CN105758743A - Method for detecting glass by meas of handled table, screws and camera wheel corner clamps - Google Patents

Abstract

The invention relates to an armored glass testing method, in particular to a method for detecting glass by means of a handled table, screws and camera wheel corner clamps.As improved, armored glass fragment test includes steps of (1), fastening a test table in a horizontal state; (2) arranging four clamps which are of the same structures and dimensions on the test table; (3) closely attaching rubber press pieces of each clamp onto four edges of a to-be-tested trapezoidal glass sheet; (4), breaking the trapezoidal glass sheet; (5) taking pictures by cameras and sending the pictures of fragments to a computer processing center, and then determining whether the broken trapezoidal glass sheet is qualified or not according to national standards; (6) clearing the fragments of the armored glass and collecting the same in a glass fragment collector through a glass fragment guide; and (7), downwardly griping a handle of the table again with hands to reset the test table in the horizontal state again.During test, cylinder impactors are applied to guarantee uniform hamming each time so as to guarantee normal and unified breakage test.

Description

Application handle platen screw rod shooting wheel Corner clamp detection glass process

Technical field

The present invention relates to a kind of safety glass test verification method, particularly relate to the test verification device wearing industrial camera and substitute manually-operated application handle platen screw rod shooting wheel Corner clamp detection glass process.

Background technology

G0rd0nGaileG once published an article " Aut0matedGlassFragmentati0nAnalysis " in 1996, and the detection algorithm of glass fragment has been inquired into, and the document relates to two key technologies: (1) image capture technology.Below the sensitive paper of a glass fragment imaging, apply light source respectively from two different angles, respectively collect the original digital image of a width fragment slot line shadow.So, owing to employing the light source of different angles, the two width images affirmative differences to some extent collected.Wherein owing to illumination reason produces the position of inconspicuous slot line in piece image, likely obvious in other piece image.Therefore, in due course two width images being combined, the discontinuous phenomenon of slot line can improve.(2) image segmentation algorithm.Cutting procedure includes the following steps: pretreatment is removed in two width original images by the reflective bright especially or dark especially noise caused of the dust in glass or slot line edge；Carrying out independent slot line detection, two width images are merged into the image of the complete slot line of a width, extract slot line, finally carry out fragment identification.J.Hayw00d, J.W.V.Miller et al. develop a glass fragment automatic recognition system, publish an article in 1998 " Aut0matedC0untingSystemF0rtheECEFragmagmentati0nTest ".Its recognition methods can be described as: the debris field of to be counted piece of number is marked artificially on sensitive paper, and scanner scanning obtains digital picture.Subsequent treatment is based on scanogram and carries out, and image processing step includes: compensate uneven illumination, reduces noise, it is determined that slot line.Before statistics block number, employ a kind of special recovery algorithms and fill the slot line of " loss ".This system can recognise that and count the quantity of the fragment in tab area.

From 1 day May in 2003, automobile, train, architectural safety glass used are implemented mandatory inspection system by China, do not obtain Compulsory Certification of Products certificate and do not apply the safety glass product of China Compulsory Product Certification mark must not dispatch from the factory, import and sale.Chinese Patent Application No.: 2009203050079, toughened glass falling sphere test bed, for solving safety glass when testing, glass fragment can be caused to splash everywhere, adopt the way of carriage case, although glass fragment can effectively be collected, but the reading of inconvenient glass fragment, and the installation effectiveness doing multi-disc safety glass continuously is relatively low.

Particularly in the glass applications of the special dimensions such as automobile, one is designed perfect cubing is the critically important factor determining a glass product quality stability.Multiformity due to present Automobile Design, glass on corresponding car is also increasingly sophisticated, glass profile is frequently not square or rectangle, present parallelogram or trapezoidal glass can be found everywhere, in the past for the detection of this kind of irregular quadrilateral glass, it does not have unified stationary fixture, glass periphery can only be retrained by adhesive tape or other modes, or at safety glass overlying lid layer thin film, to prevent glass fragment from splashing.Simultaneously adhesive tape also has and is burst, by safety glass, the probability that strength collapses out, and causes that operator are injured, and therefore, the improvement to safety glass fragmentation test device is very necessary.

Summary of the invention

For above prior art Problems existing, the present invention installs screw rod lifting industrial camera on integral-rack, in conjunction with handle diameters Turnover testing platen, it is equipped with screw fastening and locks solid, particularly be provided with isoplanar wheel clamp assembly and cylinder impacter, holder part is carried out isoplanar can corner regulate design, it is achieved that the safety glass to difformity size tetragon, a kind of verification test device can be shared to do safety glass fragmentation test, specific as follows:

Application handle platen screw rod shooting wheel Corner clamp detection glass process, integral-rack includes support side plate, rear shear plate, bottom narrow boards and four upper pillar type columns, the support side plate of both sides is fixed described two upper pillar type column respectively, four upper pillar type column upper ends are all fixed with column termination, and four column terminations are respectively fixed with two transverse horizontal bars and two vertical equity bars；

In support side plate described in both sides, plane is all fixed with platen support and lock pin bearing respectively；There is platen rotating shaft test platen both sides, and the platen rotating shaft of both sides is rotatable respectively to be fixed in platen support, and described rear shear plate upper bit has plane in back plate, and in back plate, plane holds lower plane after testboard plate；

Having hole, lock pin location on described test platen both sides vertical, described lock pin bearing inner hole thread matches with stud lock pin external screw thread, and there is cylinder bulb the stud lock pin termination of both sides；Having platen handle on described test platen rear end facade, platen handle two curved arc end is tiller grip, and the tiller grip of two curved arc ends is all fixed on described test platen rear end facade；

Two described transverse horizontal bars are all sliding combined with shooting cross slider, fix shooting square bar between two shooting cross sliders, and shooting square bar has screw rod lifting shooting unit；

Impacting cross bar one end and have cross bar becket, impacting the cross bar other end has impact slide block, and the upper pillar type column cylindrical rotary sliding impacting slide block circular hole described with wherein coordinates；On upper pillar type column, liftable fixes altitude location circle, and altitude location circle has holding screw；

On described impact cross bar, slip fixes cylinder impacter, described test platen is fixed in plane wheel Corner clamp assembly, described platen support and described lock pin bearing together and fix cullet guider between plane in support side plate, cullet guider lower port drops within cullet collecting cart upper port；As improvement:

One, assembling process is divided into clamping plate assembling process and complete machine assembling process.

(1), clamping plate assembling process:

Described pivot pin rivet passes through rotation through hole and the step through-hole of every clamping plate successively, and rotatable for sliding lower plane overlap joint is fixed in the upper plane of clamping by pivot pin rivet；

By between the wheel chute on the first retained part and the sliding wheel on the 4th sliding corner for being slidably matched, by between the wheel chute on the 4th retained part and the sliding wheel on the 3rd sliding corner for being slidably matched, by between the sliding wheel on the wheel chute on the second retained part and the first sliding corner for being slidably matched, by between the sliding wheel on the wheel chute on the 3rd retained part and the second sliding corner for being slidably matched, make the first fixture that four physical dimensions are identical, second fixture, one the surrounding ambient in besieged city between 3rd fixture and the 4th fixture；

(2), host groups process of assembling:

Cullet guider entirety is placed down from above so that described guider flange is taken and is placed on plane in described support side plate, and four fixed vias of every side are directed at two platen seat screws and two locking pin seat screws simultaneously；

The platen rotating shaft of described test platen both sides is rotatable with platen support endoporus to be coordinated, and four platen seat screws pass through the installing hole on platen support and fixed via respectively, are fixed on by the platen support of both sides on platen seat screw；Four locking pin seat screws pass through the installing hole on lock pin bearing and fixed via respectively, are fixed on locking pin seat screw by the lock pin bearing of both sides, and cullet guider is generally in both sides bilinear and fixes, particularly stable firmly.

