CN105973726A - Method for testing glass by applying plate wheel, halo linked camera and ladder track corner splints - Google Patents

Method for testing glass by applying plate wheel, halo linked camera and ladder track corner splints Download PDF

Info

Publication number
CN105973726A
CN105973726A CN201610277590.1A CN201610277590A CN105973726A CN 105973726 A CN105973726 A CN 105973726A CN 201610277590 A CN201610277590 A CN 201610277590A CN 105973726 A CN105973726 A CN 105973726A
Authority
CN
China
Prior art keywords
plate
cross bar
fixed
platen
plate wheel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610277590.1A
Other languages
Chinese (zh)
Inventor
张筱秋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jinjiang Chidian Xiaoqiu Electric Machinery Special Equipment Design Studio
Original Assignee
Jinjiang Chidian Xiaoqiu Electric Machinery Special Equipment Design Studio
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jinjiang Chidian Xiaoqiu Electric Machinery Special Equipment Design Studio filed Critical Jinjiang Chidian Xiaoqiu Electric Machinery Special Equipment Design Studio
Priority to CN201610277590.1A priority Critical patent/CN105973726A/en
Publication of CN105973726A publication Critical patent/CN105973726A/en
Pending legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/30Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight
    • G01N3/303Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight generated only by free-falling weight
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • G01N3/04Chucks
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/003Generation of the force
    • G01N2203/0032Generation of the force using mechanical means
    • G01N2203/0033Weight
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0058Kind of property studied
    • G01N2203/0076Hardness, compressibility or resistance to crushing
    • G01N2203/0087Resistance to crushing
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/04Chucks, fixtures, jaws, holders or anvils
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/06Indicating or recording means; Sensing means
    • G01N2203/0641Indicating or recording means; Sensing means using optical, X-ray, ultraviolet, infrared or similar detectors
    • G01N2203/0647Image analysis

Landscapes

  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

The invention relates to a toughened glass test inspection method; a method for testing glass by applying a plate wheel, a halo linked camera and ladder track corner splints comprises an improvement: the method includes a complete machine assembly process and fragment test steps; the fragment test steps comprise the following steps: (one) horizontal positioning of a testing bedplate; (two), placing of a ladder track corner splint assembly; (three), glass breaking; (four), camera shooting; (five) glass fragment clearing work; and (six), resetting work. A complete machine frame is additionally provided with a halo camera assembly, and compared with a single camera shooting without circular fluorescent tubes for producing surrounding annular light, the boundary discrimination accuracy of glass fragments is improved by 30%; a halo camera inclined handle and an impact cross rod are connected through a linkage connection rod, so that a rotary impactor and the halo camera assembly are linked, and the operation efficiency is improved; with use of the ladder track corner splint assembly, quadrilateral glass having different specifications and dimensions and different included angles can be continuously adjusted for fixing.

