CN105910888A - Method for detecting glass by using combination of hydraulic platen, aperture shooting assembly and wheel corner clamp assembly - Google Patents

Abstract

The invention provides a method for detecting glass by using a combination of a hydraulic platen, an aperture shooting assembly and a wheel corner clamp assembly. A T-shaped guide rail is arranged on the center of the lower plane of the rear end of a testing rotary table; a hydraulic elevating mechanism is arranged between the T-shaped guide rail and the supporting base plate; an industrial camera is installed just under a camera end on the aperture shooting assembly; a horizontal aperture rack is provided with a circular fluorescent tube; and a cylinder impacter is slidably fixed on an impact cross bar. According to an improved embodiment in the invention, an assembling process for a whole machine comprises the following steps: (1) installation of cullet recovery container; (2) mounting of the wheel slideway corner clamp assembly; (3) installation, adjustment and fixation of the aperture shooting assembly; and (4) installation and fixation of the cylinder impacter. According to the invention, the aperture shooting assembly is additionally installed on the integral frame; annular light produced by the circular fluorescent tube is used for aiding shooting; and the cylinder impacter is used for realizing consistent hammering each time, thereby guaranteeing standardization and unification of fragmentation test.

Description

Application hydraulic pressure platen aperture shooting wheel Corner clamp detection glass process

Technical field

The present invention relates to a kind of safety glass test verification method, the test verification frame particularly relating to wear aperture camera assembly substitutes manually-operated application hydraulic pressure platen aperture shooting wheel Corner clamp detection glass process.

Background technology

Since Gordon Gaile G once published an article in 1996 " Automated Glass Fragmentation Analysis ", the detection algorithm of glass fragment is inquired into, the document relates to two key technologies: 1 image capture technology: below the sensitive paper of a glass fragment imaging, apply light source respectively from two different angles, respectively collect the original digital image of a width fragment slot line shadow.So, owing to employing the light source of different angles, the two width images the most difference collected.Wherein piece image produces the position of inconspicuous slot line due to illumination reason, the most obvious in other piece image.Therefore, in due course two width images being combined, the discontinuous phenomenon of slot line can be improved.2 image segmentation algorithms: cutting procedure includes the following steps: pretreatment is removed in two width original images by the reflective the brightest or the darkest noise caused of the dust in glass or slot line edge；EnterRow is independentSlot line detection, two width images are merged into the image of the complete slot line of a width, extract slot line, finally carry out fragment identification.J. Haywood, J. W. V. Miller et al. develops a glass fragment automatic recognition system, and published an article " Automated Counting System in 1998 For the ECE Fragmagmentation Test》.Its recognition methods can be described as: the debris field of to be counted piece of number is marked on sensitive paper artificially, and scanner scanning obtains digital picture.Subsequent treatment is carried out based on scanogram, and image processing step includes: compensate uneven illumination, reduces noise, determines slot line.Before statistics block number, employ a kind of special recovery algorithms and fill the slot line of " loss ".This system can identify and count the quantity of the fragment in tab area in theory, due to the transparency of glass, up to the present, directly unsatisfactory by image digitization precision obtained by shooting, often must rely on artificial counting as supplementing.

In the glass applications of the special dimensions such as automobile, one is designed perfect cubing is to determine the stay-in-grade important factor of a glass product.Multiformity due to present Automobile Design, glass on corresponding car is the most increasingly sophisticated, square or rectangle it is frequently not in glass profile, present parallelogram or trapezoidal glass can be found everywhere, in the past for the detection of this kind of irregular quadrilateral glass, there is no unified fixed frame, can only be with thoroughlyGelatinBand paper or other modes retrain glass periphery, or cover thin film on safety glass, to prevent glass fragment from splashing.Adhesive tape also has and is burst, by safety glass, the probability that strength collapses out simultaneously, causes operator injured, and therefore, the improvement to safety glass fragmentation test frame is the most necessary.

Summary of the invention

The problem existed for above prior art, the present invention installs aperture camera assembly on integral-rack, in conjunction with hydraulicefficiency elevation structure Turnover testing turntable, it is equipped with operation long-rod alocking and locks solid, particularly be provided with wheel slideway Corner clamp assembly and cylinder impacter, holder part is carried out isoplanar can corner regulation design, it is achieved that the safety glass to difformity size tetragon, a kind of verification test frame can be shared to do safety glass fragmentation test, specific as follows:

Application hydraulic pressure platen aperture shooting wheel Corner clamp detection glass process, in the support side plate of integral-rack both sides, plane is the most all fixed with platen support and lock pin bearing；There is platen rotating shaft test table both sides, and the platen rotating shaft of both sides is the most rotatable to be fixed in platen support, the rear shear plate on integral-rack has plane in back plate, lower plane after plane holds test table in back plate；

Plug lockhole is had, for being slidably matched between described lock pin bearing endoporus and light beam lock pin cylindrical on described test table both sides vertical；Described light beam lock pin outer end has outside lock pin, outside lock pin on have a long hole slot of lock pin, operation stock passes through the long hole slot of described lock pin；There is operation lever operation stock upper end, operation pivot pin is had between operation stock lower end and operation bearing, operation pivot pin two ends are fixed on operation bearing, coordinate for rotatable between the endoporus of operation stock lower end with operation pivot pin cylindrical, and the operation rest base of both sides is fixed on operation seat screw；Fixed wheel slideway Corner clamp assembly in plane on described test table, described platen support fixed cullet returnable between plane together with described lock pin bearing and in support side plate；

Having disconnection breach in described back plate in plane, disconnect the fixed support baseboard of whose lower end, there are T-rail in described test table rear end lower plane central authorities, have hydraulicefficiency elevation structure between T-rail and described support baseboard；

Having aperture to image plagioclase handle in aperture shooting rotating disk on aperture camera assembly, aperture shooting plagioclase handle outer lower end has horizon light coil and upright transverse arm camera stand, and on upright transverse arm camera stand, there is video camera termination outer end, and under video camera termination, front is industrial camera；

There is a circular fluorescent pipe in described horizon light coil, aperture shooting rotating disk has rotating disk endoporus and rotating disk lower surface；Aperture shooting circle endoporus and bracing ring upper surface and bracing ring trip bolt is had on aperture camera support circle, described aperture shooting circle one circular abutment of endoporus and heel row is slidably matched, and aperture camera support circle is fixed on this described circular abutment of heel row by described bracing ring trip bolt；Described rotating disk lower surface is held in the palm in described bracing ring upper surface, described rotating disk endoporus also coordinates for rotary sliding with between this described circular abutment of heel row, make described horizon light coil together with industrial camera, set height position is made synchronous rotary motion；Slip fixed cylinder impacter on impact cross bar, as improvement: complete machine assembling process step is as follows:

(1), cullet returnable is installed: cullet returnable entirety is placed down from above so that container flange is taken and is placed on plane in described support side plate, and four fixed vias of every side are directed at two platen seat screws and two locking pin seat screws simultaneously；

The platen rotating shaft of described test table both sides is rotatable with platen support endoporus to be coordinated, and four platen seat screws pass through the installing hole on platen support and fixed via respectively, are fixed on by the platen support of both sides on platen seat screw；

Four locking pin seat screws pass through the installing hole on lock pin bearing and fixed via respectively, are fixed on locking pin seat screw by the lock pin bearing of both sides, and cullet returnable is fixed generally in both sides bilinear, particularly stable firmly；The light beam lock pin of both sides can enter in the plug lockhole of test table both sides, by test table locking positioning；

Hydraulic cylinder base plate on hydraulic tensioning cylinder is fixed on plane on support baseboard, and two short pulleys in top above liquid presses piston pole are positioned at above the T-shaped rail transverse slat of T-shaped rail upright plate both sides, controls test table rear end and moves downward；Lower minister's pulley above liquid presses piston pole is positioned at below the T-shaped rail transverse slat of T-shaped rail upright plate lower end, controls test table rear end and moves upward；

