CN105651592A - Copper-alloy glass detecting instrument with hydraulic rotary table, screw camera and circular rotary angle pressing plates - Google Patents

Copper-alloy glass detecting instrument with hydraulic rotary table, screw camera and circular rotary angle pressing plates Download PDF

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Publication number
CN105651592A
CN105651592A CN201610132517.5A CN201610132517A CN105651592A CN 105651592 A CN105651592 A CN 105651592A CN 201610132517 A CN201610132517 A CN 201610132517A CN 105651592 A CN105651592 A CN 105651592A
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China
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plate
plane
hole
sides
motor
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陈丹青
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Wenzhou Economic And Technological Development Zone Binhai Xiongjie Electromechanical Development Studio
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Wenzhou Economic And Technological Development Zone Binhai Xiongjie Electromechanical Development Studio
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Priority to CN201610132517.5A priority Critical patent/CN105651592A/en
Publication of CN105651592A publication Critical patent/CN105651592A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • G01N3/04Chucks
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/30Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)

Abstract

The invention relates to a tempered glass testing instrument, in particular to a copper-alloy glass detecting instrument with a hydraulic rotary table, a screw camera and circular rotary angle pressing plates. The copper-alloy glass detecting instrument is improved in a way that a T-shaped guide rail is arranged at the center of the lower plane of the rear end of a test table plate, and a hydraulic lifting mechanism is arranged between the T-shaped guide rail and a support base plate; a screw lifting camera unit is arranged on a camera square rod, a rotation impactor is slidably fixed on an impact transverse rod, a circular optional-angle pressing plate component is fixed on the upper plane of the test table plate, and a broken glass recycling container is fixed between the combination of a table plate support and a lock pin support and the upper plane of a support lateral plate; the circular optional-angle pressing plate component comprises a first pressing plate, a second pressing plate, a third pressing plate and a fourth pressing plate which are identical in structure and size, each pressing plate comprises a clamping part and a slide rotary angle part, and the clamping plate and the slide rotary angle part are rotatably connected through a shaft pin rivet. The copper-alloy glass detecting instrument has the advantages that labor intensity of fragment detection is reduced, and the pictures of fragments are taken and transmitted to a computer processing center.

Description

Hydraulic swivel screw rod images round corner pressing plate copper alloy glass detection apparatus
Technical field
The present invention relates to a kind of safety glass test verification apparatus, particularly relate to the test verification apparatus wearing industrial camera and substitute manually-operated hydraulic swivel screw rod shooting round corner pressing plate copper alloy glass detection apparatus.
Background technology
G0rd0nGaileG once published an article " Aut0matedGlassFragmentati0nAnalysis " in 1996, and the detection algorithm of glass fragment has been inquired into, and the document relates to two key technologies: (1) image capture technology. Below the sensitive paper of a glass fragment imaging, apply light source respectively from two different angles, respectively collect the original digital image of a width fragment slot line shadow. So, owing to employing the light source of different angles, the two width images affirmative differences to some extent collected. Wherein owing to illumination reason produces the position of inconspicuous slot line in piece image, likely obvious in other piece image. Therefore, in due course two width images being combined, the discontinuous phenomenon of slot line can improve. (2) image segmentation algorithm. Cutting procedure includes the following steps: pretreatment is removed in two width original images by the reflective bright especially or dark especially noise caused of the dust in glass or slot line edge; Carrying out independent slot line detection, two width images are merged into the image of the complete slot line of a width, extract slot line, finally carry out fragment identification. J.Hayw00d, J.W.V.Miller et al. develop a glass fragment automatic recognition system, publish an article in 1998 " Aut0matedC0untingSystemF0rtheECEFragmagmentati0nTest ". Its recognition methods can be described as: the debris field of to be counted piece of number is marked artificially on sensitive paper, and scanner scanning obtains digital picture. Subsequent treatment is based on scanogram and carries out, and image processing step includes: compensate uneven illumination, reduces noise, it is determined that slot line. Before statistics block number, employ a kind of special recovery algorithms and fill the slot line of " loss ". This system can recognise that and count the quantity of the fragment in tab area.
From 1 day May in 2003, automobile, train, architectural safety glass used are implemented mandatory inspection system by China, do not obtain Compulsory Certification of Products certificate and do not apply the safety glass product of China Compulsory Product Certification mark must not dispatch from the factory, import and sale.Chinese Patent Application No.: 2009203050079, toughened glass falling sphere test bed, for solving safety glass when testing, glass fragment can be caused to splash everywhere, adopt the way of carriage case, although glass fragment can effectively be collected, but the reading of inconvenient glass fragment, and the installation effectiveness doing multi-disc safety glass continuously is relatively low.
Particularly in the glass applications of the special dimensions such as automobile, one is designed perfect cubing is the critically important factor determining a glass product quality stability. Multiformity due to present Automobile Design, glass on corresponding car is also increasingly sophisticated, glass profile is frequently not square or rectangle, present parallelogram or trapezoidal glass can be found everywhere, in the past for the detection of this kind of irregular quadrilateral glass, it does not have unified fixed clamp, glass periphery can only be retrained by adhesive tape or other modes, or at safety glass overlying lid layer thin film, to prevent glass fragment from splashing. Simultaneously adhesive tape also has and is burst, by safety glass, the probability that strength collapses out, and causes that operator are injured, and therefore, the improvement to safety glass fragmentation test device is very necessary.
Summary of the invention
For above prior art Problems existing, the present invention installs screw rod lifting industrial camera on integral-rack, in conjunction with hydraulic mechanism Turnover testing platen, it is equipped with the fastening of plug lock pin, particularly be provided with round corner Anchor plate kit and revolution impacter, clamp portion is carried out isoplanar can corner regulate design, it is achieved that the safety glass to difformity size tetragon, a kind of verification test device can be shared to do safety glass fragmentation test, specific as follows:
Hydraulic swivel screw rod images round corner pressing plate copper alloy glass detection apparatus, integral-rack includes support side plate, rear shear plate, end shear plate and four upper circular abutments, the support side plate of both sides is fixed described two upper circular abutment respectively, four upper circular abutment upper ends are all fixed with column termination, and four column terminations are respectively fixed with two transverse horizontal bars and two vertical equity bars;
In support side plate described in both sides, plane is all fixed with platen support and lock pin bearing respectively; There is platen rotating shaft test platen both sides, and the platen rotating shaft of both sides is rotatable respectively to be fixed in platen support, and described rear shear plate upper bit has plane in back plate, and in back plate, plane holds lower plane after testboard plate;
Described test platen both sides vertical has plug lockhole, for being slidably matched between described lock pin bearing endoporus and light beam lock pin cylindrical; The light beam lock pin of both sides can enter in described plug lockhole, by described test platen and the fixing restriction rotation of the support side plate described in both sides; Described light beam lock pin outer end has outside lock pin, has lock pin elongated hole groove on outside lock pin, and operation stock passes through described lock pin elongated hole groove; There is operation lever operation stock upper end, operation pivot pin is had between operation stock lower end and operation bearing, operation pivot pin two ends are fixed on operation bearing, coordinating for rotatable between the endoporus of operation stock lower end with operation pivot pin cylindrical, the operation rest base of both sides is fixed on described operation seat screw; As improvement:
Having disconnection breach in described back plate in plane, disconnect whose lower end and fix support baseboard, there are T-rail in described test platen rear end lower plane central authorities, have hydraulicefficiency elevation structure between T-rail and described support baseboard;
Described hydraulicefficiency elevation structure includes: on support baseboard, plane lays hydraulic tensioning cylinder, there is hydraulic cylinder jaw liquid presses piston pole upper end, two sides, hydraulic cylinder jaw top are static respectively fixes a top stub axle pin, two top stub axle pin all extend to the inside, all rotatable on two top stub axle pin cylindricals are combined with the short pulley endoporus in top; Common static major axis pin two ends, bottom of fixing, both sides, hydraulic cylinder jaw bottom, rotatable on the major axis pin interlude cylindrical of bottom are combined with lower minister's pulley endoporus;
The short pulley in top of described both sides, hydraulic cylinder jaw top slidably coordinates with T-rail together with described lower minister's pulley; T-shaped rail upright plate on T-rail is connected to test platen, and T-shaped rail transverse slat is arranged at T-shaped rail upright plate bottom; The short pulley in top of described both sides, hydraulic cylinder jaw top is positioned at described T-shaped rail upright plate both sides, and the described short pulley in top is positioned at above described T-shaped rail transverse slat, and described lower minister's pulley is positioned at below described T-shaped rail transverse slat;
Having bottom major axis pin, major axis pin two ends, bottom and described hydraulic cylinder jaw secure fit between described lower minister's pulley and described hydraulic cylinder jaw, bottom major axis pin is rotatable with described lower minister's pulley to be coordinated; Having top stub axle pin between the short pulley in described top and described hydraulic cylinder jaw, stub axle pin one end, top and described hydraulic cylinder jaw fix, and top stub axle pin is rotatable with the short pulley in described top to be coordinated;
Two described transverse horizontal bars are all sliding combined with shooting cross slider, shooting square bar is fixed between two shooting cross sliders, having screw rod lifting shooting unit on shooting square bar, screw rod lifting shooting unit includes slide block guide rail plate, shooting motor, motor screw, lifting nut, industrial camera; Slide block guide rail plate has slide block square hole, for being slidably matched between slide block square hole and described shooting square bar gabarit, there is threading circle slide block guide rail plate side, slide block guide rail plate opposite side has motor seat board, motor seat board has four motor screws and screw rod perforation, described motor seat board lower plane there are lifting saddle, lifting saddle medial surface have lifting guide groove, bottom lifting saddle, have hole, screw rod location;
Described lifting nut gabarit is step slide block, slidably coordinates for vertical between step slide block and described lifting guide groove;
Four motor screws of described motor seat board are fixed with shooting motor, shooting motor output end axle is motor screw, motor screw and described lifting nut threaded engagement, four through hole flanges are had between shooting motor and motor screw, motor screw end is location light beam, and location light beam positions with described screw rod and coordinates for rotary sliding between hole;
There is horizontally disposed camera pedestal described lifting nut side, video camera termination is had below camera pedestal termination, under video camera termination, front is industrial camera, being backed with power supply signal combination cable on video camera termination, power supply signal combination cable is external to distribution box and computer disposal center after passing through described threading circle respectively;
Impacting cross bar one end and have cross bar becket, impacting the cross bar other end has impact slide block, and the circular abutment cylindrical rotary sliding impacting slide block circular hole described with wherein coordinates; On circular abutment, liftable fixes altitude location circle, altitude location circle has holding screw, altitude location circle holder described impact slide block;
On described impact cross bar, slip fixes revolution impacter, and revolution impacter includes impacter frame, impacts motor and quadrangular guide rail;
Described impacter frame have the impact vertical square hole of frame and impacts the horizontal square hole of frame, impacting between the horizontal square hole of frame and described four faceted pebbles impacted on cross bar for being slidably matched;
Described motor bottom bore of impacting is fixed in the upper plane of impacter frame, impacts and is fixed with rotating disk on motor output end mouth; Rotating disk has revolution pivot pin;
It is slidably matched for liftable between described quadrangular guide rail square hole vertical with described impact frame, described quadrangular guide rail lower end is jump bit cone point, quadrangular guide rail upper end is horizontal concrete chute, for being slidably matched between horizontal concrete chute inwall and described revolution pivot pin;
Described test platen is fixed in plane round random angle Anchor plate kit, described platen support and described lock pin bearing and together and support side plate is fixed between plane cullet returnable; The pointed cone angle of described jump bit cone point is 47 49 degree, the material of jump bit cone point is acid bronze alloy, described acid bronze alloy is elementary composition by following percentage by weight:: Cu:32 34%, Ti:3.2 3.4%, Cr:2.6 2.8%, Mo:1.2 1.4%, W:2.2 2.4%, Al:1.1 1.3%, C:1.0 1.2%, surplus is Fe and inevitable impurity; The weight percent content of described impurity is: Si less than 0.22%, Mn less than 0.25%, S less than 0.012%, P less than 0.016%, the rockwell superficial hardness number of this acid bronze alloy is HRC57 59.
As further improvement: described round random angle Anchor plate kit includes four the first identical pressing plates of physical dimension, the second pressing plate, the 3rd pressing plate and the 4th pressing plate, every pressing plate is made up of retained part and sliding corner, is rotatably connected by pivot pin rivet between retained part and the sliding corner of every pressing plate;
The upper surface of described retained part is the upper plane of clamping, and in clamping, there is circular protruding rail one end of plane, has transition protruding rail between circular protruding rail and the upper plane of clamping; The other end of the upper plane of described clamping has step through-hole, step through-hole both sides to have through hole angle face, and the clamping between two side through hole angle faces has corner scale in plane;
The lower surface of described sliding corner is sliding lower plane, and sliding lower plane has rotation through hole, and rotating through hole side has corner window; Rotating through hole opposite side and have arch cambered surface, arch cambered surface opposite face has ladder plane, and ladder plane has circular arc groove, circular arc groove both ends open, and there are two groove screws circular arc groove both sides; Slideway lining has excircle of bushing arc and lining Inner arc and lining stationary plane, the fixing plate of lining has two countersunk head through holes and solid plate contact surface and solid limit, sheet separation; Four solid plate bolts pass through the countersunk head through hole on the fixing plate of two pieces of linings respectively, and four solid plate bolts coordinate with described groove screw screw-tightened respectively, are fixed in described ladder plane by described solid plate contact surface; Described solid plate contact surface pressed against described lining stationary plane simultaneously, is fixed on by described slideway lining among described circular arc groove;
In described clamping, planar inner has clamping slope, and clamping has slip-off preventing groove on slope; Having slip-off preventing raised line, slip-off preventing raised line to be squeezed among described slip-off preventing groove on rubber tabletting, rubber tabletting is close on described clamping slope;
Described slideway lining adopts self-lubricating material, and this self-lubricating material is ptfe composite, and the weight percentages of components of ptfe composite is: politef 71 73%, graphite powder 21 23%, polybenzoate 5 7%.
As further improvement: the hard copper alloy layer having a layer thickness to be 0.24 0.26 millimeters on described circular protruding rail surface, elementary composition by following percentage by weight of this hard copper alloy layer material: Cu:25 27%, Ti:3.5 3.7%, Cr:2.3 2.5%, Mo:2.6 2.8%, W:1.6 1.8%, Al:1.5 1.7%, C:1.4 1.6%, surplus is Fe and inevitable impurity; The weight percent content of described impurity is: Si less than 0.20%, S less than 0.012%, P less than 0.015%, the rockwell superficial hardness number of this hard copper alloy layer is HRC53 55.
As further improvement: described rubber tabletting adopts synthesis nitrile rubber, its material composition is: nitrile rubber 43 45%, white carbon black 22 24%, zinc oxide 2 4%, dibutyl ester 11 13%, stearic acid 0.7 0.9%, paraffin: 5.4 5.6%, accelerator 1.1 1.3%, age resistor 1.2 1.4%, all the other are inserts, and inserts is the Pulvis Talci more than 1250 orders; Described synthesis nitrile rubber has following physical technique index: hot strength is 15.4 15.6MPa, and elongation at break is 587 589%, and hardness is 58 60 shore A. The benefit of above-mentioned design is: have interference fit produce extruding expansive force between inclined-plane, slip-off preventing raised line both sides and inclined-plane, slip-off preventing groove both sides, it is not necessary to gluing is prevented also from coming off, it is to avoid by the aging produced case accident of bonding glue; Matched in clearance is had, it is simple to install and combine between slip-off preventing raised line height and slip-off preventing depth of groove.
Beneficial effects of the present invention:
(1), the present invention change fragment detection labor intensity, shooting take pictures and fragmentation pattern picture be sent to computer disposal center, be particularly suitable for high-volume glass detection process use; Integral-rack adopts overall construction intensity high, and the hydraulic mechanism on integral-rack drives the test turning structure of platen to arrange, it is simple to removes chunk glass, is equipped with cullet returnable, it is ensured that chunk glass does not scatter; The mobile return pulley of configuration under support side plate on integral-rack, it is simple to the overall little scope of the present invention moves; In hydraulic mechanism combination back plate, plane holds lower plane after testboard plate, and in conjunction with light beam lock pin by locking positioning in the plug lockhole of test platen both sides, whole hydraulic system is without pressurize so that trapezoidal glass plate keeps firm in the process of whole test; Particularly in the support side plate of side, plane has circular abutment, and on circular abutment, liftable fixes impact cross bar, impacts slip on cross bar and fixes revolution impacter; Impacting motor and can realize remotely controlling to smash the dangerous step of trapezoidal glass plate on revolution impacter, it is to avoid site operation personnel suffers that glass breaking moment surprisingly splashes injury. It is consistent that application revolution impacter realizes each hammer weight, it is ensured that crushing test is unified and standard.
(2), adopting round random angle Anchor plate kit, every pressing plate is made up of retained part and sliding corner, and described sliding corner is positioned at described retained part one end and is overlapped on retained part plane; Guarantee that described sliding lower plane is in sustained height with plane in described clamping, sliding corner is relative to the rotatable design of retained part, for being slidably matched between lining Inner arc and the circular protruding rail of adjacent edge on every limit, it is achieved that the different angle tetragon glass of different specification size can be continuously adjusted and fix; Slideway lining adopts replaceable structure, reduces wear-out part cost; Slideway lining adopts self-lubricating material, it is achieved that oil-free lubrication, reduces frictional resistance, thoroughly avoids the lubricated oil of glass fragment and is bonded on test platen, conveniently removes glass fragment.
(3) the angle degree of being between, described clamping slope and the upper plane of clamping, and extruding is fixed with one layer of rubber tabletting on described clamping slope, adjustment width trapezoidal glass plate carried out 61 63 planes spacing while, a downward component can be produced, make to be test for trapezoidal glass plate and touch test platen, it is to avoid trapezoidal glass plate local pressure is uneven produces explosion;Particularly: have interference fit produce extruding expansive force between inclined-plane, slip-off preventing raised line both sides and inclined-plane, slip-off preventing groove both sides, it is not necessary to gluing is prevented also from coming off, it is to avoid by the aging produced case accident of bonding glue; Matched in clearance is had, it is simple to install and combine between slip-off preventing raised line height and slip-off preventing depth of groove.
(4), achieve detection test overall process save disposable product adhesive tape, not only save test consumables cost, it is to avoid contaminated environment; Also shorten the activity duration, need not the tape residue on test platen be removed clean after test, it is only necessary to remove clean cullet, so that it may implement experiment test operation next time so that work efficiency improves twice every time. Prior thoroughly avoiding because adhesive tape is burst, by safety glass, the probability that strength collapses out, the personal safety of operator is more secure.
(5), by comparing with the use test data done of disposable product adhesive tape conventionally test present invention employs round random angle Anchor plate kit. It is appreciated that: adopt the rubber tabletting of synthesis rubber industry, its specific had physical characteristic of material composition formula, guarantee to go through hundred experiment test operations without breakage, and the hard copper alloy layer of the upper plane of clamping is intact, conclusion is to have employed round random angle Anchor plate kit to be better than using disposable product adhesive tape conventionally test.
Accompanying drawing explanation
Fig. 1 unloads in stereoscopic appearance figure, figure of the present invention except round corner Anchor plate kit 500.
Fig. 2 is the screw rod lifting shooting independent enlarged drawing of unit 900 in Fig. 1.
Fig. 3 is the independent enlarged drawing of slide block guide rail plate 609 in Fig. 2.
Fig. 4 is the independent enlarged drawing of shooting motor 910 in Fig. 2.
Fig. 5 is the stereoscopic appearance figure of the cullet returnable 140 in Fig. 1 and container discharge door 146 assembly.
Fig. 6 is that the cullet returnable 140 in Fig. 5 unloads the independent stereoscopic appearance figure after except container discharge door 146.
Fig. 7 be light beam lock pin in Fig. 1 189 with plug lockhole 198 binding site along light beam lock pin 189 axial line vertical cross section.
Fig. 8 is the light beam lock pin 189 in Fig. 7 and plug lockhole 198 disengaged condition.
Fig. 9 is the independent stereoscopic appearance figure of integral-rack being made up of the support side plate 200 of both sides and rear shear plate 176 and end shear plate 175 in Fig. 1.
Figure 10 is the independent stereoscopic appearance figure of test platen 190 in Fig. 1.
Figure 11 places round corner Anchor plate kit 500 on the test platen 190 in Fig. 1, and fixes trapezoidal glass plate 600, and screw rod lifting shooting unit 900 declines in running order stereoscopic appearance figure.
Figure 12 is that the round corner Anchor plate kit 500 in Figure 11 unloads except two sides therein, and test platen 190 is in rotation heeling condition, and above revolution impacter 590 removal test platen 190, screw rod lifting shooting unit 900 promotes and is in off working state.
Figure 13 is the postrotational enlarged drawing of revolution impacter 590 in Figure 12.
Figure 14 is the independent axonometric chart of impacter frame 567 in Figure 13.
Figure 15 is the support baseboard 711 position enlarged drawing on the rear shear plate 176 in Figure 12.
Figure 16 is the partial enlarged drawing fixing hydraulic tensioning cylinder 712 position on the support baseboard 711 on the rear shear plate 176 in Figure 12.
Figure 17 be hydraulic tensioning cylinder in Figure 16 712 with test platen 190 after back side connecting portion partial enlarged drawing.
Figure 18 is working state figure during the drop-down test platen 190 of hydraulic tensioning cylinder 712.
Working state figure when Figure 19 is speculate test stand plate 190 on hydraulic tensioning cylinder 712.
Figure 20 is the top view that the round corner Anchor plate kit 500 in Figure 11 uses in combination.
The round corner Anchor plate kit 500 that Figure 21 is in Figure 20 does not use, and presents parallelogram state figure.
Figure 22 is the A A sectional view in Figure 20, is test for trapezoidal glass plate 600 and is fixed on test platen 190.
Figure 23 is the partial enlarged drawing of the tested trapezoidal glass plate 600 in Figure 22 and rubber tabletting 551 contact site.
Figure 24 is the B B sectional view in Figure 21.
Figure 25 is the first sliding corner 518 profile in Figure 24.
Figure 26 unloads the profile after except slideway lining 644 and the fixing plate 695 of lining in Figure 25.
Figure 27 is slideway lining 644 profile in Figure 25.
Figure 28 is fixing plate 695 profile of the lining in Figure 25.
Figure 29 is the isometric front view of the first sliding corner 518 in Figure 24.
Figure 30 is the rear isometric view of the first sliding corner 518 in Figure 24.
Figure 31 is the outline drawing of the first retained part 519 in Figure 21.
Figure 32 is the C-C profile in Figure 31.
Figure 33 is slip-off preventing groove 585 part in Figure 32.
Figure 34 is slip-off preventing raised line 558 part in Figure 32.
Detailed description of the invention
The present invention is described in detail below in conjunction with the drawings and specific embodiments:
In Fig. 1, Fig. 2, Fig. 5, Fig. 9, Figure 10, Figure 11 and Figure 12, hydraulic swivel screw rod images round corner pressing plate copper alloy glass detection apparatus, integral-rack includes support side plate 200, rear shear plate 176, end shear plate 175 and four upper circular abutments 566, the support side plate 200 of both sides is fixed described two upper circular abutment 566 respectively, four upper circular abutment 566 upper ends are all fixed with column termination 604, and four column terminations 604 are respectively fixed with two transverse horizontal bars 602 and two vertical equity bars 603;
In support side plate 200 described in both sides, plane is all fixed with platen support 163 and lock pin bearing 180 respectively; There is platen rotating shaft 196 test platen 190 both sides, the platen rotating shaft 196 of both sides is rotatable respectively to be fixed in platen support 163, described rear shear plate 176 upper bit has plane 717 in back plate, in back plate, plane 717 exceeds 5 to 7 millimeters of plane in described support side plate 200, in back plate plane 717 hold test platen 190 after lower plane;
In Fig. 1, Fig. 7, Fig. 8, Fig. 9, Figure 11 and Figure 12, described test platen 190 both sides vertical there is plug lockhole 198, for being slidably matched between described lock pin bearing 180 endoporus and light beam lock pin 189 cylindrical; The light beam lock pin 189 of both sides can enter in described plug lockhole 198, by fixing with the support side plate 200 described in both sides for described test platen 190 restriction rotation; Described light beam lock pin 189 outer end has outside lock pin 135, has lock pin elongated hole groove 134 on 135 outside lock pin, and operation stock 133 passes through described lock pin elongated hole groove 134; There is operation lever 136 operation stock 133 upper end, operation pivot pin 132 is had between operation stock 133 lower end and operation bearing 131, operation pivot pin 132 two ends are fixed on operation bearing 131, coordinate for rotatable between the endoporus of operation stock 133 lower end with operation pivot pin 132 cylindrical, be fixed on described operation seat screw 232 bottom the operation bearing 131 of both sides; As improvement:
In Fig. 1, Fig. 9, Figure 11, Figure 12, Figure 15, Figure 16, Figure 17, Figure 18 and Figure 19, described back plate has in plane 717 disconnection breach 777, disconnect breach 777 lower end and fix support baseboard 711, there are T-rail 730 in described test platen 190 rear end lower plane central authorities, have hydraulicefficiency elevation structure between T-rail 730 and described support baseboard 711;
Described hydraulicefficiency elevation structure includes: on support baseboard 711, plane lays hydraulic tensioning cylinder 712, there is hydraulic cylinder jaw 714 liquid presses piston pole 722 upper end, two sides, hydraulic cylinder jaw 714 top are static respectively fixes a top stub axle pin 720, two top stub axle pin 720 all extend to the inside, all rotatable on two top stub axle pin 720 cylindricals are combined with top short pulley 716 endoporus; Common static major axis pin 719 two ends, bottom of fixing, both sides, hydraulic cylinder jaw 714 bottom, rotatable on the major axis pin 719 interlude cylindrical of bottom are combined with lower minister's pulley 715 endoporus;
The short pulley in top 716 of described both sides, hydraulic cylinder jaw 714 top slidably coordinates with T-rail 730 together with described lower minister's pulley 715; T-shaped rail upright plate 731 on T-rail 730 is connected to test platen 190, and T-shaped rail transverse slat 732 is arranged at T-shaped rail upright plate 731 bottom; The short pulley in top 716 of described both sides, hydraulic cylinder jaw 714 top is positioned at described T-shaped rail upright plate 731 both sides, and the described short pulley in top 716 is positioned at above described T-shaped rail transverse slat 732, described lower minister's pulley 715 is positioned at below described T-shaped rail transverse slat 732;
Having bottom major axis pin 719, major axis pin 719 two ends, bottom and described hydraulic cylinder jaw 714 secure fit between described lower minister's pulley 715 and described hydraulic cylinder jaw 714, bottom major axis pin 719 is rotatable with described lower minister's pulley 715 to be coordinated; Having top stub axle pin 720 between the short pulley in described top 716 and described hydraulic cylinder jaw 714, top stub axle pin 720 one end and described hydraulic cylinder jaw 714 fix, and top stub axle pin 720 is rotatable with the short pulley in described top 716 to be coordinated.
In Fig. 1, Fig. 2, Fig. 3, Fig. 4, Figure 11 and Figure 12, two described transverse horizontal bars 602 are all sliding combined with shooting cross slider 608, shooting square bar 601 is fixed between two shooting cross sliders 608, having screw rod lifting shooting unit 900 on shooting square bar 601, screw rod lifting shooting unit 900 includes slide block guide rail plate 609, shooting motor 910, motor screw 912, lifting nut 921, industrial camera 950; Slide block guide rail plate 609 has slide block square hole 906, for being slidably matched between slide block square hole 906 and described shooting square bar 601 gabarit, there is threading circle 934 slide block guide rail plate 609 side, slide block guide rail plate 609 opposite side has motor seat board 961, motor seat board 961 has four motor screws 941 and screw rod perforation 949, described motor seat board 961 lower plane there are lifting saddle 930, lifting saddle 930 medial surface have lifting guide groove 932, bottom lifting saddle 930, have hole 948, screw rod location;
Described lifting nut 921 gabarit is step slide block 923, slidably coordinates for vertical between step slide block 923 and described lifting guide groove 932;
Four motor screws 941 of described motor seat board 961 are fixed with shooting motor 910, shooting motor 910 outfan axle is motor screw 912, motor screw 912 and described lifting nut 921 threaded engagement, four through hole flanges 914 are had between shooting motor 910 and motor screw 912, motor screw 912 end is location light beam 918, and location light beam 918 positions with described screw rod and coordinates for rotary sliding between hole 948;
There is horizontally disposed camera pedestal 925 described lifting nut 921 side, camera pedestal 925 has video camera termination 945 below termination, front, 945 times, video camera termination is industrial camera 950, being backed with power supply signal combination cable 940 on video camera termination 945, power supply signal combination cable 940 is external to distribution box and computer disposal center after passing through described threading circle 934 respectively;
In Fig. 1, Figure 11, Figure 12, Figure 13 and Figure 14, impacting cross bar 562 one end has cross bar becket 599, and impacting cross bar 562 other end has impact slide block 666, impacts slide block 666 circular hole and coordinates with wherein described circular abutment 566 cylindrical rotary sliding; On circular abutment 566, liftable fixes altitude location circle 565, altitude location circle 565 has holding screw 594, altitude location circle 565 hold in the palm described impact slide block 666, and altitude location circle 565 impacts the height of cross bar 562 for regulating;
On described impact cross bar 562, slip fixes revolution impacter 590, and revolution impacter 590 includes impacter frame 567, impacts motor 521 and quadrangular guide rail 595;
Described impacter frame 567 have the impact vertical square hole of frame 535 and impacts the horizontal square hole 564 of frame, impacting between the horizontal square hole of frame 564 and described four faceted pebbles impacted on cross bar 562 for being slidably matched;
Described motor 521 base holes of impacting is fixed in the upper plane of impacter frame 567, impacts and is fixed with rotating disk 572 on motor 521 output port; Rotating disk 572 has revolution pivot pin 573;
It is slidably matched for liftable between described quadrangular guide rail 595 square hole 535 vertical with described impact frame, described quadrangular guide rail 595 lower end is jump bit cone point 596, quadrangular guide rail 595 upper end is horizontal concrete chute 524, for being slidably matched between horizontal concrete chute 524 inwall and described revolution pivot pin 573;
Described test platen 190 is fixed in plane round corner Anchor plate kit 500, described platen support 163 and described lock pin bearing 180 and together and support side plate 200 is fixed between plane cullet returnable 140; The pointed cone angle of described jump bit cone point 596 is 48 degree, the material of jump bit cone point 596 is acid bronze alloy, described acid bronze alloy is elementary composition by following percentage by weight:: Cu:33%, Ti:3.3%, Cr:2.7%, M0:1.3%, W:2.3%, Al:1.2%, C:1.1%, surplus is Fe and inevitable impurity; The weight percent content of described impurity is: Si is 0.18%, Mn is 0.22%, S is 0.008%, P is 0.013%, and the rockwell superficial hardness number of this acid bronze alloy is HRC58.
As further improvement: described test platen 190 has pressing plate fixing threaded hole 197, in every described support side plate 200, plane is respectively arranged with two platen seat screws 160 and two locking pin seat screws 186, return pulley forked standard 124 is had respectively before and after bottom described support side plate 200, mobile return pulley 400 is had in the middle of return pulley forked standard 124, it is rotatable matched in clearance between mobile return pulley 400 centre bore and return pulley pivot pin 122 cylindrical, is interference fit between return pulley pivot pin 122 two ends and the through hole on return pulley forked standard 124.
As further improvement: in Fig. 1, Fig. 5 and Fig. 6, described cullet returnable 140 includes end swash plate 141, container header board 143, container biside plate 142 after container, and after container, end swash plate 141 has container discharge mouth 147 between being connected with container header board 143; Described container biside plate 142 upper end has the container flange 184 turned up respectively, and container flange 184 has fixed via 148; Container header board 143 is lower draw-bar 149 before there is container the both sides being positioned at container discharge mouth 147 top edge position, container discharge door 146 is had between lower draw-bar 149 before the container of both sides, container discharge door 146 has bin gate hook 245, before the container of bin gate hook 245 and both sides, lower draw-bar 149 is on coaxial line, having container bin gate spring 145 respectively between lower draw-bar 149 before the container of bin gate hook 245 and both sides, bin gate pivot pin 177 runs through lower draw-bar 149 and container bin gate spring 145 and bin gate hook 245 before described container.
As further improvement: in Figure 11, Figure 20, Figure 21, Figure 22, Figure 23, Figure 24, Figure 25, Figure 26, Figure 27, Figure 28, Figure 29, Figure 30, Figure 31, Figure 32, Figure 33 and Figure 34, described round corner Anchor plate kit 500 includes four the first identical pressing plate the 510, second pressing plate the 520, the 3rd pressing plate 530 and the 4th pressing plates 540 of physical dimension, every pressing plate is made up of retained part and sliding corner, is rotatably connected by pivot pin rivet 100 between retained part and the sliding corner of every pressing plate;
The upper surface of described retained part is the upper plane 516 of clamping, and in clamping, there is circular protruding rail 514 one end of plane 516, has transition protruding rail 571 between circular protruding rail 514 and the upper plane 516 of clamping; The other end of the upper plane 516 of described clamping has step through-hole 109, and there is through hole angle face 102 step through-hole 109 both sides, and the clamping between two side through hole angle faces 102 has corner scale 513 in plane 516;
The lower surface of described sliding corner is sliding lower plane 561, and sliding lower plane 561 has rotation through hole 108, and rotating through hole 108 side has corner window 531; Rotating through hole 108 opposite side and have arch cambered surface 694, arch cambered surface 694 opposite face has ladder plane 662, and ladder plane 662 has circular arc groove 546, circular arc groove 546 both ends open, and there are two groove screws 691 circular arc groove 546 both sides; Slideway lining 644 has excircle of bushing arc 545 and lining Inner arc 541 and lining stationary plane 697, the fixing plate 695 of lining has two countersunk head through holes 692 and solid plate contact surface 696 and solid limit, sheet separation 574; Four solid plate bolts 693 pass through the countersunk head through hole 692 on the fixing plate 695 of two pieces of linings respectively, and four solid plate bolts 693 coordinate with described groove screw 691 screw-tightened respectively, are fixed in described ladder plane 662 by described solid plate contact surface 696; Described solid plate contact surface 696 pressed against described lining stationary plane 697 simultaneously, is fixed on by described slideway lining 644 among described circular arc groove 546; Described slideway lining 644 adopts self-lubricating material, and this self-lubricating material is ptfe composite, and the weight percentages of components of ptfe composite is: politef 72%, graphite powder 22%, polybenzoate 6%; Above-mentioned self-lubricating material achieves oil-free lubrication, reduces frictional resistance, thoroughly avoids the lubricated oil of glass fragment and is bonded on test platen 190, conveniently removes glass fragment;
As further improvement: the hard copper alloy layer having a layer thickness to be 0.24 0.26 millimeters on described circular protruding rail 514 surface, elementary composition by following percentage by weight of this hard copper alloy layer material: Cu:26%, Ti:3.6%, Cr:2.4%, M0:2.7%, W:1.7%, Al:1.6%, C:1.5%, surplus is Fe and inevitable impurity; The weight percent content of described impurity is: Si less than 0.20%, S less than 0.012%, P less than 0.015%, the rockwell superficial hardness number of this hard copper alloy layer is HRC54.
Described pivot pin rivet 100 passes through rotation through hole 108 and step through-hole 109 successively; rotatable for sliding lower plane 561 overlap joint is fixed in the upper plane 516 of clamping by pivot pin rivet 100, it is ensured that sliding lower plane 561 is in sustained height with plane 516 in described clamping.
As further improvement: having clamping slope 515 in described clamping inside plane 516, the angle between clamping slope 515 and the upper plane 516 of described clamping is 61 63 degree;Clamping has slip-off preventing groove 585 on slope 515, and slip-off preventing groove 585 degree of depth is 2.3 millimeters, and slip-off preventing groove 585 bottom width is 4.6 millimeters, and slip-off preventing groove 585 A/F is 4.3 millimeters; Having slip-off preventing raised line 558 on rubber tabletting 551, slip-off preventing raised line 558 is highly 2.1 millimeters, and slip-off preventing raised line 558 width suitable for reading is 4.7 millimeters, and slip-off preventing raised line 558 root width is 4.3 millimeters; Slip-off preventing raised line 558 is squeezed among described slip-off preventing groove 585, and rubber tabletting 551 is close on described clamping slope 515;
Described rubber tabletting 551 adopts synthesis nitrile rubber, its material composition is: nitrile rubber 43 45%, white carbon black 22 24%, zinc oxide 2 4%, dibutyl ester 11 13%, stearic acid 0.7 0.9%, paraffin: 5.4 5.6%, accelerator 1.1 1.3%, age resistor 1.2 1.4%, all the other are inserts, and inserts is the Pulvis Talci of 1285 orders; Described synthesis nitrile rubber has following physical technique index: hot strength is 15.4 15.6MPa, and elongation at break is 587 589%, and hardness is 58 60 shore A. The benefit of above-mentioned design is: have interference fit produce extruding expansive force between inclined-plane, slip-off preventing raised line 558 both sides and inclined-plane, slip-off preventing groove 585 both sides, it is not necessary to gluing is prevented also from coming off, it is to avoid by the aging produced case accident of bonding glue; Matched in clearance is had, it is simple to install and combine between slip-off preventing raised line 558 height and slip-off preventing groove 585 degree of depth.
In embodiment,
In described back plate, plane 717 exceeds 6 millimeters of plane in described support side plate 200, and described support side plate 200 thickness is 49 millimeters, and described rear shear plate 176 thickness is 40 millimeters, and described end shear plate 175 thickness is 40 millimeters. Adopting the disposable integral casting forming of grey cast-iron between described support side plate 200 and rear shear plate 176 and end shear plate 175 is integral-rack, and bulk strength is high, and shock-absorbing effect is good.
Described test platen 190 has the pressing plate fixing threaded hole 197 of more than five, described round corner Anchor plate kit 500 there are five pressing plate step through-holes 501 in plane 516 in the clamping of at least the first retained part 519, five sunk screws 195 pass through described pressing plate step through-hole 501 successively and match with described pressing plate fixing threaded hole 197, the first described retained part 519 is fixed on described test platen 190, using the immobilizing foundation of the first retained part 519, round corner Anchor plate kit 500 entirety is all fixed on described test platen 190.
Described ladder plane 662 is 3.5 millimeters relative to the degree of depth of described sliding lower plane 561, and the thickness of two blocks of fixing plates 695 of lining is also 3.5 millimeters; It is interference fit between excircle of bushing arc 545 and described circular arc groove 546, between limit, solid sheet separation 574 and the described transition protruding rail 571 on every block of fixing plate 695 of lining, has the gap of 0.5 millimeter;
Angle between described clamping slope 515 and the upper plane 516 of described clamping is 62 degree.
Complete machine assembling process:
Cullet returnable 140 entirety is placed down from above so that described container flange 184 is taken and is placed on plane in described support side plate 200, and four fixed vias 148 of every side are directed at two platen seat screws 160 and two locking pin seat screws 186 simultaneously;
The platen rotating shaft 196 of described test platen 190 both sides is rotatable with platen support 163 endoporus to be coordinated, four platen seat screws pass through the installing hole on platen support 163 and fixed via 148 respectively, are fixed on platen seat screw 160 by the platen support 163 of both sides;
Four locking pin seat screws pass through the installing hole on lock pin bearing 180 and fixed via 148 respectively, are fixed on locking pin seat screw 186 by the lock pin bearing 180 of both sides, and cullet returnable 140 is generally in both sides bilinear and fixes, particularly stable firmly.
The light beam lock pin 189 of both sides can enter in the plug lockhole 198 of test platen 190 both sides, will test platen 190 locking positioning.
Hydraulic cylinder base plate 713 on hydraulic tensioning cylinder 712 is fixed on plane on support baseboard 711, the short pulley 716 in two tops above liquid presses piston pole 722 is positioned at above the T-shaped rail transverse slat 732 of T-shaped rail upright plate 731 both sides, controls test platen 190 rear end and moves downward; Lower minister's pulley 715 above liquid presses piston pole 722 is positioned at below the T-shaped rail transverse slat 732 of T-shaped rail upright plate 731 lower end, controls test platen 190 rear end and moves upward. Said structure provides the benefit that: solves liquid presses piston pole 722 and does rectilinear motion and test platen 190 does between swinging motion produced error, two short pulleys 716 in top control while T-rail 730 does swinging motion centered by platen rotating shaft 196 together with lower minister's pulley 715, and the T-shaped rail transverse slat 732 that two short pulleys 716 in top control on T-rail 730 together with lower minister's pulley 715 does sliding rolling movement.
Hydraulic tensioning cylinder 712 has respectively under hydraulic cylinder and pass in and out oil pipe 718 and the enterprising flowline 728 of hydraulic cylinder, pass in and out oil pipe 718 under hydraulic cylinder and the enterprising flowline 728 of hydraulic cylinder is connected respectively to hydraulic cylinder oil supply system.
Described test platen 190 there is pressing plate fixing threaded hole 197, described round corner Anchor plate kit 500 there is pressing plate step through-hole 501 in plane 516 in the clamping of at least one clamp portion, sunk screw 195 passes through described pressing plate step through-hole 501 and matches with described pressing plate fixing threaded hole 197, and round corner Anchor plate kit 500 is fixed on plane on described test platen 190.
Being inserted on circular abutment 566 external cylindrical surface by impact slide block 666 through hole impacting cross bar 562 one end, altitude location circle 565 has holding screw 594 be fixed on circular abutment 566, altitude location circle 565 holds in the palm described impact slide block 666; The horizontal square hole of frame 564 that impacts in impacter frame 567 is inserted on the described rectangle straight-bar impacted on cross bar 562, and fixes; Being placed and secured at described by the impact motor installed surface 544 of impacter frame 567 by impacting motor 521, rotating disk 572 is fixed on the output shaft end impacted on motor 521; Quadrangular guide rail 595 is inserted among the vertical square hole 535 of the impact frame in impacter frame 567, allow the revolution pivot pin 573 on described rotating disk 572 insert among the horizontal concrete chute 524 of described quadrangular guide rail 595 upper end simultaneously.
It is slidably installed between through hole and two described transverse horizontal bar 602 cylindricals on two shooting cross sliders 608 at shooting square bar 601 two ends, slide block guide rail plate 609 has slide block square hole 906, for being slidably matched between slide block square hole 906 and the described square gabarit of shooting square bar 601; Motor screw 912 on shooting motor 910 pass through after described screw rod perforation 949 with lifting nut 921 threaded engagement, the location light beam 918 making motor screw 912 end positions hole 948 with described screw rod and matches, and the step slide block 923 of lifting nut 921 gabarit slidably coordinates for vertical with the lifting guide groove 932 of lifting saddle 930 medial surface; Four shooting screws 944 pass through four through hole flanges 914 and motor screw 941 screw threads for fastening, are fixed on motor seat board 961 by shooting motor 910;
There is camera pedestal 925 described lifting nut 921 side, camera pedestal 925 fixes video camera termination 945, and on video camera termination 945, the power supply signal combination cable 940 at the back side is external to distribution box and computer disposal center after passing through described threading circle 934 respectively.
When one, safety glass being done fragmentation test, step is as follows:
(1), hydraulic cylinder oil supply system is to hydraulic cylinder enterprising flowline 728 fuel feeding, oil pipe 718 is passed in and out to hydraulic cylinder oil supply system oil return under hydraulic cylinder, liquid presses piston pole 722 moves downward, Figure 17, Tu18Zhong, two short pulleys in top 716 control T-rail 730 and drive test platen 190 to do centered by platen rotating shaft 196 while swinging motion clockwise, and two short pulleys 716 in top do sliding rolling movement along plane on T-shaped rail transverse slat 732. Test platen 190 rear end lower plane pushes down plane 717 in back plate, and test platen 190 presents level; The operation lever 136 with the hands holding both sides respectively is drawn close to intermediate pressure so that light beam lock pin 189 enters locking positioning in the plug lockhole 198 testing platen 190 both sides, and test platen 190 is fixed by horizontal level;
(2), by the first identical for four physical dimensions pressing plate 510, second pressing plate 520, 3rd pressing plate 530 and the 4th pressing plate 540 are placed on above test platen 190, for being slidably matched between circular protruding rail 514 on first retained part 519 and the lining Inner arc 541 on the 4th sliding corner 548, for being slidably matched between circular protruding rail 514 on 4th retained part 549 and the lining Inner arc 541 on the 3rd sliding corner 538, for being slidably matched between circular protruding rail 514 on second retained part 529 and the lining Inner arc 541 on the first sliding corner 518, for being slidably matched between circular protruding rail 514 on 3rd retained part 539 and the lining Inner arc 541 on the second sliding corner 528, make one the surrounding ambient in besieged city between first pressing plate the 510, second pressing plate the 520, the 3rd pressing plate 530 and the 4th pressing plate 540 that four physical dimensions are identical,
(3), above-mentioned surrounding ambient is sized larger than being test for the physical dimension of trapezoidal glass plate 600, will be test for above the test platen 190 that trapezoidal glass plate 600 is placed in above-mentioned surrounding ambient, move four the first identical pressing plate the 510, second pressing plate the 520, the 3rd pressing plate 530 and the 4th pressing plates 540 of physical dimension successively so that the rubber tabletting 551 on every pressing plate touch the four limit outer rims being test for trapezoidal glass plate 600; The produced elastic indenture 105 of rubber tabletting 551 natural resiliency deformation gives trapezoidal glass plate 600 4 limit outer rim flexibility and fixes, it is to avoid Rigid Plates Under Compression is by unexpected for trapezoidal glass plate 600 broken, referring to Figure 23;
(4), to be test for after trapezoidal glass plate 600 is fixed, regulate impact cross bar 562 height on circular abutment 566, hold cross bar becket 599, impacter 590 will be turned round along with impacting cross bar 562 together, and rotate above trapezoidal glass plate 600 around circular abutment 566 cylindrical;
Start and impact motor 521, rotating disk 572 is driven to rotate, when the revolution pivot pin 573 on rotating disk 572 is while making to rotate, revolution pivot pin 573 sliding in the horizontal concrete chute 524 of quadrangular guide rail 595 upper end again, quadrangular guide rail 595 is driven to move up and down so that the jump bit cone point 596 of quadrangular guide rail 595 lower end also moves up and down;When jump bit cone point 596 is displaced downwardly to extreme lower position, trapezoidal glass plate 600 can just be touched, and trapezoidal glass plate 600 is smashed; Can realize remotely controlling to smash the dangerous step of trapezoidal glass plate 600, it is to avoid glass breaking moment surprisingly splashes and injures site operation personnel;
(5), again hold cross bar becket 599, impacter 590 will be turned round along with impacting cross bar 562 together, and be rotated away from above trapezoidal glass plate 600 around circular abutment 566 cylindrical; Transverse shifting images square bar 601 and vertically moves slide block guide rail plate 609 respectively, industrial camera 950 alignment is made to image the position taken pictures, start shooting motor 910, moved up and down by motor screw 912 regulable control lifting nut 921, industrial camera 950 is adjusted proper height, shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, require to judge according to national standard, whether the trapezoidal glass plate 600 crushed is qualified, completes the fragmentation status test of safety glass;
(6), removing the second pressing plate 520 and the 3rd pressing plate 530, the operation lever 136 again with the hands holding both sides respectively is broken into two with one's hands to both sides so that light beam lock pin 189 exits locking positioning in the plug lockhole 198 testing platen 190 both sides, releases locking positioning; Hydraulic cylinder oil supply system passes in and out oil pipe 718 fuel feeding under hydraulic cylinder, the enterprising flowline 728 of hydraulic cylinder is to hydraulic cylinder oil supply system oil return, liquid presses piston pole 722 moves upward, Figure 13, Tu15Zhong, two short pulleys in top 716 control T-rail 730 and drive test platen 190 to do centered by platen rotating shaft 196 while swinging motion counterclockwise, and two short pulleys 716 in top do sliding rolling movement along plane on T-shaped rail transverse slat 732. Test platen 190 rear end lower plane, away from plane 717 in back plate, when after test platen 190 run-off the straight 10 to 20 degree, can be disposed safety glass fragment easily and fall among cullet returnable 140;
(7), cylinder pressure oil supply system again to hydraulic cylinder enterprising flowline 728 fuel feeding, under hydraulic cylinder pass in and out oil pipe 718 to hydraulic cylinder oil supply system oil return, liquid presses piston pole 722 moves downward, test platen 190 again present level; The operation lever 136 again with the hands holding both sides respectively is drawn close to intermediate pressure so that light beam lock pin 189 enters locking positioning in the plug lockhole 198 testing platen 190 both sides, prepares as long as being test for trapezoidal glass plate 600 for next;
(8), when the chunk glass in cullet returnable 140 is many to, when raftinging, raftinging car and be placed on below container discharge mouth 147, with the bin gate handle 246 pulled out on container discharge door 146, the chunk glass in cullet returnable 140 is raftinged. Unclamping bin gate handle 246, under the accumulation of energy counter-force effect of container bin gate spring 145, container discharge door 146 can touch container discharge mouth 147 tightly, does not allow chunk glass scatter.
Two, the above-mentioned prominent substantive distinguishing features of the present invention, it is ensured that following significant progressive effect can be brought:
(1), the present invention change fragment detection labor intensity, shooting take pictures and fragmentation pattern picture be sent to computer disposal center, be particularly suitable for high-volume glass detection process, can be applicable in associated production enterprise and detection technique mechanism; Integral-rack adopts overall construction intensity high, and the hydraulic mechanism on integral-rack drives the test turning structure of platen 190 to arrange, it is simple to removes chunk glass, is equipped with cullet returnable 140, it is ensured that chunk glass does not scatter;The mobile return pulley 400 of configuration under support side plate 200 on integral-rack, it is simple to the overall little scope of the present invention moves; Hydraulic mechanism combination back plate on plane 717 hold test platen 190 after lower plane, in conjunction with light beam lock pin 189 by locking positioning in the plug lockhole 198 of test platen 190 both sides, whole hydraulic system is without pressurize so that trapezoidal glass plate 600 keeps firm in the process of whole test; Particularly in the support side plate 200 of side, plane has circular abutment 566, and on circular abutment 566, liftable fixes impact cross bar 562, impacts slip on cross bar 562 and fixes revolution impacter 590; Impacting motor 521 and can realize remotely controlling to smash the dangerous step of trapezoidal glass plate 600 on revolution impacter 590, it is to avoid site operation personnel suffers that glass breaking moment surprisingly splashes injury. It is consistent that application revolution impacter 590 realizes each hammer weight, it is ensured that crushing test is unified and standard.
(2), adopting round corner Anchor plate kit 500, every pressing plate is made up of retained part and sliding corner, and described sliding corner is positioned at described retained part one end and is overlapped on retained part plane; Guarantee that described sliding lower plane 561 is in sustained height with plane 516 in described clamping, sliding corner is relative to the rotatable design of retained part, for being slidably matched between lining Inner arc 541 and the circular protruding rail 514 of adjacent edge on every limit, it is achieved that the different angle tetragon glass of different specification size can be continuously adjusted and fix; Slideway lining adopts replaceable structure, reduces wear-out part cost; Slideway lining 544 adopts self-lubricating material, it is achieved that oil-free lubrication, reduces frictional resistance, thoroughly avoids the lubricated oil of glass fragment and is bonded on test platen 190, conveniently removes glass fragment.
(3) angle between, described clamping slope 515 and the upper plane 516 of clamping is 61 63 degree, and extruding is fixed with one layer of rubber tabletting 551 on described clamping slope 515, adjustment width trapezoidal glass plate 600 carried out plane spacing while, a downward component can be produced, make to be test for trapezoidal glass plate 600 and touch test platen 190, it is to avoid trapezoidal glass plate 600 local pressure is uneven produces explosion; Particularly: have interference fit produce extruding expansive force between inclined-plane, slip-off preventing raised line 558 both sides and inclined-plane, slip-off preventing groove 585 both sides, it is not necessary to gluing is prevented also from coming off, it is to avoid by the aging produced case accident of bonding glue; Matched in clearance is had, it is simple to install and combine between slip-off preventing raised line 558 height and slip-off preventing groove 585 degree of depth.
(4), achieve detection test overall process save disposable product adhesive tape, not only save test consumables cost, it is to avoid contaminated environment; Also shorten the activity duration, need not the tape residue on test platen 190 be removed clean after test, it is only necessary to remove clean cullet, so that it may implement experiment test operation next time so that work efficiency improves twice every time. Prior thoroughly avoiding because adhesive tape is burst, by safety glass, the probability that strength collapses out, the personal safety of operator is more secure.
(5), by comparing with the use test data done of disposable product adhesive tape conventionally test present invention employs round corner Anchor plate kit 500. It is appreciated that: adopt the rubber tabletting 551 of synthesis rubber industry, its specific had physical characteristic of material composition formula, guarantee to go through hundred experiment test operations without breakage, and the hard copper alloy layer of the upper plane 516 of clamping is intact, conclusion is to have employed round corner Anchor plate kit 500 to be better than using disposable product adhesive tape conventionally test.

Claims (4)

1. hydraulic swivel screw rod images round corner pressing plate copper alloy glass detection apparatus, integral-rack includes support side plate (200), rear shear plate (176), end shear plate (175) and four upper circular abutments (566), the support side plate (200) of both sides is fixed described two upper circular abutment (566) respectively, four upper circular abutment (566) upper ends are all fixed with column termination (604), and four column terminations (604) are respectively fixed with two transverse horizontal bars (602) and two vertical equity bars (603);
The upper plane of support side plate (200) described in both sides is all fixed with platen support (163) and lock pin bearing (180) respectively; There is platen rotating shaft (196) test platen (190) both sides, the platen rotating shaft (196) of both sides is rotatable respectively to be fixed in platen support (163), described rear shear plate (176) upper bit has plane in back plate (717), and in back plate, plane (717) holds test platen (190) lower plane afterwards;
Described test platen (190) both sides vertical has plug lockhole (198), for being slidably matched between described lock pin bearing (180) endoporus and light beam lock pin (189) cylindrical; The light beam lock pin (189) of both sides can enter in described plug lockhole (198), by described test platen (190) and the fixing restriction rotation of the support side plate (200) described in both sides; Described light beam lock pin (189) outer end has (135) outside lock pin, having lock pin elongated hole groove (134) outside lock pin on (135), described lock pin elongated hole groove (134) is passed through in operation stock (133); There is operation lever (136) operation stock (133) upper end, operation pivot pin (132) is had between operation stock (133) lower end and operation bearing (131), operation pivot pin (132) two ends are fixed in operation bearing (131), coordinating for rotatable between the endoporus of operation stock (133) lower end with operation pivot pin (132) cylindrical, operation bearing (131) bottom of both sides is fixed in described operation seat screw (232); It is characterized in that:
Described back plate has in plane (717) disconnection breach (777), disconnect breach (777) lower end and fix support baseboard (711), there are T-rail (730) in described test platen (190) rear end lower plane central authorities, have hydraulicefficiency elevation structure between T-rail (730) and described support baseboard (711);
Described hydraulicefficiency elevation structure includes: the upper plane of support baseboard (711) lays hydraulic tensioning cylinder (712), there is hydraulic cylinder jaw (714) liquid presses piston pole (722) upper end, hydraulic cylinder jaw (714) two sides, top are static respectively fixes a top stub axle pin (720), two top stub axle pin (720) all extend to the inside, all rotatable on two top stub axle pin (720) cylindricals are combined with top short pulley (716) endoporus; Common static major axis pin (719) two ends, bottom of fixing, hydraulic cylinder jaw (714) both sides, bottom, rotatable on major axis pin (719) the interlude cylindrical of bottom are combined with lower minister's pulley (715) endoporus;
The short pulley in the top (716) of described hydraulic cylinder jaw (714) both sides, top slidably coordinates with T-rail (730) together with described lower minister's pulley (715); T-shaped rail upright plate (731) on T-rail (730) is connected to test platen (190), and T-shaped rail transverse slat (732) is arranged at T-shaped rail upright plate (731) bottom; The short pulley in the top (716) of described hydraulic cylinder jaw (714) both sides, top is positioned at described T-shaped rail upright plate (731) both sides, and the described short pulley in top (716) is positioned at described T-shaped rail transverse slat (732) above, described lower minister's pulley (715) is positioned at described T-shaped rail transverse slat (732) below;
Bottom major axis pin (719) is had between described lower minister's pulley (715) and described hydraulic cylinder jaw (714), major axis pin (719) two ends, bottom and described hydraulic cylinder jaw (714) secure fit, bottom major axis pin (719) is rotatable with described lower minister's pulley (715) to be coordinated; Top stub axle pin (720) is had between the short pulley in described top (716) and described hydraulic cylinder jaw (714), top stub axle pin (720) one end and described hydraulic cylinder jaw (714) fix, and top stub axle pin (720) is rotatable with the short pulley in described top (716) to be coordinated;
Two described transverse horizontal bars (602) are all sliding combined with shooting cross slider (608), shooting square bar (601) is fixed between two shootings cross slider (608), having screw rod lifting shooting unit (900) in shooting square bar (601), screw rod lifting shooting unit (900) includes slide block guide rail plate (609), shooting motor (910), motor screw (912), lifting nut (921), industrial camera (950), slide block guide rail plate (609) has slide block square hole (906), for being slidably matched between slide block square hole (906) and described shooting square bar (601) gabarit, there is threading circle (934) slide block guide rail plate (609) side, slide block guide rail plate (609) opposite side has motor seat board (961), motor seat board (961) has four motor screws (941) and screw rod perforation (949), described motor seat board (961) lower plane there is lifting saddle (930), lifting saddle (930) medial surface has lifting guide groove (932), screw rod hole, location (948) is arranged at lifting saddle (930) bottom,
Described lifting nut (921) gabarit is step slide block (923), slidably coordinates for vertical between step slide block (923) and described lifting guide groove (932);
Four motor screws (941) of described motor seat board (961) are fixed with shooting motor (910), shooting motor (910) outfan axle is motor screw (912), motor screw (912) and described lifting nut (921) threaded engagement, four through hole flanges (914) are had between shooting motor (910) and motor screw (912), motor screw (912) end is location light beam (918), and location light beam (918) positions with described screw rod and coordinates for rotary sliding between hole (948);
There is horizontally disposed camera pedestal (925) described lifting nut (921) side, video camera termination (945) is had below camera pedestal (925) termination, under video camera termination (945), front is industrial camera (950), being backed with power supply signal combination cable (940) on video camera termination (945), power supply signal combination cable (940) is external to distribution box and computer disposal center after passing through described threading circle (934) respectively;
Impact cross bar (562) one end and have cross bar becket (599), impact cross bar (562) other end and have impact slide block (666), impact slide block (666) circular hole and coordinate with wherein described circular abutment (566) cylindrical rotary sliding; The upper liftable of circular abutment (566) fixes altitude location circle (565), altitude location circle (565) there are holding screw (594), altitude location circle (565) hold in the palm described impact slide block (666);
The upper slip of described impact cross bar (562) fixes revolution impacter (590), and revolution impacter (590) includes impacter frame (567), impacts motor (521) and quadrangular guide rail (595);
Described impacter frame (567) have the impact vertical square hole of frame (535) and impacts the horizontal square hole of frame (564), impacting between four faceted pebbles on the horizontal square hole of frame (564) and described impact cross bar (562) for being slidably matched;
Described impact motor (521) base holes is fixed in the upper plane of impacter frame (567), impacts and is fixed with rotating disk (572) on motor (521) output port; Rotating disk (572) has revolution pivot pin (573);
It is slidably matched for liftable between described quadrangular guide rail (595) square hole (535) vertical with described impact frame, described quadrangular guide rail (595) lower end is jump bit cone point (596), quadrangular guide rail (595) upper end is horizontal concrete chute (524), for being slidably matched between horizontal concrete chute (524) inwall and described revolution pivot pin (573);
The upper plane of described test platen (190) is fixed round random angle Anchor plate kit (500), described platen support (163) and described lock pin bearing (180) and together and fixes cullet returnable (140) between the upper plane of support side plate (200); The pointed cone angle of described jump bit cone point (596) is 47 49 degree, the material of jump bit cone point (596) is acid bronze alloy, described acid bronze alloy is elementary composition by following percentage by weight:: Cu:32 34%, Ti:3.2 3.4%, Cr:2.6 2.8%, Mo:1.2 1.4%, W:2.2 2.4%, Al:1.1 1.3%, C:1.0 1.2%, surplus is Fe and inevitable impurity; The weight percent content of described impurity is: Si less than 0.22%, Mn less than 0.25%, S less than 0.012%, P less than 0.016%, the rockwell superficial hardness number of this acid bronze alloy is HRC57 59.
2. hydraulic swivel screw rod according to claim 1 images round corner pressing plate copper alloy glass detection apparatus, it is characterized in that: described round random angle Anchor plate kit (500) includes four identical the first pressing plates (510) of physical dimension, the second pressing plate (520), the 3rd pressing plate (530) and the 4th pressing plate (540), every pressing plate is made up of retained part and sliding corner, is rotatably connected by pivot pin rivet (100) between retained part and the sliding corner of every pressing plate;
The upper surface of described retained part is the upper plane (516) of clamping, in clamping, there is circular protruding rail (514) one end of plane (516), has transition protruding rail (571) between circular protruding rail (514) and the upper plane (516) of clamping; In described clamping, the other end of plane (516) has step through-hole (109), there is through hole angle face (102) step through-hole (109) both sides, and the clamping between two side through hole angle faces (102) has corner scale (513) in plane (516);
The lower surface of described sliding corner is sliding lower plane (561), and sliding lower plane (561) has rotation through hole (108), and rotating through hole (108) side has corner window (531); Rotate through hole (108) opposite side and have arch cambered surface (694), arch cambered surface (694) opposite face has ladder plane (662), ladder plane (662) has circular arc groove (546), circular arc groove (546) both ends open, there are two groove screws (691) circular arc groove (546) both sides; Having excircle of bushing arc (545) and lining Inner arc (541) and lining stationary plane (697) on slideway lining (644), lining is fixed two countersunk head through holes (692) and solid plate contact surface (696) and solid limit, sheet separation (574) on plate (695); Four solid plate bolts (693) pass through the countersunk head through hole (692) on the fixing plate (695) of two pieces of linings respectively, four solid plate bolts (693) coordinate with described groove screw (691) screw-tightened respectively, are fixed in described ladder plane (662) by described solid plate contact surface (696);Described solid plate contact surface (696) pressed against described lining stationary plane (697) simultaneously, is fixed on by described slideway lining (644) among described circular arc groove (546);
In described clamping, there is clamping slope (515) plane (516) inner side, and clamping slope (515) has slip-off preventing groove (585); Rubber tabletting (551) has slip-off preventing raised line (558), slip-off preventing raised line (558) is squeezed among described slip-off preventing groove (585), and rubber tabletting (551) is close on described clamping slope (515);
Described slideway lining (644) adopts self-lubricating material, and this self-lubricating material is ptfe composite, and the weight percentages of components of ptfe composite is: politef 71 73%, graphite powder 21 23%, polybenzoate 5 7%.
3. hydraulic swivel screw rod according to claim 2 images round corner pressing plate copper alloy glass detection apparatus, it is characterized in that: the hard copper alloy layer having a layer thickness to be 0.24 0.26 millimeters on described circular protruding rail (514) surface, elementary composition by following percentage by weight of this hard copper alloy layer material: Cu:25 27%, Ti:3.5 3.7%, Cr:2.3 2.5%, Mo:2.6 2.8%, W:1.6 1.8%, Al:1.5 1.7%, C:1.4 1.6%, surplus is Fe and inevitable impurity; The weight percent content of described impurity is: Si less than 0.20%, S less than 0.012%, P less than 0.015%, the rockwell superficial hardness number of this hard copper alloy layer is HRC53 55.
4. hydraulic swivel screw rod according to claim 2 images round corner pressing plate copper alloy glass detection apparatus, it is characterized in that: described rubber tabletting (551) adopts synthesis nitrile rubber, its material composition is: nitrile rubber 43 45%, white carbon black 22 24%, zinc oxide 2 4%, dibutyl ester 11 13%, stearic acid 0.7 0.9%, paraffin: 5.4 5.6%, accelerator 1.1 1.3%, age resistor 1.2 1.4%, all the other are inserts, and inserts is the Pulvis Talci more than 1250 orders; Described synthesis nitrile rubber has following physical technique index: hot strength is 15.4 15.6MPa, and elongation at break is 587 589%, and hardness is 58 60 shore A.
CN201610132517.5A 2016-03-09 2016-03-09 Copper-alloy glass detecting instrument with hydraulic rotary table, screw camera and circular rotary angle pressing plates Withdrawn CN105651592A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105890988A (en) * 2016-06-15 2016-08-24 张志雄 Copper alloy handle rotating plate wheel clamping plate light ring auxiliary impact glass testing device
CN108088735A (en) * 2018-01-15 2018-05-29 华侨大学 A kind of Axial extensometer erecting device
CN113042802A (en) * 2020-11-24 2021-06-29 太原科技大学 Method for determining optimal azimuth angle of horizontal hydraulic cylinder of double-cylinder hydraulic round steel shear

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101622521A (en) * 2007-02-15 2010-01-06 皮尔金顿集团有限公司 Glazing inspection
CN105241763A (en) * 2015-11-09 2016-01-13 温州经济技术开发区滨海志杰机电产品设计工作室 Hydraulic rotary table glass testing machine with zinc alloy impact hammer and wheel pressing plate
CN105280058A (en) * 2015-11-17 2016-01-27 陈俞任 Triangle instrument which is provided with aluminium-chromium alloy step slot corner pointer and is adjustable in the same plane

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101622521A (en) * 2007-02-15 2010-01-06 皮尔金顿集团有限公司 Glazing inspection
CN105241763A (en) * 2015-11-09 2016-01-13 温州经济技术开发区滨海志杰机电产品设计工作室 Hydraulic rotary table glass testing machine with zinc alloy impact hammer and wheel pressing plate
CN105280058A (en) * 2015-11-17 2016-01-27 陈俞任 Triangle instrument which is provided with aluminium-chromium alloy step slot corner pointer and is adjustable in the same plane

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105890988A (en) * 2016-06-15 2016-08-24 张志雄 Copper alloy handle rotating plate wheel clamping plate light ring auxiliary impact glass testing device
CN108088735A (en) * 2018-01-15 2018-05-29 华侨大学 A kind of Axial extensometer erecting device
CN113042802A (en) * 2020-11-24 2021-06-29 太原科技大学 Method for determining optimal azimuth angle of horizontal hydraulic cylinder of double-cylinder hydraulic round steel shear
CN113042802B (en) * 2020-11-24 2022-08-19 太原科技大学 Method for determining optimal azimuth angle of horizontal hydraulic cylinder of double-cylinder hydraulic round steel shear

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