Description

Application plate wheel ring of light linkage shooting ladder track corner clamping plate detection glass process
Technical field
The present invention relates to a kind of safety glass test verification method, particularly relate to utilize ring of light auxiliary camera to substitute manually-operated application plate wheel ring of light linkage shooting ladder track corner clamping plate detection glass process.
Background technology
Since Gordon Gaile G once published an article in 1996 " Automated Glass Fragmentation Analysis ", the detection algorithm of glass fragment is inquired into, the document relates to two key technologies: (1) image capture technology: below the sensitive paper of a glass fragment imaging, apply light source respectively from two different angles, respectively collect the original digital image of a width fragment slot line shadow.So, owing to employing the light source of different angles, the two width images the most difference collected.Wherein piece image produces the position of inconspicuous slot line due to illumination reason, the most obvious in other piece image.Therefore, in due course two width images being combined, the discontinuous phenomenon of slot line can be improved.(2) image segmentation algorithm: cutting procedure includes the following steps: pretreatment is removed in two width original images by the reflective the brightest or the darkest noise caused of the dust in glass or slot line edge;Carrying out independent slot line detection, two width images are merged into the image of the complete slot line of a width, extract slot line, finally carry out fragment identification.J. Haywood, J. W. V. Miller et al. develops a glass fragment automatic recognition system, and published an article " Automated Counting System in 1998 For the ECE Fragmagmentation Test》.Its recognition methods can be described as: the debris field of to be counted piece of number is marked on sensitive paper artificially, and scanner scanning obtains digital picture.Subsequent treatment is carried out based on scanogram, and image processing step includes: compensate uneven illumination, reduces noise, determines slot line.Before statistics block number, employ a kind of special recovery algorithms and fill the slot line of " loss ".This system can identify and count the quantity of the fragment in tab area in theory, due to the transparency of glass, up to the present, directly unsatisfactory by image digitization precision obtained by shooting, often must rely on artificial counting as supplementing.
In the glass applications of the special dimensions such as automobile, one is designed perfect cubing is to determine the stay-in-grade important factor of a glass product.Multiformity due to present Automobile Design, glass on corresponding car is the most increasingly sophisticated, square or rectangle it is frequently not in glass profile, present parallelogram or trapezoidal glass can be found everywhere, in the past for the detection of this kind of irregular quadrilateral glass, there is no unified stationary machines, glass periphery can only be retrained by adhesive tape or other modes, or on safety glass, cover thin film, to prevent glass fragment from splashing.Adhesive tape also has and is burst, by safety glass, the probability that strength collapses out simultaneously, causes operator injured, and therefore, the improvement to safety glass fragmentation test machine is the most necessary.
Summary of the invention
The problem existed for above prior art, the present invention is additionally arranged ring of light camera assembly and revolution impacter linkage, high-efficient homework on integral-rack;In conjunction with plate wheel Turnover testing platen, it is equipped with the fastening of plug lock pin, is particularly provided with the ladder track corner clip board component of surrounding isoplanar work, it is achieved that the safety glass to difformity dimensions, a kind of inspection machine can be shared to do fragmentation test, specific as follows:
Application plate wheel ring of light linkage shooting ladder track corner clamping plate detection glass process, in the support side plate of integral-rack both sides, plane is the most all fixed with turntable bearing and lock pin bearing;There is platen rotating shaft test platen both sides, and the platen rotating shaft of both sides is the most rotatable to be fixed in turntable bearing, the rear shear plate on integral-rack has plane in back plate, lower plane after plane holds testboard plate in back plate;Plug lockhole is had on described test platen both sides vertical, dial mortise lock position component to be fixed on operation seat screw, the light beam lock pin dialled on the component of mortise lock position can enter in described plug lockhole, by described test platen and the fixing restriction rotation of the support side plate described in both sides;
The described light beam lock pin outer end dialled on the component of mortise lock position has outside lock pin, outside lock pin on have the long hole slot of lock pin, operation stock to pass through the long hole slot of described lock pin;There is operation lever operation stock upper end, operation pivot pin is had between operation stock lower end and operation bearing, operation pivot pin two ends are fixed on operation bearing, coordinate for rotatable between the endoporus of operation stock lower end with operation pivot pin cylindrical, and the operation rest base of both sides is fixed on operation seat screw;
It is further fixed on manual plate wheel in the platen rotating shaft of side, between platen rotating shaft and manual plate wheel, has plate wheel flat key, manual plate wheel lateral surface also has plate wheel crank handle;Ring of light camera assembly includes that aperture shooting rotating disk and aperture image oblique handle, aperture shooting rotating disk is positioned at aperture and images oblique handle upper end, aperture images oblique handle lower end horizon light coil and upright transverse arm camera stand, on upright transverse arm camera stand, there is video camera termination outer end, under video camera termination, front is industrial camera, and the power supply signal combination cable that video camera termination arranges concealed wire layout is external to distribution box and computer disposal center respectively;There is a circular fluorescent pipe in described horizon light coil, aperture shooting rotating disk has rotating disk endoporus and rotating disk lower surface;Light is taken the photograph has light to take the photograph support endoporus and bracing ring upper surface and bracing ring trip bolt on bracing ring, described light is taken the photograph support one circular abutment of endoporus and heel row and is slidably matched, and light is taken the photograph bracing ring and is fixed on this described circular abutment of heel row by described bracing ring trip bolt;Described rotating disk lower surface is held in the palm in described bracing ring upper surface, described rotating disk endoporus also coordinates for rotary sliding with between this described circular abutment of heel row, make described horizon light coil together with industrial camera, set height position is made synchronous rotary motion;
Fixed ladder track corner clip board component in plane on described test platen, described turntable bearing fixed cullet guider between plane together with described lock pin bearing and in support side plate, cullet guider lower port falls within cullet collecting cart upper port;Impact cross bar one end has cross bar becket, the impact cross bar other end to have impact slide block, and impact slide block has slide block circular hole, slide block circular hole to coordinate with a front row wherein circular abutment cylindrical rotary sliding;Slip fixed revolution impacter on described impact cross bar;Described aperture images has oblique handle anchor tip on oblique handle, and oblique handle anchor tip rotation can be connected to oblique handle universal joint;There is cross bar anchor tip on described impact cross bar, cross bar anchor tip rotation can be connected to cross bar universal joint;It is connected by linkage connecting rod between cross bar universal joint and described oblique handle universal joint;As improvement: include complete machine assembling process and fragmentation test step;
One, complete machine assembling process is as follows:
(1) the guider flange, on cullet guider is taken and is placed on plane in support side plate, and four platen seat screws pass through the installing hole on turntable bearing and fixed via respectively, are fixed on turntable seat screw by the turntable bearing of both sides;Four locking pin seat screws pass through the installing hole on lock pin bearing and fixed via respectively, are fixed on locking pin seat screw by the lock pin bearing of both sides, and guider flange is fixed on plane in support side plate;
(2), holding screw altitude location circle is fixed on front row a circular abutment on, by impact cross bar one end impact slider throughbores be inserted in front row circular abutment external cylindrical surface on, altitude location circle torr impact slide block;The impact horizontal square hole of frame in impacter frame is inserted on the rectangle straight-bar on impact cross bar, and fixes;
(3), light is taken the photograph bracing ring and is fixed on the another kind of circular abutment of heel row by bracing ring trip bolt, aperture imaging the rotating disk endoporus in rotating disk be inserted on the circular abutment external cylindrical surface of heel row, rotating disk lower surface is held in the palm in the bracing ring upper surface that light is taken the photograph on bracing ring;
(4), will can rotation be connected fixing between universal with cross bar for connecting rod cross bar stomidium jag through hole with connecting rod cross bar axle, being fixed by cross bar with cross bar pitman shaft can rotation be connected fixing between jag through hole single head universal with described cross bar through hole, to can rotation be connected fixing between connecting-rod inclined pommel hole with tiltedly handle universal jag through hole with connecting-rod inclined arbor, and universal for oblique handle single head through hole be fixed with described oblique handle between jag through hole rotation can be connected and fix with oblique handle pitman shaft;
(5), manual plate wheel endoporus be placed in rotating shaft plate wheel section, plate wheel flat key is placed in the rotating shaft keyway in rotating shaft plate wheel section, the position of the prominent rotating shaft keyway on plate wheel flat key is accommodated among the keyway on manual plate wheel endoporus;On the shaft thread of rotating shaft plate wheel section outer end, threaded engagement screws on plate wheel nut, in the rotating shaft plate wheel section that manual plate wheel is fastened in platen rotating shaft by plate wheel nut;
Two, fragmentation test step is as follows:
(1), testboard plate level location: rocking-turn plate wheel crank handle counterclockwise so that manual plate wheel rotates the most counterclockwise, drives test platen to rotate through plate wheel flat key then, and test platen rear end lower plane pushes down plane in back plate, and test platen presents level;The operation lever holding both sides the most respectively is drawn close to intermediate pressure so that light beam lock pin enters locking positioning in the plug lockhole testing platen both sides, and test platen is fixed by horizontal level;
(2), ladder track corner clip board component is placed: be placed on by ladder track corner clip board component above test platen so that the first clamping plate, the second clamping plate that four physical dimensions are identical, surround a surrounding ambient between three-ply board and the 4th clamping plate;The trapezoidal glass plate that will be detected is placed on above the test platen in above-mentioned surrounding ambient, is fixed on described test platen by trapezoidal glass plate;
(3), shattered glass: regulate the impact cross bar height on circular abutment, hold cross bar becket, impacter will be turned round along with impact cross bar together, and rotate to trapezoidal glass plate around circular abutment cylindrical;Meanwhile, under the effect of linkage connecting rod, ring of light camera assembly automatically moves out trapezoidal glass plate;
Start impact motor, drive revolution disc rotary, when the revolution pivot pin on rotating disk is while rotating, turn round pivot pin sliding in the horizontal concrete chute of quadrangular guide rail upper end again, quadrangular guide rail is driven to move up and down so that the jump bit cone of quadrangular guide rail lower end also moves up and down;When jump bit cone is displaced downwardly to extreme lower position, trapezoidal glass plate can just be touched, and trapezoidal glass plate is smashed;
(4), shooting is taken pictures: again holds cross bar becket, will turn round impacter along with impact cross bar together, and be rotated away from trapezoidal glass plate around circular abutment cylindrical;Under the effect of linkage connecting rod, ring of light camera assembly automatic rotary is transferred to trapezoidal glass plate to image the position taken pictures;
The energising of circular fluorescent pipe produces annular beam, shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, produce computer-readable picture clearly, require that the trapezoidal glass plate carrying out judging to destroy is the most qualified according to national standard, complete the fragmentation status test of safety glass;
(5), remove glass fragment work: closed by circular fluorescent pipe, and along with the aperture oblique handle of shooting is centered by rotating disk endoporus, reversely rotate removal test platen;
Removing the clamping plate on adjacent both sides, the operation lever holding both sides the most respectively is broken into two with one's hands to both sides simultaneously so that light beam lock pin exits locking positioning in the plug lockhole testing platen both sides, releases locking positioning;Rocking-turn plate wheel crank handle clockwise so that manual plate wheel also turns clockwise, drives platen rotating shaft to rotate through plate wheel flat key, then drives test platen rear end lower plane to depart from plane in back plate;When after test platen run-off the straight 10 to 20 degree, safety glass fragment can be disposed easily through cullet guider, fall among cullet collecting cart;
(6), reset work: rocking-turn plate wheel crank handle counterclockwise again so that test platen rear end lower plane pushes down plane in back plate, test platen presents level again;The operation lever holding both sides the most respectively is drawn close to intermediate pressure so that light beam lock pin enters locking positioning in the plug lockhole testing platen both sides, and test platen being again at level, preparing as long as being test for trapezoidal glass plate for next.
Three, the beneficial effect in invention:
(1), the present invention is additionally arranged ring of light camera assembly on integral-rack, the second camera utilizing circular fluorescent pipe to produce ring light is taken pictures, imaging, with not having circular fluorescent pipe to produce the independent of four chow ring light, comparison of taking pictures, the boundary discrimination degree of accuracy of glass fragment improves 30%;And, described aperture images and is connected by linkage connecting rod between oblique handle and described impact cross bar so that described revolution impacter realizes linkage with described ring of light camera assembly, improves operating efficiency;
Integral-rack uses overall construction intensity high, and plate wheel operating mechanism drives the test turning structure of platen to arrange, it is simple to removes chunk glass, is equipped with cullet guider and cullet collecting cart, it is ensured that chunk glass does not scatters;In plate wheel operating mechanism associating back plate, plane holds lower plane after testboard plate, in conjunction with light beam lock pin by locking positioning in the plug lockhole of test platen both sides, overcoming manual plate wheel and self do not have the defect of self-locking so that in whole test process, test platen keeps firm.Revolution impacter can be remotely connected to computer disposal center easily, realize remotely controlling to smash the dangerous step of trapezoidal glass plate, glass breaking moment surprisingly splashes injury to avoid site operation personnel to suffer, it is consistent that application revolution impacter realizes each hammer weight, it is ensured that crushing test is unified and standard.
(2), ladder track corner clip board component is used, every clamping plate are made up of retained part and sliding corner, sliding corner is relative to the rotatable design of retained part, it is achieved that can continuously adjust the tetragon glass of different specification size and different angle and fix;Particularly disk spring and the compound action of knob nut, both accomplished to move without rocking with relative rotation between the retained part of every clamping plate and sliding corner, and the convenient angle that freely adjusts, different angle tetragon glass are fixed by adaptation;Again can be by integral for tightened relative between the retained part of every clamping plate and sliding corner, square toes chamfering guarantees that four faces, limit on stud square toes can be constituted with described square groove and is slidably matched, and stud square toes will not rotate along with knob nut;
Interference fit is had to produce extruding expansive force between inclined-plane, slip-off preventing raised line both sides and inclined-plane, slip-off preventing groove both sides, it is not necessary to gluing is prevented also from coming off, it is to avoid by the aging produced case accident of bonding glue;Matched in clearance is had, it is simple to install and combine between slip-off preventing raised line height and slip-off preventing depth of groove;Rubber tabletting adjustment width trapezoidal glass plate carried out plane spacing while, a downward component can be produced so that be test for trapezoidal glass plate and touch test platen, it is to avoid trapezoidal glass plate local pressure is uneven produces explosion.
(3), present invention achieves detection test overall process save disposable product adhesive tape, not only save test consumables cost, it is to avoid pollute environment;Also shorten the activity duration, need not the tape residue on test platen be removed clean after test, it is only necessary to remove clean cullet, so that it may implement experiment test operation next time so that work efficiency improves twice every time.Prior thoroughly avoiding because adhesive tape is burst, by safety glass, the probability that strength collapses out, the personal safety of operator is more secure.
Accompanying drawing explanation
Fig. 1 is the stereoscopic appearance figure of the present invention.
Fig. 2 is the ring of light camera assembly 900 stereoscopic appearance figure in Fig. 1.
Fig. 3 is the stereoscopic appearance figure that the ring of light camera assembly 900 in Fig. 1 is in running order.
Fig. 4 is the revolution impacter 590 postrotational stereoscopic appearance figure in Fig. 1.
Fig. 5 is that the present invention in Fig. 1 is in the stereoscopic appearance figure removing glass fragment duty.
Fig. 6 is the linkage connecting rod 222 position enlarged drawing in Fig. 5.
Fig. 7 is that linkage connecting rod 222 two ends in Fig. 6 are connected to image universal joint and impact universal joint.
Fig. 8 is the independent axonometric chart of linkage connecting rod 222 in Fig. 6
Fig. 9 is the independent axonometric chart of oblique handle universal joint 475 in Fig. 6.
Figure 10 is the independent axonometric chart of cross bar universal joint 375 in Fig. 6.
Figure 11 is that the light in Fig. 3 takes the photograph bracing ring 820 enlarged drawing.
Figure 12 is the independent axonometric chart of the impacter frame 567 in Fig. 4.
Figure 13 is the integral-rack independent stereoscopic appearance figure being made up of the support side plate 200 of both sides and rear shear plate 176 and bottom narrow boards 175 in Fig. 1.
Figure 14 is the independent stereoscopic appearance figure of test platen 190 in Figure 13.
Figure 15 is manual plate wheel 161 position in Fig. 5 and the enlarged drawing at operation stock 133 position.
Figure 16 be manual plate wheel 161 position in Figure 15 along manual plate wheel 161 axial line vertical cross section.
Figure 17 be light beam lock pin in Figure 15 189 with plug lockhole 198 binding site along light beam lock pin 189 axial line vertical cross section.
Figure 18 is the light beam lock pin 189 in Figure 17 and plug lockhole 198 disengaged condition.
Figure 19 is the stereoscopic appearance figure of the cullet guider 140 in Fig. 1 and cullet collecting cart 300 bonding state.
Figure 20 is the profile along the axis of symmetry in Figure 19.
Figure 21 is the independent stereoscopic appearance figure of cullet guider 140 part in Figure 19.
Figure 22 is the profile along the axis of symmetry in Figure 21.
Figure 23 is the independent stereoscopic appearance figure of cullet collecting cart 300 part in Figure 19.
Figure 24 is the profile along the axis of symmetry in Figure 23.
Figure 25 is that the ladder track corner clip board component 500 in Fig. 1 is at the top view being applied in combination.
Figure 26 is that the ladder track corner clip board component 500 in Figure 25 presents parallelogram state figure.
Figure 27 is the A A profile in Figure 25.
Figure 28 is the partial enlarged drawing in Figure 27.
Figure 29 is the second sliding corner 528 position partial enlarged drawing in Figure 26.
Figure 30 is the B B profile in Figure 26 or Figure 29.
Figure 31 is the partial enlarged drawing at disk spring 110 position in Figure 30.