The cylinder bulb of the stud lock pin termination of both sides can come in and go out in the hole, lock pin location testing platen both sides, will test platen locking positioning or separate.

The tiller grip of platen handle two curved arc end is all weldingly fixed on described test platen rear end facade；

Described wheel Corner clamp assembly is placed on plane on test platen, allow the fixture fixing threaded hole on the test platen described in the fixture step through-hole alignment on wheel Corner clamp assembly, sunk screw passes through described fixture step through-hole and matches with described fixture fixing threaded hole, and wheel Corner clamp assembly is fixed on plane on described test platen.

Adjusting altitude location circle height so that when cylinder piston rod runs to extreme lower position, jump bit cone point can just touch the trapezoidal glass plate being fixed on test platen, and is smashed by trapezoidal glass plate；Impacting between frame square hole and described impact cross bar for being slidably matched in impacter frame, turnover trachea top connection and turnover trachea lower contact connect high-pressure air pipe respectively, and is connected to high pressure gas source control system.

It is slidably installed between through hole and two described transverse horizontal bar cylindricals on two shooting cross sliders at shooting square bar two ends, slide block guide rail plate has between slide block square hole and the described square gabarit of shooting square bar for being slidably matched；Motor screw on shooting motor pass through after the perforation of described screw rod with lifting nut threaded engagement, the location light beam making motor screw end positions the rotatable location that coordinates, hole with described screw rod, and the step slide block of lifting nut gabarit slidably coordinates for vertical with the lifting guide groove of lifting saddle medial surface；Four shooting screws pass through four through hole flanges and motor screw screw threads for fastening, are fixed on motor seat board by shooting motor；

Described lifting nut side has camera pedestal, camera pedestal to fix video camera termination, and on video camera termination, the shooting power supply signal combination cable at the back side is external to distribution box and computer disposal center after passing through described threading circle respectively.

(3), complete machine assembling process:

The first identical for four physical dimensions fixture, the second fixture, the 3rd fixture and the 4th fixture are placed on above test platen, five sunk screws pass through described fixture step through-hole successively and match with described fixture fixing threaded hole, the first described retained part is fixed on described test platen, using the immobilizing foundation of the first retained part, wheel Corner clamp assembly entirety is all fixed on described test platen；

The step that two, safety glass do fragmentation test is as follows:

(1), grasp and the platen handle on the facade of test platen rear end is exerted oneself downwards so that test platen rear end lower plane pushes down plane in back plate；Test platen presents level；Rotate the lock pin crank handle of both sides respectively, match with lock pin bearing inner hole thread by means of stud lock pin so that the cylinder bulb of stud lock pin termination enters the lock pin of test platen both sides and positions locking positioning in hole, and test platen is fastened in level；

(2), by the first identical for four physical dimensions fixture, second fixture, 3rd fixture and the 4th fixture are placed on above test platen, for being slidably matched between wheel chute on first retained part and the sliding wheel on the 4th sliding corner, for being slidably matched between wheel chute on 4th retained part and the sliding wheel on the 3rd sliding corner, for being slidably matched between wheel chute on second retained part and the sliding wheel on the first sliding corner, for being slidably matched between wheel chute on 3rd retained part and the sliding wheel on the second sliding corner, make the first fixture that four physical dimensions are identical, second fixture, one the surrounding ambient in besieged city between 3rd fixture and the 4th fixture；

(3), above-mentioned surrounding ambient is sized larger than the physical dimension of the trapezoidal glass plate to be detected, the trapezoidal glass plate that will be detected is placed on above the test platen in above-mentioned surrounding ambient, move four the first identical fixtures of physical dimension, the second fixture, the 3rd fixture and the 4th fixture successively, make the rubber tabletting on every fixture tightly touch four limit outer rims of the trapezoidal glass plate to be detected, more successively the first identical for four physical dimensions fixture, the second fixture, the 3rd fixture and the 4th fixture are fixed on test platen with extenal fixation part；

(4), to be test for after trapezoidal glass plate is fixed, regulating the impact cross bar height on pillar type column, holding cross bar becket, by cylinder impacter along with impacting cross bar together, rotate to trapezoidal glass plate around upper pillar type column cylindrical；

Start Pneumatic pressure power source, the gases at high pressure of 0.82 to 0.84 MPa (MPa) it are input into facing to turnover trachea top connection, now turnover trachea lower contact refluxes to pneumatic source, the downward rapid movement of cylinder piston rod in cylinder lagging, movement velocity reaches 40 to 48 meters per second (m/s), when jump bit cone point is displaced downwardly to extreme lower position, can just touch trapezoidal glass plate, it is attended by cylinder piston rod and the jump bit cone point thereof of 20 to 24 joules (J), trapezoidal glass plate is smashed；Can realize remotely controlling to smash the dangerous step of trapezoidal glass plate, it is to avoid glass breaking moment surprisingly splashes and injures site operation personnel；When jump bit cone point is displaced downwardly to extreme lower position, pneumatic source place is according to the program woven in advance, it is switched into outlet passageway by reversal valve, start pneumatic source facing to passing in and out trachea lower contact air inlet, now turnover trachea top connection refluxes to pneumatic source, and the cylinder piston rod in cylinder lagging is back up into highest order.

(5), again hold cross bar becket, by cylinder impacter along with impacting cross bar together, be rotated away from trapezoidal glass plate around upper pillar type column cylindrical；Transverse shifting images square bar and vertically moves slide block guide rail plate respectively, industrial camera alignment is made to image the position taken pictures, start shooting motor, moved up and down by motor screw regulable control lifting nut, industrial camera adjusts proper height, and shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, requires to judge according to national standard, whether the trapezoidal glass plate crushed is qualified, completes the fragmentation status test of safety glass；

(6), removing the second fixture and the 3rd fixture, opposite direction rotates the stud lock pin on the lock pin crank handle of both sides so that stud lock pin exits the hole, lock pin location of test platen both sides, releases locking positioning；The platen handle grasped on the facade of test platen rear end is upwards exerted oneself, and test platen rear end promotes, and test platen rear end lower plane is away from plane in back plate；When after test platen run-off the straight 10 to 20 degree；Safety glass fragment can be disposed easily through cullet guider, fall among cullet collecting cart；

(7), with hands again holding platen handle to exert oneself downwards, test platen rear end lower plane pushes down plane in back plate again；Test platen presents level again；Again rotate the stud lock pin on the lock pin crank handle of both sides respectively so that stud lock pin enters the lock pin of test platen both sides and positions locking positioning in hole, and test platen is again at level, prepares as long as being test for trapezoidal glass plate for next.

Beneficial effects of the present invention:

(1), the present invention change the labor intensity of fragment detection, shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, and efficiency is high；Integral-rack adopts overall construction intensity high, setting table wrench handle on test platen, and platen handle can direct Turnover testing platen, it is simple to remove chunk glass, outfit cullet guider and cullet collecting cart, it is ensured that chunk glass does not scatter；In platen handle combination back plate, plane holds lower plane after testboard plate, lock pin crank handle in conjunction with both sides, match with lock pin bearing inner hole thread by means of stud lock pin, the cylinder bulb making stud lock pin termination enters the lock pin of test platen both sides and positions locking positioning in hole, overcome platen handle and self there is no the defect of self-locking, making in the process of the trapezoidal glass plate of whole test, test platen keeps firm.Particularly in the support side plate of side, plane has upper pillar type column, and on upper pillar type column, liftable fixes impact cross bar, impacts slip on cross bar and fixes cylinder impacter；Cylinder impacter can be remotely connected to Pneumatic pressure power source control room easily, realize remotely controlling to smash the dangerous step of trapezoidal glass plate, glass breaking moment surprisingly splashes injury to avoid site operation personnel to suffer, it is consistent that application cylinder impacter realizes each hammer weight, it is ensured that crushing test is unified and standard.