(2), wheel slideway Corner clamp assembly is laid:

Fixture fixing threaded hole is had on described test table, described wheel slideway Corner clamp assembly there is fixture step through-hole in plane on the fixture of at least the first retained part, fixture is fixed screw and is passed through described fixture step through-hole successively and match with described fixture fixing threaded hole, the first described retained part is fixed on described test table, using the immobilizing foundation of the first retained part, wheel slideway Corner clamp assembly entirety is all fixed on described test table；

Wheel slideway Corner clamp assembly own wt can also be utilized, trapezoidal glass plate is fixed on described test table；Extenal fixation part can also be used remaining second retained part and the 3rd retained part and the 4th retained part are fixed on test table successively；

For being slidably matched between wheel chute on first retained part and the sliding wheel on the 4th sliding corner, for being slidably matched between wheel chute on 4th retained part and the sliding wheel on the 3rd sliding corner, for being slidably matched between wheel chute on second retained part and the sliding wheel on the first sliding corner, for being slidably matched between the wheel chute on the 3rd retained part and the sliding wheel on the second sliding corner；

(3), aperture camera assembly mounting and adjusting is fixed: being slidably matched by described aperture shooting circle one circular abutment of endoporus and heel row, aperture camera support circle is fixed on this described circular abutment of heel row by described bracing ring trip bolt；Described rotating disk lower surface is held in the palm in described bracing ring upper surface, described rotating disk endoporus also coordinates for rotary sliding with between this described circular abutment of heel row, make described horizon light coil together with industrial camera, set height position is made synchronous rotary motion；

(4), cylinder impacter is installed fixing: described cylinder impacter includes impacter frame, cylinder lagging and cylinder piston rod；There is described jump bit cone cylinder piston rod lower end, and cylinder lagging is respectively arranged with turnover trachea top connection and turnover trachea lower contact up and down；Described impact cross bar one end has cross bar becket, the impact cross bar other end to have impact slide block, impact slide block circular hole to coordinate with a front row wherein circular abutment cylindrical rotary sliding；Slip fixed cylinder impacter on impact cross bar, cylinder impacter has jump bit cone；

Adjusting altitude location circle height so that when cylinder piston rod runs to extreme lower position, jump bit cone can just touch the trapezoidal glass plate being fixed on test table, and is smashed by trapezoidal glass plate；For being slidably matched between impact frame square hole and described impact cross bar in impacter frame, turnover trachea top connection and turnover trachea lower contact connect high-pressure air pipe respectively, and is connected to high-pressure air source control system.

When two, safety glass being done fragmentation test, step is as follows:

(1), hydraulic cylinder oil supply system is to hydraulic cylinder enterprising flowline fuel feeding, oil pipe is passed in and out to hydraulic cylinder oil supply system oil return under hydraulic cylinder, liquid presses piston pole moves downward, two short pulleys in top control while T-rail drives test table to do swinging motion clockwise centered by platen rotating shaft, and two short pulleys in top do sliding rolling movement along plane on T-shaped rail transverse slat；Test table rear end lower plane pushes down plane in back plate, and test table presents level；The operation lever holding both sides the most respectively is drawn close to intermediate pressure so that locking positioning in the plug lockhole of light beam lock pin entrance test table both sides, test table is fixed by horizontal level；

(2), identical by being placed on four physical dimensions above test table the first fixture, the second fixture, the 3rd fixture and the 4th fixture, surround a surrounding ambient；Above-mentioned surrounding ambient size is more than the physical dimension of trapezoidal glass plate to be detected, the trapezoidal glass plate that will be detected is placed on above the test table in above-mentioned surrounding ambient, use the immobilizing foundation of the first retained part, when after wherein a side clings to the first retained part of trapezoidal glass plate, second retained part and the 3rd retained part and the 4th retained part are clinged to trapezoidal glass plate one by one so that the rubber tabletting on every fixture tightly touch four limit outer rims of trapezoidal glass plate to be detected；Trapezoidal glass plate is fixed on described test table；The produced elastic indenture of rubber tabletting natural resiliency deformation gives trapezoidal glass plate four limit outer rim flexibility and fixes, it is to avoid trapezoidal glass plate is surprisingly crushed by rigidity fixture；

(3), to be test for after trapezoidal glass plate is fixed, regulating the impact cross bar height on circular abutment, holding cross bar becket, by cylinder impacter along with impact cross bar together, rotate to trapezoidal glass plate around circular abutment cylindrical；

Start Pneumatic pressure power source, the gases at high pressure of 0.82 to 0.84 MPa (MPa) it are input into facing to turnover trachea top connection, now turnover trachea lower contact refluxes to pneumatic source, the downward rapid movement of cylinder piston rod in cylinder lagging, movement velocity reaches 40 to 48 meters per second (m/s), when jump bit cone is displaced downwardly to extreme lower position, can just touch trapezoidal glass plate, it is attended by cylinder piston rod and the jump bit cone thereof of 20 to 24 joules (J), trapezoidal glass plate is smashed；Can realize remotely controlling to smash the dangerous step of trapezoidal glass plate, it is to avoid glass breaking moment surprisingly splashes and injures site operation personnel；When jump bit cone is displaced downwardly to extreme lower position, according to the program woven in advance at pneumatic source, it is switched into outlet passageway by reversal valve, start pneumatic source facing to turnover trachea lower contact air inlet, now turnover trachea top connection refluxes to pneumatic source, and the cylinder piston rod in cylinder lagging is back up into highest order；

(5), again hold cross bar becket, by cylinder impacter along with impact cross bar together, be rotated away from trapezoidal glass plate around circular abutment cylindrical；

By circular fluorescent pipe together with industrial camera, along with aperture shooting plagioclase handle is centered by rotating disk endoporus, rotation moves to trapezoidal glass plate and to image the position taken pictures；

The energising of circular fluorescent pipe produces annular beam, and shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, produces computer-readable picture clearly, according toCountryThe trapezoidal glass plate that standard-required carries out judging to destroy is the most qualified, completes the fragmentation status test of safety glass；

(6), remove glass fragment work: closed by circular fluorescent pipe, and along with aperture shooting plagioclase handle is centered by rotating disk endoporus, reversely rotate removal test table；

Removing the clamping plate on adjacent both sides, the operation lever holding both sides the most respectively is broken into two with one's hands to both sides simultaneously so that light beam lock pin exits locking positioning in the plug lockhole of test table both sides, releases locking positioning；Hydraulic cylinder oil supply system passes in and out oil pipe fuel feeding under hydraulic cylinder, the enterprising flowline of hydraulic cylinder is to hydraulic cylinder oil supply system oil return, liquid presses piston pole moves upward, two short pulleys in top control while T-rail drives test table to do swinging motion counterclockwise centered by platen rotating shaft, and two short pulleys in top do sliding rolling movement along plane on T-shaped rail transverse slat；Test table rear end lower plane, away from plane in back plate, after test table run-off the straight 10 to 20 is spent, can be disposed safety glass fragment easily and fall among cullet returnable；

(7), cylinder pressure oil supply system again to hydraulic cylinder enterprising flowline fuel feeding, under hydraulic cylinder pass in and out oil pipe to hydraulic cylinder oil supply system oil return, liquid presses piston pole moves downward, and test table presents level again；The operation lever holding both sides the most respectively is drawn close to intermediate pressure so that locking positioning in the plug lockhole of light beam lock pin entrance test table both sides, prepares as long as being test for trapezoidal glass plate for next.