Figure 32 is disk spring 110 enlarged drawing in Figure 31.
Figure 33 is the top view of Figure 32.
Figure 34 is the axonometric chart of the square toes stud 100 in Figure 30.
Figure 35 is the enlarged drawing of the second sliding corner 528 in Figure 30.
Figure 36 is the isometric front view of Figure 35.
Figure 37 is the second retained part 529 part in Figure 30.
Figure 38 is the 3rd retained part 539 part in Figure 30.
Figure 39 is ladder protruding rail 514 enlarged drawing unloaded in Figure 38.
Figure 40 is that sampling standard is taken pictures shooting figure.
Figure 41 is to set up shooting effect figure after circular fluorescent pipe 888 assists the glass of shooting to be crashed to pieces.
Detailed description of the invention
The present invention is described below in conjunction with the accompanying drawings in detail with detailed description of the invention:
In Fig. 1, fixed ladder track corner clip board component 500 on test platen 190, fixed trapezoidal glass plate 600 on ladder track corner clip board component 500, revolution impacter 590 is positioned at directly over trapezoidal glass plate 600 in running order.
Fig. 3, revolution impacter 590 removes and does not works directly over trapezoidal glass plate 600, and ring of light camera assembly 900 is positioned at directly over trapezoidal glass plate 600 in running order.
In Fig. 5, ladder track corner clip board component 500 unloads except two sides therein, and test platen 190 is in rotation heeling condition, conveniently removes the glass fragment after trapezoidal glass plate 600 is crashed to pieces.
The shooting universal joint at linkage connecting rod 222 two ends in Fig. 6 and impact universal joint respectively connected the aperture oblique handle of shooting 810 and impact cross bar 562.
Oblique handle universal joint 475 and cross bar universal joint 375 in Fig. 7 are separated with the aperture oblique handle 810 of shooting and impact cross bar 562 respectively.
Figure 15 unloads except plate wheel nut 188.
In Figure 40, the sampling standard of shooting figure of taking pictures a size of: the length of side be number of tiles in the square-shaped frame of 50 millimeters more than 40 for qualified.
In Figure 41, after setting up circular fluorescent pipe 888, after trapezoidal glass plate 600 is crashed to pieces, demarcation line between fragment becomes apparent from distinguishing.
In Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Figure 11, Figure 12, Figure 13, Figure 15, Figure 16, Figure 19 and Figure 25, application plate wheel ring of light linkage shooting ladder track corner clamping plate detection glass process, integral-rack includes support side plate 200, rear shear plate 176, bottom narrow boards 175 and four circular abutments 566, the most fixed two described circular abutments 566 in the support side plate 200 of both sides, four circular abutment 566 upper ends are all fixed with column termination 604, and four column terminations 604 are respectively fixed with two transverse horizontal bars 602 and two vertical equity bars 603;In the support side plate 200 of integral-rack both sides, plane is the most all fixed with turntable bearing 163 and lock pin bearing 180;There is platen rotating shaft 196 test platen 190 both sides, the platen rotating shaft 196 of both sides is the most rotatable to be fixed in turntable bearing 163, plane 717 in back plate are had on rear shear plate 176 on integral-rack, in back plate, plane 717 exceeds 8 to 10 millimeters of plane in described support side plate 200, lower plane after plane 717 holds test platen 190 in back plate;
Plug lockhole 198 is had on described test platen 190 both sides vertical, dial mortise lock position component to be fixed on operation seat screw 232, the light beam lock pin 189 dialled on the component of mortise lock position can enter in described plug lockhole 198, limits rotation by fixing with the support side plate 200 described in both sides for described test platen 190;
Described light beam lock pin 189 outer end dialled on the component of mortise lock position has outside lock pin 135, has the long hole slot of lock pin 134, operation stock 133 to pass through the long hole slot of described lock pin 134 on 135 outside lock pin;There is operation lever 136 operation stock 133 upper end, operation pivot pin 132 is had between operation stock 133 lower end and operation bearing 131, operation pivot pin 132 two ends are fixed on operation bearing 131, coordinate for rotatable between the endoporus of operation stock 133 lower end with operation pivot pin 132 cylindrical, be fixed on bottom the operation bearing 131 of both sides on operation seat screw 232;
It is further fixed on manual plate wheel 161 in the platen rotating shaft 196 of side, between platen rotating shaft 196 and manual plate wheel 161, has plate wheel flat key 168, manual plate wheel 161 lateral surface also has plate wheel crank handle 155;Ring of light camera assembly 900 includes that aperture shooting rotating disk 830 and aperture image oblique handle 810, aperture shooting rotating disk 830 is positioned at aperture and images oblique handle 810 upper end, aperture images oblique handle 810 lower end horizon light coil 800 and upright transverse arm camera stand 925, on upright transverse arm camera stand 925, there is video camera termination 945 outer end, front, 945 times, video camera termination is industrial camera 950, and the power supply signal combination cable that video camera termination 945 arranges concealed wire layout is external to distribution box and computer disposal center respectively;
There is a circular fluorescent pipe 888 in described horizon light coil 800, aperture shooting rotating disk 830 has rotating disk endoporus 836 and rotating disk lower surface 832;Light is taken the photograph has light to take the photograph support endoporus 826 and bracing ring upper surface 823 and bracing ring trip bolt 894 on bracing ring 820, described light is taken the photograph support one circular abutment 566 of endoporus 826 and heel row and is slidably matched, and light is taken the photograph bracing ring 820 and is fixed on this described circular abutment 566 of heel row by described bracing ring trip bolt 894;Described bracing ring upper surface 823 torr described rotating disk lower surface 832, described rotating disk endoporus 836 also coordinates for rotary sliding with between this described circular abutment 566 of heel row, make described horizon light coil 800 together with industrial camera 950, set height position is made synchronous rotary motion;
Fixed ladder track corner clip board component 500 in plane on described test platen 190, described turntable bearing 163 fixed cullet guider 140 between plane together with described lock pin bearing 180 and in support side plate 200, cullet guider 140 lower port falls within cullet collecting cart 300 upper port;
Impact cross bar 562 one end has cross bar becket 599, impact cross bar 562 other end to have impact slide block 666, and impact slide block 666 has slide block circular hole 636, slide block circular hole 636 to coordinate with a front row wherein circular abutment 566 cylindrical rotary sliding;Slip fixed revolution impacter 590 on described impact cross bar 562;
Described aperture images has oblique handle anchor tip 477 on oblique handle 810, and oblique handle anchor tip 477 rotation can be connected to oblique handle universal joint 475;There is cross bar anchor tip 377 on described impact cross bar 562, cross bar anchor tip 377 rotation can be connected to cross bar universal joint 375;It is connected by linkage connecting rod 222 between cross bar universal joint 375 and described oblique handle universal joint 475;Described aperture images and is connected by linkage connecting rod 222 between oblique handle 810 and described impact cross bar 562 so that described revolution impacter 590 realizes linkage with described ring of light camera assembly 900, improves operating efficiency;As improvement: include complete machine assembling process and fragmentation test step;
One, complete machine assembling process:
Cullet guider 140 entirety is placed down from above so that guider flange 184 is taken and is placed on plane in support side plate 200, and four fixed vias 148 of every side are directed at two turntable seat screws 160 and two locking pin seat screws 186 simultaneously;The platen rotating shaft 196 of test platen 190 both sides is rotatable with turntable bearing 163 endoporus to be coordinated, and four platen seat screws pass through the installing hole on turntable bearing 163 and fixed via 148 respectively, are fixed on turntable seat screw 160 by the turntable bearing 163 of both sides;Four locking pin seat screws pass through the installing hole on lock pin bearing 180 and fixed via 148 respectively, are fixed on locking pin seat screw 186 by the lock pin bearing 180 of both sides, and cullet guider 140 is fixed generally in both sides bilinear, particularly stable firmly.
The light beam lock pin 189 of both sides can enter in the plug lockhole 198 of test platen 190 both sides, will test platen 190 locking positioning.Keyway is also had on manual plate wheel 161 endoporus, manual plate wheel 161 endoporus is placed in rotating shaft plate wheel section 192, being placed on by plate wheel flat key 168 in the rotating shaft keyway 194 in rotating shaft plate wheel section 192, the position of the prominent rotating shaft keyway 194 on plate wheel flat key 168 is accommodated among the keyway on manual plate wheel 161 endoporus;On the shaft thread 193 of rotating shaft plate wheel section 192 outer end, threaded engagement screws on plate wheel nut 188, in the rotating shaft plate wheel section 192 that manual plate wheel 161 is fastened in platen rotating shaft 196 by plate wheel nut 188.
Altitude location circle 565 is fixed on a circular abutment 566 at front row by holding screw 594, is inserted on circular abutment 566 external cylindrical surface at front row by impact slide block 666 through hole of impact cross bar 562 one end, and altitude location circle 565 torr impact slide block 666;The impact horizontal square hole of frame 564 in impacter frame 567 is inserted on the rectangle straight-bar on impact cross bar 562, and fixes;Having impact motor installed surface 544 in impacter frame 567, be placed and secured at by impact motor 521 on impact motor installed surface 544, rotating disk 572 is fixed on the output shaft end on impact motor 521;Quadrangular guide rail 595 is inserted among the vertical square hole of impact frame 535 in impacter frame 567, allow the revolution pivot pin 573 on rotating disk 572 insert among the horizontal concrete chute 524 of quadrangular guide rail 595 upper end simultaneously;Adjust altitude location circle 565 height so that when jump bit cone 596 is displaced downwardly to extreme lower position, can with trapezoidal glass plate 600 have 1.2 to 1.4 interference distance, trapezoidal glass plate 600 can be smashed.