(2), wheel Corner clamp assembly is adopted, every fixture is made up of retained part and sliding corner, and described sliding lower plane is in sustained height with plane in described clamping, sliding corner is relative to the rotatable design of retained part, it is achieved that fixing to the tetragon glass of different specification size and different angle.For being slidably matched between sliding wheel and adjacent wheel chute on the fixture on every limit, it is achieved can simultaneously sized and angle to the trapezoidal glass plate of different specification size.

(3) angle between, described clamping slope and the upper plane of clamping is 54 56 degree, and described clamping slope is bonded with one layer of rubber tabletting, adjustment width trapezoidal glass plate carried out plane spacing while, a downward component can be produced, make to be test for trapezoidal glass plate and touch test platen, it is to avoid trapezoidal glass plate local pressure is uneven produces explosion；Particularly: have interference fit produce extruding expansive force between inclined-plane, slip-off preventing raised line both sides and inclined-plane, slip-off preventing groove both sides, it is not necessary to gluing is prevented also from coming off, it is to avoid by the aging produced case accident of bonding glue；Matched in clearance is had, it is simple to install and combine between slip-off preventing raised line height and slip-off preventing depth of groove.

Accompanying drawing explanation

Fig. 1 unloads in stereoscopic appearance figure, figure of the present invention except wheel Corner clamp assembly 500.

Fig. 2 is the screw rod lifting shooting independent enlarged drawing of unit 900 in Fig. 1.

Fig. 3 is the independent enlarged drawing of slide block guide rail plate 609 in Fig. 2.

Fig. 4 is the independent enlarged drawing of shooting motor 910 in Fig. 2.

Fig. 5 is the stereoscopic appearance figure of the cullet guider 140 in Fig. 1 and cullet collecting cart 300 bonding state.

Fig. 6 is the profile along the axis of symmetry in Fig. 5.

Fig. 7 is the independent stereoscopic appearance figure of cullet guider 140 part in Fig. 5.

Fig. 8 is the profile along the axis of symmetry in Fig. 7.

Fig. 9 is the independent stereoscopic appearance figure of cullet collecting cart 300 part in Fig. 5.

Figure 10 is the profile along the axis of symmetry in Fig. 9.

Figure 11 be cylinder bulb 199 and hole 198, the lock pin location binding site of stud lock pin 189 termination in Fig. 1 along stud lock pin 189 axial line vertical cross section.

Figure 12 is cylinder bulb 199 and hole 198, the lock pin location disengaged condition of stud lock pin 189 termination in Figure 11.

Figure 13 is the independent stereoscopic appearance figure of integral-rack being made up of the support side plate 200 of both sides and rear shear plate 176 and bottom narrow boards 175 in Fig. 1.

Figure 14 is the independent stereoscopic appearance figure of test platen 190 in Fig. 1.

Figure 15 is platen handle 155 axonometric chart of Figure 14.

Figure 16 is placement wheel Corner clamp assembly 500 on the test platen 190 in Fig. 1, and fixes trapezoidal glass plate 600, and screw rod lifting shooting unit 900 declines in running order stereoscopic appearance figure.

Figure 17 is that the wheel Corner clamp assembly 500 in Figure 16 unloads except two sides therein, and test platen 190 is in rotation heeling condition, and above cylinder impacter 590 removal test platen 190, screw rod lifting shooting unit 900 promotes and is in off working state.

Figure 18 is cylinder impacter 590 enlarged drawing in Figure 17.

Figure 19 is the top view that the wheel Corner clamp assembly 500 in Figure 16 uses in combination.

The wheel Corner clamp assembly 500 that Figure 20 is in Figure 19 does not use, and presents parallelogram state figure.

Figure 21 is the A A sectional view in Figure 19, is test for trapezoidal glass plate 600 and is fixed on test platen 190.

Figure 22 is the partial enlarged drawing being test for trapezoidal glass plate 600 in Figure 21 with rubber tabletting 551 contact site.

Figure 23 is the B B sectional view in Figure 20.

Figure 24 is the first sliding corner 518 profile in Figure 23.

Figure 25 unloads except sliding wheel 541 in Figure 24.

Figure 26 is sliding wheel 541 enlarged drawing in Figure 24.

Figure 27 is the isometric front view of the first sliding corner 518 in Figure 23.

Figure 28 is the rear isometric view of the first sliding corner 518 in Figure 23.

Figure 29 is the outline drawing of the first retained part 519 in Figure 20.

Figure 30 is the C C profile in Figure 29.

Figure 31 is slip-off preventing groove 585 part in Figure 30.

Figure 32 is slip-off preventing raised line 558 part in Figure 30.

Detailed description of the invention

The present invention is described in detail below in conjunction with the drawings and specific embodiments:

In Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Figure 13, Figure 14, Figure 15, Figure 16, Figure 17, Figure 18 and Figure 19, application handle platen screw rod shooting wheel Corner clamp detection glass process, integral-rack includes support side plate 200, rear shear plate 176, bottom narrow boards 175 and four upper pillar type columns 566, the support side plate 200 of both sides is fixed described two upper pillar type column 566 respectively, four upper pillar type column 566 upper ends are all fixed with column termination 604, and four column terminations 604 are respectively fixed with two transverse horizontal bars 602 and two vertical equity bars 603；

In support side plate 200 described in both sides, plane is all fixed with platen support 163 and lock pin bearing 180 respectively；There is platen rotating shaft 196 test platen 190 both sides, the platen rotating shaft 196 of both sides is rotatable respectively to be fixed in platen support 163, described rear shear plate 176 upper bit has plane 717 in back plate, in back plate, plane 717 exceeds 8 to 10 millimeters of plane in described support side plate 200, in back plate plane 717 hold test platen 190 after lower plane；

In Fig. 1, Figure 11, Figure 12, Figure 13, Figure 16 and Figure 17, described test platen 190 both sides vertical has hole 198, lock pin location, described lock pin bearing 180 inner hole thread matches with stud lock pin 189 external screw thread, there is cylinder bulb 199 stud lock pin 189 termination of both sides, cylinder bulb 199 can enter in described hole 198, lock pin location, is fixed with the support side plate 200 described in both sides by described test platen 190；

In Fig. 1, Figure 14, Figure 15, Figure 16 and Figure 17, described test platen 190 rear end facade there is platen handle 155,155 liang of curved arc ends of platen handle are tiller grip 818, and the tiller grip 818 of two curved arc ends is all fixed on described test platen 190 rear end facade；