Beneficial effect in the present invention:

(1), the present invention is additionally arranged aperture camera assembly on integral-rack, the second camera utilizing circular fluorescent pipe to produce ring light is taken pictures, imaging, with not having circular fluorescent pipe to produce the independent of four chow ring light, comparison of taking pictures, the boundary discrimination degree of accuracy of glass fragment improves 30%；Shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, and can produce by batch completely, can be applicable in associated production enterprise and detection technique mechanism；

The turning structure of test table on integral-rack is arranged, it is simple to remove chunk glass, is equipped with cullet returnable, it is ensured that chunk glass does not scatters；The mobile return pulley of configuration under support side plate on integral-rack, it is simple to thisInventionOverall little scope moves；In hydraulicefficiency elevation structure associating back plate, plane holds lower plane after test table, in conjunction with light beam lock pin by locking positioning in the plug lockhole of test table both sides, making whole hydraulic system without pressurize, during accomplishing the trapezoidal glass plate of whole test, test table keeps firm；Particularly slip fixed cylinder impacter on impact cross bar, controller on cylinder impacter can be remotely connected to computer disposal center easily, realize remotely controlling to smash the dangerous step of trapezoidal glass plate, glass breaking moment surprisingly splashes injury to avoid site operation personnel to suffer, it is consistent that application cylinder impacter realizes each hammer weight, it is ensured that crushing test is unified and standard.

(2), platen support together with described lock pin bearing, cullet returnable is fixed on plane in support side plate, safety glass fragment can be disposed easily and fall among cullet returnable；It is provided with container bin gate spring on container discharge door, it is ensured that container discharge door can touch container discharge mouth tightly, does not allow chunk glass scatter.

(3), using wheel slideway Corner clamp assembly, every fixture is made up of retained part and sliding corner, and sliding corner is relative to the rotatable design of retained part, it is achieved that fix different angle tetragon glass；

Interference fit is had to produce extruding expansive force between inclined-plane, slip-off preventing raised line both sides and inclined-plane, slip-off preventing groove both sides, it is not necessary to gluing is prevented also from coming off, it is to avoid by the aging produced case accident of bonding glue；Matched in clearance is had, it is simple to install and combine between slip-off preventing raised line height and slip-off preventing depth of groove；And on described clamping slope, have one layer of rubber tabletting, adjustment width trapezoidal glass plate carried out plane spacing while, a downward component can be produced so that be test for trapezoidal glass plate and touch test table, it is to avoid trapezoidal glass plate local pressure is uneven produces explosion.

(4), present invention achieves detection test overall process save disposable product adhesive tape, not only save test consumables cost, it is to avoid pollute environment；Also shorten the activity duration, the tape residue on test table need not be removed clean after test, it is only necessary to remove clean cullet, so that it may implement experiment test operation next time so that work efficiency improves twice every time；Prior thoroughly avoiding because adhesive tape is burst, by safety glass, the probability that strength collapses out, the personal safety of operator is more secure.

Accompanying drawing explanation

Figure 1Stereoscopic appearance figure for the present invention.

Figure 2ForFigure 1In the in running order stereoscopic appearance figure of aperture camera assembly 900.

Figure 3ForFigure 1In the present invention be in remove glass fragment duty stereoscopic appearance figure.

Figure 4ForFigure 2In the amplification of aperture camera assembly 900Figure。

Figure 5ForFigure 4In aperture camera support circle 820 amplifyFigure。

Figure 6ForFigure 3In cylinder impacter 590 amplifyFigure。

Figure 7ForFigure 1In the stereoscopic appearance figure of cullet returnable 140 and container discharge door 146 assembly.

Figure 8ForFigure 7In cullet returnable 140 unload except container discharge door 146 after listIndependentBody outline drawing.

Figure 9ForFigure 1In light beam lock pin 189 and plug lockhole 198 binding site along light beam lock pin 189 axial line vertical sectionFigure。

Figure 10ForFigure 9In light beam lock pin 189 and plug lockhole 198 disengaged condition.

Figure 11ForFigure 1In the integral-rack list that is made up of the support side plate 200 of both sides and rear shear plate 176 and bottom narrow boards 175IndependentBody outline drawing.

Figure 12ForFigure 1In test table 190 singleIndependentBody outline drawing.

Figure 13ForFigure 3In rear shear plate 176 on support baseboard 711 position amplifyFigure。

Figure 14ForFigure 3In rear shear plate 176 on support baseboard 711 on the partial enlargement at fixed hydraulic tensioning cylinder 712 positionFigure。

Figure 15ForFigure 14In hydraulic tensioning cylinder 712 and test table 190 after back side connecting portion?Partial enlargementFigure。

Figure 16For duty during hydraulic tensioning cylinder 712 drop-down test table 190Figure。

Figure 17For pushing away duty during test table 190 on hydraulic tensioning cylinder 712Figure。

Figure 18ForFigure 1In wheel slideway Corner clamp assembly 500 in the vertical view being applied in combinationFigure。

Figure 19ForFigure 18In wheel slideway Corner clamp assembly 500 present parallelogram stateFigure。

Figure 20ForFigure 18In A A sectionFigure。

Figure 21ForFigure 20In partial enlargementFigure。

Figure 22ForFigure 21In B B sectionFigure。

Figure 23ForFigure 21In the first sliding corner 518 sectionFigure。

Figure 24ForFigure 23In unloaded the amplification of sliding wheel 541Figure。

Figure 25ForFigure 23The sliding wheel 541 that middle removal gets off.

Figure 26ForFigure 23Front three-dimensionalFigure。

Figure 27ForFigure 23The back side three-dimensionalFigure。

Figure 28ForFigure 19In the outline drawing of the first retained part 519.

Figure 29ForFigure 28In C C sectionFigure。

Figure 30ForFigure 29In slip-off preventing groove 585 part.

Figure 31ForFigure 29In slip-off preventing raised line 558 part.

Detailed description of the invention

Below in conjunction withAccompanying drawingThe present invention is described in detail with detailed description of the invention:

Figure 1In, test table 190 is placed wheel slideway Corner clamp assembly 500, and fixed trapezoidal glass plate 600, the outer shifting of aperture camera assembly 900 does not works, and cylinder impacter 590 is positioned at directly over trapezoidal glass plate 600, and cylinder impacter 590 is in running order.

Figure 2In, wheel slideway Corner clamp assembly 500 is placed on test table 190, and fixed trapezoidal glass plate 600, cylinder impacter 590 is transferred out test table 190 and is in off working state, and aperture camera assembly 900 is positioned at directly over trapezoidal glass plate 600 in running order.

Figure 3In, wheel slideway Corner clamp assembly 500 unloads except two sides therein, and test table 190 is in rotation heeling condition, and cylinder impacter 590 removes and do not works above test table 190, and aperture camera assembly 900 also removes above test table 190 and do not works.

Take pictures shooting figure sampling standard a size of: the length of side be number of tiles in the square-shaped frame of 50 millimeters more than 40 for qualified.

After setting up circular fluorescent pipe 888, after trapezoidal glass plate 600 is crashed to pieces, demarcation line between fragment becomes apparent from distinguishing.

Figure 1、Figure 2、Figure 3、Figure 4、Figure 6、Figure 7、Figure 10、Figure 11、Figure 12、Figure 14、Figure 18WithFigure 22In, application hydraulic pressure platen aperture shooting wheel Corner clamp detection glass process, integral-rack includes support side plate 200, rear shear plate 176, bottom narrow boards 175 and four circular abutments 566, the most fixed two described circular abutments 566 in the support side plate 200 of both sides, four circular abutment 566 upper ends are all fixed with column termination 604, and four column terminations 604 are respectively fixed with two transverse horizontal bars 602 and two vertical equity bars 603；

In the support side plate 200 of integral-rack both sides, plane is the most all fixed with platen support 163 and lock pin bearing 180；There is platen rotating shaft 196 test table 190 both sides, the platen rotating shaft 196 of both sides is the most rotatable to be fixed in platen support 163, plane 717 in back plate are had on rear shear plate 176 on integral-rack, in back plate, plane 717 exceeds 7 to 9 millimeters of plane in described support side plate 200, lower plane after plane 717 holds test table 190 in back plate；

