CN105823681A - Molybdenum alloy glass detection device with gear rotary table, aperture camera shooting assembly and bearing corner clamping plates - Google Patents
Molybdenum alloy glass detection device with gear rotary table, aperture camera shooting assembly and bearing corner clamping plates Download PDFInfo
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- CN105823681A CN105823681A CN201610216285.1A CN201610216285A CN105823681A CN 105823681 A CN105823681 A CN 105823681A CN 201610216285 A CN201610216285 A CN 201610216285A CN 105823681 A CN105823681 A CN 105823681A
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- 239000011521 glass Substances 0.000 title claims abstract description 65
- 229910001182 Mo alloy Inorganic materials 0.000 title claims abstract description 22
- 238000001514 detection method Methods 0.000 title claims abstract description 14
- 238000012360 testing method Methods 0.000 claims abstract description 83
- 239000006063 cullet Substances 0.000 claims description 39
- 230000000717 retained effect Effects 0.000 claims description 38
- 229920001971 elastomer Polymers 0.000 claims description 23
- 238000005096 rolling process Methods 0.000 claims description 19
- 239000012535 impurity Substances 0.000 claims description 14
- 239000011248 coating agent Substances 0.000 claims description 13
- 238000000576 coating method Methods 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 11
- 229910045601 alloy Inorganic materials 0.000 claims description 9
- 239000000956 alloy Substances 0.000 claims description 9
- 229910052655 plagioclase feldspar Inorganic materials 0.000 claims description 8
- 229910052717 sulfur Inorganic materials 0.000 claims description 8
- 229910052804 chromium Inorganic materials 0.000 claims description 7
- 230000007704 transition Effects 0.000 claims description 7
- 229910052721 tungsten Inorganic materials 0.000 claims description 7
- 244000043261 Hevea brasiliensis Species 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 229910052748 manganese Inorganic materials 0.000 claims description 4
- 229920003052 natural elastomer Polymers 0.000 claims description 4
- 229920001194 natural rubber Polymers 0.000 claims description 4
- 229910052759 nickel Inorganic materials 0.000 claims description 4
- 230000002459 sustained effect Effects 0.000 claims description 4
- 239000003638 chemical reducing agent Substances 0.000 claims description 3
- 229920006235 chlorinated polyethylene elastomer Polymers 0.000 claims description 3
- 150000002148 esters Chemical class 0.000 claims description 3
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 claims description 3
- 239000000347 magnesium hydroxide Substances 0.000 claims description 3
- 229910001862 magnesium hydroxide Inorganic materials 0.000 claims description 3
- 239000002105 nanoparticle Substances 0.000 claims description 3
- 239000003921 oil Substances 0.000 claims description 3
- 229950000845 politef Drugs 0.000 claims description 3
- 238000005987 sulfurization reaction Methods 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 229910052725 zinc Inorganic materials 0.000 claims description 3
- 230000006872 improvement Effects 0.000 abstract description 4
- 239000005341 toughened glass Substances 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 abstract 2
- 239000012634 fragment Substances 0.000 description 15
- 239000005336 safety glass Substances 0.000 description 14
- 239000002390 adhesive tape Substances 0.000 description 6
- 238000013461 design Methods 0.000 description 6
- 238000013467 fragmentation Methods 0.000 description 6
- 238000006062 fragmentation reaction Methods 0.000 description 6
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 230000003100 immobilizing effect Effects 0.000 description 3
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical group [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
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- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
- G01N3/06—Special adaptations of indicating or recording means
- G01N3/068—Special adaptations of indicating or recording means with optical indicating or recording means
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
- G01N3/04—Chucks
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/30—Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/026—Specifications of the specimen
- G01N2203/0262—Shape of the specimen
- G01N2203/0278—Thin specimens
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/04—Chucks, fixtures, jaws, holders or anvils
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/06—Indicating or recording means; Sensing means
- G01N2203/0641—Indicating or recording means; Sensing means using optical, X-ray, ultraviolet, infrared or similar detectors
- G01N2203/0647—Image analysis
Landscapes
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Abstract
The invention relates to a tempered glass test and check device, in particular to a molybdenum alloy glass detection device with a gear rotary table, an aperture camera shooting assembly and bearing corner clamping plates. A bearing corner clamping plate assembly is fixed on the upper plane of a test rotary table; a rotary impactor is slidably fixed to an impact cross rod; as an improvement, a transmission gear matches with a manual gear; the manual gear is rotatably fixed to a manual wheel shaft; a shaft clamp spring blocks the outer side surface of the manual wheel shaft; a hand wheel cross rod is fixedly connected to the stepped circle of a hand wheel; a hand wheel crank handle is further arranged at the outer end of the hand wheel cross rod; the transmission gear is fixed to a gear section of a rotary shaft; an aperture camera shooting oblique long handle is arranged on an aperture camera shooting rotary plate of the aperture camera shooting assembly; a horizontal aperture frame and a vertical cross arm camera shooting frame are arranged at the outer lower end of the aperture camera shooting oblique long handle; a camera end is arranged at the upper outer end of the vertical cross arm camera shooting frame; an industrial camera is arranged on the lower front surface of the camera end; and a round fluorescent tube is arranged on the horizontal aperture frame. By applying the rotary impactor, the hammer driving force each time is consistent and crushing tests are ensured to be normalized and unified.
Description
Technical field
The present invention relates to a kind of safety glass test verification equipment, particularly relate to wear the test verification equipment replacement manually-operated gear turntable aperture shooting bearing corner clamping plate molybdenum alloy glass detection equipment of aperture camera assembly.
Background technology
G0rd0nGaileG once published an article " AutomatedGlassFragmentati0nAnalysis " in 1996, was inquired into the detection algorithm of glass fragment, and the document relates to two key technologies: (1) image capture technology.Below the sensitive paper of a glass fragment imaging, apply light source respectively from two different angles, respectively collect the original digital image of a width fragment slot line shadow.So, owing to employing the light source of different angles, the two width images the most difference collected.Wherein piece image produces the position of inconspicuous slot line due to illumination reason, the most obvious in other piece image.Therefore, in due course two width images being combined, the discontinuous phenomenon of slot line can be improved.(2) image segmentation algorithm.Cutting procedure includes the following steps: pretreatment is removed in two width original images by the reflective the brightest or the darkest noise caused of the dust in glass or slot line edge；Carrying out independent slot line detection, two width images are merged into the image of the complete slot line of a width, extract slot line, finally carry out fragment identification.J.Hayw00d, J.W.V.Miller et al. develop a glass fragment automatic recognition system, publish an article in 1998 " AutomatedC0untingSystemF0rtheECEFragmagmentati0nTest ".Its recognition methods can be described as: the debris field of to be counted piece of number is marked on sensitive paper artificially, and scanner scanning obtains digital picture.Subsequent treatment is carried out based on scanogram, and image processing step includes: compensate uneven illumination, reduces noise, determines slot line.Before statistics block number, employ a kind of special recovery algorithms and fill the slot line of " loss ".This system can identify and count the quantity of the fragment in tab area.
From 1 day May in 2003, automobile, train, architectural safety glass used are implemented mandatory inspection system by China, do not obtain Compulsory Certification of Products certificate and do not apply the safety glass product of China Compulsory Product Certification mark must not dispatch from the factory, import and sale.Chinese Patent Application No.: 2009203050079, toughened glass falling sphere test bed, for solving safety glass when testing, glass fragment can be caused to splash everywhere, use the way of carriage case, although glass fragment can effectively be collected, but the reading of inconvenient glass fragment, and the installation effectiveness doing multi-disc safety glass continuously is relatively low.