Light is taken the photograph bracing ring 820 and is fixed on the another kind of circular abutment 566 of heel row by bracing ring trip bolt 894, aperture images the rotating disk endoporus 836 in rotating disk 830 be inserted on circular abutment 566 external cylindrical surface of heel row, bracing ring upper surface 823 torr that light is taken the photograph on bracing ring 820 rotating disk lower surface 832, make described horizon light coil 800 together with industrial camera 950, set height position is made synchronous rotary motion;Adjust light and take the photograph bracing ring 820 height so that during work, horizon light coil 800 is 4 to 6 millimeters apart from the height gap of trapezoidal glass plate 600.
To can rotation be connected fixing between universal with cross bar for connecting rod cross bar stomidium 743 jag through hole 752 with connecting rod cross bar axle 374, wherein, for being slidably matched between connecting rod cross bar axle 374 and connecting rod cross bar stomidium 743, it is interference fit between connecting rod cross bar axle 374 and cross bar universal jag through hole 752;
Being fixed by cross bar with cross bar pitman shaft 376 can rotation be connected fixing between jag through hole 372 single head universal with described cross bar through hole 763, wherein, for being slidably matched between cross bar pitman shaft 376 and cross bar universal single head through hole 763, cross bar pitman shaft 376 and cross bar are fixed between jag through hole 372 as interference fit;
To can rotation be connected fixing between connecting-rod inclined pommel hole 744 with tiltedly handle universal jag through hole 742 with connecting-rod inclined arbor 474, wherein, for being slidably matched between connecting-rod inclined arbor 474 and connecting-rod inclined pommel hole 744, it is interference fit between connecting-rod inclined arbor 474 and tiltedly handle universal jag through hole 742;
Being fixed with described oblique handle by universal for oblique handle single head through hole 764 with oblique handle pitman shaft 476 can rotation be connected fixing between jag through hole 472, wherein, tiltedly for being slidably matched between handle pitman shaft 476 and oblique handle universal single head through hole 764, oblique handle pitman shaft 476 and tiltedly handle are fixed between jag through hole 472 as interference fit.
Two, fragmentation test step is as follows:
(1), rocking-turn plate wheel crank handle 155 counterclockwise so that manual plate wheel 161 rotates the most counterclockwise, drives test platen 190 to rotate through plate wheel flat key 168 then, and test platen 190 rear end lower plane pushes down plane 717 in back plate, and test platen 190 presents level;The operation lever 136 holding both sides the most respectively is drawn close to intermediate pressure so that light beam lock pin 189 enters locking positioning in the plug lockhole 198 testing platen 190 both sides, and test platen 190 is fixed by horizontal level;
null(2)、By the first identical for four physical dimensions clamping plate 510、Second clamping plate 520、Three-ply board 530 and the 4th clamping plate 540 are placed on above test platen 190,For being slidably matched between ladder protruding rail 514 on first retained part 519 and the step groove 541 on the 4th sliding corner 548,For being slidably matched between ladder protruding rail 514 on 4th retained part 549 and the step groove 541 on the 3rd sliding corner 538,For being slidably matched between ladder protruding rail 514 on second retained part 529 and the step groove 541 on the first sliding corner 518,For being slidably matched between ladder protruding rail 514 on 3rd retained part 539 and the step groove 541 on the second sliding corner 528,Make the first clamping plate 510 that four physical dimensions are identical、Second clamping plate 520、A surrounding ambient is surrounded between three-ply board 530 and the 4th clamping plate 540;Above-mentioned surrounding ambient size is more than the physical dimension of trapezoidal glass plate 600 to be detected;
The trapezoidal glass plate 600 that will be detected is placed on above the test platen 190 in above-mentioned surrounding ambient, use the immobilizing foundation of the first retained part 519, after a wherein side of trapezoidal glass plate 600 clings to the first retained part 519, second retained part 529 and the 3rd retained part 539 and the 4th retained part 549 are clinged to trapezoidal glass plate 600 one by one so that the rubber tabletting 551 on every clamping plate tightly touch four limit outer rims of trapezoidal glass plate 600 to be detected;Trapezoidal glass plate 600 is fixed on described test platen 190;The produced elastic indenture 105 of rubber tabletting 551 natural resiliency deformation gives trapezoidal glass plate 600 4 limit outer rim flexibility and fixes, it is to avoid rigidity clamping plate are by unexpected for trapezoidal glass plate 600 broken;
In addition, both ladder track corner clip board component 500 own wt can have been utilized, trapezoidal glass plate 600 is fixed on test platen 190, it is also possible to use extenal fixation part and successively remaining second retained part 529 and the 3rd retained part 539 and the 4th retained part 549 are fixed on test platen 190;
(3), shattered glass: be test for after trapezoidal glass plate 600 is fixed, regulate impact cross bar 562 height on circular abutment 566, hold cross bar becket 599, impacter 590 will be turned round along with impact cross bar 562 together, rotate above trapezoidal glass plate 600 around circular abutment 566 cylindrical;Meanwhile, under the effect of linkage connecting rod 222, ring of light camera assembly 900 automatically moves out above trapezoidal glass plate 600, improves specialty efficiency;
Start impact motor 521, rotating disk 572 is driven to rotate, when the revolution pivot pin 573 on rotating disk 572 is while rotating, revolution pivot pin 573 sliding in the horizontal concrete chute 524 of quadrangular guide rail 595 upper end again, quadrangular guide rail 595 is driven to move up and down so that the jump bit cone 596 of quadrangular guide rail 595 lower end also moves up and down;When jump bit cone 596 is displaced downwardly to extreme lower position, trapezoidal glass plate 600 can just be touched, and trapezoidal glass plate 600 is smashed;The dangerous step remotely controlling to smash trapezoidal glass plate 600 can be realized, it is to avoid glass breaking moment surprisingly splashes and injures site operation personnel;
(4), shooting is taken pictures: again holds cross bar becket 599, will turn round impacter 590 along with impact cross bar 562 together, and be rotated away from above trapezoidal glass plate 600 around circular abutment 566 cylindrical;Under the effect of linkage connecting rod 222, ring of light camera assembly 900 automatic rotary is transferred to above trapezoidal glass plate 600 to image the position taken pictures;
Circular fluorescent pipe 888 energising produces annular beam, shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, produce computer-readable picture clearly, Figure 40 and Figure 41, require that the trapezoidal glass plate 600 carrying out judging to destroy is the most qualified according to national standard, complete the fragmentation status test of safety glass;
(5), remove glass fragment work: closed by circular fluorescent pipe 888, and along with the aperture oblique handle 810 of shooting is centered by rotating disk endoporus 836, reversely rotate removal test platen 190;
Removing the clamping plate on adjacent both sides, the operation lever 136 holding both sides the most respectively is broken into two with one's hands to both sides simultaneously so that light beam lock pin 189 exits locking positioning in the plug lockhole 198 testing platen 190 both sides, releases locking positioning;Rocking-turn plate wheel crank handle 155 clockwise so that manual plate wheel 161 also turns clockwise, and drives platen rotating shaft 196 to rotate through plate wheel flat key 168, drives test platen 190 rear end lower plane to depart from plane 717 in back plate then;When after test platen 190 run-off the straight 10 to 20 degree, safety glass fragment can be disposed easily through cullet guider 140, fall among cullet collecting cart 300;
(6), reset work: rocking-turn plate wheel crank handle 155 counterclockwise again so that test platen 190 rear end lower plane pushes down plane 717 in back plate, test platen 190 presents level again;The operation lever 136 holding both sides the most respectively is drawn close to intermediate pressure, light beam lock pin 189 is made to enter locking positioning in the plug lockhole 198 of test platen 190 both sides, test platen 190 is again at level, prepares as long as being test for trapezoidal glass plate 600 for next;
(7), specific cullet guider 140 lower port falls within cullet collecting cart 300 upper port, its effect is: can be more than guider lower ending opening 166 floor projection size by means of the floor projection size that the contour end face 616 in back incline upper surface 661 and three is surrounded, it is 27 millimeters that guider lower ending opening 166 position exceeds the distance of back incline upper surface 661, it is ensured that sheet glass can be all in cullet guider 140 falls into cullet collecting cart 300;It can be 28 millimeters less than the distance of three contour end faces 616 by means of guider lower ending opening 166 position again, easily cullet collecting cart 300 is separated with cullet guider 140, when the chunk glass in cullet collecting cart 300 is to be raftinged, cullet collecting cart 300 is moved away.
In embodiment: in Fig. 6, Fig. 7, Fig. 8, Fig. 9 and Figure 10, described oblique handle anchor tip 477 there is oblique handle fix jag through hole 472, described cross bar anchor tip 377 has cross bar to fix jag through hole 372;Described oblique handle universal joint 475 one end has oblique handle universal single head through hole 764, oblique handle universal joint 475 other end to have oblique handle universal jag through hole 742, is spatial vertical between described oblique handle universal single head through hole 764 and described oblique handle universal jag through hole 742;There is cross bar universal single head through hole 763 described cross bar universal joint 375 one end, and cross bar universal joint 375 other end has cross bar universal jag through hole 752, is spatial vertical between described cross bar universal single head through hole 763 and described cross bar universal jag through hole 752;Described linkage connecting rod 222 one end has been rotatably connected connecting-rod inclined pommel head 473, and connecting-rod inclined pommel head 473 has connecting-rod inclined pommel hole 744;Linkage connecting rod 222 other end has been rotatably connected connecting rod cross bar termination 373, and connecting rod cross bar termination 373 has connecting rod cross bar stomidium 743;Can rotation be connected by connecting rod cross bar axle 374 between described connecting rod cross bar stomidium 743 jag universal with described cross bar through hole 752, described cross bar universal single head through hole 763 is fixed with described cross bar and can rotation be connected by cross bar pitman shaft 376 between jag through hole 372;Can rotation be connected by connecting-rod inclined arbor 474 between described connecting-rod inclined pommel hole 744 and described oblique handle universal jag through hole 742, described oblique handle universal single head through hole 764 is fixed with described oblique handle and can rotation be connected by oblique handle pitman shaft 476 between jag through hole 472;Described linkage connecting rod 222 two ends have oblique handle universal joint 475 and cross bar universal joint 375 respectively, it is ensured that described revolution impacter 590 realizes linking flexibly with described ring of light camera assembly 900, and simple operation is efficient.