In Fig. 1, Fig. 2, Fig. 3, Fig. 4, Figure 16 and Figure 17, two described transverse horizontal bars 602 are all sliding combined with shooting cross slider 608, shooting square bar 601 is fixed between two shooting cross sliders 608, having screw rod lifting shooting unit 900 on shooting square bar 601, screw rod lifting shooting unit 900 includes slide block guide rail plate 609, shooting motor 910, motor screw 912, lifting nut 921, industrial camera 950；Slide block guide rail plate 609 has slide block square hole 906, for being slidably matched between slide block square hole 906 and described shooting square bar 601 gabarit, there is threading circle 934 slide block guide rail plate 609 side, slide block guide rail plate 609 opposite side has motor seat board 961, motor seat board 961 has four motor screws 941 and screw rod perforation 949, described motor seat board 961 lower plane there are lifting saddle 930, lifting saddle 930 medial surface have lifting guide groove 932, bottom lifting saddle 930, have hole 948, screw rod location；

Described lifting nut 921 gabarit is step slide block 923, slidably coordinates for vertical between step slide block 923 and described lifting guide groove 932；Four motor screws 941 of described motor seat board 961 are fixed with shooting motor 910, shooting motor 910 outfan axle is motor screw 912, motor screw 912 and described lifting nut 921 threaded engagement, four through hole flanges 914 are had between shooting motor 910 and motor screw 912, motor screw 912 end is location light beam 918, and location light beam 918 positions with described screw rod and coordinates for rotary sliding between hole 948；

There is horizontally disposed camera pedestal 925 described lifting nut 921 side, camera pedestal 925 has video camera termination 945 below termination, front, 945 times, video camera termination is industrial camera 950, being backed with shooting power supply signal combination cable 940 on video camera termination 945, shooting power supply signal combination cable 940 is external to distribution box and computer disposal center after passing through described threading circle 934 respectively；

In Fig. 1, Figure 16, Figure 17 and Figure 18, impacting cross bar 562 one end has cross bar becket 599, and impacting cross bar 562 other end has impact slide block 666, and the upper pillar type column 566 cylindrical rotary sliding impacting slide block 666 circular hole described with wherein coordinates；On upper pillar type column 566, liftable fixes altitude location circle 565, altitude location circle 565 has holding screw 594, altitude location circle 565 hold in the palm described impact slide block 666, regulates the height impacting cross bar 562；

On described impact cross bar 562, slip fixes cylinder impacter 590, and cylinder impacter 590 includes impacter frame 567, cylinder lagging 591 and cylinder piston rod 595；There is jump bit cone point 596 cylinder piston rod 595 lower end, and cylinder lagging about 591 is respectively arranged with turnover trachea top connection 593 and turnover trachea lower contact 592；Described test platen 190 is fixed in plane wheel Corner clamp assembly 500, described platen support 163 and described lock pin bearing 180 together and fix cullet guider 140 between plane in support side plate 200, cullet guider 140 lower port drops within cullet collecting cart 300 upper port；

The pointed cone angle of described jump bit cone point 596 is 57 degree, the material of jump bit cone point 596 is nickel-base alloy, described nickel-base alloy is elementary composition by following percentage by weight: Ni:22.7%, Cu:3.3%, W:1.2 1.4%, Zn:2.2 2.4%, Al:1.1 1.3%, C:1.0 1.2%, and surplus is Fe and inevitable impurity；The weight percent content of described impurity is: Si less than 0.22, S less than 0.0l3, P less than 0.018, the rockwell superficial hardness number of this nickel-base alloy is HRC65 67.

In embodiment:

Having fixture fixing threaded hole 197 on described test platen 190, in every described support side plate 200, plane is respectively arranged with two platen seat screws 160 and two locking pin seat screws 186.

In Fig. 1, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Figure 10, Figure 11, Figure 16 and Figure 17, described cullet guider 140 by guider biside plate 142 and end swash plate 141 after guider and together with guider front vertical plate 143 defined, described guider biside plate 142 upper end has the guider flange 184 turned up respectively, and guider flange 184 has fixed via 148；Cullet guider 140 lower ending opening four limit constitutes a guider lower ending opening 166；

Having collecting cart vertical plates on both sides 612 and collecting cart back incline 619 and collecting cart front vertical plate 610 on described cullet collecting cart 300 flat board respectively, collecting cart vertical plates on both sides 612 front end also has collecting cart handle 622；Described collecting cart vertical plates on both sides 612 and collecting cart front vertical plate 610 surround three contour end faces 616, and the described back incline upper surface 661 on collecting cart back incline 619 is 48 millimeters lower than the distance of three described contour end faces 616；Back incline upper surface 661 and the defined floor projection of three contour end faces 616 are sized larger than described guider lower ending opening 166 floor projection size, it is 23 millimeters that guider lower ending opening 166 position exceeds the distance of described back incline upper surface 661, and guider lower ending opening 166 position is 25 millimeters lower than the distance of three described contour end faces 616；Bottom described cullet collecting cart 300, all around one has four go-cart forked standards 641, go-cart return pulley 640 is had in the middle of go-cart forked standard 641, it is rotatable matched in clearance between go-cart return pulley 640 centre bore and go-cart pivot pin 642 cylindrical, is interference fit between go-cart pivot pin 642 two ends and the through hole on go-cart forked standard 641.

In Fig. 1, Figure 16, Figure 19, Figure 20, Figure 21, Figure 22, Figure 23, Figure 24, Figure 25, Figure 26, Figure 27, Figure 28, Figure 29, Figure 30, Figure 31 and Figure 32, described wheel Corner clamp assembly 500 includes four the first identical fixture the 510, second fixture the 520, the 3rd fixture 530 and the 4th fixtures 540 of physical dimension, every fixture is made up of retained part and sliding corner, is rotatably connected by pivot pin rivet 100 between retained part and the sliding corner of every fixture；

The lower surface of described sliding corner is sliding lower plane 561, sliding lower plane 561 has rotation through hole 108, rotate through hole 108 opposite side and have rotating disk chamfering cambered surface 103, rotating disk chamfering cambered surface 103 is positioned on the back flat of sliding lower plane 561, rotating disk chamfering cambered surface 103 has corner cambered surface protrude pointer 531；Rotate through hole 108 opposite side and have step pin axle 574, step pin axle 574 is positioned on sliding lower plane 561, step pin axle 574 there is wheel bore coordinate section 578, it is pivot pin step 576 that wheel bore coordinates between section 578 and described step pin axle 574, described wheel bore coordinates section 578 outer end to be pivot pin outer end 575, and there is pivot pin screw 579 at center, pivot pin outer end 575；

Sliding wheel 541 outer ring has wheel I-shaped cylindrical 545, it it is wheel medial surface 546 inside sliding wheel 541, wheel medial surface 546 has wheel endoporus 547, sliding wheel 541 lateral surface has wheel stepped hole 542, be wheel step surface 543 between wheel stepped hole 542 and wheel endoporus 547；

Described wheel bore coordinates the rotatable wheel endoporus 547 that is combined with on section 578 cylindrical, and wheel medial surface 546 againsts described pivot pin step 576；

Being combined with wheel screw 511 on described pivot pin screw 579, wheel screw 511 spiral shell brain againsts described pivot pin outer end 575, and wheel screw 511 spiral shell brain blocks wheel step surface 543 simultaneously, and wheel screw 511 exposes spiral shell brain and can be located among described wheel stepped hole 542；

The upper surface of described retained part is the upper plane 516 of clamping, in clamping, there is wheel chute 514 one end of plane 516, there is transition fluting 571 between wheel chute 514 and the upper plane 516 of clamping, bottom wheel chute 514, have blind slot space 517 and the described single-ended opening of wheel chute 514；The other end of the upper plane 516 of described clamping has step through-hole 109, and there is through hole angle face 102 step through-hole 109 both sides, and the clamping between two side through hole angle faces 102 has corner scale 513 in plane 516；

Described pivot pin rivet 100 passes through rotation through hole 108 and step through-hole 109 successively, and rotatable for sliding lower plane 561 overlap joint is fixed in the upper plane 516 of clamping by pivot pin rivet 100, it is ensured that sliding lower plane 561 is in sustained height with plane 516 in described clamping；Having clamping slope 515 in described clamping inside plane 516, clamping has slip-off preventing groove 585 on slope 515；Rubber tabletting 551 has slip-off preventing raised line 558, is embedded interference fit between slip-off preventing raised line 558 and described slip-off preventing groove 585；Described rubber tabletting 551 adopts synthesis butadiene rubber, its material composition is: the stupid rubber 33% of fourth, sulfur 1.4%, zinc oxide 7.2%, stearic acid 1.4%, medium accelerator 3.8%, fast accelerator 0.9%, age resistor 2.4%, white carbon black 17%, softening oil 4.2%, rubber powder 16%, coupling agent 1.4%, all the other are the inserts of 1275 orders.

Angle between described clamping slope 515 and the upper plane 516 of described clamping is 55 degree；Described slip-off preventing groove 585 degree of depth is 2.4 millimeters, and slip-off preventing groove 585 bottom width is 4.7 millimeters, and slip-off preventing groove 585 A/F is 4.4 millimeters；Clamping is also attached with rubber tabletting 551 on slope 515, and rubber tabletting 551 has slip-off preventing raised line 558, and slip-off preventing raised line 558 is highly 2.2 millimeters, and slip-off preventing raised line 558 width suitable for reading is 4.8 millimeters, and slip-off preventing raised line 558 root width is 4.4 millimeters.The benefit of above-mentioned design is: have interference fit produce extruding expansive force between inclined-plane, slip-off preventing raised line 558 both sides and inclined-plane, slip-off preventing groove 585 both sides, it is not necessary to gluing is prevented also from coming off, it is to avoid by the aging produced case accident of bonding glue；Matched in clearance is had, it is simple to install and combine between slip-off preventing raised line 558 height and slip-off preventing groove 585 degree of depth.

The described wheel chute 514 on the first retained part 519 and between the sliding wheel 541 on the 4th sliding corner 548 for being slidably matched, have 1.5 to 1.7 millimeters of gaps between the step pin axle 574 on transition on the first described retained part 519 fluting 571 and the 4th sliding corner 548；

The described wheel chute 514 on the 4th retained part 549 and between the sliding wheel 541 on the 3rd sliding corner 538 for being slidably matched, have 1.5 to 1.7 millimeters of gaps between the step pin axle 574 on transition on the 4th described retained part 549 fluting 571 and the 3rd sliding corner 538；

For being slidably matched between wheel chute 514 on the second described retained part 529 and the sliding wheel 541 on the first sliding corner 518, between the transition fluting 571 on the second described retained part 529 and the step pin axle 574 on the first sliding corner 518, there are 1.5 to 1.7 millimeters of gaps；

For being slidably matched between wheel chute 514 on the 3rd described retained part 539 and the sliding wheel 541 on the second sliding corner 528, between the transition fluting 571 on the 3rd described retained part 539 and the step pin axle 574 on the second sliding corner 528, there are 1.5 to 1.7 millimeters of gaps；

The hard copper alloy layer having a layer thickness to be 0.25 millimeter on described wheel chute 514 surface, elementary composition by following percentage by weight of this hard copper alloy layer material: Cu:22.7%, Ni:3.3%, Zn:2.7%, Al:2.3%, W:2.3%, Nb:1.2%, C:1.1%, surplus is Fe and inevitable impurity；The weight percent content of described impurity is: Sn is 0.04%, Si is 0.18%, S is 0.011%, P is 0.012%, and the rockwell superficial hardness number of this hard copper alloy layer is HRC55.

In described back plate, plane 717 exceeds 9 millimeters of plane in described support side plate 200, and described support side plate 200 thickness is 49 millimeters, and described rear shear plate 176 thickness is 40 millimeters, and described bottom narrow boards 175 thickness is 40 millimeters.Adopting the disposable integral casting forming of grey cast-iron between described support side plate 200 and rear shear plate 176 and bottom narrow boards 175 is integral-rack, and bulk strength is high, and shock-absorbing effect is good.Described test platen 190 there is the fixture fixing threaded hole 197 more than five, the clamping of described the first retained part 519 in wheel Corner clamp assembly 500 has five fixture step through-holes 501 in plane 516.

Described medium accelerator is sulfenamide medium accelerator, and described age resistor is p phenylenediamine type antioxidant, and described coupling agent is silane coupler, and described softening oil is petroleum softening oil；Described silane coupler is the one in methoxy-ethoxy-silane, acetoxylsilane.

One, assembling process is divided into clamping plate assembling process and complete machine assembling process.

(1), clamping plate assembling process:

Described pivot pin rivet 100 passes through rotation through hole 108 and the step through-hole 109 of every clamping plate successively, and rotatable for sliding lower plane 561 overlap joint is fixed in the upper plane 516 of clamping by pivot pin rivet 100；

By between the wheel chute 514 on the first retained part 519 and the sliding wheel 541 on the 4th sliding corner 548 for being slidably matched, by between the wheel chute 514 on the 4th retained part 549 and the sliding wheel 541 on the 3rd sliding corner 538 for being slidably matched, by between the wheel chute 514 on the second retained part 529 and the sliding wheel 541 on the first sliding corner 518 for being slidably matched, by between the wheel chute 514 on the 3rd retained part 539 and the sliding wheel 541 on the second sliding corner 528 for being slidably matched, make the first fixture 510 that four physical dimensions are identical, second fixture 520, one the surrounding ambient in besieged city between 3rd fixture 530 and the 4th fixture 540；

(2), host groups process of assembling:

Cullet guider 140 entirety is placed down from above so that described guider flange 184 is taken and is placed on plane in described support side plate 200, and four fixed vias 148 of every side are directed at two platen seat screws 160 and two locking pin seat screws 186 simultaneously；

The platen rotating shaft 196 of described test platen 190 both sides is rotatable with platen support 163 endoporus to be coordinated, and four platen seat screws pass through the installing hole on platen support 163 and fixed via 148 respectively, are fixed on platen seat screw 160 by the platen support 163 of both sides；Four locking pin seat screws pass through the installing hole on lock pin bearing 180 and fixed via 148 respectively, are fixed on locking pin seat screw 186 by the lock pin bearing 180 of both sides, and cullet guider 140 is generally in both sides bilinear and fixes, particularly stable firmly.

The cylinder bulb 199 of stud lock pin 189 termination of both sides can come in and go out in the hole 198, lock pin location testing platen 190 both sides, will test platen 190 locking positioning or separate.

The tiller grip 818 of 155 liang of curved arc ends of platen handle is all weldingly fixed on described test platen 190 rear end facade；

Described wheel Corner clamp assembly 500 is placed on plane on test platen 190, allow the fixture fixing threaded hole 197 that the fixture step through-hole 501 on wheel Corner clamp assembly 500 is directed on described test platen 190, sunk screw 195 passes through described fixture step through-hole 501 and matches with described fixture fixing threaded hole 197, and wheel Corner clamp assembly 500 is fixed on plane on described test platen 190.

Adjusting altitude location circle 565 height so that when cylinder piston rod 595 runs to extreme lower position, jump bit cone point 596 can just touch the trapezoidal glass plate 600 being fixed on test platen 190, and is smashed by trapezoidal glass plate 600；Impacting between frame square hole 564 and described impact cross bar 562 for being slidably matched in impacter frame 567, turnover trachea top connection 593 and turnover trachea lower contact 592 connect high-pressure air pipe respectively, and is connected to high pressure gas source control system.

It is slidably installed between through hole and two described transverse horizontal bar 602 cylindricals on two shooting cross sliders 608 at shooting square bar 601 two ends, slide block guide rail plate 609 has between slide block square hole 906 and the described square gabarit of shooting square bar 601 for being slidably matched；Motor screw 912 on shooting motor 910 pass through after described screw rod perforation 949 with lifting nut 921 threaded engagement, the location light beam 918 making motor screw 912 end positions the rotatable location that coordinates, hole 948 with described screw rod, and the step slide block 923 of lifting nut 921 gabarit slidably coordinates for vertical with the lifting guide groove 932 of lifting saddle 930 medial surface；Four shooting screws 944 pass through four through hole flanges 914 and motor screw 941 screw threads for fastening, are fixed on motor seat board 961 by shooting motor 910；

There is camera pedestal 925 described lifting nut 921 side, camera pedestal 925 fixes video camera termination 945, and on video camera termination 945, the shooting power supply signal combination cable 940 at the back side is external to distribution box and computer disposal center after passing through described threading circle 934 respectively.

(3), complete machine assembling process:

First identical for four physical dimensions fixture the 510, second fixture the 520, the 3rd fixture 530 and the 4th fixture 540 are placed on above test platen 190, five sunk screws 195 pass through described fixture step through-hole 501 successively and match with described fixture fixing threaded hole 197, the first described retained part 519 is fixed on described test platen 190, using the immobilizing foundation of the first retained part 519, wheel Corner clamp assembly 500 entirety is all fixed on described test platen 190；

The step that two, safety glass do fragmentation test is as follows:

(1), grasp and the platen handle 155 on the facade of test platen 190 rear end is exerted oneself downwards so that test platen 190 rear end lower plane pushes down plane 717 in back plate；Test platen 190 presents level；Rotate the lock pin crank handle 187 of both sides respectively, match with lock pin bearing 180 inner hole thread by means of stud lock pin 189, the cylinder bulb 199 making stud lock pin 189 termination enters the lock pin of test platen 190 both sides and positions locking positioning in hole 198, and test platen 190 is fastened in level；

null(2)、By the first identical for four physical dimensions fixture 510、Second fixture 520、3rd fixture 530 and the 4th fixture 540 are placed on above test platen 190，For being slidably matched between wheel chute 514 on first retained part 519 and the sliding wheel 541 on the 4th sliding corner 548，For being slidably matched between wheel chute 514 on 4th retained part 549 and the sliding wheel 541 on the 3rd sliding corner 538，For being slidably matched between wheel chute 514 on second retained part 529 and the sliding wheel 541 on the first sliding corner 518，For being slidably matched between wheel chute 514 on 3rd retained part 539 and the sliding wheel 541 on the second sliding corner 528，Make the first fixture 510 that four physical dimensions are identical、Second fixture 520、One the surrounding ambient in besieged city between 3rd fixture 530 and the 4th fixture 540；

(3), above-mentioned surrounding ambient is sized larger than the physical dimension of the trapezoidal glass plate 600 to be detected, the trapezoidal glass plate 600 that will be detected is placed on above the test platen 190 in above-mentioned surrounding ambient, move four the first identical fixtures 510 of physical dimension successively, second fixture 520, 3rd fixture 530 and the 4th fixture 540, the rubber tabletting 551 on every fixture is made tightly to touch four limit outer rims of the trapezoidal glass plate 600 to be detected, again with extenal fixation part successively by the first identical for four physical dimensions fixture 510, second fixture 520, 3rd fixture 530 and the 4th fixture 540 are fixed on test platen 190；The produced elastic indenture 105 of rubber tabletting 551 natural resiliency deformation gives trapezoidal glass plate 600 4 limit outer rim flexibility and fixes, it is to avoid rigidity fixture is by unexpected for trapezoidal glass plate 600 broken, referring to Figure 22；

(4), to be test for after trapezoidal glass plate 600 is fixed, regulate impact cross bar 562 height on pillar type column 566, hold cross bar becket 599, by cylinder impacter 590 along with impacting cross bar 562 together, rotate above trapezoidal glass plate 600 around upper pillar type column 566 cylindrical；

Start Pneumatic pressure power source, the gases at high pressure of 0.82 to 0.84 MPa (MPa) it are input into facing to turnover trachea top connection 593, now turnover trachea lower contact 592 refluxes to pneumatic source, the downward rapid movement of cylinder piston rod 595 in cylinder lagging 591, movement velocity reaches 40 to 48 meters per second (m/s), when jump bit cone point 596 is displaced downwardly to extreme lower position, trapezoidal glass plate 600 can just be touched, it is attended by cylinder piston rod 595 and the jump bit cone point 596 thereof of 20 to 24 joules (J), trapezoidal glass plate 600 is smashed；Can realize remotely controlling to smash the dangerous step of trapezoidal glass plate 600, it is to avoid glass breaking moment surprisingly splashes and injures site operation personnel；When jump bit cone point 596 is displaced downwardly to extreme lower position, pneumatic source place is according to the program woven in advance, it is switched into outlet passageway by reversal valve, start pneumatic source facing to passing in and out trachea lower contact 592 air inlet, now turnover trachea top connection 593 refluxes to pneumatic source, and the cylinder piston rod 595 in cylinder lagging 591 is back up into highest order.

(5), again hold cross bar becket 599, by cylinder impacter 590 along with impacting cross bar 562 together, be rotated away from above trapezoidal glass plate 600 around upper pillar type column 566 cylindrical；Transverse shifting images square bar 601 and vertically moves slide block guide rail plate 609 respectively, industrial camera 950 alignment is made to image the position taken pictures, start shooting motor 910, moved up and down by motor screw 912 regulable control lifting nut 921, industrial camera 950 is adjusted proper height, shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, require to judge according to national standard, whether the trapezoidal glass plate 600 crushed is qualified, completes the fragmentation status test of safety glass；

(6), removing the second fixture 520 and the 3rd fixture 530, opposite direction rotates the stud lock pin 189 on the lock pin crank handle 187 of both sides so that stud lock pin 189 exits the hole 198, lock pin location of test platen 190 both sides, releases locking positioning；The platen handle 155 grasped on the facade of test platen 190 rear end is upwards exerted oneself, and test platen 190 rear end promotes, and test platen 190 rear end lower plane is away from plane 717 in back plate；When after test platen 190 run-off the straight 10 to 20 degree；Safety glass fragment can be disposed easily through cullet guider 140, fall among cullet collecting cart 300；

(7), with hands again holding platen handle 155 to exert oneself downwards, test platen 190 rear end lower plane pushes down plane 717 in back plate again；Test platen 190 presents level again；Again rotate the stud lock pin 189 on the lock pin crank handle 187 of both sides respectively, stud lock pin 189 is made to enter locking positioning in the hole 198, lock pin location of test platen 190 both sides, test platen 190 is again at level, prepares as long as being test for trapezoidal glass plate 600 for next；

(8), specific cullet guider 140 lower port drops within described cullet collecting cart 300 upper port, its effect is: can be sized larger than described guider lower ending opening 166 floor projection size by means of the floor projection that the contour end face 616 in back incline upper surface 661 and three is defined, it is 27 millimeters that guider lower ending opening 166 position exceeds the distance of described back incline upper surface 661, it is ensured that sheet glass can all fall in cullet collecting cart 300 through cullet guider 140；It can be 28 millimeters lower than the distance of three described contour end faces 616 by means of guider lower ending opening 166 position again, easily cullet collecting cart 300 is separated with cullet guider 140, when the chunk glass in cullet collecting cart 300 is many to, when raftinging, being moved away by cullet collecting cart 300.