Particularly in the glass applications of the special dimensions such as automobile, one is designed perfect cubing is the critically important factor determining a glass product quality stability.Multiformity due to present Automobile Design, glass on corresponding car is the most increasingly sophisticated, square or rectangle it is frequently not in glass profile, present parallelogram or trapezoidal glass can be found everywhere, in the past for the detection of this kind of irregular quadrilateral glass, the most unified fixing equipment, glass periphery can only be retrained by adhesive tape or other modes, or on safety glass, cover thin film, to prevent glass fragment from splashing.Adhesive tape also has and is burst, by safety glass, the probability that strength collapses out simultaneously, causes operator injured, and therefore, the improvement to safety glass fragmentation test equipment is the most necessary.
Summary of the invention
The problem existed for above prior art, the present invention installs aperture camera assembly in integral device, combination gear Turnover testing turntable, it is equipped with screw fastening and locks solid, particularly be provided with bearing corner clip board component and revolution impacter, clamping plate part is carried out isoplanar can corner regulation design, it is achieved that the safety glass to difformity size tetragon, a kind of check out test set can be shared to do safety glass fragmentation test, specific as follows:
Gear turntable aperture shooting bearing corner clamping plate molybdenum alloy glass detection equipment, in the support side plate of integral-rack both sides, plane is the most all fixed with turntable bearing and lock pin bearing；There is platen rotating shaft test table both sides, and the platen rotating shaft of both sides is the most rotatable to be fixed in turntable bearing, and the rear shear plate upper bit on integral-rack has plane in back plate, lower plane after plane holds test table in back plate；
Lock pin is had to position hole on described test table both sides vertical, described lock pin bearing inner hole thread matches with stud lock pin external screw thread, there is cylinder bulb the stud lock pin termination of both sides, cylinder bulb can enter in described hole, lock pin location, is fixed with the support side plate described in both sides by described test table；
Fixed bearing corner clip board component in plane on described test table, described turntable bearing fixed cullet guider between plane together with described lock pin bearing and in support side plate, cullet guider lower port falls within cullet collecting cart upper port；
Impact cross bar one end has cross bar becket, the impact cross bar other end to have impact slide block, impact slide block endoporus to coordinate with a front row wherein circular abutment cylindrical rotary sliding；Slip fixed revolution impacter on described impact cross bar, revolution impacter has jump bit cone；As improvement:
It is further fixed on travelling gear in the platen rotating shaft of side, travelling gear is combined with manual gear, manual gear is rotatable to be fixed on manual wheel shaft, manual wheel shaft the inner has axle flange, axle flange to be fixed on corresponding support side plate lateral surface, and manual axle outer end has axle jump ring, axle jump ring keeps off at described manual wheel shaft lateral surface, having handwheel step circle on manual gear lateral surface, handwheel step circle is fixedly connected with handwheel cross bar, handwheel cross bar outer end also has handwheel crank handle；There are shaft gear section and shaft thread on platen rotating shaft outer end described in side, shaft gear section has rotating shaft keyway, be furnished with runner flat key in rotating shaft keyway, shaft gear section is fixed with travelling gear；
Having aperture to image plagioclase handle in aperture shooting rotating disk on aperture camera assembly, aperture shooting plagioclase handle outer lower end has horizon light coil and upright transverse arm camera stand, and on upright transverse arm camera stand, there is video camera termination outer end, and under video camera termination, front is industrial camera；
There is a circular fluorescent pipe in described horizon light coil, aperture shooting rotating disk has rotating disk endoporus and rotating disk lower surface；Aperture shooting circle endoporus and bracing ring upper surface and bracing ring trip bolt is had on aperture camera support circle, described aperture shooting circle one circular abutment of endoporus and heel row is slidably matched, and aperture camera support circle is fixed on this described circular abutment of heel row by described bracing ring trip bolt；Described rotating disk lower surface is held in the palm in described bracing ring upper surface, described rotating disk endoporus also coordinates for rotary sliding with between this described circular abutment of heel row, make described horizon light coil together with industrial camera, set height position is made synchronous rotary motion；
The material of described jump bit cone is molybdenum-base alloy, described molybdenum-base alloy is elementary composition by following percentage by weight: Mo:22 24%, W:4.2 4.4%, Ti:2.2 2.4%, Ni:1.7 1.9%, Cr:1.5 1.7%, Zn:1.2 1.4%, Al:1.1 1.3%, C:1.0 1.2%, and surplus is Fe and inevitable impurity；The weight percent content of described impurity is: Si less than 0.22%, S less than 0.012%, P less than 0.016%, the rockwell superficial hardness number of this molybdenum-base alloy is HRC65 67.
As improving further: described bearing corner clip board component includes the first clamping plate, the second clamping plate, three-ply board and the 4th clamping plate that four physical dimensions are identical, every clamping plate are made up of retained part and sliding corner, are rotatably connected by pivot pin rivet between retained part and the sliding corner of every clamping plate；
The lower surface of described sliding corner is slide plate lower plane, rotation through hole is had on slide plate lower plane, rotate through hole side and have corner window, rotate through hole opposite side and have bearing bearing pin, bearing bearing pin is positioned on slide plate lower plane, and bearing bearing pin has pivot pin bearing section, is pivot pin step between pivot pin bearing section and described bearing bearing pin, described pivot pin bearing section outer end is bearing section outer end, and described pivot pin bearing section has snap ring groove；Being fixed with rolling bearing inner ring on described pivot pin bearing section, rolling bearing inner ring inboard againsts pivot pin step, and snap ring groove has bearing snap spring, and bearing snap spring keeps off outside rolling bearing inner ring；
The upper surface of described retained part is plane on clamping plate, and on clamping plate, one end of plane has on bearing runner, bearing runner and clamping plate has transition to slot between plane, has blind slot space, and the described single-ended opening of bearing runner bottom bearing runner；On described clamping plate, the other end of plane has step through-hole, step through-hole both sides to have through hole angle face, and the clamping plate between two side through hole angle faces have corner scale in plane；
Described pivot pin rivet passes through rotation through hole and step through-hole successively, and rotatable for slide plate lower plane overlap joint is fixed on clamping plate in plane by pivot pin rivet, it is ensured that slide plate lower plane is in sustained height with plane on described clamping plate；
On described clamping plate, planar inner has clamping slope, clamping to have slip-off preventing groove on slope；There is slip-off preventing raised line on rubber tabletting, be embedded interference fit between slip-off preventing raised line and described slip-off preventing groove；
The hard molybdenum alloy coating having a layer thickness to be 0.24 0.26 millimeters on described bearing runner surface, elementary composition by following percentage by weight of this hard molybdenum alloy coating material: Mo:19 21%, Ti:3.2 3.4%, Cu:2.6 2.8%, Cr:1.2 1.4%, W:2.2 2.4%, Al:1.1 1.3%, C:1.0 1.2%, surplus is Fe and inevitable impurity；The weight percent content of described impurity is: Si less than 0.21%, Mn less than 0.25%, S less than 0.013%, P less than 0.017%, the rockwell superficial hardness number of this hard molybdenum alloy coating is HRC57 59.
As improving further: on described clamping slope and described clamping plate, the angle between plane is 54 56 degree；Described slip-off preventing depth of groove is 2.3 2.5 millimeters, and slip-off preventing bottom portion of groove width is 4.6 4.8 millimeters, and slip-off preventing slot opening width is 4.3 4.5 millimeters；Having slip-off preventing raised line, slip-off preventing raised line height on rubber tabletting is 2.1 2.3 millimeters, and slip-off preventing raised line width suitable for reading is 4.7 4.9 millimeters, and slip-off preventing raised line root width is 4.3 4.5 millimeters；Slip-off preventing raised line is squeezed among described slip-off preventing groove, and rubber tabletting is close on described clamping slope；
Described rubber tabletting uses natural man-made rubber, the material composition of this natural man-made rubber is: natural rubber sheet 32 34%, chlorinated polyethylene rubber 7 9%, oils DOP7 9%, politef 5.1 5.3%, nano-sized magnesium hydroxide 16 18%, oligomer ester 6 8%, accelerator 5 7%, sulfuration resistant reducing agent 0.6 0.8%, vulcanizing agent 1.6 1.8%, and remaining is inserts.