In Fig. 1, Fig. 3, Fig. 4, Fig. 5 and Figure 12, liftable fixed altitude location circle 565 on described circular abutment 566, having holding screw 594, altitude location circle 565 torr described impact slide block 666 on altitude location circle 565, altitude location circle 565 is for regulating the height of impact cross bar 562;Described revolution impacter 590 includes impacter frame 567, impact motor 521 and quadrangular guide rail 595;Have in described impacter frame 567 between four faceted pebbles on the impact vertical square hole of frame 535 and the impact horizontal square hole of frame 564, the impact horizontal square hole of frame 564 and described impact cross bar 562 for being slidably matched;Described impact motor 521 base holes is fixed in the upper plane of impacter frame 567, and impact motor 521 output port is fixed with rotating disk 572;Revolution pivot pin 573 is had on rotating disk 572;It is slidably matched for liftable between described quadrangular guide rail 595 and the described vertical square hole of impact frame 535, described quadrangular guide rail 595 lower end is described jump bit cone 596, the pointed cone angle of jump bit cone 596 is 65 degree, quadrangular guide rail 595 upper end is horizontal concrete chute 524, for being slidably matched between horizontal concrete chute 524 inwall and described revolution pivot pin 573.
Having Boards wall screw 197 on described test platen 190, in every described support side plate 200, plane is respectively arranged with two turntable seat screws 160 and two locking pin seat screws 186, and support side plate 200 lateral surface of both sides has described operation seat screw 232.
In Fig. 1, Fig. 3, Fig. 5, Figure 19, Figure 20, Figure 21, Figure 22, Figure 23 and Figure 24, described cullet guider 140 is surrounded together with end swash plate 141 after guider and guider front vertical plate 143 by guider biside plate 142, described guider biside plate 142 upper end has the guider flange 184 turned up respectively, and guider flange 184 has fixed via 148;Cullet guider 140 lower ending opening four limit constitutes a guider lower ending opening 166;Collecting cart vertical plates on both sides 612 and collecting cart back incline 619 and collecting cart front vertical plate 610, collecting cart vertical plates on both sides 612 front end is had to also have collecting cart handle 622 on described cullet collecting cart 300 flat board respectively;Described collecting cart vertical plates on both sides 612 and collecting cart front vertical plate 610 surround three contour end faces 616, and the back incline upper surface 661 on described collecting cart back incline 619 is 48 millimeters less than the distance of three described contour end faces 616;The floor projection size that back incline upper surface 661 and three contour end faces 616 are surrounded is more than described guider lower ending opening 166 floor projection size, it is 23 millimeters that guider lower ending opening 166 position exceeds the distance of described back incline upper surface 661, and guider lower ending opening 166 position is 25 millimeters less than the distance of three described contour end faces 616;Around bottom described cullet collecting cart 300, one has four go-cart forked standards 641, go-cart return pulley 640 is had in the middle of go-cart forked standard 641, it is rotatable matched in clearance between go-cart return pulley 640 centre bore and go-cart pivot pin 642 cylindrical, is interference fit between the through hole on go-cart pivot pin 642 two ends and go-cart forked standard 641.
In Figure 25, Figure 26, Figure 27, Figure 28, Figure 29, Figure 30, Figure 31, Figure 32, Figure 33, Figure 34, Figure 35, Figure 36, Figure 37, Figure 38 and Figure 39, described ladder track corner clip board component 500 includes first clamping plate the 510, second clamping plate 520, three-ply board 530 and the 4th clamping plate 540 that four physical dimensions are identical, every clamping plate are made up of retained part and sliding corner, are rotatably connected by square toes stud 100 between retained part and the sliding corner of every clamping plate;The upper surface of described retained part is plane 516 on clamping plate, and on clamping plate, there is ladder protruding rail 514 one end of plane 516, is connected by transition protruding rail 571 between ladder protruding rail 514 with plane on clamping plate 516;On described clamping plate, the other end of plane 516 has step through-hole 109, and the clamping plate between step through-hole 109 and ladder protruding rail 514 have in plane 516 corner scale 513;The lower surface of described sliding corner is the lower plane 561 that trackslips, trackslip and have rotation through hole 108 on lower plane 561, rotate through hole 108 side and have rotating disk chamfering cambered surface 103, rotating disk chamfering cambered surface 103 is positioned on the back flat of the lower plane 561 that trackslips, and rotating disk chamfering cambered surface 103 has corner cambered surface protrude pointer 531;Described rotation through hole 108 opposite side has step groove 541, step groove 541 is positioned at trackslips on lower plane 561, there is arch cambered surface 694 at step groove 541 position on the back side, the lower plane 561 that trackslips has transition groove 574, transition groove 574 connects with described step groove 541, and described step groove 541 two ends end opening;Described ladder protruding rail 514 and described transition protruding rail 571 are an entirety, and transition protruding rail 571 side has protruding rail to connect stationary plane 679;On clamping plate separable between plane 516 and transition protruding rail 571;There are 6 plane screws 691 on clamping plate in plane 516, ladder protruding rail 514 also has 6 protruding rail stepped holes 692;Protruding rail screw 693 passes through described protruding rail stepped hole 692, and protruding rail screw 693 coordinates with described plane screw 691 screw-tightened, described protruding rail connects stationary plane 679 and is fixed on described clamping plate in plane 516;Described ladder protruding rail 514 uses self-lubricating material, and this self-lubricating material is ptfe composite, and the weight percentages of components of ptfe composite is: politef 77%, graphite powder 18%, polybenzoate 5%;Above-mentioned self-lubricating material achieves oil-free lubrication, reduces frictional resistance, thoroughly avoids glass fragment by lubricating oil viscosity on test platen 190, convenient removing glass fragment.
There is square groove 129 described step through-hole 109 lower end, has spring stationary plane 117 between square groove 129 and described step through-hole 109;Stud cylindrical 118 and stud square toes 119 are had on described square toes stud 100, four faces, limit having square toes chamfering 144, the effect of square toes chamfering 144 to be to ensure that on stud square toes 119 between two adjacent four faces, limit of stud square toes 119 can be slidably matched with described square groove 129 composition;Spring supporting face 112 is had between stud square toes 119 and stud cylindrical 118;Disk spring 110 is made up of disc spring outer shroud 115 and disc spring spoke 114, and disc spring outer shroud 115 is close to described spring stationary plane 117, and disc spring spoke 114 relies on described spring supporting face 112;After described square toes stud 100 male end passes through square groove 129 and disk spring 110 and step through-hole 109 successively; square toes stud 100 male end passes through rotation through hole 108 again; square toes stud 100 male end is fixed with knob nut 588 threaded engagement; the rotatable overlap joint of lower plane 561 that will trackslip is fixed on clamping plate in plane 516, it is ensured that the lower plane 561 that trackslips is in sustained height with plane 516 on described clamping plate.
When knob nut 588 unclamps, can move with relative rotation between retained part and the sliding corner of every clamping plate, under the effect of disk spring 110, will not rock between retained part and the sliding corner of every clamping plate, the convenient angle that freely adjusts, the adaptation fixed clamp to different angle tetragon glass;When knob nut 588 is tightened, between retained part and the sliding corner of every clamping plate, tightened relative is integral, it is ensured that accurately test.
Having clamping slope 515 on described clamping plate inside plane 516, on clamping slope 515 and described clamping plate, the angle between plane 516 is 48 degree;Having slip-off preventing groove 585, slip-off preventing groove 585 degree of depth on clamping slope 515 is 2.4 millimeters, and slip-off preventing groove 585 bottom width is 4.7 millimeters, and slip-off preventing groove 585 A/F is 4.4 millimeters;Clamping is also attached with rubber tabletting 551 on slope 515, and rubber tabletting 551 has slip-off preventing raised line 558, and slip-off preventing raised line 558 height is 2.2 millimeters, and slip-off preventing raised line 558 width suitable for reading is 4.8 millimeters, and slip-off preventing raised line 558 root width is 4.4 millimeters.
Support side plate 200 thickness is 26 millimeters, and rear shear plate 176 thickness is 26 millimeters, and bottom narrow boards 175 thickness is 16 millimeters.Using the disposable integral casting forming of grey cast-iron between support side plate 200 and rear shear plate 176 and bottom narrow boards 175 is integral-rack, and bulk strength is high, and shock-absorbing effect is good.
The Boards wall screw 197 more than five is had on described test platen 190, five clamping plate step through-holes 501 are had in plane 516 on the clamping plate of described the first retained part 519 in ladder track corner clip board component 500, five sunk screws 195 pass through described clamping plate step through-hole 501 successively and match with described Boards wall screw 197, the first described retained part 519 is fixed on described test platen 190, using the immobilizing foundation of the first retained part 519, ladder track corner clip board component 500 entirety is all fixed on described test platen 190.