Three, the above-mentioned prominent substantive distinguishing features of the present invention, it is ensured that following significant progressive effect can be brought:

(1), the present invention change the labor intensity of fragment detection, shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, and efficiency is high；Integral-rack adopts overall construction intensity high, setting table wrench handle 155 on test platen 190, platen handle 155 can direct Turnover testing platen 190, it is simple to removing chunk glass, it is equipped with cullet guider 140 and cullet collecting cart 300, it is ensured that chunk glass does not scatter；Platen handle 155 combine plane 717 in back plate hold test platen 190 after lower plane, lock pin crank handle 187 in conjunction with both sides, match with lock pin bearing 180 inner hole thread by means of stud lock pin 189, the cylinder bulb 199 making stud lock pin 189 termination enters the lock pin of test platen 190 both sides and positions locking positioning in hole 198, overcome platen handle 155 and self there is no the defect of self-locking, making in the process of the trapezoidal glass plate 600 of whole test, test platen 190 keeps firm.Particularly in the support side plate 200 of side, plane has upper pillar type column 566, and on upper pillar type column 566, liftable fixes impact cross bar 562, impacts slip on cross bar 562 and fixes cylinder impacter 590；Cylinder impacter 590 can be remotely connected to Pneumatic pressure power source control room easily, realize remotely controlling to smash the dangerous step of trapezoidal glass plate 600, glass breaking moment surprisingly splashes injury to avoid site operation personnel to suffer, it is consistent that application cylinder impacter 590 realizes each hammer weight, it is ensured that crushing test is unified and standard.

(2), adopting wheel Corner clamp assembly 500, every fixture is made up of retained part and sliding corner, and described sliding corner is positioned at described retained part one end and is overlapped on retained part plane；And described sliding lower plane 561 is in sustained height with plane 516 in described clamping, sliding corner is relative to the rotatable design of retained part, for being slidably matched between sliding wheel 541 and adjacent wheel chute 514 on the fixture on every limit, it is achieved that the tetragon glass of different specification size and different angle can be continuously adjusted and fix.

(3) angle between, described clamping slope 515 and the upper plane 516 of clamping is 54 56 degree, and described clamping slope 515 is bonded with one layer of rubber tabletting 551, adjustment width trapezoidal glass plate 600 carried out plane spacing while, a downward component can be produced, make to be test for trapezoidal glass plate 600 and touch test platen 190, it is to avoid trapezoidal glass plate 600 local pressure is uneven produces explosion；Particularly: have interference fit produce extruding expansive force between inclined-plane, slip-off preventing raised line 558 both sides and inclined-plane, slip-off preventing groove 585 both sides, it is not necessary to gluing is prevented also from coming off, it is to avoid by the aging produced case accident of bonding glue；Matched in clearance is had, it is simple to install and combine between slip-off preventing raised line 558 height and slip-off preventing groove 585 degree of depth.

Claims (1)

1. application handle platen screw rod shooting wheel Corner clamp detection glass process, integral-rack includes support side plate (200), rear shear plate (176), bottom narrow boards (175) and four upper pillar type columns (566), the support side plate (200) of both sides is fixed described two upper pillar type column (566) respectively, four upper pillar type column (566) upper ends are all fixed with column termination (604), and four column terminations (604) are respectively fixed with two transverse horizontal bars (602) and two vertical equity bars (603)；

The upper plane of support side plate (200) described in both sides is all fixed with platen support (163) and lock pin bearing (180) respectively；There is platen rotating shaft (196) test platen (190) both sides, the platen rotating shaft (196) of both sides is rotatable respectively to be fixed in platen support (163), described rear shear plate (176) upper bit has plane in back plate (717), and in back plate, plane (717) holds test platen (190) lower plane afterwards；

Described test platen (190) both sides vertical has lock pin hole, location (198), described lock pin bearing (180) inner hole thread matches with stud lock pin (189) external screw thread, and there is cylinder bulb (199) stud lock pin (189) termination of both sides；Described test platen (190) rear end facade there is platen handle (155), platen handle (155) two curved arc end is tiller grip (818), and the tiller grip (818) of two curved arc ends is all fixed on described test platen (190) rear end facade；

Two described transverse horizontal bars (602) are all sliding combined with shooting cross slider (608), fix shooting square bar (601) between two shootings cross slider (608), shooting square bar (601) has screw rod lifting shooting unit (900)；Impact cross bar (562) one end and have cross bar becket (599), impacting cross bar (562) other end and have impact slide block (666), upper pillar type column (566) the cylindrical rotary sliding impacting slide block (666) circular hole described with wherein coordinates；The upper liftable of upper pillar type column (566) fixes altitude location circle (565), and altitude location circle (565) has holding screw (594)；

The upper slip of described impact cross bar (562) fixes cylinder impacter (590), the upper plane of described test platen (190) fixes wheel Corner clamp assembly (500), described platen support (163) and described lock pin bearing (180) together and fix cullet guider (140) between the upper plane of support side plate (200), and cullet guider (140) lower port drops within cullet collecting cart (300) upper port；It is characterized in that:

One, assembling process is divided into clamping plate assembling process and complete machine assembling process；

(1), clamping plate assembling process:

Described pivot pin rivet (100) passes through rotation through hole (108) and the step through-hole (109) of every clamping plate successively, and sliding lower plane (561) rotatable overlap joint is fixed in the upper plane (516) of clamping by pivot pin rivet (100)；nullBy between the wheel chute (514) on the first retained part (519) and the sliding wheel (541) on the 4th sliding corner (548) for being slidably matched，By between the wheel chute (514) on the 4th retained part (549) and the sliding wheel (541) on the 3rd sliding corner (538) for being slidably matched，By between the sliding wheel (541) on the wheel chute (514) on the second retained part (529) and the first sliding corner (518) for being slidably matched，By between the sliding wheel (541) on the wheel chute (514) on the 3rd retained part (539) and the second sliding corner (528) for being slidably matched，Make the first fixture (510) that four physical dimensions are identical、Second fixture (520)、One the surrounding ambient in besieged city between 3rd fixture (530) and the 4th fixture (540)；

(2), host groups process of assembling:

Cullet guider (140) entirety is placed down from above, described guider flange (184) being taken and is placed on the upper plane of described support side plate (200), four fixed vias (148) of every side are directed at two platens seat screw (160) and two locking pin seat screws (186) simultaneously；The platen rotating shaft (196) of described test platen (190) both sides is rotatable with platen support (163) endoporus to be coordinated, four platen seat screws pass through the installing hole on platen support (163) and fixed via (148) respectively, are fixed on platen seat screw (160) by the platen support (163) of both sides；Four locking pin seat screws pass through the installing hole on lock pin bearing (180) and fixed via (148) respectively, the lock pin bearing (180) of both sides is fixed on locking pin seat screw (186), cullet guider (140) is generally in both sides bilinear and fixes, particularly stable firmly；The cylinder bulb (199) of stud lock pin (189) termination of both sides can come in and go out in lock pin hole, location (198) testing platen (190) both sides, will test platen (190) locking positioning or separate；The tiller grip (818) of platen handle (155) two curved arc end is all weldingly fixed on described test platen (190) rear end facade；