The progressive effect of the present invention:
(1), the present invention is additionally arranged aperture camera assembly on integral-rack, the second camera utilizing circular fluorescent pipe to produce ring light is taken pictures, imaging, with not having square fluorescent tube to produce the independent of four chow ring light, comparison of taking pictures, the boundary discrimination degree of accuracy of glass fragment improves 30%；Shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, and can produce by batch completely, can be applicable in associated production enterprise and detection technique mechanism；
Integral-rack uses overall construction intensity high, and gear drive drives the turning structure of test table to arrange, it is simple to remove chunk glass, is equipped with cullet guider and cullet collecting cart, it is ensured that chunk glass does not scatters；In gear drive associating back plate, plane holds lower plane after test table, lock pin crank handle in conjunction with both sides, match with lock pin bearing inner hole thread by means of stud lock pin, the cylinder bulb making stud lock pin termination enters the lock pin of test table both sides and positions locking positioning in hole, overcome travelling gear to coordinate with manual gear and there is no the defect of self-locking, during making the trapezoidal glass plate of whole test, test table keeps firm.Particularly in the support side plate of side, plane has circular abutment, liftable fixed impact cross bar on circular abutment, slip fixed revolution impacter on impact cross bar；Revolution impacter can be remotely connected to computer disposal center easily, realize remotely controlling to smash the dangerous step of trapezoidal glass plate, glass breaking moment surprisingly splashes injury to avoid site operation personnel to suffer, it is consistent that application revolution impacter realizes each hammer weight, it is ensured that crushing test is unified and standard.
(2), specific cullet guider lower port falls the design within described cullet collecting cart upper port, particularly the back incline upper surface on cullet collecting cart is less than the particular design of three described contour end faces, can ensure that sheet glass can be all in cullet guider falls into cullet collecting cart；Easily cullet collecting cart can be separated with cullet guider again.
(3), bearing corner clip board component is used, every clamping plate are made up of retained part and sliding corner, and described slide plate lower plane is in sustained height with plane on described clamping plate, sliding corner is relative to the rotatable design of retained part, for being slidably matched between rolling bearing and adjacent bearing runner on every clamping plate, it is achieved that the tetragon glass of different specification size and different angle can be continuously adjusted and fix；
Interference fit is had to produce extruding expansive force between inclined-plane, slip-off preventing raised line both sides and inclined-plane, slip-off preventing groove both sides, it is not necessary to gluing is prevented also from coming off, it is to avoid by the aging produced case accident of bonding glue；Matched in clearance is had, it is simple to install and combine between slip-off preventing raised line height and slip-off preventing depth of groove；
And on described clamping slope, have one layer of rubber tabletting, adjustment width trapezoidal glass plate carried out plane spacing while, a downward component can be produced so that be test for trapezoidal glass plate and touch test table, it is to avoid trapezoidal glass plate local pressure is uneven produces explosion.
Accompanying drawing explanation
Fig. 1 is the stereoscopic appearance figure of the present invention.
Fig. 2 is the stereoscopic appearance figure that the aperture camera assembly 900 in Fig. 1 is in running order.
Fig. 3 is that the present invention in Fig. 1 is in the stereoscopic appearance figure removing glass fragment duty.
Fig. 4 is the enlarged drawing of the aperture camera assembly 900 in Fig. 2.
Fig. 5 is aperture camera support circle 820 enlarged drawing in Figure 21.
Fig. 6 is revolution impacter 590 enlarged drawing in Fig. 3.
Fig. 7 is impacter frame 567 enlarged drawing in Fig. 6.
Fig. 8 is the vertical cross section of the manual gear 151 in Fig. 1 and support side plate 200 connecting portion.
Fig. 9 is the stereoscopic appearance figure of the cullet guider 140 in Fig. 1 and cullet collecting cart 300 bonding state.
Figure 10 is the profile along the axis of symmetry in Fig. 9.
Figure 11 is the independent stereoscopic appearance figure of cullet guider 140 part in Fig. 9.
Figure 12 is the profile along the axis of symmetry in Figure 11.
Figure 13 is the independent stereoscopic appearance figure of cullet collecting cart 300 part in Fig. 9.
Figure 14 is the profile along the axis of symmetry in Figure 13.
Figure 15 be cylinder bulb 199 and hole 198, the lock pin location binding site of stud lock pin 189 termination in Fig. 1 along stud lock pin 189 axial line vertical cross section.
Figure 16 is cylinder bulb 199 and hole 198, the lock pin location disengaged condition of stud lock pin 189 termination in Figure 15.
Figure 17 is the integral-rack independent stereoscopic appearance figure being made up of the support side plate 200 of both sides and rear shear plate 176 and bottom narrow boards 175 in Fig. 1.
Figure 18 is the independent stereoscopic appearance figure of test table 190 in Fig. 1.
Figure 19 is the manual gear 151 in Fig. 3 and travelling gear 161 joint portion and the enlarged drawing at stud lock pin 189 position.
Figure 20 is that the bearing corner clip board component 500 in Fig. 1 is at the top view being applied in combination.
Figure 21 is that the bearing corner clip board component 500 in Figure 20 does not use, and presents parallelogram state figure.
Figure 22 is the A A sectional view in Figure 20, is test for trapezoidal glass plate 600 and is fixed on test table 190.
Figure 23 is the partial enlarged drawing of the tested trapezoidal glass plate 600 in Figure 22 and rubber tabletting 551 contact site.
Figure 24 is the B B sectional view in Figure 21.
Figure 25 is the first sliding corner 518 profile in Figure 24.
Figure 26 is to unload except rolling bearing 541 in Figure 25.
Figure 27 is the isometric front view of the first sliding corner 518 in Figure 24.
Figure 28 is the rear isometric view of the first sliding corner 518 in Figure 24.
Figure 29 is the outline drawing of the first retained part 519 in Figure 21.
Figure 30 is the C-C profile in Figure 29.
Figure 31 is slip-off preventing groove 585 part in Figure 30.
Figure 32 is slip-off preventing raised line 558 part in Figure 30.
Figure 33 is that sampling standard is taken pictures shooting figure.
Figure 34 is to set up shooting effect figure after circular fluorescent pipe 888 assists the glass of shooting to be crashed to pieces.
Detailed description of the invention
The present invention is described below in conjunction with the accompanying drawings in detail with detailed description of the invention:
In Fig. 1, test table 190 being placed bearing corner clip board component 500, and fixed trapezoidal glass plate 600, the outer shifting of aperture camera assembly 900 does not works, and revolution impacter 590 is positioned at directly over trapezoidal glass plate 600, and revolution impacter 590 is in running order.
In Fig. 2, bearing corner clip board component 500 is placed on test table 190, and fixed trapezoidal glass plate 600, revolution impacter 590 is transferred out test table 190 and is in off working state, and aperture camera assembly 900 is positioned at directly over trapezoidal glass plate 600 in running order.
In Fig. 3, bearing corner clip board component 500 unloads except two sides therein, and test table 190 is in rotation heeling condition, and revolution impacter 590 removes and do not works above test table 190, and aperture camera assembly 900 also removes above test table 190.
In Figure 19, figure unloads except gear nut 188.
In Figure 33, the sampling standard of shooting figure of taking pictures a size of: the length of side be number of tiles in the square-shaped frame of 50 millimeters more than 40 for qualified.
In Figure 34, after setting up circular fluorescent pipe 888, after trapezoidal glass plate 600 is crashed to pieces, demarcation line between fragment becomes apparent from distinguishing.
Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Figure 15, Figure 16, Figure 17, Figure 18, in Figure 19 and Figure 20, gear turntable aperture shooting bearing corner clamping plate molybdenum alloy glass detection equipment, integral-rack includes support side plate 200, rear shear plate 176, bottom narrow boards 175 and four circular abutments 566, the most fixed two described circular abutments 566 in the support side plate 200 of both sides, four circular abutment 566 upper ends are all fixed with column termination 604, four column terminations 604 are respectively fixed with two transverse horizontal bars 602 and two vertical equity bars 603；
In the support side plate 200 of integral-rack both sides, plane is the most all fixed with turntable bearing 163 and lock pin bearing 180；There is platen rotating shaft 196 test table 190 both sides, the platen rotating shaft 196 of both sides is the most rotatable to be fixed in turntable bearing 163, rear shear plate 176 upper bit on integral-rack has plane 717 in back plate, in back plate, plane 717 exceeds 8 to 10 millimeters of plane in described support side plate 200, lower plane after plane 717 holds test table 190 in back plate；
In Fig. 1, Fig. 2, Fig. 3, Figure 16 and Figure 17, lock pin is had to position hole 198 on described test table 190 both sides vertical, described lock pin bearing 180 inner hole thread matches with stud lock pin 189 external screw thread, there is cylinder bulb 199 stud lock pin 189 termination of both sides, cylinder bulb 199 can enter in described hole 198, lock pin location, is fixed with the support side plate 200 described in both sides by described test table 190；As improvement:
Fig. 1, Fig. 2, Fig. 3, in Fig. 8 and Figure 19, it is further fixed on travelling gear 161 in the platen rotating shaft 196 of side, travelling gear 161 is combined with manual gear 151, manual gear 151 is rotatable to be fixed on manual wheel shaft 152, there is axle flange 154 manual wheel shaft 152 the inner, axle flange 154 is fixed on corresponding support side plate 200 lateral surface, there is axle jump ring 165 manual wheel shaft 152 outer end, axle jump ring 165 keeps off at described manual wheel shaft 152 lateral surface, handwheel step circle 159 is had on manual gear 151 lateral surface, it is fixedly connected with handwheel cross bar 185 on handwheel step circle 159, handwheel cross bar 185 outer end also has handwheel crank handle 155；Shaft gear section 192 and shaft thread 193 is had on platen rotating shaft 196 outer end described in side, rotating shaft keyway 194 is had in shaft gear section 192, runner flat key 168 it is furnished with in rotating shaft keyway 194, it is fixed with travelling gear 161 in shaft gear section 192, travelling gear 161 lateral surface has gear nut 188 match with described shaft thread 193；
In Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 and Fig. 6, aperture is had to image plagioclase handle 810 in aperture shooting rotating disk 830 on aperture camera assembly 900, aperture shooting plagioclase handle 810 outer lower end has horizon light coil 800 and upright transverse arm camera stand 925, on upright transverse arm camera stand 925, there is video camera termination 945 outer end, front, 945 times, video camera termination is industrial camera 950, and the power supply signal combination cable that video camera termination 945 arranges concealed wire layout is external to distribution box and computer disposal center respectively；
There is a circular fluorescent pipe 888 in described horizon light coil 800, aperture shooting rotating disk 830 has rotating disk endoporus 836 and rotating disk lower surface 832；Aperture shooting circle endoporus 826 and bracing ring upper surface 823 and bracing ring trip bolt 894 is had on aperture camera support circle 820, described aperture shooting circle one circular abutment 566 of endoporus 826 and heel row is slidably matched, and aperture camera support circle 820 is fixed on this described circular abutment 566 of heel row by described bracing ring trip bolt 894；Described bracing ring upper surface 823 torr described rotating disk lower surface 832, described rotating disk endoporus 836 also coordinates for rotary sliding with between this described circular abutment 566 of heel row, make described horizon light coil 800 together with industrial camera 950, set height position is made synchronous rotary motion；
Fixed bearing corner clip board component 500 in plane on described test table 190, described turntable bearing 163 fixed cullet guider 140 between plane together with described lock pin bearing 180 and in support side plate 200, cullet guider 140 lower port falls within cullet collecting cart 300 upper port；
Impact cross bar 562 one end has cross bar becket 599, impact cross bar 562 other end to have impact slide block 666, impact slide block 666 endoporus to coordinate with a front row wherein circular abutment 566 cylindrical rotary sliding；Slip fixed revolution impacter 590 on described impact cross bar 562；Jump bit cone 596 is had on revolution impacter 590, the material of jump bit cone 596 is molybdenum-base alloy, described molybdenum-base alloy is elementary composition by following percentage by weight: Mo:23%, W:4.3%, Ti:2.3%, Ni:1.8%, Cr:1.6%, Zn:1.3%, Al:1.2%, C:1.1%, and surplus is Fe and inevitable impurity；The weight percent content of described impurity is: Si is 0.18%, S is 0.008%, P is 0.013%, and the rockwell superficial hardness number of this molybdenum-base alloy is HRC66.
As improving further: in Fig. 1, Fig. 2, Fig. 3, Fig. 6 and Fig. 7, liftable fixed altitude location circle 565 on described circular abutment 566, holding screw 594 is had on altitude location circle 565, altitude location circle 565 torr described impact slide block 666, and altitude location circle 565 is for regulating the height of impact cross bar 562；Described revolution impacter 590 includes impacter frame 567, impact motor 521 and quadrangular guide rail 595；
Have in described impacter frame 567 between four faceted pebbles on the impact vertical square hole of frame 535 and the impact horizontal square hole of frame 564, the impact horizontal square hole of frame 564 and described impact cross bar 562 for being slidably matched；
Described impact motor 521 base holes is fixed in the upper plane of impacter frame 567, and impact motor 521 output port is fixed with rotating disk 572；Revolution pivot pin 573 is had on rotating disk 572；
It is slidably matched for liftable between described quadrangular guide rail 595 and the described vertical square hole of impact frame 535, described quadrangular guide rail 595 lower end is described jump bit cone 596, the pointed cone angle of jump bit cone 596 is 65 degree, quadrangular guide rail 595 upper end is horizontal concrete chute 524, for being slidably matched between horizontal concrete chute 524 inwall and described revolution pivot pin 573.
As improving further: have Boards wall screw 197 on described test table 190, in every described support side plate 200, plane is respectively arranged with in the support side plate 200 of two platen seat screws 160 and two locking pin seat screws 186, at least side also four horizontally disposed handwheel seat screws 157.
As improving further: in Fig. 1, Fig. 2, Fig. 3, Fig. 9, Figure 10, Figure 11, Figure 12, Figure 13 and Figure 14, described cullet guider 140 is surrounded together with end swash plate 141 after guider and guider front vertical plate 143 by guider biside plate 142, described guider biside plate 142 upper end has the guider flange 184 turned up respectively, and guider flange 184 has fixed via 148；Cullet guider 140 lower ending opening four limit constitutes a guider lower ending opening 166；
Collecting cart vertical plates on both sides 612 and collecting cart back incline 619 and collecting cart front vertical plate 610, collecting cart vertical plates on both sides 612 front end is had to also have collecting cart handle 622 on described cullet collecting cart 300 flat board respectively；Described collecting cart vertical plates on both sides 612 and collecting cart front vertical plate 610 surround three contour end faces 616, and the back incline upper surface 661 on described collecting cart back incline 619 is 48 millimeters less than the distance of three described contour end faces 616；The floor projection size that back incline upper surface 661 and three contour end faces 616 are surrounded is more than described guider lower ending opening 166 floor projection size, it is 23 millimeters that guider lower ending opening 166 position exceeds the distance of described back incline upper surface 661, and guider lower ending opening 166 position is 25 millimeters less than the distance of three described contour end faces 616；Around bottom described cullet collecting cart 300, one has four go-cart forked standards 641, go-cart return pulley 640 is had in the middle of go-cart forked standard 641, it is rotatable matched in clearance between go-cart return pulley 640 centre bore and go-cart pivot pin 642 cylindrical, is interference fit between the through hole on go-cart pivot pin 642 two ends and go-cart forked standard 641.