Claims (1)

1. application plate wheel ring of light linkage shooting ladder track corner clamping plate detection glass process, the upper plane of the support side plate (200) of integral-rack both sides is the most all fixed with turntable bearing (163) and lock pin bearing (180);There is platen rotating shaft (196) test platen (190) both sides, the platen rotating shaft (196) of both sides is the most rotatable to be fixed in turntable bearing (163), having plane in back plate (717) on rear shear plate (176) on integral-rack, in back plate, plane (717) holds test platen (190) lower plane afterwards;
Plug lockhole (198) is had on described test platen (190) both sides vertical, dial mortise lock position component to be fixed in operation seat screw (232), the light beam lock pin (189) dialled on the component of mortise lock position can enter in described plug lockhole (198), limits rotation by fixing to described test platen (190) and the support side plate (200) described in both sides;
Described light beam lock pin (189) outer end dialled on the component of mortise lock position has (135) outside lock pin, the long hole slot of lock pin (134), operation stock (133) is had to pass through the long hole slot of described lock pin (134) outside lock pin on (135);There is operation lever (136) operation stock (133) upper end, operation pivot pin (132) is had between operation stock (133) lower end and operation bearing (131), operation pivot pin (132) two ends are fixed in operation bearing (131), coordinating for rotatable between the endoporus of operation stock (133) lower end with operation pivot pin (132) cylindrical, operation bearing (131) bottom of both sides is fixed in operation seat screw (232);
It is further fixed on manual plate wheel (161) in the platen rotating shaft (196) of side, there is plate wheel flat key (168) between platen rotating shaft (196) and manual plate wheel (161), manual plate wheel (161) lateral surface also has plate wheel crank handle (155);
Ring of light camera assembly (900) includes that aperture shooting rotating disk (830) and aperture image oblique handle (810), aperture shooting rotating disk (830) is positioned at aperture shooting oblique handle (810) upper end, there are horizon light coil (800) and upright transverse arm camera stand (925) in aperture shooting oblique handle (810) lower end, there is video camera termination (945) the upper outer end of upright transverse arm camera stand (925), under video camera termination (945), front is industrial camera (950), the power supply signal combination cable arranging concealed wire layout on video camera termination (945) is external to distribution box and computer disposal center respectively;
There is a circular fluorescent pipe (888) in described horizon light coil (800), aperture shooting rotating disk (830) has rotating disk endoporus (836) and rotating disk lower surface (832);Light is taken the photograph has light to take the photograph support endoporus (826) and bracing ring upper surface (823) and bracing ring trip bolt (894) on bracing ring (820), described light is taken the photograph support endoporus (826) and is slidably matched with one circular abutment (566) of heel row, and light is taken the photograph bracing ring (820) and is fixed on this described circular abutment (566) of heel row by described bracing ring trip bolt (894);Described rotating disk lower surface (832) is held in the palm in described bracing ring upper surface (823), described rotating disk endoporus (836) also coordinates for rotary sliding with between this described circular abutment (566) of heel row, make described horizon light coil (800) together with industrial camera (950), set height position is made synchronous rotary motion;
Fixed ladder track corner clip board component (500) in the upper plane of described test platen (190), described turntable bearing (163) is fixed cullet guider (140) together with described lock pin bearing (180) and between the upper plane of support side plate (200), and cullet guider (140) lower port falls within cullet collecting cart (300) upper port;
There is cross bar becket (599) impact cross bar (562) one end, impact cross bar (562) other end has impact slide block (666), slide block circular hole (636), slide block circular hole (636) is had to coordinate with front row wherein circular abutment (566) cylindrical rotary sliding in impact slide block (666);The upper slip fixed revolution impacter (590) of described impact cross bar (562);
Described aperture images has oblique handle anchor tip (477) on oblique handle (810), and oblique handle anchor tip (477) rotation can be connected to oblique handle universal joint (475);There is cross bar anchor tip (377) on described impact cross bar (562), cross bar anchor tip (377) rotation can be connected to cross bar universal joint (375);It is connected by linkage connecting rod (222) between cross bar universal joint (375) and described oblique handle universal joint (475);It is characterized in that: include complete machine assembling process and fragmentation test step;
One, complete machine assembling process is as follows:
(1), the guider flange (184) on cullet guider (140) is taken and is placed on the upper plane of support side plate (200), four platen seat screws pass through the installing hole on turntable bearing (163) and fixed via (148) respectively, are fixed on turntable seat screw (160) by the turntable bearing (163) of both sides;Four locking pin seat screws pass through the installing hole on lock pin bearing (180) and fixed via (148) respectively, being fixed on locking pin seat screw (186) by the lock pin bearing (180) of both sides, guider flange (184) is fixed on the upper plane of support side plate (200);
(2), altitude location circle (565) is fixed on a circular abutment (566) at front row by holding screw (594), being inserted on circular abutment (566) external cylindrical surface at front row by impact slide block (666) through hole of impact cross bar (562) one end, altitude location circle (565) holds in the palm impact slide block (666);The horizontal square hole of impact frame (564) in impacter frame (567) is inserted on the rectangle straight-bar in impact cross bar (562), and fixes;
(3), light is taken the photograph bracing ring (820) and is fixed on the another kind of circular abutment (566) of heel row by bracing ring trip bolt (894), aperture imaging the rotating disk endoporus (836) in rotating disk (830) be inserted on circular abutment (566) external cylindrical surface of heel row, rotating disk lower surface (832) is held in the palm in the bracing ring upper surface (823) that light is taken the photograph on bracing ring (820);
(4), to can rotation be connected fixing between universal with cross bar for connecting rod cross bar stomidium (743) jag through hole (752) with connecting rod cross bar axle (374), being fixed by cross bar with cross bar pitman shaft (376) can rotation be connected fixing between jag through hole (372) single head universal with described cross bar through hole (763), to can rotation be connected fixing between universal with oblique handle for connecting-rod inclined pommel hole (744) jag through hole (742) with connecting-rod inclined arbor (474), universal for oblique handle single head through hole (764) being fixed with described oblique handle with oblique handle pitman shaft (476) can rotation be connected fixing between jag through hole (472);
(5), manual plate wheel (161) endoporus is placed in rotating shaft plate wheel section (192), being placed on the rotating shaft keyway (194) in rotating shaft plate wheel section (192) Nei by plate wheel flat key (168), the position of the prominent rotating shaft keyway (194) on plate wheel flat key (168) is accommodated among the keyway on manual plate wheel (161) endoporus;The upper threaded engagement of the shaft thread (193) of rotating shaft plate wheel section (192) outer end screws on plate wheel nut (188), and manual plate wheel (161) is fastened in rotating shaft plate wheel section (192) in platen rotating shaft (196) by plate wheel nut (188);
Two, fragmentation test step is as follows:
(1), test platen (190) horizontal location: rocking-turn plate wheel crank handle (155) counterclockwise, manual plate wheel (161) is rotated the most counterclockwise, then test platen (190) is driven to rotate through plate wheel flat key (168), test platen (190) rear end lower plane pushes down plane in back plate (717), and test platen (190) presents level;The operation lever (136) holding both sides the most respectively is drawn close to intermediate pressure, making light beam lock pin (189) enter locking positioning in the plug lockhole (198) of test platen (190) both sides, test platen (190) is fixed by horizontal level;
(2), ladder track corner clip board component (500) is placed: ladder track corner clip board component (500) is placed on test platen (190) above so that the first clamping plate (510), the second clamping plate (520) that four physical dimensions are identical, surround a surrounding ambient between three-ply board (530) and the 4th clamping plate (540);Trapezoidal glass plate (600) above, is fixed on described test platen (190) by the test platen (190) that the trapezoidal glass plate (600) that will be detected is placed in above-mentioned surrounding ambient;
(3), shattered glass: regulate the impact cross bar (562) on circular abutment (566) highly, hold cross bar becket (599), impacter (590) will be turned round along with impact cross bar (562) together, rotate to trapezoidal glass plate (600) top around circular abutment (566) cylindrical;Meanwhile, under the effect of linkage connecting rod (222), ring of light camera assembly (900) automatically moves out trapezoidal glass plate (600) top;
Start impact motor (521), rotating disk (572) is driven to rotate, when the revolution pivot pin (573) on rotating disk (572) is while rotating, revolution pivot pin (573) sliding in the horizontal concrete chute (524) of quadrangular guide rail (595) upper end again, quadrangular guide rail (595) is driven to move up and down so that the jump bit cone (596) of quadrangular guide rail (595) lower end also moves up and down;When jump bit cone (596) is displaced downwardly to extreme lower position, trapezoidal glass plate (600) can just be touched, and trapezoidal glass plate (600) is smashed;
(4), shooting is taken pictures: again hold cross bar becket (599), impacter (590) will be turned round along with impact cross bar (562) together, be rotated away from trapezoidal glass plate (600) top around circular abutment (566) cylindrical;Under the effect of linkage connecting rod (222), ring of light camera assembly (900) automatic rotary is transferred to trapezoidal glass plate (600) top to image the position taken pictures;
Circular fluorescent pipe (888) energising produces annular beam, shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, produce computer-readable picture clearly, require that the trapezoidal glass plate (600) carrying out judging to destroy is the most qualified according to national standard, complete the fragmentation status test of safety glass;
(5), remove glass fragment work: closed by circular fluorescent pipe (888), and along with the aperture oblique handle of shooting (810) is centered by rotating disk endoporus (836), reversely rotate removal test platen (190);
Remove the clamping plate on adjacent both sides simultaneously, the operation lever (136) holding both sides the most respectively is broken into two with one's hands to both sides, make light beam lock pin (189) exit locking positioning in the plug lockhole (198) of test platen (190) both sides, release locking positioning;Rocking-turn plate wheel crank handle (155) clockwise, manual plate wheel (161) is also turned clockwise, drive platen rotating shaft (196) to rotate through plate wheel flat key (168), then drive test platen (190) rear end lower plane to depart from plane (717) in back plate;When after test platen (190) run-off the straight 10 to 20 degree, safety glass fragment can be disposed easily through cullet guider (140), fall among cullet collecting cart (300);
(6), reset work: rocking-turn plate wheel crank handle (155) counterclockwise again, making to test platen (190) rear end lower plane and push down plane in back plate (717), test platen (190) presents level again;The operation lever (136) holding both sides the most respectively is drawn close to intermediate pressure, light beam lock pin (189) is made to enter locking positioning in the plug lockhole (198) of test platen (190) both sides, test platen (190) is again at level, prepares as long as being test for trapezoidal glass plate (600) for next.
CN201610277590.1A 2016-04-28 2016-04-28 Method for testing glass by applying plate wheel, halo linked camera and ladder track corner splints Pending CN105973726A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610277590.1A CN105973726A (en) 2016-04-28 2016-04-28 Method for testing glass by applying plate wheel, halo linked camera and ladder track corner splints