Plug lockhole 198 is had, for being slidably matched between described lock pin bearing 180 endoporus and light beam lock pin 189 cylindrical on described test table 190 both sides vertical；The light beam lock pin 189 of both sides can enter in described plug lockhole 198, limits rotation by fixing with the support side plate 200 described in both sides for described test table 190；Described light beam lock pin 189 outer end has outside lock pin 135, has the long hole slot of lock pin 134, operation stock 133 to pass through the long hole slot of described lock pin 134 on 135 outside lock pin；There is operation lever 136 operation stock 133 upper end, operation pivot pin 132 is had between operation stock 133 lower end and operation bearing 131, operation pivot pin 132 two ends are fixed on operation bearing 131, coordinate for rotatable between the endoporus of operation stock 133 lower end with operation pivot pin 132 cylindrical, be fixed on bottom the operation bearing 131 of both sides on operation seat screw 232；Fixed wheel slideway Corner clamp assembly 500 in plane on described test table 190, described platen support 163 fixed cullet returnable 140 between plane together with described lock pin bearing 180 and in support side plate 200；

Having disconnection breach 777 in described back plate in plane 717, disconnect the fixed support baseboard in breach 777 lower end 711, there are T-rail 730 in described test table 190 rear end lower plane central authorities, have hydraulicefficiency elevation structure between T-rail 730 and described support baseboard 711；

Figure 1、Figure 2、Figure 3、Figure 4、Figure 5WithFigure 6In, aperture is had to image plagioclase handle 810 in aperture shooting rotating disk 830 on aperture camera assembly 900, aperture shooting plagioclase handle 810 outer lower end has horizon light coil 800 and upright transverse arm camera stand 925, on upright transverse arm camera stand 925, there is video camera termination 945 outer end, front, 945 times, video camera termination is industrial camera 950, and the power supply signal combination cable that video camera termination 945 arranges concealed wire layout is external to distribution box and computer disposal center respectively；

There is a circular fluorescent pipe 888 in described horizon light coil 800, aperture shooting rotating disk 830 has rotating disk endoporus 836 and rotating disk lower surface 832；Aperture shooting circle endoporus 826 and bracing ring upper surface 823 and bracing ring trip bolt 894 is had on aperture camera support circle 820, described aperture shooting circle one circular abutment 566 of endoporus 826 and heel row is slidably matched, and aperture camera support circle 820 is fixed on this described circular abutment 566 of heel row by described bracing ring trip bolt 894；Described bracing ring upper surface 823 torr described rotating disk lower surface 832, described rotating disk endoporus 836 also coordinates for rotary sliding with between this described circular abutment 566 of heel row, make described horizon light coil 800 together with industrial camera 950, set height position is made synchronous rotary motion；Slip fixed cylinder impacter 590 on impact cross bar 562, as improvement: complete machine assembling process step is as follows:

(1), cullet returnable 140 is installed: cullet returnable 140 entirety is placed down from above, described container flange 184 being taken and is placed on plane in described support side plate 200, four fixed vias 148 of every side are directed at two platen seat screws 160 and two locking pin seat screws 186 simultaneously；

The platen rotating shaft 196 of described test table 190 both sides is rotatable with platen support 163 endoporus to be coordinated, and four platen seat screws pass through the installing hole on platen support 163 and fixed via 148 respectively, are fixed on platen seat screw 160 by the platen support 163 of both sides；

Four locking pin seat screws pass through the installing hole on lock pin bearing 180 and fixed via 148 respectively, are fixed on locking pin seat screw 186 by the lock pin bearing 180 of both sides, and cullet returnable 140 is fixed generally in both sides bilinear, particularly stable firmly；The light beam lock pin 189 of both sides can enter in the plug lockhole 198 of test table 190 both sides, by test table 190 locking positioning；

Hydraulic cylinder base plate 713 on hydraulic tensioning cylinder 712 is fixed on plane on support baseboard 711, and two short pulleys in top 716 above liquid presses piston pole 722 are positioned at above the T-shaped rail transverse slat 732 of T-shaped rail upright plate 731 both sides, controls test table 190 rear end and moves downward；Lower minister's pulley 715 above liquid presses piston pole 722 is positioned at below the T-shaped rail transverse slat 732 of T-shaped rail upright plate 731 lower end, controls test table 190 rear end and moves upward；The especially contribution of said structure is: solves liquid presses piston pole 722 and moves along a straight line and test table 190 does produced error between swinging motion, two short pulleys in top 716 control while T-rail 730 does swinging motion centered by platen rotating shaft 196 together with lower minister's pulley 715, and the T-shaped rail transverse slat 732 that two short pulleys in top 716 control on T-rail 730 together with lower minister's pulley 715 does sliding rolling movement；

Have respectively on hydraulic tensioning cylinder 712 under hydraulic cylinder and pass in and out oil pipe 718 and the enterprising flowline of hydraulic cylinder 728, pass in and out oil pipe 718 under hydraulic cylinder and the enterprising flowline of hydraulic cylinder 728 is connected respectively to hydraulic cylinder oil supply system；

(2), wheel slideway Corner clamp assembly 500 is laid:

The fixture fixing threaded hole 197 of more than five is had on described test table 190, described wheel slideway Corner clamp assembly 500 there are five fixture step through-holes 501 in plane 516 on the fixture of at least the first retained part 519, five fixtures are fixed screw 195 and are passed through described fixture step through-hole 501 successively and match with described fixture fixing threaded hole 197, the first described retained part 519 is fixed on described test table 190, use the immobilizing foundation of the first retained part 519, wheel slideway Corner clamp assembly 500 entirety is all fixed on described test table 190；

Wheel slideway Corner clamp assembly 500 own wt can also be utilized, trapezoidal glass plate 600 is fixed on described test table 190；Extenal fixation part can also be used remaining second retained part 529 and the 3rd retained part 539 and the 4th retained part 549 are fixed on test table 190 successively；

For being slidably matched between wheel chute 514 on first retained part 519 and the sliding wheel 541 on the 4th sliding corner 548, for being slidably matched between wheel chute 514 on 4th retained part 549 and the sliding wheel 541 on the 3rd sliding corner 538, for being slidably matched between wheel chute 514 on second retained part 529 and the sliding wheel 541 on the first sliding corner 518, for being slidably matched between the wheel chute 514 on the 3rd retained part 539 and the sliding wheel 541 on the second sliding corner 528；

(3), aperture camera assembly 900 mounting and adjusting is fixed: being slidably matched by described aperture shooting circle one circular abutment 566 of endoporus 826 and heel row, aperture camera support circle 820 is fixed on this described circular abutment 566 of heel row by described bracing ring trip bolt 894；Described bracing ring upper surface 823 torr described rotating disk lower surface 832, described rotating disk endoporus 836 also coordinates for rotary sliding with between this described circular abutment 566 of heel row, make described horizon light coil 800 together with industrial camera 950, set height position is made synchronous rotary motion；

(4), cylinder impacter 590 is installed fixing:Figure 1、Figure 2、Figure 3WithFigure 6In, described cylinder impacter 590 includes impacter frame 567, cylinder lagging 591 and cylinder piston rod 595；There is described jump bit cone 596 cylinder piston rod 595 lower end, and cylinder lagging about 591 is respectively arranged with turnover trachea top connection 593 and turnover trachea lower contact 592；Described impact cross bar 562 one end has cross bar becket 599, impact cross bar 562 other end to have impact slide block 666, impact slide block 666 circular hole to coordinate with a front row wherein circular abutment 566 cylindrical rotary sliding；Liftable fixed altitude location circle 565 on circular abutment 566, altitude location circle 565 has holding screw 594, altitude location circle 565 torr described impact slide block 666, and altitude location circle 565 is for regulating the height of impact cross bar 562；Slip fixed cylinder impacter 590 on impact cross bar 562；Jump bit cone 596 is had on cylinder impacter 590；

Adjust altitude location circle 565 height so that when cylinder piston rod 595 runs to extreme lower position, jump bit cone 596 can just touch the trapezoidal glass plate 600 being fixed on test table 190, and is smashed by trapezoidal glass plate 600；For being slidably matched between impact frame square hole 564 and described impact cross bar 562 in impacter frame 567, turnover trachea top connection 593 and turnover trachea lower contact 592 connect high-pressure air pipe respectively, and is connected to high-pressure air source control system.