As improving further: in Fig. 1, Figure 16, Figure 17, Figure 20, Figure 21, Figure 22, Figure 23, Figure 24, Figure 25, Figure 26, Figure 27, Figure 28, Figure 29, Figure 30, Figure 31 and Figure 32, described bearing corner clip board component 500 includes first clamping plate the 510, second clamping plate 520, three-ply board 530 and the 4th clamping plate 540 that four physical dimensions are identical, every clamping plate are made up of retained part and sliding corner, are rotatably connected by pivot pin rivet 100 between retained part and the sliding corner of every clamping plate；
The lower surface of described sliding corner is slide plate lower plane 561, rotation through hole 108 is had on slide plate lower plane 561, rotate through hole 108 side and have corner window 531, rotate through hole 108 opposite side and have bearing bearing pin 574, bearing bearing pin 574 is positioned on slide plate lower plane 561, pivot pin bearing section 578 is had on bearing bearing pin 574, it it is pivot pin step 576 between pivot pin bearing section 578 and described bearing bearing pin 574, described pivot pin bearing section 578 outer end is bearing section outer end 575, and described pivot pin bearing section 578 has snap ring groove 579；Being fixed with rolling bearing 541 inner ring on described pivot pin bearing section 578, rolling bearing 541 inner ring inboard againsts pivot pin step 576, snap ring groove 579 has bearing snap spring 511, bearing snap spring 511 keep off outside rolling bearing 541 inner ring；
The upper surface of described retained part is plane 516 on clamping plate, on clamping plate, there is bearing runner 514 one end of plane 516, there is transition fluting 571 on bearing runner 514 and clamping plate between plane 516, bottom bearing runner 514, have blind slot space 517, and the described single-ended opening of bearing runner 514；On described clamping plate, the other end of plane 516 has step through-hole 109, step through-hole 109 both sides to have through hole angle face 102, and the clamping plate between two side through hole angle faces 102 have corner scale 513 in plane 516；
In Figure 24; described pivot pin rivet 100 passes through rotation through hole 108 and step through-hole 109 successively; rotatable for slide plate lower plane 561 overlap joint is fixed on clamping plate in plane 516 by pivot pin rivet 100, it is ensured that slide plate lower plane 561 is in sustained height with plane 516 on described clamping plate；
Clamping slope 515, clamping is had to have slip-off preventing groove 585 on slope 515 on described clamping plate inside plane 516；There is slip-off preventing raised line 558 on rubber tabletting 551, be embedded interference fit between slip-off preventing raised line 558 and described slip-off preventing groove 585；
The hard molybdenum alloy coating having a layer thickness to be 0.25 millimeter on described bearing runner surface, elementary composition by following percentage by weight of this hard molybdenum alloy coating material: Mo:20%, Ti:3.3%, Cu:2.7%, Cr:1.3%, W:2.3%, Al:1.2%, C:1.1%, surplus is Fe and inevitable impurity；The weight percent content of described impurity is: Si is 0.18%, Mn is 0.22%, S is 0.008%, P is 0.013%, and the rockwell superficial hardness number of this hard molybdenum alloy coating is HRC58.
As improving further: on described clamping slope 515 and described clamping plate, the angle between plane 516 is 55 degree；Described slip-off preventing groove 585 degree of depth is 2.4 millimeters, and slip-off preventing groove 585 bottom width is 4.7 millimeters, and slip-off preventing groove 585 A/F is 4.4 millimeters；Having slip-off preventing raised line 558 on rubber tabletting 551, slip-off preventing raised line 558 height is 2.2 millimeters, and slip-off preventing raised line 558 width suitable for reading is 4.8 millimeters, and slip-off preventing raised line 558 root width is 4.4 millimeters；Slip-off preventing raised line 558 is squeezed among described slip-off preventing groove 585, and rubber tabletting 551 is close on described clamping slope 515；
Described rubber tabletting 551 uses natural man-made rubber, the material composition of this natural man-made rubber is: natural rubber sheet 33%, chlorinated polyethylene rubber 8%, oils DOP8%, politef 5.2%, nano-sized magnesium hydroxide 17%, oligomer ester 7%, accelerator 6%, sulfuration resistant reducing agent 0.7%, vulcanizing agent 1.7%, and remaining is inserts.
Described accelerator is zinc oxide, and described vulcanizing agent is sulfur, and described inserts is the Pulvis Talci being not less than 1280 mesh.
The benefit of above-mentioned design is: have interference fit produce extruding expansive force between inclined-plane, slip-off preventing raised line 558 both sides and inclined-plane, slip-off preventing groove 585 both sides, it is not necessary to gluing is prevented also from coming off, it is to avoid by the aging produced case accident of bonding glue；Matched in clearance is had, it is simple to install and combine between slip-off preventing raised line 558 height and slip-off preventing groove 585 degree of depth.
As improving further: the described bearing runner 514 on the first retained part 519 and between the rolling bearing 541 on the 4th sliding corner 548 for being slidably matched, the transition on the first described retained part 519 is slotted has 1.2 to 1.4 millimeters of gaps between 571 and the 4th bearing bearing pins 574 on sliding corner 548；
The described bearing runner 514 on the 4th retained part 549 and between the rolling bearing 541 on the 3rd sliding corner 538 for being slidably matched, have 1.2 to 1.4 millimeters of gaps between the bearing bearing pin 574 on transition on the 4th described retained part 549 fluting 571 and the 3rd sliding corner 538；
For being slidably matched between bearing runner 514 on the second described retained part 529 and the rolling bearing 541 on the first sliding corner 518, between the transition fluting 571 on the second described retained part 529 and the bearing bearing pin 574 on the first sliding corner 518, there are 1.2 to 1.4 millimeters of gaps；
For being slidably matched between bearing runner 514 on the 3rd described retained part 539 and the rolling bearing 541 on the second sliding corner 528, between the transition fluting 571 on the 3rd described retained part 539 and the bearing bearing pin 574 on the second sliding corner 528, there are 1.2 to 1.4 millimeters of gaps.
As improving further: the hard molybdenum alloy coating having a layer thickness to be 0.34 0.36 millimeters on described bearing runner 514 surface, elementary composition by following percentage by weight of this hard molybdenum alloy coating material: Mo:27 31%, Ni:3.6%, Cu:2.4%, Ti:1.6%, W:1.6%, Cr:1.5%, C:1.0%, surplus is Fe and inevitable impurity；The weight percent content of described impurity is: Si less than 0.20%, Mn less than 0.25%, S less than 0.012%, P less than 0.015%, the rockwell superficial hardness number of this hard molybdenum alloy coating is HRC53 55.
As improving further: the radius of described circular fluorescent pipe 888 is 490 to 492 millimeters.
In embodiment, described support side plate 200 thickness is 49 millimeters, and described rear shear plate 176 thickness is 40 millimeters, and described bottom narrow boards 175 thickness is 40 millimeters.In described back plate, plane 717 exceeds 9 millimeters of plane in described support side plate 200, using the disposable integral casting forming of grey cast-iron between described support side plate 200 and rear shear plate 176 and bottom narrow boards 175 is integral-rack, bulk strength is high, and shock-absorbing effect is good.
The Boards wall screw 197 more than five is had on described test table 190, five clamping plate step through-holes 501 are had in plane 516 on the clamping plate of described the first retained part 519 in bearing corner clip board component 500, five sunk screws 195 pass through described clamping plate step through-hole 501 successively and match with described Boards wall screw 197, the first described retained part 519 is fixed on described test table 190, using the immobilizing foundation of the first retained part 519, bearing corner clip board component 500 entirety is all fixed on described test table 190.
Complete machine assembling process:
Cullet guider 140 entirety is placed down from above so that described guider flange 184 is taken and is placed on plane in described support side plate 200, and four fixed vias 148 of every side are directed at two platen seat screws 160 and two locking pin seat screws 186 simultaneously；
The platen rotating shaft 196 of described test table 190 both sides is rotatable with turntable bearing 163 endoporus to be coordinated, and four platen seat screws pass through the installing hole on turntable bearing 163 and fixed via 148 respectively, are fixed on platen seat screw 160 by the turntable bearing 163 of both sides；Four locking pin seat screws pass through the installing hole on lock pin bearing 180 and fixed via 148 respectively, are fixed on locking pin seat screw 186 by the lock pin bearing 180 of both sides, and cullet guider 140 is fixed generally in both sides bilinear, particularly stable firmly.
The cylinder bulb 199 of stud lock pin 189 termination of both sides can come in and go out test table 190 both sides hole 198, lock pin location in, by test table 190 locking positioning or separately.
Keyway is also had on travelling gear 161 endoporus, travelling gear 161 endoporus is placed in shaft gear section 192, being placed in the rotating shaft keyway 194 in shaft gear section 192 by runner flat key 168, the position of the prominent rotating shaft keyway 194 on runner flat key 168 is accommodated among the keyway on travelling gear 161 endoporus；On the shaft thread 193 of shaft gear section 192 outer end, threaded engagement screws on gear nut 188, and travelling gear 161 is fastened in the shaft gear section 192 in platen rotating shaft 196 by gear nut 188.
The flange stepped hole 156 that four radiuses such as grade are uniform is had on axle flange 154, four flange screws pass through flange stepped hole 156 successively and match with described handwheel seat screw 157, manual wheel shaft 152 is fixed on corresponding support side plate 200 lateral surface, having axle jump ring 165 at axle outer end 153 on manual wheel shaft 152, axle jump ring 165 is for the axial displacement of limit manual wheel shaft 152.
Boards wall screw 197 is had on described test table 190, described bearing corner clip board component 500 there is clamping plate step through-hole 501 in plane 516 on the clamping plate of at least the first retained part 519, sunk screw 195 passes through described clamping plate step through-hole 501 successively and matches with described Boards wall screw 197, the first described retained part 519 is fixed on described test table 190 plane, using the immobilizing foundation of the first retained part 519, bearing corner clip board component 500 entirety is all fixed on described test table 190.
Bearing corner clip board component 500 own wt can also be utilized, trapezoidal glass plate 600 is fixed on described test table 190；Extenal fixation part can also be used remaining second retained part 529 and the 3rd retained part 539 and the 4th retained part 549 are fixed on test table 190 successively；
For being slidably matched between bearing runner 514 on first retained part 519 and the rolling bearing 541 on the 4th sliding corner 548, for being slidably matched between bearing runner 514 on 4th retained part 549 and the rolling bearing 541 on the 3rd sliding corner 538, for being slidably matched between bearing runner 514 on second retained part 529 and the rolling bearing 541 on the first sliding corner 518, for being slidably matched between the bearing runner 514 on the 3rd retained part 539 and the rolling bearing 541 on the second sliding corner 528.
Being inserted on circular abutment 566 external cylindrical surface by impact slide block 666 through hole of impact cross bar 562 one end, altitude location circle 565 has holding screw 594 be fixed on the another kind of circular abutment 566 at front row, altitude location circle 565 torr described impact slide block 666；The impact horizontal square hole of frame 564 in impacter frame 567 is inserted on the rectangle straight-bar on described impact cross bar 562, and fixes；There is impact motor installed surface 544 in described impacter frame 567, impact motor 521 be placed and secured on described impact motor installed surface 544, rotating disk 572 is fixed on the output shaft end on impact motor 521；Quadrangular guide rail 595 is inserted among the vertical square hole of impact frame 535 in impacter frame 567, allow the revolution pivot pin 573 on described rotating disk 572 insert among the horizontal concrete chute 524 of described quadrangular guide rail 595 upper end simultaneously.
Adjust altitude location circle 565 height so that when quadrangular guide rail 595 runs to extreme lower position, jump bit cone 596 can just touch the trapezoidal glass plate 600 being fixed on test table 190, and is smashed by trapezoidal glass plate 600；For being slidably matched between the impact horizontal square hole of frame 564 and described impact cross bar 562 in impacter frame 567, the power supply signal combination cable that impact motor 521 arranges concealed wire layout is external to distribution box and computer disposal center respectively；
When one, safety glass being done fragmentation test, step is as follows:
(1), rotating handwheel crank handle 155 by hand so that manual gear 151 band nutating gear 161 rotates, then drive test table 190 rear end lower plane to push down plane 717 in back plate, test table 190 presents level；Rotate the lock pin crank handle 187 of both sides respectively, match with lock pin bearing 180 inner hole thread by means of stud lock pin 189, the cylinder bulb 199 making stud lock pin 189 termination enters the lock pin of test table 190 both sides and positions locking positioning in hole 198, and test table 190 is fastened in level；
(2), identical by being placed on test table 190 four physical dimensions above first clamping plate the 510, second clamping plate 520, three-ply board 530 and the 4th clamping plate 540, surround a surrounding ambient；Above-mentioned surrounding ambient size is more than the physical dimension of trapezoidal glass plate 600 to be detected, the trapezoidal glass plate 600 that will be detected is placed on above the test table 190 in above-mentioned surrounding ambient, use the immobilizing foundation of the first retained part 519, after a wherein side of trapezoidal glass plate 600 clings to the first retained part 519, second retained part 529 and the 3rd retained part 539 and the 4th retained part 549 are clinged to trapezoidal glass plate 600 one by one, the rubber tabletting 551 on every clamping plate is made tightly to touch four limit outer rims of trapezoidal glass plate 600 to be detected；Trapezoidal glass plate 600 is fixed on described test table 190；The produced elastic indenture 105 of rubber tabletting 551 natural resiliency deformation gives trapezoidal glass plate 600 4 limit outer rim flexibility and fixes, it is to avoid rigidity clamping plate are by unexpected for trapezoidal glass plate 600 broken；
(3), the impact cross bar 562 that regulates on circular abutment 566 height, hold cross bar becket 599, will revolution impacter 590 along with impact cross bar 562 together, rotate above trapezoidal glass plate 600 around circular abutment 566 cylindrical；Start impact motor 521, rotating disk 572 is driven to rotate, when the revolution pivot pin 573 on rotating disk 572 is while rotating, revolution pivot pin 573 sliding in the horizontal concrete chute 524 of quadrangular guide rail 595 upper end again, quadrangular guide rail 595 is driven to move up and down so that the jump bit cone 596 of quadrangular guide rail 595 lower end also moves up and down；When jump bit cone 596 is displaced downwardly to extreme lower position, trapezoidal glass plate 600 can just be touched, and trapezoidal glass plate 600 is smashed；The dangerous step remotely controlling to smash trapezoidal glass plate 600 can be realized, it is to avoid glass breaking moment surprisingly splashes and injures site operation personnel；
(4), again hold cross bar becket 599, impacter 590 will be turned round along with impact cross bar 562 together, and be rotated away from above trapezoidal glass plate 600 around circular abutment 566 cylindrical；
By circular fluorescent pipe 888 together with industrial camera 950, along with aperture shooting plagioclase handle 810 is centered by rotating disk endoporus 836, rotates and move to image, above trapezoidal glass plate 600, the position taken pictures；
Circular fluorescent pipe 888 energising produces annular beam, shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, produce computer-readable picture clearly, Figure 33 and Figure 34, require that the trapezoidal glass plate 600 carrying out judging to destroy is the most qualified according to national standard, complete the fragmentation status test of safety glass；
(5) remove glass fragment work: closed by circular fluorescent pipe 888, and along with aperture shooting plagioclase handle 810 is centered by rotating disk endoporus 836, reversely rotate removal test table 190；
Removing the clamping plate on adjacent both sides, opposite direction rotates the stud lock pin 189 on the lock pin crank handle 187 of both sides simultaneously so that stud lock pin 189 exits the hole 198, lock pin location of test table 190 both sides, releases locking positioning.With hands opposite direction rotation hand wheel crank handle 155 so that manual gear 151 band nutating gear 161 opposite direction rotates, and drives platen rotating shaft 196 to rotate through runner flat key 168, test table 190 rear end lower plane is then driven to depart from plane 717 in back plate；After test table 190 run-off the straight 10 to 20 is spent, safety glass fragment can be disposed easily through cullet guider 140, fall among cullet collecting cart 300；
(6), again rotating handwheel crank handle 155 by hand so that manual gear 151 band nutating gear 161 rotates, then drive test table 190 rear end lower plane to push down plane 717 in back plate, test table 190 presents level again；Rotate the stud lock pin 189 on the lock pin crank handle 187 of both sides the most respectively, stud lock pin 189 is made to enter locking positioning in the hole 198, lock pin location of test table 190 both sides, test table 190 is again at level, prepares as long as being test for trapezoidal glass plate 600 for next；
(7), specific cullet guider 140 lower port falls within described cullet collecting cart 300 upper port, its effect is: can be more than described guider lower ending opening 166 floor projection size by means of the floor projection size that the contour end face 616 in back incline upper surface 661 and three is surrounded, it is 27 millimeters that guider lower ending opening 166 position exceeds the distance of described back incline upper surface 661, it is ensured that sheet glass can be all in cullet guider 140 falls into cullet collecting cart 300；It can be 28 millimeters less than the distance of described three contour end faces 616 by means of guider lower ending opening 166 position again, easily cullet collecting cart 300 is separated with cullet guider 140, when the chunk glass in cullet collecting cart 300 is to be raftinged, cullet collecting cart 300 is moved away.
Two, the above-mentioned prominent substantive distinguishing features of the present invention, it is ensured that can bring the most progressive following effect:
Achieve detection test overall process and save disposable product adhesive tape, not only save test consumables cost, it is to avoid pollute environment；Also shorten the activity duration, the tape residue on test table 190 need not be removed clean after test, it is only necessary to remove clean cullet, so that it may implement experiment test operation next time so that work efficiency improves twice every time.Prior thoroughly avoiding because adhesive tape is burst, by safety glass, the probability that strength collapses out, the personal safety of operator is more secure；By to present invention employs bearing corner clip board component 500 and using the test data done of disposable product adhesive tape conventionally test and compare.It is appreciated that: use the rubber tabletting 551 of natural rubber, its specific had physical characteristic of material composition formula, guarantee to go through hundred experiment test operations without breakage, and hard molybdenum alloy coating on bearing runner 514 surface is intact, conclusion is to have employed bearing corner clip board component 500 to be better than using disposable product adhesive tape conventionally test.
Claims (3)
1. gear turntable aperture shooting bearing corner clamping plate molybdenum alloy glass detection equipment, the upper plane of the support side plate (200) of integral-rack both sides is the most all fixed with turntable bearing (163) and lock pin bearing (180)；There is platen rotating shaft (196) test table (190) both sides, the platen rotating shaft (196) of both sides is the most rotatable to be fixed in turntable bearing (163), rear shear plate (176) upper bit on integral-rack has plane in back plate (717), and in back plate, plane (717) holds test table (190) lower plane afterwards；
Lock pin hole, location (198) is had on described test table (190) both sides vertical, described lock pin bearing (180) inner hole thread matches with stud lock pin (189) external screw thread, there is cylinder bulb (199) stud lock pin (189) termination of both sides, cylinder bulb (199) can enter in described lock pin hole, location (198), is fixed with the support side plate (200) described in both sides by described test table (190)；
Fixed bearing corner clip board component (500) in the upper plane of described test table (190), described turntable bearing (163) is fixed cullet guider (140) together with described lock pin bearing (180) and between the upper plane of support side plate (200), and cullet guider (140) lower port falls within cullet collecting cart (300) upper port；
There is cross bar becket (599) impact cross bar (562) one end, impact cross bar (562) other end has impact slide block (666), impact slide block (666) endoporus to coordinate with front row wherein circular abutment (566) cylindrical rotary sliding；The upper slip fixed revolution impacter (590) of described impact cross bar (562), revolution impacter (590) has jump bit cone (596)；It is characterized in that:
It is further fixed on travelling gear (161) in the platen rotating shaft (196) of side, travelling gear (161) is combined with manual gear (151), manual gear (151) is rotatable to be fixed on manual wheel shaft (152), there is axle flange (154) manual wheel shaft (152) the inner, axle flange (154) is fixed on corresponding support side plate (200) lateral surface, there is axle jump ring (165) manual wheel shaft (152) outer end, axle jump ring (165) keeps off at described manual wheel shaft (152) lateral surface, handwheel step circle (159) is had on manual gear (151) lateral surface, it is fixedly connected with handwheel cross bar (185) on handwheel step circle (159), handwheel cross bar (185) outer end also has handwheel crank handle (155)；Shaft gear section (192) and shaft thread (193) is had on platen rotating shaft (196) outer end described in side, rotating shaft keyway (194) is had in shaft gear section (192), it is furnished with runner flat key (168) in rotating shaft keyway (194), shaft gear section (192) is fixed with travelling gear (161)；
Aperture shooting plagioclase handle (810) is had on aperture shooting rotating disk (830) on aperture camera assembly (900), aperture shooting plagioclase handle (810) outer lower end has horizon light coil (800) and upright transverse arm camera stand (925), there is video camera termination (945) the upper outer end of upright transverse arm camera stand (925), and under video camera termination (945), front is industrial camera (950)；
There is a circular fluorescent pipe (888) in described horizon light coil (800), aperture shooting rotating disk (830) has rotating disk endoporus (836) and rotating disk lower surface (832)；Aperture shooting circle endoporus (826) and bracing ring upper surface (823) and bracing ring trip bolt (894) is had on aperture camera support circle (820), described aperture shooting circle endoporus (826) is slidably matched with one circular abutment (566) of heel row, and aperture camera support circle (820) is fixed on this described circular abutment (566) of heel row by described bracing ring trip bolt (894)；Described rotating disk lower surface (832) is held in the palm in described bracing ring upper surface (823), described rotating disk endoporus (836) also coordinates for rotary sliding with between this described circular abutment (566) of heel row, make described horizon light coil (800) together with industrial camera (950), set height position is made synchronous rotary motion；
The material of described jump bit cone (596) is molybdenum-base alloy, described molybdenum-base alloy is elementary composition by following percentage by weight: Mo:22 24%, W:4.2 4.4%, Ti:2.2 2.4%, Ni:1.7 1.9%, Cr:1.5 1.7%, Zn:1.2 1.4%, Al:1.1 1.3%, C:1.0 1.2%, and surplus is Fe and inevitable impurity；The weight percent content of described impurity is: Si less than 0.22%, S less than 0.012%, P less than 0.016%, the rockwell superficial hardness number of this molybdenum-base alloy is HRC65 67.