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610277590.1A CN105973726A (en) 2016-04-28 2016-04-28 Method for testing glass by applying plate wheel, halo linked camera and ladder track corner splints

Publications (1)

Publication Number Publication Date
CN105973726A true CN105973726A (en) 2016-09-28

Family

ID=56993362

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610277590.1A Pending CN105973726A (en) 2016-04-28 2016-04-28 Method for testing glass by applying plate wheel, halo linked camera and ladder track corner splints

Country Status (1)

Country Link
CN (1) CN105973726A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109941747A (en) * 2019-04-24 2019-06-28 无锡先导智能装备股份有限公司 Gasket supplies machine

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2312846Y (en) * 1997-07-28 1999-04-07 赵锐 Environment-protection garbage can for train
CN101368891A (en) * 2008-10-16 2009-02-18 友达光电股份有限公司 Fraction analysis apparatus
CN103231697A (en) * 2013-05-15 2013-08-07 江西博能上饶客车有限公司 Interlocking structure of automobile braking system
CN105527178A (en) * 2016-01-05 2016-04-27 温州经济技术开发区滨海志杰机电产品设计工作室 Plate wheel turntable rack camera bearing clamping plate nickel alloy glass test device
CN105527156A (en) * 2015-12-25 2016-04-27 温州经济技术开发区滨海志杰机电产品设计工作室 Disk wheel rotating bench rack shooting V-shaped clamping plate nickel alloy glass examination apparatus

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2312846Y (en) * 1997-07-28 1999-04-07 赵锐 Environment-protection garbage can for train
CN101368891A (en) * 2008-10-16 2009-02-18 友达光电股份有限公司 Fraction analysis apparatus
CN103231697A (en) * 2013-05-15 2013-08-07 江西博能上饶客车有限公司 Interlocking structure of automobile braking system
CN105527156A (en) * 2015-12-25 2016-04-27 温州经济技术开发区滨海志杰机电产品设计工作室 Disk wheel rotating bench rack shooting V-shaped clamping plate nickel alloy glass examination apparatus
CN105527178A (en) * 2016-01-05 2016-04-27 温州经济技术开发区滨海志杰机电产品设计工作室 Plate wheel turntable rack camera bearing clamping plate nickel alloy glass test device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109941747A (en) * 2019-04-24 2019-06-28 无锡先导智能装备股份有限公司 Gasket supplies machine

Similar Documents

Publication Publication Date Title
CN105865900A (en) Glass detection equipment adopting disk wheel and halo linkage camera shooting and nickel alloy circular orbit corner splint
CN105910923A (en) Method for detecting glass by using gears, rotary tablet, aperture camera and circular corner clamping plates
CN105758710A (en) Optical-ring photographing type chromium alloy glass detection rack provided with disc wheel, rotary table and wheel corner clamp
CN105823681A (en) Molybdenum alloy glass detection device with gear rotary table, aperture camera shooting assembly and bearing corner clamping plates
CN105973726A (en) Method for testing glass by applying plate wheel, halo linked camera and ladder track corner splints
CN105758746A (en) Glass detection machine provided with worm wheel, rotary table, rack optical-ring camera and molybdenum alloy wheel corner clamp
CN106018136A (en) Glass detection method applying screw rod halo camera shooting handle turnover plate bearing clamp plate
CN105823695A (en) Method for detecting glass by applying optical ring camera zinc alloy stepped track corner clamping plate
CN106092782A (en) Application revolution combined impulse light rim gear wheel turntable ladder clamping plate glass detection method
CN105758712A (en) Glass detecting frame with worm wheel aperture linked camera shooting chromium alloy wheel slide way corner clamp
CN106053219A (en) A hydraulic glass detection device provided with linked light ring camera shooting, a molybdenum alloy and bearing groove corner backup plates
CN105865952A (en) Glass detection frame for aureole shooting hydraulic turning plate ladder clamp with molybdenum alloy rack
CN106018135A (en) Chromium alloy rack halo camera shooting gear turnover plate inclined leaning plier glass detection device
CN105954125A (en) Glass detecting equipment with copper alloy impacting combined with polish ring, plate wheel rotary table and round pressing plates
CN105890987A (en) Chromium alloy impact combination polished ring gear rotary table wheel backup clamp glass detection device
CN205844111U (en) A kind of tooth bar combined impulse ring of light worm gear turnover panel bearing fixture glass detection device
CN106092783A (en) Molybdenum alloy combined impulse ring of light hydraulic swivel bearing fixture glass detection framework
CN105842091A (en) A glass detection device provided with a worm gear, a platen, aperture camera shooting, stepped corner pressing plates and a copper alloy
CN105891023A (en) Glass detection machine frame adopting impact combination of molybdenum alloy rack, light ring, plate wheel, turning plate and ladder butting clamp
CN105865899A (en) Worm gear halo linkage camera manganese alloy inclined chute corner abutment pliers glass detector
CN106018066A (en) Glass detection method combining rack impact and halo disc wheel turnover plate inclined clamp
CN205786149U (en) A kind of tooth bar ring of light shooting plate wheel rotating plate shaft bearing plate glass detection equipment
CN105806704A (en) Overlap-connected glass detecting method using rack light-ring imaging, worm gear turning plate and wheels
CN105910922A (en) Glass detection apparatus with hydraulic platen, aperture shooting assembly and titanium-alloy inclined-plane corner leaning clamp assembly
CN105910888A (en) Method for detecting glass by using combination of hydraulic platen, aperture shooting assembly and wheel corner clamp assembly

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination