,本发明具有以下有益效果:
(1)本发明的新型蛋白软糖配方中加入了桂圆、不同类胶,具有携带方便、独特口感、营养丰富、可以增加免疫力、促进肠胃蠕动等功效;
(2)本发明的新型蛋白软糖可以有效的解决桂圆小果、次果的销路问题,开拓了桂圆小果、次果附加值与消费空间;
(3)本发明的新型蛋白软糖的制备工艺流程易实施,有利于大规模生产。
(4)本发明的新型蛋白软糖含有维生素和矿物质,可解决长期食用传统软糖会造成维生素和矿物质的缺乏,易得肥胖病的问题。
【具体实施方式】
为便于更好地理解本发明,通过以下实施例加以说明,这些实施例属于本发明的保护范围,但不限制本发明的保护范围。
在实施例中,所述新型蛋白软糖,以重量份为单位,包括以下原料:圆肉210-294份、甘薯淀粉65-93份、蛋白粉23-29份、阿拉伯胶24-40份、果胶酸12-18份、结冷胶5-9份、砂糖32-50份、蜂蜜4-8份、甜叶菊甙0.4-0.6份、维生素2-3份、氨基酸1-2份、微量元素1-2份。
所述维生素以重量份为单位,由以下组分组成:生素A0.6-1份、维生素 B10.6-0.8份、维生素B20.4-0.6份、维生素D0.4-0.6份;
所述氨基酸以重量份为单位,由以下组分组成:甘氨酸0.3-0.6份、胱氨酸0.3-0.6份、脯氨酸0.2-0.4份、丝氨酸0.2-0.4份;
所述微量元素以重量份为单位,由以下组分组成:铁元素0.2-0.4份、锌元素0.2-0.4份、硒元素0.2-0.4份、碘元素0.1-0.2份、铜元素0.1-0.2份、锰元素0.1-0.2份、铬元素0.1-0.2份;
所述新型蛋白软糖的制备方法,包括以下步骤:
S1:将桂圆肉烘干至含水量≤8%后粉碎,在料液比为1:5-7(W/V),微波功率为160-240W,提取温度为85-95℃下提取40-60min,接着滤渣,制得桂圆汁;
S2:将步骤S1制得的桂圆汁与阿拉伯胶混合加热至55-78℃直至阿拉伯胶完全溶解后加入果胶酸、结冷胶,制得混合胶,接着再加入甘薯淀粉加热煮沸1-2h后冷却至52-56℃,制得化胶液;
S3:将砂糖、蜂蜜、甜叶菊甙、维生素、氨基酸、微量元素混合均匀后加入其1.2-2.4倍的水煮沸至糖液经糖度计测定达到68-78Brix时停止熬煮,制得糖液;
所述甜叶菊甙的制备方法,包括以下步骤:
S31:将甜叶菊叶子粉碎后浸于水中浸泡1.5-1.7h,固液比为1:16-18(W/V),在超声波功率为150-180W,提取温度为65-70℃,提取时间为14-18min下提取,制得甜叶菊药液;
S32:将步骤S31制得的甜叶菊药液过200-240目的滤布,制得甜叶菊过滤液;
S33:向步骤S32制得的甜叶菊过滤液加入过滤液重量百分比1.4%-1.7%的KAl(SO4)2和过滤液重量百分比1.5%-1.6%的NaOH,调pH值为7.3-7.4,在温度40-43℃下,静置3.6-3.8h,制得除杂质后的溶液;
S34:将步骤S33制得的除杂质后的溶液用滤器过滤并浓缩至每毫升中含甜叶菊甙26%-30%,采用大孔吸附树脂ADS-8分离提纯制得甜叶菊甙的液体,条件为:解析剂为66%-70% 的乙醇溶液,其用量是大孔吸附树脂体积的1.5-2.5倍,水洗区为去离子水,大孔吸附树脂吸附再生溶剂为5%-6%的NaOH溶液,吸附区流速7-9BV/h,解吸区流速16-18BV/h,水洗区流速22-24BV/h,再生区流速5-9BV/h,切换时间为720-740s,温度为42-48℃,压力为0.5-0.8MPa;
S35:将步骤S34制得的甜叶菊甙液体进行浓缩,在温度为225-230℃下进行喷雾干燥至含水量≤6%,制得甜叶菊甙;
S4:将步骤S2制得的化胶液、步骤S3制得的糖液和蛋白粉混合后在62-65℃下加热搅拌25-32min,冷却后制得新型蛋白软糖糖液;
所述蛋白粉的制备方法,包括以下步骤:
S41:把猪皮用水清洗干净后,使用浓度为6%-10%的 KOH 溶液浸泡10-15min,把猪皮清洗至中性为止,晾干至含水量≤8%,制得预处理猪皮;
S42:称取步骤S41制得的预处猪皮460-480g,按物料比1:2.5-3.5(W/V)加水,在76-78℃下灭菌32-35min,冷却至38-43℃,制得料液混合物;
S43:向步骤S42制得的料液混合物中加入丝氨酸蛋白酶0.4-0.6g,调节pH值为6-6.3,在44-46℃下水解5.5-6h,接着在76-78℃下灭菌32-35min,离心过滤,制得水解液;
S44:将步骤S43制得的水解液使用截留分子量为7000-8000的中空纤维膜超滤,制得超滤液;
S45:将步骤S44制得的超滤液进行冷冻干燥,粉碎后过200-300筛,制得蛋白粉;
S5:将步骤S4制得的新型蛋白软糖糖液进行浇注成型,在36-38℃干燥箱中干燥处理至含水量9%-14%,接着进行脱模、包装,制得新型蛋白软糖。
下面通过更具体的实施例加以说明。
实施例1
一种新型蛋白软糖,以重量份为单位,包括以下原料:桂圆肉250份、甘薯淀粉80份、蛋白粉26份、阿拉伯胶32份、果胶酸15份、结冷胶7份、砂糖40份、蜂蜜6份、甜叶菊甙0.5份、维生素2.5份、氨基酸1.5份、微量元素1.5份。
所述维生素以重量份为单位,由以下组分组成:生素A0.8份、维生素 B10.7份、维生素B20.5份、维生素D0.5份;
所述氨基酸以重量份为单位,由以下组分组成:甘氨酸0.5份、胱氨酸0.4份、脯氨酸0.3份、丝氨酸0.3份;
所述微量元素以重量份为单位,由以下组分组成:铁元素0.3份、锌元素0.3份、硒元素0.3份、碘元素0.2份、铜元素0.2份、锰元素0.1份、铬元素0.1份;
所述新型蛋白软糖的制备方法,包括以下步骤:
S1:将桂圆肉烘干至含水量为8%后粉碎,在料液比为1:6(W/V),微波功率为200W,提取温度为90℃下提取50min,接着滤渣,制得桂圆汁;
S2:将步骤S1制得的桂圆汁与阿拉伯胶混合加热至65℃直至阿拉伯胶完全溶解后加入果胶酸、结冷胶,制得混合胶,接着再加入甘薯淀粉加热煮沸1.5h后冷却至54℃,制得化胶液;
S3:将砂糖、蜂蜜、甜叶菊甙、维生素、氨基酸、微量元素混合均匀后加入其1.8倍的水煮沸至糖液经糖度计测定达到72Brix时停止熬煮,制得糖液;
所述甜叶菊甙的制备方法,包括以下步骤:
S31:将甜叶菊叶子粉碎后浸于水中浸泡1.6h,固液比为1:17(W/V),在超声波功率为170W,提取温度为68℃,提取时间为16min下提取,制得甜叶菊药液;
S32:将步骤S31制得的甜叶菊药液过220目的滤布,制得甜叶菊过滤液;
S33:向步骤S32制得的甜叶菊过滤液加入过滤液重量百分比1.6%的KAl(SO4)2 和过滤液重量百分比1.6%的NaOH,调pH值为7.4,在温度42℃下,静置3.7h,制得除杂质后的溶液;
S34:将步骤S33制得的除杂质后的溶液用滤器过滤并浓缩至每毫升中含甜叶菊甙28%,采用大孔吸附树脂ADS-8分离提纯制得甜叶菊甙的液体,条件为:解析剂为68% 的乙醇溶液,其用量是大孔吸附树脂体积的2倍,水洗区为去离子水,大孔吸附树脂吸附再生溶剂为5.5%的NaOH溶液,吸附区流速8BV/h,解吸区流速17BV/h,水洗区流速23BV/h,再生区流速7BV/h,切换时间为730s,温度为46℃,压力为0.7MPa;
S35:将步骤S34制得的甜叶菊甙液体进行浓缩,在温度为228℃下进行喷雾干燥至含水量为6%,制得甜叶菊甙;
S4:将步骤S2制得的化胶液、步骤S3制得的糖液和蛋白粉混合后在64℃下加热搅拌28min,冷却后制得新型蛋白软糖糖液;
所述蛋白粉的制备方法,包括以下步骤:
S41:把猪皮用水清洗干净后,使用浓度为8%的 KOH 溶液浸泡12min,把猪皮清洗至中性为止,晾干至含水量为8%,制得预处理猪皮;
S42:称取步骤S41制得的预处猪皮470g,按物料比1:3(W/V)加水,在77℃下灭菌34min,冷却至41℃,制得料液混合物;
S43:向步骤S42制得的料液混合物中加入丝氨酸蛋白酶0.5g,调节pH值为6.2,在45℃下水解5.8h,接着在77℃下灭菌34min,离心过滤,制得水解液;
S44:将步骤S43制得的水解液使用截留分子量为7500的中空纤维膜超滤,制得超滤液;
S45:将步骤S44制得的超滤液进行冷冻干燥,粉碎后过300筛,制得蛋白粉;
S5:将步骤S4制得的新型蛋白软糖糖液进行浇注成型,在37℃干燥箱中干燥处理至含水量12%,接着进行脱模、包装,制得新型蛋白软糖。
实施例2
一种新型蛋白软糖,以重量份为单位,包括以下原料:桂圆肉210份、甘薯淀粉65份、蛋白粉23份、阿拉伯胶24份、果胶酸12份、结冷胶5份、砂糖32份、蜂蜜4份、甜叶菊甙0.4份、维生素2份、氨基酸1份、微量元素1份。
所述维生素以重量份为单位,由以下组分组成:生素A0.6份、维生素 B10.6份、维生素B20.4份、维生素D0.4份;
所述氨基酸以重量份为单位,由以下组分组成:甘氨酸0.3份、胱氨酸0.3份、脯氨酸0.2份、丝氨酸0.2份;
所述微量元素以重量份为单位,由以下组分组成:铁元素0.2份、锌元素0.2份、硒元素0.2份、碘元素0.1份、铜元素0.1份、锰元素0.1份、铬元素0.1份;
所述新型蛋白软糖的制备方法,包括以下步骤:
S1:将桂圆肉烘干至含水量为7%后粉碎,在料液比为1:5(W/V),微波功率为160W,提取温度为85℃下提取60min,接着滤渣,制得桂圆汁;
S2:将步骤S1制得的桂圆汁与阿拉伯胶混合加热至55℃直至阿拉伯胶完全溶解后加入果胶酸、结冷胶,制得混合胶,接着再加入甘薯淀粉加热煮沸2h后冷却至52℃,制得化胶液;
S3:将砂糖、蜂蜜、甜叶菊甙、维生素、氨基酸、微量元素混合均匀后加入其1.2倍的水煮沸至糖液经糖度计测定达到68Brix时停止熬煮,制得糖液;
所述甜叶菊甙的制备方法,包括以下步骤:
S31:将甜叶菊叶子粉碎后浸于水中浸泡1.5h,固液比为1:16(W/V),在超声波功率为150W,提取温度为65℃,提取时间为18min下提取,制得甜叶菊药液;
S32:将步骤S31制得的甜叶菊药液过200目的滤布,制得甜叶菊过滤液;
S33:向步骤S32制得的甜叶菊过滤液加入过滤液重量百分比1.4%的KAl(SO4)2 和过滤液重量百分比1.5%的NaOH,调pH值为7.3,在温度40℃下,静置3.8h,制得除杂质后的溶液;
S34:将步骤S33制得的除杂质后的溶液用滤器过滤并浓缩至每毫升中含甜叶菊甙26%,采用大孔吸附树脂ADS-8分离提纯制得甜叶菊甙的液体,条件为:解析剂为66% 的乙醇溶液,其用量是大孔吸附树脂体积的1.5倍,水洗区为去离子水,大孔吸附树脂吸附再生溶剂为5%的NaOH溶液,吸附区流速7BV/h,解吸区流速16BV/h,水洗区流速22BV/h,再生区流速5BV/h,切换时间为740s,温度为42℃,压力为0.5MPa;
S35:将步骤S34制得的甜叶菊甙液体进行浓缩,在温度为225℃下进行喷雾干燥至含水量为5%,制得甜叶菊甙;
S4:将步骤S2制得的化胶液、步骤S3制得的糖液和蛋白粉混合后在62℃下加热搅拌32min,冷却后制得新型蛋白软糖糖液;
所述蛋白粉的制备方法,包括以下步骤:
S41:把猪皮用水清洗干净后,使用浓度为6%的 KOH 溶液浸泡15min,把猪皮清洗至中性为止,晾干至含水量为7%,制得预处理猪皮;
S42:称取步骤S41制得的预处猪皮460g,按物料比1:2.5(W/V)加水,在76℃下灭菌35min,冷却至38℃,制得料液混合物;
S43:向步骤S42制得的料液混合物中加入丝氨酸蛋白酶0.4g,调节pH值为6,在44℃下水解6h,接着在76℃下灭菌35min,离心过滤,制得水解液;
S44:将步骤S43制得的水解液使用截留分子量为7000的中空纤维膜超滤,制得超滤液;
S45:将步骤S44制得的超滤液进行冷冻干燥,粉碎后过200筛,制得蛋白粉;
S5:将步骤S4制得的新型蛋白软糖糖液进行浇注成型,在36℃干燥箱中干燥处理至含水量9%,接着进行脱模、包装,制得新型蛋白软糖。
实施例3
一种新型蛋白软糖,以重量份为单位,包括以下原料:圆肉294份、甘薯淀粉93份、蛋白粉29份、阿拉伯胶40份、果胶酸18份、结冷胶9份、砂糖50份、蜂蜜8份、甜叶菊甙0.6份、维生素3份、氨基酸2份、微量元素2份。
所述维生素以重量份为单位,由以下组分组成:生素A1份、维生素 B10.8份、维生素B20.6份、维生素D0.6份;
所述氨基酸以重量份为单位,由以下组分组成:甘氨酸0.6份、胱氨酸0.6份、脯氨酸0.4份、丝氨酸0.4份;
所述微量元素以重量份为单位,由以下组分组成:铁元素0.4份、锌元素0.4份、硒元素0.4份、碘元素0.2份、铜元素0.2份、锰元素0.2份、铬元素0.2份;
所述新型蛋白软糖的制备方法,包括以下步骤:
S1:将桂圆肉烘干至含水量为6%后粉碎,在料液比为1:7(W/V),微波功率为240W,提取温度为95℃下提取40min,接着滤渣,制得桂圆汁;
S2:将步骤S1制得的桂圆汁与阿拉伯胶混合加热至78℃直至阿拉伯胶完全溶解后加入果胶酸、结冷胶,制得混合胶,接着再加入甘薯淀粉加热煮沸1h后冷却至56℃,制得化胶液;
S3:将砂糖、蜂蜜、甜叶菊甙、维生素、氨基酸、微量元素混合均匀后加入其2.4倍的水煮沸至糖液经糖度计测定达到78Brix时停止熬煮,制得糖液;
所述甜叶菊甙的制备方法,包括以下步骤:
S31:将甜叶菊叶子粉碎后浸于水中浸泡1.7h,固液比为1:18(W/V),在超声波功率为180W,提取温度为70℃,提取时间为14min下提取,制得甜叶菊药液;
S32:将步骤S31制得的甜叶菊药液过240目的滤布,制得甜叶菊过滤液;
S33:向步骤S32制得的甜叶菊过滤液加入过滤液重量百分比1.7%的KAl(SO4)2 和过滤液重量百分比1.6%的NaOH,调pH值为7.4,在温度43℃下,静置3.8h,制得除杂质后的溶液;
S34:将步骤S33制得的除杂质后的溶液用滤器过滤并浓缩至每毫升中含甜叶菊甙30%,采用大孔吸附树脂ADS-8分离提纯制得甜叶菊甙的液体,条件为:解析剂为70% 的乙醇溶液,其用量是大孔吸附树脂体积的2.5倍,水洗区为去离子水,大孔吸附树脂吸附再生溶剂为6%的NaOH溶液,吸附区流速9BV/h,解吸区流速18BV/h,水洗区流速24BV/h,再生区流速9BV/h,切换时间为720s,温度为48℃,压力为0.8MPa;
S35:将步骤S34制得的甜叶菊甙液体进行浓缩,在温度为230℃下进行喷雾干燥至含水量为4%,制得甜叶菊甙;