Gear turntable aperture the most according to claim 1 shooting bearing corner clamping plate molybdenum alloy glass detection equipment, is characterized in that:
Described bearing corner clip board component (500) includes the first clamping plate (510), the second clamping plate (520), three-ply board (530) and the 4th clamping plate (540) that four physical dimensions are identical, every clamping plate are made up of retained part and sliding corner, are rotatably connected by pivot pin rivet (100) between retained part and the sliding corner of every clamping plate；
The lower surface of described sliding corner is slide plate lower plane (561), rotation through hole (108) is had on slide plate lower plane (561), rotate through hole (108) side and have corner window (531), rotate through hole (108) opposite side and have bearing bearing pin (574), bearing bearing pin (574) is positioned on slide plate lower plane (561), pivot pin bearing section (578) is had on bearing bearing pin (574), it is pivot pin step (576) between pivot pin bearing section (578) and described bearing bearing pin (574), described pivot pin bearing section (578) outer end is bearing section outer end (575), snap ring groove (579) is had on described pivot pin bearing section (578)；It is fixed with rolling bearing (541) inner ring on described pivot pin bearing section (578), rolling bearing (541) inner ring inboard againsts pivot pin step (576), having bearing snap spring (511) on snap ring groove (579), bearing snap spring (511) keeps off outside rolling bearing (541) inner ring；
The upper surface of described retained part is plane (516) on clamping plate, on clamping plate, there is bearing runner (514) one end of plane (516), transition is had to slot (571) on bearing runner (514) and clamping plate between plane (516), blind slot space (517), and described bearing runner (514) single-ended opening are arranged at bearing runner (514) bottom；On described clamping plate, the other end of plane (516) has step through-hole (109), there is through hole angle face (102) step through-hole (109) both sides, and the clamping plate between two side through hole angle faces (102) have corner scale (513) in plane (516)；
Described pivot pin rivet (100) passes through rotation through hole (108) and step through-hole (109) successively; slide plate lower plane (561) rotatable overlap joint is fixed in plane on clamping plate (516) by pivot pin rivet (100), it is ensured that slide plate lower plane (561) is in sustained height with plane (516) on described clamping plate；
On described clamping plate, there is clamping slope (515) plane (516) inner side, and clamping slope (515) has slip-off preventing groove (585)；There is slip-off preventing raised line (558) on rubber tabletting (551), be embedded interference fit between slip-off preventing raised line (558) and described slip-off preventing groove (585)；
The hard molybdenum alloy coating having a layer thickness to be 0.24 0.26 millimeters on described bearing runner (514) surface, elementary composition by following percentage by weight of this hard molybdenum alloy coating material: Mo:19 21%, Ti:3.2 3.4%, Cu:2.6 2.8%, Cr:1.2 1.4%, W:2.2 2.4%, Al:1.1 1.3%, C:1.0 1.2%, surplus is Fe and inevitable impurity；The weight percent content of described impurity is: Si less than 0.21%, Mn less than 0.25%, S less than 0.013%, P less than 0.017%, the rockwell superficial hardness number of this hard molybdenum alloy coating is HRC57 59.
Gear turntable aperture the most according to claim 2 shooting bearing corner clamping plate molybdenum alloy glass detection equipment, is characterized in that:
On described clamping slope (515) and described clamping plate, the angle between plane (516) is 54 56 degree；Described slip-off preventing groove (585) degree of depth is 2.3 2.5 millimeters, and slip-off preventing groove (585) bottom width is 4.6 4.8 millimeters, and slip-off preventing groove (585) A/F is 4.3 4.5 millimeters；Slip-off preventing raised line (558) is had on rubber tabletting (551), slip-off preventing raised line (558) height is 2.1 2.3 millimeters, slip-off preventing raised line (558) width suitable for reading is 4.7 4.9 millimeters, and slip-off preventing raised line (558) root width is 4.3 4.5 millimeters；Slip-off preventing raised line (558) is squeezed among described slip-off preventing groove (585), and rubber tabletting (551) is close on described clamping slope (515)；
Described rubber tabletting (551) uses natural man-made rubber, the material composition of this natural man-made rubber is: natural rubber sheet 32 34%, chlorinated polyethylene rubber 7 9%, oils DOP7 9%, politef 5.1 5.3%, nano-sized magnesium hydroxide 16 18%, oligomer ester 6 8%, accelerator 5 7%, sulfuration resistant reducing agent 0.6 0.8%, vulcanizing agent 1.6 1.8%, and remaining is inserts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610216285.1A CN105823681A (en) | 2016-04-09 | 2016-04-09 | Molybdenum alloy glass detection device with gear rotary table, aperture camera shooting assembly and bearing corner clamping plates |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610216285.1A CN105823681A (en) | 2016-04-09 | 2016-04-09 | Molybdenum alloy glass detection device with gear rotary table, aperture camera shooting assembly and bearing corner clamping plates |
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| Publication Number | Publication Date |
|---|---|
| CN105823681A true CN105823681A (en) | 2016-08-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610216285.1A Withdrawn CN105823681A (en) | 2016-04-09 | 2016-04-09 | Molybdenum alloy glass detection device with gear rotary table, aperture camera shooting assembly and bearing corner clamping plates |
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| CN (1) | CN105823681A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106395705A (en) * | 2016-12-02 | 2017-02-15 | 东莞市天合机电开发有限公司 | Turnover mechanism for detection of template |
| CN106629537A (en) * | 2016-12-02 | 2017-05-10 | 东莞市天合机电开发有限公司 | Turnover-type formwork detection device |
| CN114199703A (en) * | 2021-12-09 | 2022-03-18 | 九江中科鑫星新材料有限公司 | Ultra-high molecular polyethylene board detects uses impacter |
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| CN101622521A (en) * | 2007-02-15 | 2010-01-06 | 皮尔金顿集团有限公司 | Glazing inspection |
| CN105241762A (en) * | 2015-11-09 | 2016-01-13 | 温州经济技术开发区滨海志杰机电产品设计工作室 | Gear rotary table titanium alloy impact hammer circular rail clamping plate glass detecting device |
| CN105280058A (en) * | 2015-11-17 | 2016-01-27 | 陈俞任 | Triangle instrument which is provided with aluminium-chromium alloy step slot corner pointer and is adjustable in the same plane |
| CN105352824A (en) * | 2015-12-04 | 2016-02-24 | 温州经济技术开发区滨海志杰机电产品设计工作室 | Chromium alloy glass inspection machine with pull-out and plug-in lockpins, handle capable of turning over test bedplate and circular track pressing plates |
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| CN101622521A (en) * | 2007-02-15 | 2010-01-06 | 皮尔金顿集团有限公司 | Glazing inspection |
| CN105241762A (en) * | 2015-11-09 | 2016-01-13 | 温州经济技术开发区滨海志杰机电产品设计工作室 | Gear rotary table titanium alloy impact hammer circular rail clamping plate glass detecting device |
| CN105280058A (en) * | 2015-11-17 | 2016-01-27 | 陈俞任 | Triangle instrument which is provided with aluminium-chromium alloy step slot corner pointer and is adjustable in the same plane |
| CN105352824A (en) * | 2015-12-04 | 2016-02-24 | 温州经济技术开发区滨海志杰机电产品设计工作室 | Chromium alloy glass inspection machine with pull-out and plug-in lockpins, handle capable of turning over test bedplate and circular track pressing plates |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106395705A (en) * | 2016-12-02 | 2017-02-15 | 东莞市天合机电开发有限公司 | Turnover mechanism for detection of template |
| CN106629537A (en) * | 2016-12-02 | 2017-05-10 | 东莞市天合机电开发有限公司 | Turnover-type formwork detection device |
| CN106395705B (en) * | 2016-12-02 | 2018-11-06 | 嘉兴日雅光电有限公司 | A kind of template detection switching mechanism |
| CN114199703A (en) * | 2021-12-09 | 2022-03-18 | 九江中科鑫星新材料有限公司 | Ultra-high molecular polyethylene board detects uses impacter |
| CN114199703B (en) * | 2021-12-09 | 2023-08-11 | 九江中科鑫星新材料有限公司 | Impact machine for detecting ultra-high molecular polyethylene plate |
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Application publication date: 20160803 |
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