CN106050968A - 一种环保型离合器面片总成及制造方法 - Google Patents

一种环保型离合器面片总成及制造方法 Download PDF

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CN106050968A
CN106050968A CN201610562693.2A CN201610562693A CN106050968A CN 106050968 A CN106050968 A CN 106050968A CN 201610562693 A CN201610562693 A CN 201610562693A CN 106050968 A CN106050968 A CN 106050968A
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张和庆
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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Abstract

本发明涉及一种环保型离合器面片总成及制造方法，包括钢片，钢片正反面硫化连接面片，采用FKF复合矿物纤维22Kg、陶瓷纤维8Kg、碳纤维15Kg、玄武岩纤维15Kg、耐高磨黄铜丝5Kg、海泡石纤维20Kg和不锈钢纤维15Kg纺织成的高强度复合线，再将此线织成100Kg、1米宽的复合布，复合布涂布涂料，风干至不粘手为止，复合布剪切成10mm宽的长布料，长布料绕制的圆盘状结构的面片；将圆状面片料放入下模具内，放入钢片，钢片正反面涂刷FH11‑128胶浆；在钢片上再放入圆状面片料，压合上模具；电热加温开启压机，硫化成型得无铆接试汽车离合器面片。

Description

一种环保型离合器面片总成及制造方法
技术领域
本发明涉及离合器技术，具体说是一种环保型离合器面片总成及制造方法。
背景技术
传统的汽车环保型离合器面片采用铆接式，面片铆接在钢片上，费事费工，铆钉铆接影响面片使用寿命和使用安全。现有的无铆接式结构，如专利号为201210157147.2公开的一种环保型离合器面片，采用多种材料无序混合后与钢片硫化连接，其混合压制的内部结构不稳定，影响使用性能。
发明内容
针对现有技术中无铆接式结构的上述不足，本发明提供了一种工艺简单，适于汽车环保型离合器面片制造使用，能有效确保内部结构稳定，提高使用性能的环保型离合器面片总成及制造方法。
本发明采用的技术方案是：一种环保型离合器面片总成，包括钢片，钢片正反面硫化连接面片，其特征在于：采用FKF复合矿物纤维22Kg、陶瓷纤维8Kg、碳纤维15Kg、玄武岩纤维15Kg、耐高磨黄铜丝5Kg、海泡石纤维20Kg和不锈钢纤维15Kg纺织成Ø4mm的高强度复合线，再将此线织成100Kg、1米宽的复合布，复合布涂布涂料，风干至不粘手为止，复合布剪切成10mm宽的长布料，长布料绕制的圆盘状结构的面片。
所述涂料按质量分数配比：聚醋聚乙烯乳液80-90份、硼改性酚醛树脂10-20份、马来酸酐接枝EVA5-8份 、长石粉3-5份、针状硅灰石2-3份、二硫化钼1-1.5份、氧化钇2-3份、氧化钙2-3份、钙锌稳定剂1-2份，依次混合搅拌的涂料。
一种环保型离合器面片总成制造方法，包括以下步骤：
a.选取原料：FKF复合矿物纤维22Kg、陶瓷纤维8Kg、碳纤维15Kg、玄武岩纤维15Kg、耐高磨黄铜丝5Kg、海泡石纤维20Kg和不锈钢纤维15Kg纺织成Ø4mm的高强度复合线，再将此线织成100Kg、1米宽的复合布；
b.将上述1米宽复合布涂布上述权利要求2的涂料，风干至不粘手为止；
c.用剪切机将1米宽复合布剪切成10mm宽的每片面片用料，采用缠绕机绕成圆状面片料；
d.将圆状面片料放入下模具内，放入钢片，钢片正反面涂刷FH11-128胶浆；
e.在钢片上再放入圆状面片料，压合上模具；
f.电热加温至175-180℃，开启压机，压力至30-35MPa，保温、保压40-45分钟出模，硫化成型得无铆接试汽车环保型离合器面片。
本发明的环保型离合器面片总成不损坏发动机飞轮面和压盘面，面片无需钻孔，无需铆接，使用寿命长，其制作工艺简单，有序制备复合线、复合布、绕制线条和圆状面片料，有效确保其内部结构稳定，有利于提高面片总成的使用安全性能和稳定性，延长其使用寿命。采用聚醋聚乙烯乳液、硼改性酚醛树脂、马来酸酐接枝EVA 、长石粉、针状硅灰石、二硫化钼、氧化钇共混制备耐磨耐高温涂料，有利于提高面片结构的摩擦性能，延长使用寿命。
具体实施方式
以下对本发明作进一步说明。
实施例一
一种环保型离合器面片总成，包括钢片，钢片正反面硫化连接面片，采用FKF复合矿物纤维22Kg、陶瓷纤维8Kg、碳纤维15Kg、玄武岩纤维15Kg、耐高磨黄铜丝5Kg、海泡石纤维20Kg和不锈钢纤维15Kg纺织成Ø4mm的高强度复合线，再将此线织成100Kg、1米宽的复合布，复合布涂布涂料，风干至不粘手为止，复合布剪切成10mm宽的长布料，长布料绕制的圆盘状结构的面片。
所述涂料按质量分数配比：聚醋聚乙烯乳液80份、硼改性酚醛树脂10份、马来酸酐接枝EVA5份 、长石粉3份、针状硅灰石2份、二硫化钼1份、氧化钇2份、氧化钙2份、钙锌稳定剂1份，依次混合搅拌的涂料。
一种环保型离合器面片总成制造方法，包括以下步骤：
a.选取原料：FKF复合矿物纤维22Kg、陶瓷纤维8Kg、碳纤维15Kg、玄武岩纤维15Kg、耐高磨黄铜丝5Kg、海泡石纤维20Kg和不锈钢纤维15Kg纺织成Ø4mm的高强度复合线，再将此线织成100Kg、1米宽的复合布；
b.将上述1米宽复合布涂布上述权利要求2的涂料，风干至不粘手为止；
c.用剪切机将1米宽复合布剪切成10mm宽的每片面片用料，采用缠绕机绕成圆状面片料；
d.将圆状面片料放入下模具内，放入钢片，钢片正反面涂刷FH11-128胶浆；
e.在钢片上再放入圆状面片料，压合上模具；
f.电热加温至175℃，开启压机，压力至30MPa，保温、保压40分钟出模，硫化成型得无铆接试汽车环保型离合器面片。
实施例二
一种环保型离合器面片总成，包括钢片，钢片正反面硫化连接面片，采用FKF复合矿物纤维22Kg、陶瓷纤维8Kg、碳纤维15Kg、玄武岩纤维15Kg、耐高磨黄铜丝5Kg、海泡石纤维20Kg和不锈钢纤维15Kg纺织成Ø4mm的高强度复合线，再将此线织成100Kg、1米宽的复合布，复合布涂布涂料，风干至不粘手为止，复合布剪切成10mm宽的长布料，长布料绕制的圆盘状结构的面片。
所述涂料按质量分数配比：聚醋聚乙烯乳液90份、硼改性酚醛树脂20份、马来酸酐接枝EVA8份 、长石粉5份、针状硅灰石3份、二硫化钼1.5份、氧化钇3份、氧化钙3份、钙锌稳定剂2份，依次混合搅拌的涂料。
一种环保型离合器面片总成制造方法，包括以下步骤：
g.选取原料：FKF复合矿物纤维22Kg、陶瓷纤维8Kg、碳纤维15Kg、玄武岩纤维15Kg、耐高磨黄铜丝5Kg、海泡石纤维20Kg和不锈钢纤维15Kg纺织成Ø4mm的高强度复合线，再将此线织成100Kg、1米宽的复合布；
h.将上述1米宽复合布涂布上述权利要求2的涂料，风干至不粘手为止；
i.用剪切机将1米宽复合布剪切成10mm宽的每片面片用料，采用缠绕机绕成圆状面片料；
j.将圆状面片料放入下模具内，放入钢片，钢片正反面涂刷FH11-128胶浆；
k.在钢片上再放入圆状面片料，压合上模具；
l.电热加温至180℃，开启压机，压力至35MPa，保温、保压45分钟出模，硫化成型得无铆接试汽车环保型离合器面片。
实施例三
一种环保型离合器面片总成，包括钢片，钢片正反面硫化连接面片，采用FKF复合矿物纤维22Kg、陶瓷纤维8Kg、碳纤维15Kg、玄武岩纤维15Kg、耐高磨黄铜丝5Kg、海泡石纤维20Kg和不锈钢纤维15Kg纺织成Ø4mm的高强度复合线，再将此线织成100Kg、1米宽的复合布，复合布涂布涂料，风干至不粘手为止，复合布剪切成10mm宽的长布料，长布料绕制的圆盘状结构的面片。
所述涂料按质量分数配比：聚醋聚乙烯乳液85份、硼改性酚醛树脂15份、马来酸酐接枝EVA6份 、长石粉4份、针状硅灰石2.5份、二硫化钼1.2份、氧化钇2.3份、氧化钙2.5份、钙锌稳定剂1.5份，依次混合搅拌的涂料。
一种环保型离合器面片总成制造方法，包括以下步骤：
m.选取原料：FKF复合矿物纤维22Kg、陶瓷纤维8Kg、碳纤维15Kg、玄武岩纤维15Kg、耐高磨黄铜丝5Kg、海泡石纤维20Kg和不锈钢纤维15Kg纺织成Ø4mm的高强度复合线，再将此线织成100Kg、1米宽的复合布；
n.将上述1米宽复合布涂布上述权利要求2的涂料，风干至不粘手为止；
o.用剪切机将1米宽复合布剪切成10mm宽的每片面片用料，采用缠绕机绕成圆状面片料；
p.将圆状面片料放入下模具内，放入钢片，钢片正反面涂刷FH11-128胶浆；
q.在钢片上再放入圆状面片料，压合上模具；
r.电热加温至178℃，开启压机，压力至32MPa，保温、保压44分钟出模，硫化成型得无铆接试汽车环保型离合器面片。

Claims (3)

1.一种环保型离合器面片总成，包括钢片，钢片正反面硫化连接面片，其特征在于：采用FKF复合矿物纤维22Kg、陶瓷纤维8Kg、碳纤维15Kg、玄武岩纤维15Kg、耐高磨黄铜丝5Kg、海泡石纤维20Kg和不锈钢纤维15Kg纺织成Ø4mm的高强度复合线，再将此线织成100Kg、1米宽的复合布，复合布涂布涂料，风干至不粘手为止，复合布剪切成10mm宽的长布料，长布料绕制的圆盘状结构的面片。
2.根据权利要求1所述的一种环保型离合器面片总成，其特征在于：所述涂料按质量分数配比：聚醋聚乙烯乳液80-90份、硼改性酚醛树脂10-20份、马来酸酐接枝EVA5-8份 、长石粉3-5份、针状硅灰石2-3份、二硫化钼1-1.5份、氧化钇2-3份、氧化钙2-3份、钙锌稳定剂1-2份，依次混合搅拌的涂料。
3.一种环保型离合器面片总成制造方法，包括以下步骤：
选取原料：FKF复合矿物纤维22Kg、陶瓷纤维8Kg、碳纤维15Kg、玄武岩纤维15Kg、耐高磨黄铜丝5Kg、海泡石纤维20Kg和不锈钢纤维15Kg纺织成Ø4mm的高强度复合线，再将此线织成100Kg、1米宽的复合布；
将上述1米宽复合布涂布上述权利要求2的涂料，风干至不粘手为止；
用剪切机将1米宽复合布剪切成10mm宽的每片面片用料，采用缠绕机绕成圆状面片料；
将圆状面片料放入下模具内，放入钢片，钢片正反面涂刷FH11-128胶浆；
在钢片上再放入圆状面片料，压合上模具；
电热加温至175-180℃，开启压机，压力至30-35MPa，保温、保压40-45分钟出模，硫化成型得无铆接试汽车环保型离合器面片。
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