Described wheel Corner clamp assembly (500) is placed on the upper plane of test platen (190), allow the fixture fixing threaded hole (197) on the described test platen (190) of fixture step through-hole (501) alignment on wheel Corner clamp assembly (500), sunk screw (195) passes through described fixture step through-hole (501) and matches with described fixture fixing threaded hole (197), and wheel Corner clamp assembly (500) is fixed on the upper plane of described test platen (190)；Adjust altitude location circle (565) highly, when making cylinder piston rod (595) run to extreme lower position, jump bit cone point (596) can just touch the trapezoidal glass plate (600) being fixed in test platen (190), and is smashed by trapezoidal glass plate (600)；For being slidably matched between impact frame square hole (564) and described impact cross bar (562) in impacter frame (567), turnover trachea top connection (593) and turnover trachea lower contact (592) connect high-pressure air pipe respectively, and is connected to high pressure gas source control system；

It is slidably installed between through hole and two described transverse horizontal bar (602) cylindricals on two shootings cross slider (608) at shooting square bar (601) two ends, slide block guide rail plate (609) has between slide block square hole (906) and described shooting square bar (601) square gabarit for being slidably matched；Motor screw (912) in shooting motor (910) pass through described screw rod perforation (949) afterwards with lifting nut (921) threaded engagement, the location light beam (918) making motor screw (912) end positions hole (948) the rotatable location that coordinates with described screw rod, and the step slide block (923) of lifting nut (921) gabarit slidably coordinates for vertical with the lifting guide groove (932) of lifting saddle (930) medial surface；Four shootings screw (944) pass through four through hole flanges (914) and motor screw (941) screw threads for fastening, shooting motor (910) are fixed on motor seat board (961)；

There is camera pedestal (925) described lifting nut (921) side, camera pedestal (925) fixes video camera termination (945), and shooting power supply signal combination cable (940) at video camera termination (945) upper back side is external to distribution box and computer disposal center after passing through described threading circle (934) respectively；

(3), complete machine assembling process:

By the first fixture (510) identical for four physical dimensions, second fixture (520), 3rd fixture (530) and the 4th fixture (540) are placed on test platen (190) above, five sunk screws (195) are passed through described fixture step through-hole (501) successively and are matched with described fixture fixing threaded hole (197), described the first retained part (519) is fixed on described test platen (190), use the immobilizing foundation of the first retained part (519), wheel Corner clamp assembly (500) entirety is all fixed on described test platen (190)；

The step that two, safety glass do fragmentation test is as follows:

(1) the platen handle (155) on the facade of test platen (190) rear end, is grasped upper downwards firmly so that test platen (190) rear end lower plane pushes down plane in back plate (717)；Test platen (190) presents level；Rotate the lock pin crank handle (187) of both sides respectively, match with lock pin bearing (180) inner hole thread by means of stud lock pin (189), the cylinder bulb (199) making stud lock pin (189) termination enters the lock pin of test platen (190) both sides and positions locking positioning in hole (198), and test platen (190) is fastened in level；

null(2)、By the first fixture (510) identical for four physical dimensions、Second fixture (520)、3rd fixture (530) and the 4th fixture (540) are placed on test platen (190) above，For being slidably matched between wheel chute (514) on first retained part (519) and the sliding wheel (541) on the 4th sliding corner (548)，For being slidably matched between wheel chute (514) on 4th retained part (549) and the sliding wheel (541) on the 3rd sliding corner (538)，For being slidably matched between wheel chute (514) on second retained part (529) and the sliding wheel (541) on the first sliding corner (518)，For being slidably matched between wheel chute (514) on 3rd retained part (539) and the sliding wheel (541) on the second sliding corner (528)，Make the first fixture (510) that four physical dimensions are identical、Second fixture (520)、One the surrounding ambient in besieged city between 3rd fixture (530) and the 4th fixture (540)；

(3), above-mentioned surrounding ambient is sized larger than the physical dimension of the trapezoidal glass plate (600) to be detected, the trapezoidal glass plate (600) that will be detected is placed on the test platen (190) in above-mentioned surrounding ambient above, move four identical the first fixtures (510) of physical dimension successively, second fixture (520), 3rd fixture (530) and the 4th fixture (540), the rubber tabletting (551) on every fixture is made tightly to touch four limit outer rims of the trapezoidal glass plate (600) to be detected, again with extenal fixation part successively by the first fixture (510) identical for four physical dimensions, second fixture (520), 3rd fixture (530) and the 4th fixture (540) are fixed in test platen (190)；

(4), to be test for after trapezoidal glass plate (600) is fixed, regulate the impact cross bar (562) on pillar type column (566) highly, hold cross bar becket (599), by cylinder impacter (590) along with impacting cross bar (562) together, rotate to trapezoidal glass plate (600) top around upper pillar type column (566) cylindrical；Start Pneumatic pressure power source, the gases at high pressure of 0.82 to 0.84 MPa (MPa) it are input into facing to turnover trachea top connection (593), now turnover trachea lower contact (592) refluxes to pneumatic source, cylinder piston rod (595) in cylinder lagging (591) is rapid movement downwards, movement velocity reaches 40 to 48 meters per second (m/s), when jump bit cone point (596) is displaced downwardly to extreme lower position, trapezoidal glass plate (600) can just be touched, it is attended by cylinder piston rod (595) and jump bit cone point (596) thereof of 20 to 24 joules (J), trapezoidal glass plate (600) is smashed；Can realize remotely controlling to smash the dangerous step of trapezoidal glass plate (600), it is to avoid glass breaking moment surprisingly splashes and injures site operation personnel；When jump bit cone point (596) is displaced downwardly to extreme lower position, pneumatic source place is according to the program woven in advance, it is switched into outlet passageway by reversal valve, start pneumatic source facing to passing in and out trachea lower contact (592) air inlet, now turnover trachea top connection (593) refluxes to pneumatic source, and the cylinder piston rod (595) in cylinder lagging (591) is back up into highest order；

(5) cross bar becket (599), is again held, by cylinder impacter (590) along with impacting cross bar (562) together, it is rotated away from trapezoidal glass plate (600) top around upper pillar type column (566) cylindrical；Transverse shifting images square bar (601) and vertically moves slide block guide rail plate (609) respectively, industrial camera (950) alignment is made to image the position taken pictures, start shooting motor (910), moved up and down by motor screw (912) regulable control lifting nut (921), industrial camera (950) is adjusted to proper height, shooting is taken pictures and fragmentation pattern picture is sent to computer disposal center, require to judge according to national standard, whether the trapezoidal glass plate (600) crushed is qualified, complete the fragmentation status test of safety glass；

(6) the second fixture (520) and the 3rd fixture (530), are removed, opposite direction rotates the stud lock pin (189) on the lock pin crank handle (187) of both sides, make stud lock pin (189) exit lock pin hole, location (198) of test platen (190) both sides, release locking positioning；The platen handle (155) grasped on the facade of test platen (190) rear end is upwards exerted oneself, test platen (190) rear end promotes, and test platen (190) rear end lower plane is away from plane in back plate (717)；When after test platen (190) run-off the straight 10 to 20 degree；Safety glass fragment can be disposed easily through cullet guider (140), fall among cullet collecting cart (300)；

(7), with hands again holding platen handle (155) to exert oneself downwards, test platen (190) rear end lower plane pushes down plane in back plate (717) again；Test platen (190) presents level again；Again rotate the stud lock pin (189) on the lock pin crank handle (187) of both sides respectively, stud lock pin (189) is made to enter locking positioning in lock pin hole, location (198) of test platen (190) both sides, test platen (190) is again at level, prepares as long as being test for trapezoidal glass plate (600) for next.