When two, safety glass being done fragmentation test, step is as follows:

(1), hydraulic cylinder oil supply system to hydraulic cylinder enterprising flowline 728 fuel feeding, under hydraulic cylinder pass in and out oil pipe 718 move downward to hydraulic cylinder oil supply system oil return, liquid presses piston pole 722,Figure 15、Figure 16In, two short pulleys in top 716 control while T-rail 730 drives test table 190 to do swinging motion clockwise centered by platen rotating shaft 196, and two short pulleys in top 716 do sliding rolling movement along plane on T-shaped rail transverse slat 732.Test table 190 rear end lower plane pushes down plane 717 in back plate, and test table 190 presents level；The operation lever 136 holding both sides the most respectively is drawn close to intermediate pressure so that light beam lock pin 189 enters locking positioning in the plug lockhole 198 of test table 190 both sides, and test table 190 is fixed by horizontal level；

(2), identical by being placed on test table 190 four physical dimensions above the first fixture the 510, second fixture the 520, the 3rd fixture 530 and the 4th fixture 540, surround a surrounding ambient；Above-mentioned surrounding ambient size is more than the physical dimension of trapezoidal glass plate 600 to be detected, the trapezoidal glass plate 600 that will be detected is placed on above the test table 190 in above-mentioned surrounding ambient, use the immobilizing foundation of the first retained part 519, after a wherein side of trapezoidal glass plate 600 clings to the first retained part 519, second retained part 529 and the 3rd retained part 539 and the 4th retained part 549 are clinged to trapezoidal glass plate 600 one by one, the rubber tabletting 551 on every fixture is made tightly to touch four limit outer rims of trapezoidal glass plate 600 to be detected；Trapezoidal glass plate 600 is fixed on described test table 190；The produced elastic indenture 105 of rubber tabletting 551 natural resiliency deformation gives trapezoidal glass plate 600 4 limit outer rim flexibility and fixes, it is to avoid rigidity fixture is by unexpected for trapezoidal glass plate 600 broken；

(3), to be test for after trapezoidal glass plate 600 is fixed, regulate impact cross bar 562 height on circular abutment 566, hold cross bar becket 599, by cylinder impacter 590 along with impact cross bar 562 together, rotate above trapezoidal glass plate 600 around circular abutment 566 cylindrical；

Start Pneumatic pressure power source, the gases at high pressure of 0.82 to 0.84 MPa (MPa) it are input into facing to turnover trachea top connection 593, now turnover trachea lower contact 592 refluxes to pneumatic source, the downward rapid movement of cylinder piston rod 595 in cylinder lagging 591, movement velocity reaches 40 to 48 meters per second (m/s), when jump bit cone 596 is displaced downwardly to extreme lower position, trapezoidal glass plate 600 can just be touched, it is attended by cylinder piston rod 595 and the jump bit cone 596 thereof of 20 to 24 joules (J), trapezoidal glass plate 600 is smashed；The dangerous step remotely controlling to smash trapezoidal glass plate 600 can be realized, it is to avoid glass breaking moment surprisingly splashes and injures site operation personnel；When jump bit cone 596 is displaced downwardly to extreme lower position, according to the program woven in advance at pneumatic source, it is switched into outlet passageway by reversal valve, start pneumatic source facing to turnover trachea lower contact 592 air inlet, now turnover trachea top connection 593 refluxes to pneumatic source, and the cylinder piston rod 595 in cylinder lagging 591 is back up into highest order；

(5), again hold cross bar becket 599, by cylinder impacter 590 along with impact cross bar 562 together, be rotated away from above trapezoidal glass plate 600 around circular abutment 566 cylindrical；

By circular fluorescent pipe 888 together with industrial camera 950, along with aperture shooting plagioclase handle 810 is centered by rotating disk endoporus 836, rotates and move to image, above trapezoidal glass plate 600, the position taken pictures；

Circular fluorescent pipe 888 energising produces annular beam, and shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, produces computer-readable picture clearly,Figure 32WithFigure 33, according toCountryThe trapezoidal glass plate 600 that standard-required carries out judging to destroy is the most qualified, completes the fragmentation status test of safety glass；

(6), remove glass fragment work: closed by circular fluorescent pipe 888, and along with aperture shooting plagioclase handle 810 is centered by rotating disk endoporus 836, reversely rotate removal test table 190；

Removing the clamping plate on adjacent both sides, the operation lever 136 holding both sides the most respectively is broken into two with one's hands to both sides simultaneously so that light beam lock pin 189 exits locking positioning in the plug lockhole 198 of test table 190 both sides, releases locking positioning；Hydraulic cylinder oil supply system passes in and out oil pipe 718 fuel feeding under hydraulic cylinder, and the enterprising flowline of hydraulic cylinder 728 moves upward to hydraulic cylinder oil supply system oil return, liquid presses piston pole 722,Figure 15、Figure 17In, two short pulleys in top 716 control while T-rail 730 drives test table 190 to do swinging motion counterclockwise centered by platen rotating shaft 196, and two short pulleys in top 716 do sliding rolling movement along plane on T-shaped rail transverse slat 732；Test table 190 rear end lower plane, away from plane 717 in back plate, after test table 190 run-off the straight 10 to 20 is spent, can be disposed safety glass fragment easily and fall among cullet returnable 140；

(7), cylinder pressure oil supply system again to hydraulic cylinder enterprising flowline 728 fuel feeding, under hydraulic cylinder pass in and out oil pipe 718 move downward to hydraulic cylinder oil supply system oil return, liquid presses piston pole 722, test table 190 presents level again；The operation lever 136 holding both sides the most respectively is drawn close to intermediate pressure so that light beam lock pin 189 enters locking positioning in the plug lockhole 198 of test table 190 both sides, prepares as long as being test for trapezoidal glass plate 600 for next；

(8), when the chunk glass in cullet returnable 140 is to be raftinged, car will be raftinged and be placed on below container discharge mouth 147, with the bin gate handle 246 pulled out on container discharge door 146, rafting the chunk glass in cullet returnable 140；Unclamping bin gate handle 246, under the accumulation of energy counter-force effect of container bin gate spring 145, container discharge door 146 can touch container discharge mouth 147 tightly, does not allow chunk glass scatter.

As improving further: having fixture fixing threaded hole 197 on described test table 190, in every described support side plate 200, plane is respectively arranged with two platen seat screws 160 and two locking pin seat screws 186；Return pulley forked standard 124 is had respectively before and after bottom described support side plate 200, mobile return pulley 400 is had in the middle of return pulley forked standard 124, it is rotatable matched in clearance between mobile return pulley 400 centre bore and return pulley pivot pin 122 cylindrical, is interference fit between the through hole on return pulley pivot pin 122 two ends and return pulley forked standard 124.

As improving further:Figure 1、Figure 7WithFigure 8In, described cullet returnable 140 includes end swash plate 141, container header board 143, container biside plate 142 after container, and after container, end swash plate 141 has container discharge mouth 147 between being connected with container header board 143；Described container biside plate 142 upper end has the container flange 184 turned up respectively, and container flange 184 has fixed via 148；Container header board 143 is lower draw-bar 149 before there is container the both sides being positioned at container discharge mouth 147 top edge position, container discharge door 146 is had between lower draw-bar 149 before the container of both sides, bin gate hook 245 is had on container discharge door 146, before the container of bin gate hook 245 and both sides, lower draw-bar 149 is on coaxial line, having container bin gate spring 145 respectively between lower draw-bar 149 before the container of bin gate hook 245 and both sides, bin gate pivot pin 177 runs through lower draw-bar 149 and container bin gate spring 145 and bin gate hook 245 before described container.

As improving further:Figure 1、Figure 12、Figure 13、Figure 14、Figure 23、Figure 24、Figure 25、Figure 26WithFigure 27In, described hydraulicefficiency elevation structure includes: on support baseboard 711, plane lays hydraulic tensioning cylinder 712, there is hydraulic cylinder jaw 714 liquid presses piston pole 722 upper end, two sides, hydraulic cylinder jaw 714 top are the most static fixes a top stub axle pin 720, two top stub axle pin 720 all extend to inner side, the most rotatable on two top stub axle pin 720 cylindricals are combined with top short pulley 716 endoporus；Long pivot pin 719 two ends, common static fixed bottom, both sides, hydraulic cylinder jaw 714 bottom, rotatable on the long pivot pin 719 interlude cylindrical of bottom are combined with lower minister's pulley 715 endoporus；The short pulley in top 716 of described both sides, hydraulic cylinder jaw 714 top slidably coordinates with T-rail 730 together with described lower minister's pulley 715；T-shaped rail upright plate 731 on T-rail 730 is connected to test table 190, and T-shaped rail transverse slat 732 is arranged at T-shaped rail upright plate 731 bottom；The short pulley in top 716 of described both sides, hydraulic cylinder jaw 714 top is positioned at described T-shaped rail upright plate 731 both sides, and the described short pulley in top 716 is positioned at above described T-shaped rail transverse slat 732, described lower minister's pulley 715 is positioned at below described T-shaped rail transverse slat 732；Having the long pivot pin in bottom 719, long pivot pin 719 two ends, bottom and described hydraulic cylinder jaw 714 secure fit between described lower minister's pulley 715 and described hydraulic cylinder jaw 714, the long pivot pin in bottom 719 is rotatable with described lower minister's pulley 715 to be coordinated；Having top stub axle pin 720, top stub axle pin 720 one end to fix with described hydraulic cylinder jaw 714 between the short pulley in described top 716 and described hydraulic cylinder jaw 714, top stub axle pin 720 pulley short with described top 716 is rotatable to be coordinated.

As improving further:Figure 1、Figure 2、Figure 3、Figure 18、Figure 19、Figure 20、Figure 21、Figure 22、Figure 23、Figure 24、Figure 25、Figure 26、Figure 27、Figure 28、Figure 29、Figure 30WithFigure 31In, described wheel slideway Corner clamp assembly 500 includes the first fixture the 510, second fixture the 520, the 3rd fixture 530 and the 4th fixture 540 that four physical dimensions are identical, every fixture is made up of retained part and sliding corner, is rotatably connected fixing by pivot pin rivet 100 between retained part and the sliding corner of every fixture；

The lower surface of described sliding corner is the lower plane 561 that trackslips, trackslip and have rotation through hole 108 on lower plane 561, rotate through hole 108 opposite side and have rotating disk chamfering cambered surface 103, rotating disk chamfering cambered surface 103 is positioned on the back flat of the lower plane 561 that trackslips, and rotating disk chamfering cambered surface 103 has corner cambered surface protrude pointer 531；Rotate through hole 108 opposite side and have step pin axle 574, step pin axle 574 is positioned at and trackslips on lower plane 561, wheel bore is had to coordinate section 578 on step pin axle 574, it is pivot pin step 576 that wheel bore coordinates between section 578 and described step pin axle 574, described wheel bore coordinates section 578 outer end to be pivot pin outer face 575, and there is pivot pin screw 579 at center, pivot pin outer face 575；

Wheel I-shaped cylindrical 545 is had on sliding wheel 541 outer ring, it it is wheel medial surface 546 inside sliding wheel 541, there is wheel endoporus 547 on wheel medial surface 546, sliding wheel 541 lateral surface has wheel stepped hole 542, be wheel step surface 543 between wheel stepped hole 542 and wheel endoporus 547；

Described wheel bore coordinates the rotatable wheel endoporus 547 that is combined with on section 578 cylindrical, and wheel medial surface 546 againsts described pivot pin step 576；

It is combined with wheel screw 511 on described pivot pin screw 579, wheel screw 511 spiral shell brain againsts described pivot pin outer face 575, wheel screw 511 spiral shell brain blocks wheel step surface 543 simultaneously, and wheel screw 511 exposes spiral shell brain and can be located among described wheel stepped hole 542；

The upper surface of described retained part is plane 516 on fixture, on fixture, there is wheel chute 514 one end of plane 516, there is transition fluting 571 on wheel chute 514 and fixture between plane 516, bottom wheel chute 514, have blind slot space 517, and the described single-ended opening of wheel chute 514；On described fixture, the other end of plane 516 has step through-hole 109, step through-hole 109 both sides to have through hole angle face 102, and the fixture between two side through hole angle faces 102 has corner scale 513 in plane 516；

Figure 22In; described pivot pin rivet 100 passes through rotation through hole 108 and step through-hole 109 successively; the pivot pin rivet 100 rotatable overlap joint of lower plane 561 that will trackslip is fixed on fixture in plane 516, it is ensured that the lower plane 561 that trackslips is in sustained height with plane 516 on described fixture.

As improving further:Figure 29、Figure 30WithFigure 31In, described fixture has inside plane 516 clamping slope 515, on clamping slope 515 and described fixture, the angle between plane 516 is 51 53 degree；Having slip-off preventing groove 585, slip-off preventing groove 585 degree of depth on clamping slope 515 is 2.4 millimeters, and slip-off preventing groove 585 bottom width is 4.7 millimeters, and slip-off preventing groove 585 A/F is 4.4 millimeters；On clamping slope 515, extruding is fixed with rubber tabletting 551, and rubber tabletting 551 has slip-off preventing raised line 558, and slip-off preventing raised line 558 height is 2.2 millimeters, and slip-off preventing raised line 558 width suitable for reading is 4.8 millimeters, and slip-off preventing raised line 558 root width is 4.4 millimeters；

Described rubber tabletting 551 uses synthesis nitrile rubber, its material composition is: nitrile rubber 34%, white carbon black 16%, zinc oxide 6%, dibutyl ester 12%, stearic acid 0.5%, paraffin: 5.2%, accelerator 1.5%, age resistor 1.3%, remaining is inserts, and described inserts is the Pulvis Talci being not less than 1280 mesh.

The benefit of above-mentioned design is: have interference fit produce extruding expansive force between inclined-plane, slip-off preventing raised line 558 both sides and inclined-plane, slip-off preventing groove 585 both sides, it is not necessary to gluing is prevented also from coming off, it is to avoid by the aging produced case accident of bonding glue；Matched in clearance is had, it is simple to install and combine between slip-off preventing raised line 558 height and slip-off preventing groove 585 degree of depth.

For being slidably matched between wheel chute 514 on every fixture and the sliding wheel 541 on adjoining clips, between the transition fluting 571 on every fixture and the step pin axle 574 on adjoining clips, there are 1.5 to 1.7 millimeters of gaps；

As improving further: the radius of described circular fluorescent pipe 888 is 475 to 477 millimeters.

In embodiment,

In described back plate, plane 717 exceeds 8 millimeters of plane in described support side plate 200, and described support side plate 200 thickness is 42 millimeters, and described rear shear plate 176 thickness is 33 millimeters, and described bottom narrow boards 175 thickness is 33 millimeters.Using the disposable integral casting forming of grey cast-iron between described support side plate 200 and rear shear plate 176 and bottom narrow boards 175 is integral-rack, and bulk strength is high, and shock-absorbing effect is good.

Three, the above-mentioned prominent substantive distinguishing features of the present invention, it is ensured that can bring the most progressive following effect:

(1), the present invention is additionally arranged aperture camera assembly 900 on integral-rack, the second camera utilizing circular fluorescent pipe 888 to produce ring light is taken pictures, imaging, with not having circular fluorescent pipe 888 to produce the independent of four chow ring light, comparison of taking pictures, the boundary discrimination degree of accuracy of glass fragment improves 30%；Shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, and can produce by batch completely, can be applicable in associated production enterprise and detection technique mechanism；

The turning structure of test table 190 on integral-rack is arranged, it is simple to remove chunk glass, is equipped with cullet returnable 140, it is ensured that chunk glass does not scatters；The mobile return pulley 400 of configuration under support side plate 200 on integral-rack, it is simple to thisInventionOverall little scope moves；In hydraulicefficiency elevation structure associating back plate, plane 717 holds lower plane after test table 190, in conjunction with light beam lock pin 189 by locking positioning in the plug lockhole 198 of test table 190 both sides, make whole hydraulic system without pressurize, during accomplishing the trapezoidal glass plate of whole test 600, test table 190 keeps firm；Particularly liftable fixed impact cross bar 562 on circular abutment 566, slip fixed cylinder impacter 590 on impact cross bar 562；Cylinder impacter 590 can be remotely connected to computer disposal center easily, realize remotely controlling to smash the dangerous step of trapezoidal glass plate 600, glass breaking moment surprisingly splashes injury to avoid site operation personnel to suffer, it is consistent that application cylinder impacter 590 realizes each hammer weight, it is ensured that crushing test is unified and standard.

(2), platen support 163 together with described lock pin bearing 180, cullet returnable 140 is fixed on plane in support side plate 200, safety glass fragment can be disposed easily and fall among cullet returnable 140；It is provided with container bin gate spring 145 on container discharge door 146, it is ensured that container discharge door 146 can touch container discharge mouth 147 tightly, does not allow chunk glass scatter.

(3), using wheel slideway Corner clamp assembly 500, every fixture is made up of retained part and sliding corner, and sliding corner is relative to the rotatable design of retained part, it is achieved that fix different angle tetragon glass；

Interference fit is had to produce extruding expansive force between inclined-plane, slip-off preventing raised line 558 both sides and inclined-plane, slip-off preventing groove 585 both sides, it is not necessary to gluing is prevented also from coming off, it is to avoid by the aging produced case accident of bonding glue；Matched in clearance is had, it is simple to install and combine between slip-off preventing raised line 558 height and slip-off preventing groove 585 degree of depth；

And on described clamping slope 515, have one layer of rubber tabletting 551, adjustment width trapezoidal glass plate 600 carried out plane spacing while, a downward component can be produced, make to be test for trapezoidal glass plate 600 and touch test table 190, it is to avoid trapezoidal glass plate 600 local pressure is uneven produces explosion.

(4), achieve detection test overall process save disposable product adhesive tape, not only save test consumables cost, it is to avoid pollute environment；Also shorten the activity duration, the tape residue on test table 190 need not be removed clean after test, it is only necessary to remove clean cullet, so that it may implement experiment test operation next time so that work efficiency improves twice every time；Prior thoroughly avoiding because adhesive tape is burst, by safety glass, the probability that strength collapses out, the personal safety of operator is more secure.

Claims (2)

1. application hydraulic pressure platen aperture shooting wheel Corner clamp detection glass process, the upper plane of the support side plate (200) of integral-rack both sides is the most all fixed with platen support (163) and lock pin bearing (180)；There is platen rotating shaft (196) test table (190) both sides, the platen rotating shaft (196) of both sides is the most rotatable to be fixed in platen support (163), having plane in back plate (717) on rear shear plate (176) on integral-rack, in back plate, plane (717) holds test table (190) lower plane afterwards；

Plug lockhole (198) is had, for being slidably matched between described lock pin bearing (180) endoporus and light beam lock pin (189) cylindrical on described test table (190) both sides vertical；Described light beam lock pin (189) outer end has (135) outside lock pin, the long hole slot of lock pin (134), operation stock (133) is had to pass through the long hole slot of described lock pin (134) outside lock pin on (135)；There is operation lever (136) operation stock (133) upper end, operation pivot pin (132) is had between operation stock (133) lower end and operation bearing (131), operation pivot pin (132) two ends are fixed in operation bearing (131), coordinating for rotatable between the endoporus of operation stock (133) lower end with operation pivot pin (132) cylindrical, operation bearing (131) bottom of both sides is fixed in operation seat screw (232)；Fixed wheel slideway Corner clamp assembly (500) in the upper plane of described test table (190), described platen support (163) is fixed cullet returnable (140) together with described lock pin bearing (180) and between the upper plane of support side plate (200)；

Disconnection breach (777) is had in plane (717) in described back plate, disconnect the fixed support baseboard in breach (777) lower end (711), there are T-rail (730) in described test table (190) rear end lower plane central authorities, have hydraulicefficiency elevation structure between T-rail (730) and described support baseboard (711)；

Aperture shooting plagioclase handle (810) is had on aperture shooting rotating disk (830) on aperture camera assembly (900), aperture shooting plagioclase handle (810) outer lower end has horizon light coil (800) and upright transverse arm camera stand (925), there is video camera termination (945) the upper outer end of upright transverse arm camera stand (925), and under video camera termination (945), front is industrial camera (950)；

There is a circular fluorescent pipe (888) in described horizon light coil (800), aperture shooting rotating disk (830) has rotating disk endoporus (836) and rotating disk lower surface (832)；Aperture shooting circle endoporus (826) and bracing ring upper surface (823) and bracing ring trip bolt (894) is had on aperture camera support circle (820), described aperture shooting circle endoporus (826) is slidably matched with one circular abutment (566) of heel row, and aperture camera support circle (820) is fixed on this described circular abutment (566) of heel row by described bracing ring trip bolt (894)；Described rotating disk lower surface (832) is held in the palm in described bracing ring upper surface (823), described rotating disk endoporus (836) also coordinates for rotary sliding with between this described circular abutment (566) of heel row, make described horizon light coil (800) together with industrial camera (950), set height position is made synchronous rotary motion；The upper slip fixed cylinder impacter (590) of impact cross bar (562), as improvement:

One, complete machine assembling process step is as follows:

(1), cullet returnable (140) is installed: cullet returnable (140) entirety is placed down from above, container flange (184) being taken and is placed on the upper plane of described support side plate (200), four fixed vias (148) of every side are directed at two platens seat screw (160) and two locking pin seat screws (186) simultaneously；

The platen rotating shaft (196) of described test table (190) both sides is rotatable with platen support (163) endoporus to be coordinated, four platen seat screws pass through the installing hole on platen support (163) and fixed via (148) respectively, are fixed on platen seat screw (160) by the platen support (163) of both sides；

Four locking pin seat screws pass through the installing hole on lock pin bearing (180) and fixed via (148) respectively, the lock pin bearing (180) of both sides is fixed on locking pin seat screw (186), cullet returnable (140) is fixed generally in both sides bilinear, particularly stable firmly；The light beam lock pin (189) of both sides can enter in the plug lockhole (198) of test table (190) both sides, by test table (190) locking positioning；

Hydraulic cylinder base plate (713) on hydraulic tensioning cylinder (712) is fixed on the upper plane of support baseboard (711), two the short pulley in tops (716) of liquid presses piston pole (722) top are positioned at T-shaped rail transverse slat (732) of T-shaped rail upright plate (731) both sides above, control test table (190) rear end and move downward；Lower minister's pulley (715) of liquid presses piston pole (722) top is positioned at T-shaped rail transverse slat (732) of T-shaped rail upright plate (731) lower end below, controls test table (190) rear end and moves upward；

(2), wheel slideway Corner clamp assembly (500) is laid:

Fixture fixing threaded hole (197) is had on described test table (190), described wheel slideway Corner clamp assembly (500) there is fixture step through-hole (501) in plane (516) on the fixture of at least the first retained part (519), fixture is fixed screw (195) and is passed through described fixture step through-hole (501) successively and match with described fixture fixing threaded hole (197), described the first retained part (519) is fixed on described test table (190), use the immobilizing foundation of the first retained part (519), wheel slideway Corner clamp assembly (500) entirety is all fixed on described test table (190)；

Wheel slideway Corner clamp assembly (500) own wt can also be utilized, trapezoidal glass plate (600) is fixed on described test table (190)；Extenal fixation part can also be used remaining second retained part (529) and the 3rd retained part (539) and the 4th retained part (549) are fixed on test table (190) successively；

