CN106085042A - 一种环保型离合器面片料用浸制涂料 - Google Patents

一种环保型离合器面片料用浸制涂料 Download PDF

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CN106085042A
CN106085042A CN201610562973.3A CN201610562973A CN106085042A CN 106085042 A CN106085042 A CN 106085042A CN 201610562973 A CN201610562973 A CN 201610562973A CN 106085042 A CN106085042 A CN 106085042A
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张和庆
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    • C09D131/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid, or of a haloformic acid; Coating compositions based on derivatives of such polymers
    • C09D131/02—Homopolymers or copolymers of esters of monocarboxylic acids
    • C09D131/04—Homopolymers or copolymers of vinyl acetate
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D123/00—Coating compositions based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Coating compositions based on derivatives of such polymers
    • C09D123/02—Coating compositions based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
    • C09D123/04—Homopolymers or copolymers of ethene
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    • C—CHEMISTRY; METALLURGY
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    • C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40—Additives
    • C09D7/60—Additives non-macromolecular
    • C09D7/61—Additives non-macromolecular inorganic
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40—Additives
    • C09D7/65—Additives macromolecular
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40—Additives
    • C09D7/70—Additives characterised by shape, e.g. fibres, flakes or microspheres
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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    • C08L2205/00—Polymer mixtures characterised by other features
    • C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend

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Abstract

本发明涉及一种环保型离合器面片料用浸制涂料，其特征在于：所述涂料按质量分数配比：聚醋聚乙烯乳液80‑90份、硼改性酚醛树脂10‑20份、马来酸酐接枝EVA5‑8份、长石粉3‑5份、针状硅灰石2‑3份、二硫化钼1‑1.5份、氧化钇2‑3份、氧化钙2‑3份、钙锌稳定剂1‑2份，依次混合搅拌的涂料。其工艺简单，适于汽车离合器面片制造使用，能有效确保内部结构稳定，提高使用性能。

Description

一种环保型离合器面片料用浸制涂料
技术领域
本发明涉及离合器技术，具体说是一种环保型离合器面片料用浸制涂料。
背景技术
传统的汽车环保型离合器面片采用铆接式，面片铆接在钢片上，费事费工，铆钉铆接影响面片使用寿命和使用安全。现有的无铆接式结构，如专利号为201210157147.2公开的一种环保型离合器面片，采用多种材料无序混合后与钢片硫化连接，其混合压制的内部结构不稳定，影响使用性能。
发明内容
针对现有技术中无铆接式结构的上述不足，本发明提供了一种工艺简单，适于汽车环保型离合器面片制造使用，能有效确保内部结构稳定，提高使用性能的环保型离合器面片料用浸制涂料。
本发明采用的技术方案是：一种环保型离合器面片料用浸制涂料，所述涂料按质量分数配比：聚醋聚乙烯乳液80-90份、硼改性酚醛树脂10-20份、马来酸酐接枝EVA5-8份 、长石粉3-5份、针状硅灰石2-3份、二硫化钼1-1.5份、氧化钇2-3份、氧化钙2-3份、钙锌稳定剂1-2份，依次混合搅拌的涂料。
本发明的环保型离合器面片总成不损坏发动机飞轮面和压盘面，面片无需钻孔，无需铆接，使用寿命长，其制作工艺简单，有序制备复合线、复合布、绕制线条和圆状面片料，有效确保其内部结构稳定，有利于提高面片总成的使用安全性能和稳定性，延长其使用寿命。采用聚醋聚乙烯乳液、硼改性酚醛树脂、马来酸酐接枝EVA 、长石粉、针状硅灰石、二硫化钼、氧化钇共混制备耐磨耐高温涂料，有利于提高面片结构的摩擦性能，延长使用寿命。
具体实施方式
以下对本发明作进一步说明。
实施例一
一种环保型离合器面片料用浸制涂料按质量分数配比：聚醋聚乙烯乳液80份、硼改性酚醛树脂10份、马来酸酐接枝EVA5份 、长石粉3份、针状硅灰石2份、二硫化钼1份、氧化钇2份、氧化钙2份、钙锌稳定剂1份，依次混合搅拌的涂料。
一种环保型离合器面片总成制造方法，包括以下步骤：
a.选取原料：FKF复合矿物纤维22Kg、陶瓷纤维8Kg、碳纤维15Kg、玄武岩纤维15Kg、耐高磨黄铜丝5Kg、海泡石纤维20Kg和不锈钢纤维15Kg纺织成Ø4mm的高强度复合线，再将此线织成100Kg、1米宽的复合布；
b.将上述1米宽复合布涂布上述涂料，风干至不粘手为止；
c.用剪切机将1米宽复合布剪切成10mm宽的每片面片用料，采用缠绕机绕成圆状面片料；
d.将圆状面片料放入下模具内，放入钢片，钢片正反面涂刷FH11-128胶浆；
e.在钢片上再放入圆状面片料，压合上模具；
f.电热加温至175℃，开启压机，压力至30MPa，保温、保压40分钟出模，硫化成型得无铆接试汽车环保型离合器面片。
实施例二
一种环保型离合器面片料用浸制涂料按质量分数配比：聚醋聚乙烯乳液90份、硼改性酚醛树脂20份、马来酸酐接枝EVA8份 、长石粉5份、针状硅灰石3份、二硫化钼1.5份、氧化钇3份、氧化钙3份、钙锌稳定剂2份，依次混合搅拌的涂料。
一种环保型离合器面片总成制造方法，包括以下步骤：
g.选取原料：FKF复合矿物纤维22Kg、陶瓷纤维8Kg、碳纤维15Kg、玄武岩纤维15Kg、耐高磨黄铜丝5Kg、海泡石纤维20Kg和不锈钢纤维15Kg纺织成Ø4mm的高强度复合线，再将此线织成100Kg、1米宽的复合布；
h.将上述1米宽复合布涂布上述涂料，风干至不粘手为止；
i.用剪切机将1米宽复合布剪切成10mm宽的每片面片用料，采用缠绕机绕成圆状面片料；
j.将圆状面片料放入下模具内，放入钢片，钢片正反面涂刷FH11-128胶浆；
k.在钢片上再放入圆状面片料，压合上模具；
l.电热加温至180℃，开启压机，压力至35MPa，保温、保压45分钟出模，硫化成型得无铆接试汽车环保型离合器面片。
实施例三
一种环保型离合器面片料用浸制涂料按质量分数配比：聚醋聚乙烯乳液85份、硼改性酚醛树脂15份、马来酸酐接枝EVA6份 、长石粉4份、针状硅灰石2.5份、二硫化钼1.2份、氧化钇2.3份、氧化钙2.5份、钙锌稳定剂1.5份，依次混合搅拌的涂料。
一种环保型离合器面片总成制造方法，包括以下步骤：
m.选取原料：FKF复合矿物纤维22Kg、陶瓷纤维8Kg、碳纤维15Kg、玄武岩纤维15Kg、耐高磨黄铜丝5Kg、海泡石纤维20Kg和不锈钢纤维15Kg纺织成Ø4mm的高强度复合线，再将此线织成100Kg、1米宽的复合布；
n.将上述1米宽复合布涂布上述涂料，风干至不粘手为止；
o.用剪切机将1米宽复合布剪切成10mm宽的每片面片用料，采用缠绕机绕成圆状面片料；
p.将圆状面片料放入下模具内，放入钢片，钢片正反面涂刷FH11-128胶浆；
q.在钢片上再放入圆状面片料，压合上模具；
r.电热加温至178℃，开启压机，压力至32MPa，保温、保压44分钟出模，硫化成型得无铆接试汽车环保型离合器面片。

Claims (1)

1.一种环保型离合器面片料用浸制涂料，其特征在于：所述涂料按质量分数配比：聚醋聚乙烯乳液80-90份、硼改性酚醛树脂10-20份、马来酸酐接枝EVA5-8份 、长石粉3-5份、针状硅灰石2-3份、二硫化钼1-1.5份、氧化钇2-3份、氧化钙2-3份、钙锌稳定剂1-2份，依次混合搅拌的涂料。
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