S4:将步骤S2制得的化胶液、步骤S3制得的糖液和蛋白粉混合后在65℃下加热搅拌25min,冷却后制得新型蛋白软糖糖液;
所述蛋白粉的制备方法,包括以下步骤:
S41:把猪皮用水清洗干净后,使用浓度为10%的 KOH 溶液浸泡10min,把猪皮清洗至中性为止,晾干至含水量为6%,制得预处理猪皮;
S42:称取步骤S41制得的预处猪皮480g,按物料比1:3.5(W/V)加水,在78℃下灭菌32min,冷却至43℃,制得料液混合物;
S43:向步骤S42制得的料液混合物中加入丝氨酸蛋白酶0.6g,调节pH值为6.3,在46℃下水解5.5h,接着在78℃下灭菌35min,离心过滤,制得水解液;
S44:将步骤S43制得的水解液使用截留分子量为8000的中空纤维膜超滤,制得超滤液;
S45:将步骤S44制得的超滤液进行冷冻干燥,粉碎后过200筛,制得蛋白粉;
S5:将步骤S4制得的新型蛋白软糖糖液进行浇注成型,在38℃干燥箱中干燥处理至含水量9%,接着进行脱模、包装,制得新型蛋白软糖。
为验证本发明新型蛋白软糖具有独特口感,申请人邀请了5个不同试糖者,分别标记为1-5号,5个不同试糖者分别食用实施例1-3的新型蛋白软糖,分别以优、良、差记录不同试糖者对本发明的评价,记录他们的评价状况,结果示于下表:
由上表可知,本发明的新型蛋白软糖口感评价至少为良,可见本发明的新型蛋白软糖口感良好,将会大受广众欢迎,有利于推广。
以上内容不能认定本发明具体实施只局限于这些说明,对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思前提下,还可以做出若干简单推演或替换,都应当视为属于本发明由所提交的权利要求书确定的专利保护范围。
Claims (7)
1.一种新型蛋白软糖,其特征在于,以重量份为单位,包括以下原料:圆肉210-294份、甘薯淀粉65-93份、蛋白粉23-29份、阿拉伯胶24-40份、果胶酸12-18份、结冷胶5-9份、砂糖32-50份、蜂蜜4-8份、甜叶菊甙0.4-0.6份、维生素2-3份、氨基酸1-2份、微量元素1-2份;
所述维生素以重量份为单位,由以下组分组成:生素A0.6-1份、维生素 B10.6-0.8份、维生素B20.4-0.6份、维生素D0.4-0.6份;
所述氨基酸以重量份为单位,由以下组分组成:甘氨酸0.3-0.6份、胱氨酸0.3-0.6份、脯氨酸0.2-0.4份、丝氨酸0.2-0.4份;
所述微量元素以重量份为单位,由以下组分组成:铁元素0.2-0.4份、锌元素0.2-0.4份、硒元素0.2-0.4份、碘元素0.1-0.2份、铜元素0.1-0.2份、锰元素0.1-0.2份、铬元素0.1-0.2份;
所述新型蛋白软糖的制备方法,包括以下步骤:
S1:将桂圆肉烘干至含水量≤8%后粉碎,在料液比为1:5-7(W/V),微波功率为160-240W,提取温度为85-95℃下提取40-60min,接着滤渣,制得桂圆汁;
S2:将步骤S1制得的桂圆汁与阿拉伯胶混合加热至55-78℃直至阿拉伯胶完全溶解后加入果胶酸、结冷胶,制得混合胶,接着再加入甘薯淀粉加热煮沸1-2h后冷却至52-56℃,制得化胶液;
S3:将砂糖、蜂蜜、甜叶菊甙、维生素、氨基酸、微量元素混合均匀后加入其1.2-2.4倍的水煮沸至糖液经糖度计测定达到68-78Brix时停止熬煮,制得糖液;
所述甜叶菊甙的制备方法,包括以下步骤:
S31:将甜叶菊叶子粉碎后浸于水中浸泡1.5-1.7h,固液比为1:16-18(W/V),在超声波功率为150-180W,提取温度为65-70℃,提取时间为14-18min下提取,制得甜叶菊药液;
S32:将步骤S31制得的甜叶菊药液过200-240目的滤布,制得甜叶菊过滤液;
S33:向步骤S32制得的甜叶菊过滤液加入过滤液重量百分比1.4%-1.7%的KAl(SO4)2 和过滤液重量百分比1.5%-1.6%的NaOH,调pH值为7.3-7.4,在温度40-43℃下,静置3.6-3.8h,制得除杂质后的溶液;
S34:将步骤S33制得的除杂质后的溶液用滤器过滤并浓缩至每毫升中含甜叶菊甙26%-30%,采用大孔吸附树脂ADS-8分离提纯制得甜叶菊甙的液体,条件为:解析剂为66%-70% 的乙醇溶液,其用量是大孔吸附树脂体积的1.5-2.5倍,水洗区为去离子水,大孔吸附树脂吸附再生溶剂为5%-6%的NaOH溶液,吸附区流速7-9BV/h,解吸区流速16-18BV/h,水洗区流速22-24BV/h,再生区流速5-9BV/h,切换时间为720-740s,温度为42-48℃,压力为0.5-0.8MPa;
S35:将步骤S34制得的甜叶菊甙液体进行浓缩,在温度为225-230℃下进行喷雾干燥至含水量≤6%,制得甜叶菊甙;
S4:将步骤S2制得的化胶液、步骤S3制得的糖液和蛋白粉混合后在62-65℃下加热搅拌25-32min,冷却后制得新型蛋白软糖糖液;
所述蛋白粉的制备方法,包括以下步骤:
S41:把猪皮用水清洗干净后,使用浓度为6%-10%的 KOH 溶液浸泡10-15min,把猪皮清洗至中性为止,晾干至含水量≤8%,制得预处理猪皮;
S42:称取步骤S41制得的预处猪皮460-480g,按物料比1:2.5-3.5(W/V)加水,在76-78℃下灭菌32-35min,冷却至38-43℃,制得料液混合物;
S43:向步骤S42制得的料液混合物中加入丝氨酸蛋白酶0.4-0.6g,调节pH值为6-6.3,在44-46℃下水解5.5-6h,接着在76-78℃下灭菌32-35min,离心过滤,制得水解液;
S44:将步骤S43制得的水解液使用截留分子量为7000-8000的中空纤维膜超滤,制得超滤液;
S45:将步骤S44制得的超滤液进行冷冻干燥,粉碎后过200-300筛,制得蛋白粉;
S5:将步骤S4制得的新型蛋白软糖糖液进行浇注成型,在36-38℃干燥箱中干燥处理至含水量9%-14%,接着进行脱模、包装,制得新型蛋白软糖。
2.根据权利要求1所述的新型蛋白软糖,其特征在于,步骤S1中所述提取桂圆汁的条件:料液比为1:7,微波功率为240W,提取温度为95℃,提取时间为40min。
3.根据权利要求1所述的新型蛋白软糖,其特征在于,步骤S2中所述桂圆汁与阿拉伯胶混合加热至78℃直至阿拉伯胶完全溶解后加入果胶酸、结冷胶。
4.根据权利要求1所述的新型蛋白软糖,其特征在于,步骤S3中将砂糖、蜂蜜、甜叶菊甙、维生素、氨基酸、微量元素混合均匀后加入其2.4倍的水煮沸至糖液经糖度计测定达到78Brix时停止熬煮。
5.根据权利要求1所述的新型蛋白软糖,其特征在于,步骤S31中提取甜叶菊药液的条件:固液比为1:18(W/V),超声波功率为180W,提取温度为70℃,提取时间为14min。
6.根据权利要求1所述的新型蛋白软糖,其特征在于,步骤S43中向料液混合物加入丝氨酸蛋白酶0.6g,调节pH值为6.3,在46℃下水解5.5h。
7.根据权利要求1所述的新型蛋白软糖,其特征在于,步骤S5中新型蛋白软糖糖液浇注成型后在38℃干燥箱中干燥处理至含水量为14%。
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