For being slidably matched between wheel chute (514) on first retained part (519) and the sliding wheel (541) on the 4th sliding corner (548), for being slidably matched between wheel chute (514) on 4th retained part (549) and the sliding wheel (541) on the 3rd sliding corner (538), for being slidably matched between wheel chute (514) on second retained part (529) and the sliding wheel (541) on the first sliding corner (518), for being slidably matched between wheel chute (514) on 3rd retained part (539) and the sliding wheel (541) on the second sliding corner (528)；

(3), aperture camera assembly (900) mounting and adjusting is fixed: being slidably matched with one circular abutment (566) of heel row by described aperture shooting circle endoporus (826), aperture camera support circle (820) is fixed on this described circular abutment (566) of heel row by described bracing ring trip bolt (894)；Described rotating disk lower surface (832) is held in the palm in described bracing ring upper surface (823), described rotating disk endoporus (836) also coordinates for rotary sliding with between this described circular abutment (566) of heel row, make described horizon light coil (800) together with industrial camera (950), set height position is made synchronous rotary motion；

(4), cylinder impacter (590) is installed fixing: described cylinder impacter (590) includes impacter frame (567), cylinder lagging (591) and cylinder piston rod (595)；There is described jump bit cone (596) cylinder piston rod (595) lower end, and cylinder lagging (591) is respectively arranged with turnover trachea top connection (593) and turnover trachea lower contact (592) up and down；There is cross bar becket (599) described impact cross bar (562) one end, impact cross bar (562) other end has impact slide block (666), impact slide block (666) circular hole to coordinate with front row wherein circular abutment (566) cylindrical rotary sliding；The upper slip fixed cylinder impacter (590) of impact cross bar (562), cylinder impacter (590) has jump bit cone (596)；

Adjust altitude location circle (565) highly, when making cylinder piston rod (595) run to extreme lower position, jump bit cone (596) can just touch the trapezoidal glass plate (600) being fixed on test table (190), and is smashed by trapezoidal glass plate (600)；For being slidably matched between impact frame square hole (564) and described impact cross bar (562) in impacter frame (567), connect high-pressure air pipe respectively in turnover trachea top connection (593) and turnover trachea lower contact (592), and be connected to high-pressure air source control system.

2., two, when safety glass being done fragmentation test, step is as follows:

(1), hydraulic cylinder oil supply system is to hydraulic cylinder enterprising flowline (728) fuel feeding, oil pipe (718) is passed in and out to hydraulic cylinder oil supply system oil return under hydraulic cylinder, liquid presses piston pole (722) moves downward, two the short pulley in tops (716) control while T-rail (730) drives test table (190) to do swinging motion clockwise centered by platen rotating shaft (196), and two the short pulley in tops (716) do sliding rolling movement along the upper plane of T-shaped rail transverse slat (732)；Test table (190) rear end lower plane pushes down plane in back plate (717), and test table (190) presents level；The operation lever (136) holding both sides the most respectively is drawn close to intermediate pressure, making light beam lock pin (189) enter locking positioning in the plug lockhole (198) of test table (190) both sides, test table (190) is fixed by horizontal level；

(2), the first fixture (510), the second fixture (520), the 3rd fixture (530) and the 4th fixture (540) that test table (190) four physical dimensions above are identical will be placed on, surround a surrounding ambient；Above-mentioned surrounding ambient size is more than the physical dimension of trapezoidal glass plate (600) to be detected, the test table (190) that the trapezoidal glass plate (600) that will be detected is placed in above-mentioned surrounding ambient is above, use the immobilizing foundation of the first retained part (519), after a wherein side of trapezoidal glass plate (600) clings to the first retained part (519), second retained part (529) and the 3rd retained part (539) and the 4th retained part (549) are clinged to trapezoidal glass plate (600) one by one, the rubber tabletting (551) on every fixture is made tightly to touch four limit outer rims of trapezoidal glass plate (600) to be detected；Trapezoidal glass plate (600) is fixed on described test table (190)；The produced elastic indenture of rubber tabletting (551) natural resiliency deformation (105) gives trapezoidal glass plate (600) four limit outer rim flexibility and fixes, it is to avoid rigidity fixture is by unexpected for trapezoidal glass plate (600) broken；

(3), to be test for after trapezoidal glass plate (600) is fixed, regulate the impact cross bar (562) on circular abutment (566) highly, hold cross bar becket (599), by cylinder impacter (590) along with impact cross bar (562) together, rotate to trapezoidal glass plate (600) top around circular abutment (566) cylindrical；

Start Pneumatic pressure power source, the gases at high pressure of 0.82 to 0.84 MPa (MPa) it are input into facing to turnover trachea top connection (593), now turnover trachea lower contact (592) refluxes to pneumatic source, cylinder piston rod (595) in cylinder lagging (591) rapid movement downwards, movement velocity reaches 40 to 48 meters per second (m/s), when jump bit cone (596) is displaced downwardly to extreme lower position, trapezoidal glass plate (600) can just be touched, it is attended by cylinder piston rod (595) and the jump bit cone (596) thereof of 20 to 24 joules (J), trapezoidal glass plate (600) is smashed；The dangerous step remotely controlling to smash trapezoidal glass plate (600) can be realized, it is to avoid glass breaking moment surprisingly splashes and injures site operation personnel；When jump bit cone (596) is displaced downwardly to extreme lower position, according to the program woven in advance at pneumatic source, it is switched into outlet passageway by reversal valve, start pneumatic source facing to turnover trachea lower contact (592) air inlet, now turnover trachea top connection (593) refluxes to pneumatic source, and the cylinder piston rod (595) in cylinder lagging (591) is back up into highest order；

(5) cross bar becket (599), is again held, by cylinder impacter (590) along with impact cross bar (562) together, it is rotated away from trapezoidal glass plate (600) top around circular abutment (566) cylindrical；

By circular fluorescent pipe (888) together with industrial camera (950), along with aperture shooting plagioclase handle (810) is centered by rotating disk endoporus (836), rotates and move to image, above trapezoidal glass plate (600), the position taken pictures；

Circular fluorescent pipe (888) energising produces annular beam, shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, produce computer-readable picture clearly, require that the trapezoidal glass plate (600) carrying out judging to destroy is the most qualified according to national standard, complete the fragmentation status test of safety glass；

(6), remove glass fragment work: closed by circular fluorescent pipe (888), and along with aperture shooting plagioclase handle (810) is centered by rotating disk endoporus (836), reversely rotate removal test table (190)；

Remove the clamping plate on adjacent both sides simultaneously, the operation lever (136) holding both sides the most respectively is broken into two with one's hands to both sides, make light beam lock pin (189) exit locking positioning in the plug lockhole (198) of test table (190) both sides, release locking positioning；Hydraulic cylinder oil supply system passes in and out oil pipe (718) fuel feeding under hydraulic cylinder, the enterprising flowline of hydraulic cylinder (728) is to hydraulic cylinder oil supply system oil return, liquid presses piston pole (722) moves upward, two the short pulley in tops (716) control while T-rail (730) drives test table (190) to do swinging motion counterclockwise centered by platen rotating shaft (196), and two the short pulley in tops (716) do sliding rolling movement along the upper plane of T-shaped rail transverse slat (732)；Test table (190) rear end lower plane is away from plane in back plate (717), after test table (190) run-off the straight 10 to 20 is spent, safety glass fragment can be disposed easily and fall among cullet returnable (140)；

(7), cylinder pressure oil supply system is again to hydraulic cylinder enterprising flowline (728) fuel feeding, oil pipe (718) is passed in and out to hydraulic cylinder oil supply system oil return under hydraulic cylinder, liquid presses piston pole (722) moves downward, and test table (190) presents level again；The operation lever (136) holding both sides the most respectively is drawn close to intermediate pressure, making light beam lock pin (189) enter locking positioning in the plug lockhole (198) of test table (190) both sides, preparing as long as being test for trapezoidal glass plate (600) for next.